Professional Documents
Culture Documents
Couch Power Board
Couch Power Board
T61-2018
SH
1
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D
A RELEASED TO STATUS A 11/01/01 B. ALBING
B 2001999 12/14/01 B. ALBING
C 2002128 12/28/01 B. ALBING
D 2004858 4/29/03 B. ALBING
E 2005495 8/29/03 B. ALBING
F 2007765 5/14/04 T. NEMENZ
D D
C T61-2018 C
Schematic
B B
8 7 6 5 4 3 2 5-14-2004_16:44 1
8 7 6 5 4 3 DWG. NO.
T61-2018
SH
2
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D
D D
20VAC
COPPER FOIL HEAT
SINK AREA ON PCB
24VDC UNREG RETURN AC2 AC1 24VDC UNREG
P721
TP1 TP2 TP3 +24V TP4 12VDC
0.25IN_QUICK_DISCONNECT TP29
+12V
U10
LM317EMP
3 2
VIN VOUT
4
TAB
ADJ
C5 1
2 R50 R78 R67
1K 0.1U 243.0 1.21K
AC1 CR1 C4
R1
3.32K 0.1U
- + 2
J722
MMSZ4693T1
1 RELAY_BRAKE_&_CLUTCH_POWER
C 2 AC2
D23
7.5V R76 2
LED8 C
Power X-FMR & Fuse F4 3 C7 2.10K 12VDC
4 2200U LED1
C1
0.1U 50V
2
24VDC UNREG
4_PIN_METRIMATE
2
MMSZ4693T1
D22
7.5V
MMSZ4689T1
R26 D8
0.0 5.1V
Do not populate D8
P723
1 VERTICAL_HARD_LIMIT_DETECTED
2
3
to SSRs K101 & K102 4
R68 R55
U1
5 453 10K 1 4
24V_UNREG_OK
6
VERTICAL POWER
HORIZONTAL_POWER_ENA
2
R69
453
ESTOP_OK2
HORIZONTAL
TP44
POWER ENABLE
LED10
ESTOP_OK2
A A
DWN B. ALBING
DWG SCALE NONE D T61-2018 F
DO NOT SCALE SHEET 2 OF 7 REV
8 7 6 5 4 3 2 5-14-2004_16:33 1
8 7 6 5 4 3 DWG. NO.
T61-2018
SH
3
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D
D D
R17
0.0
J724
R20
0.0
SHLD
13
25 TP21
12 TP14
24 TP20
C 23
11 TP16
TP19
C
HDIR+
10
HDIR-
22
HDIR_RTN
9
HTP+
21
HTP-
8
HTP_RTN
20
to Gantry 19
7 TP15
SOFT_EN_+
18
6
SOFT_EN_-
PS_EN_VERT_+
to 50 pin connector & then to Control Bd.
PS_EN_VERT_-
5
PS_EN_HOR_+
17
PS_EN_HOR_-
4
PS_EN_AUTO_+
16
PS_EN_AUTO_-
3
15
ESTOP_OUT
2
14
1
ESTOP_IN to Vert. & Horiz. control relays
D_SUBMIN_25_PIN_RT_ANGL_FEMALE
B B
A A
DWN B. ALBING
DWG SCALE NONE D T61-2018 F
DO NOT SCALE SHEET 3 OF 7 REV
8 7 6 5 4 3 2 5-14-2004_16:33 1
8 7 6 4
5 4 3 DWG. NO.
T61-2018
SH
4
1
REVISIONS
+5V +12V R2 ZONE DESCRIPTION DATE APPR'D
REV
U6 3.32K
1 4
LED7
D 2
CT BRAKE
R57
Q1
R70 D7 10K
2 3 1 IRL520NS
453 HMA121 G
BAS16LT1 S 3
C R42
D CARBON_TOP_BRAKE R30 R31 B
Q18 100K
CT CLUTCH
D
3904 CT_CLUTCH CT_BRAKE
453 453
TP36 TP35
E LED3 +24V
R87 D20 16 CONTACT MALE RIGHT ANGLE MATE-N-LOK
100K MMSZ4689T1
P725
2 3.32K F1 2A_SB 1
R3
CT_BRAKE 2
+5V
F2 2A_SB 3
U5 CT_CLUTCH 4
1 4 5
TS_BRAKE 6
D 2
7
R58
Q2 TS_CLUTCH 8
R71 D5 10K
2 3 1 IRL520NS 9
453 HMA121 G MOTOR_RELAYS 10
BAS16LT1 S 3
11
C R43
100K 12
CARBON_TOP_CLUTCH R33 R32 Q17 TP8
B 13
3904 +24V TP13
453 453 14
TP32
E 15
2 TP33
R24 16
R88 D19
100K 2.0
MMSZ4689T1 +24V
5W
2
R22
0.0
LED4
C TS_BRAKE
TS BRAKE D2 C
1N5400 R27
TP37 3A 50V 2.0
3.32K 5W
R4
+5V
U4
1 4 CT BRAKE POWER
D1
D 2 +24V 1N5400 TP7
C11 3A 50V
Q3
R72 10000UF R80
2 3 1 IRL520NS
453 HMA121 G 35V
R59 S 3
C 10K R44
Q16 100K
TOP_SUPP_BRAKE R34 R35 B LED5
3904 C8
453 453 TS CLUTCH
TS_CLUTCH 10000UF R79
E TP38 NOT LOADED: R80 35V NOT LOADED: R79
R89 D11 3.32K 2
100K MMSZ4689T1 2 R5
+5V
U3
D3
1 4
BAS16LT1 2
D 2
Q4 CT CLUTCH POWER
R73 +24V
B 453
2
HMA121
3 1
G
IRL520NS
MOTOR RELAYS ON TP5 B
R60 S 3 CARBON TOP CLUTCH
C 10K AND BRAKE DELAY RELAY
TOP_SUPP_CLUTCH R37 R36 Q15 R45
B 100K
3904 LED6 MTR_RLYS K1
453 453 2
TP39 +5V
E 3
4
R90 D10 3.32K
100K MMSZ4689T1 R6 TP22
2
9 K1
+5V
8
U2 7
BAS16LT1
1 4 1
D6 TP23 R8
+
D 2 K1 453
- R56
MOT_RLY_DISABLE Q5 ESTOP OK 10 10K
R74 2 3 1 IRL520NS D4
HMA121 G TP6 BAS16LT1
453 R61 S 3 LED2
C 10K R46
Q14 100K ESTOP OK
ESTOP_OK R39 R38 B
3904
4.70K 4.70K
E
R86 D9 4 D 2
100K MMSZ4689T1 2
Q11
A ESTOP_OK
R15 G
1
IRLL014N A
3
1K S
R53
CLEVELAND, OHIO 44143 U.S.A.
100K PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.
DWN B. ALBING
DWG SCALE NONE D T61-2018 F
DO NOT SCALE SHEET 4 OF 7 REV
8 7 6 5 4 3 2 5-14-2004_16:33 1
8 7 6 5 4 3 DWG. NO.
T61-2018
SH
5 1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D
VERT_BRAKE_-
VERT_BRAKE_+
D D
(all switches are NC)
P727
1 V-MOTOR-12V_OK
Up Soft Limit Switch 2
3
Down Soft Limit Switch 4
5
Ball Screw Torque Limit Switch 6 SERVICE MODE ACTIVE
7
Chassis Ground 8 TP9
9 -
Vertical Brake 10 +
11
+5V
Hard Limit Down Switch 12
13
Hard Limit Up Switch 14 SERVICE_MODE_ACTIVE To Vertical
Monitor Board
14PIN_DUALROW_MATE-N-LOK_STRAIGHT
VRT_UP_RLY VRT_DN_RLY
TP40 TP41 R62
1K
VERTICAL_HARD_LIMIT_DETECTED
VERTICAL_POWER_ENA P728
1
C R18
453
2
3
C
4
VERTICAL POWER ENABLE 1 5
C
6
Q7
B VERT_UP_RLY 7
3904
LED11 VRT_EN_RLY VERT_DOWN_RLY 8
E VERT_EN_RLY 9
TP42
VERT_SPD_CTRL_EN_RLY 10
R23 R91 C
453 100K Q8 11
B 12
3904 C TP43
VERTICAL_UP Q10
B
E 3904 C
SOFT_LIMIT_UP R92 Q9
100K B
R11 E 3904
453 R93
VERTICAL_DOWN
R10 100K E
4.70K R9 R94
SOFT_LIMIT_DN
453 100K
VERTICAL_DOWN_BLOCKED
VERTICAL_ENABLE
VERT_SPEED_CTRL_ENABLE
B B
+5V
U11 +5VDC bypass for 74HC00
SRDA05-6 +5V
1 3
TP34 IN1 +VREF
2
TP18 IN2 +5V
4 C9
IN3
5 0.1U C2
IN4 +5V
6 8 0.1U
R63 IN5 GND
10K 7 MPWM1
IN6
R47
453
3
R48
Soft Limit Up D25 453 INVRTR_FAULT
MA3X717D
R16 LED12 1 2
1K U8
1
U8
3 SOFT_LIMIT_UP 4
74HC00
2 6
74HC00
R54 5 Soft Limit Down
1K
LED13
A R81
1K 10
U8 A
U8 D24
8 SOFT_LIMIT_DN 13 MA3X717D
74HC00
9 11 1
74HC00
R82 12 3
1K V_BRK_QWIK_STOP
2 CLEVELAND, OHIO 44143 U.S.A.
PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.
DWN B. ALBING
DWG SCALE NONE D T61-2018 F
DO NOT SCALE SHEET 5 OF 7 REV
8 7 6 5 4 3 2 5-14-2004_16:33 1
8 7 6 5 4 3 DWG. NO.
T61-2018
SH
6
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D
+24V
D18
S1A
VERT_BRAKE_+
S1A S1A
D R7
3.32K
D14 D15
P726 R25 3
U12
4
D
C14 C15
1 0.0 +5VDC bypass for 74HC00
100U 100U 2 18VAC FROM SERVICE MODE X-FMR 74VHC14
+5V
3
VERTICAL BRAKE DISENGAGED
LED14 U12
S1A S1A 3PIN_MATE-N-LOK_RT-ANGL R84 1 2
D16 D17 C10
0.0 0.1U
74VHC14
VERT_BRAKE_-
U12
R85 9 8
+5V +12V 0.0
74VHC14
V_BRK_QWIK_STOP
U9
1 4
D 2
R64
Q6
VERTICAL_MOTOR_BRAKE 10K
2 3 1 IRL520NS
HMA121 G
S 3
R75
R41 453
R51
453
C C 100K
ESTOP_OK
TP10
HI = Estop Loop OK C
R40 (current flowing in loop)
4.70K Q19 ESTOP_OK2
B
3904
to Sheet 2
2 4 D 2
E U12
Q12 5 6
R95 D21 R83 ESTOP_CTRL_CLOSED
100K G IRLL014N
MMSZ4689T1 1 3
R101 R99
1K 74VHC14
S 10K 10K to CPM on Control Bd.
R97
C13
100K 0.1U
R12
1K
+5V
U12
11 10
ESTOP_OK +5V
74VHC14 to CPM on Control Bd. 9 K2
8
+5V
B 7
B
Pull up resistor R102 R49
is not in artwork 1 453
ESTOP_CNTL_CLSD
+
+5V TP26 K2
- D12
R102
1K 10 BAS16LT1
ESTOP CONTROL
4 U7 R19
LED15
+ VCC
1 453 ESTOP CONTROL CLOSED
U12 LED16
ESTOP_LOOP_OK
3 13 12
OUT ESTOP_OK
VHEDCS-.10 R100 R98
2 74VHC14
- COM 10K
C12
10K
D
4
5 0.1U 2
Q13
from CPM on ESTOP_CTRL R14 D13
G IRLL014N
Control Bd. 1 3
ESTOP_IN 1K S
BAS16LT1
to Gantry via 25 pin 2 K2
TP24 R52
3
D-submin. conn'r PWR_FAIL
ESTOP_OUT 4 100K
from P.S. monitoring TP45
ICs on Control Bd.
C
A ABS_OVERSPEED_FAIL
R77 B
Q20
3904
A
from PLD3 on 1K
Control Bd. R96 E
100K
CLEVELAND, OHIO 44143 U.S.A.
PROPRIETARY AND CONFIDENTIAL INFORMATION,
REFER TO SHEET ONE.
DWN B. ALBING
DWG SCALE NONE D T61-2018 F
DO NOT SCALE SHEET 6 OF 7 REV
8 7 6 5 4 3 2 5-14-2004_16:33 1
8 7 6 5 4 3 DWG. NO.
T61-2018
SH
7
1
REVISIONS
ZONE REV DESCRIPTION DATE APPR'D
D D
+5V
P730
2 VERTICAL_DOWN_BLOCKED
4 VERTICAL_HARD_LIMIT_DETECTED P731
6 SOFT_LIMIT_UP SERVICE_MODE_ACTIVE 1
8 SOFT_LIMIT_DN 2
10 SERVICE_MODE_ACTIVE 3
12 24V_UNREG_OK 4 To Service Switch
14 V-MOTOR-12V_OK
16 INVRTR_FAULT
18 HTP+ 4PIN_DUALROW_MATE-N-LOK_STRAIGHT
20 HTP-
22 HTP_RTN R21
24 HDIR+ 0.0
26 HDIR-
28 HDIR_RTN
30
ESTOP_OK
32
ESTOP_CTRL_CLOSED
34
ESTOP_CTRL
36 VERT_SPEED_CTRL_ENABLE
38 MPWM1
40
TP27
42 VERTICAL_ENABLE
C 44 VERTICAL_UP
D28
1SMA5
D26
1SMA5
D27
1SMA5
D29
1SMA5
C
46 VERTICAL_DOWN
48 VERTICAL_POWER_ENA
50 HORIZONTAL_POWER_ENA
52 CARBON_TOP_BRAKE
54 VERTICAL_MOTOR_BRAKE
+24V
56 TOP_SUPP_BRAKE
to/from 58
60
CARBON_TOP_CLUTCH
TOP_SUPP_CLUTCH
1
PWR_FAIL
3 MOT_RLY_DISABLE
+5V
Control Board 5
7
TP25
24V_UNREG
TP11
9
11
13 LF1
15 1 5
B CB
17
BNX002-01
19 3
CG1 TP12 TP17
21 4
CG2 C6
23 2 6 C3 100U
PSG CG3
25 0.1U
27
29
31
33
TP28
35 SOFT_EN_+
B 37
39
SOFT_EN_-
PS_EN_HOR_+
B
41 PS_EN_HOR_-
43 PS_EN_AUTO_+
45 PS_EN_AUTO_-
47 PS_EN_VERT_+
49 PS_EN_VERT_-
51
TP31 +5V
53
TP30
55 ABS_OVERSPEED_FAIL
57
59
D30
1SMA5
R13
453
R65
0.0
LED17
5VDC_POWER
A A
DWN B. ALBING
DWG SCALE NONE D T61-2018 F
DO NOT SCALE SHEET 7 OF 7 REV
8 7 6 5 4 3 2 5-14-2004_16:34 1