Troubleshooting Error Code (Dd13Ka) : Circuit Diagram Related To The Shift Up Switch and Shift Down Switch

TROUBLESHOOTING ERROR CODE [DD13KA]
Circuit diagram related to the shift up switch and shift down switch
40-252 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DD13KB]
12
ERROR CODE [DD13KB]
SHIFT DOWN SWITCH SHORT CIRCUIT
Action code Error code Shift down switch: Short circuit

Trouble
E02 DD13KB (HST controller system)
Contents of trouble • Both circuits in the shift down switch were turned ON (set to CLOSE) at the same time.
• Flashes the warning lamp and sounds the alarm buzzer.
Action of
• Recognizes that the shift down switch is not pressed.
controller
• Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
Problem that appears
• Pressing the button does not operate the shift down.
on machine
• Both circuits of the switch are monitored, NO is used to detect the operation and NC is used to detect errors.
Related • Input state (ON/OFF) from the shift down switch can be checked with the monitoring function.
information (Controller: HST, Code: 40910 D-IN [4]: NC, [5]: NO)
• Method of reproducing error code: Turning on the starting switch and operating the shift down switch
Cause Standard value in normal state/Remarks on troubleshooting

★ Prepare with starting switch OFF, then carry out troubleshooting without turning
starting switch.
Defective shift down switch (Internal Shift down switch

1 CN-39 (female)
short) OFF (Release) ON (Press)
Between (2) and (3) Max. 1 Ω Min. 1 MΩ
Between (2) and (1) Min. 1 MΩ Max. 1 Ω
Possible causes and Grounding fault in wiring starting switch.
standard value in harness Wiring harness between CN-ST1 (female) (29) – CN-39
normal state 2 Resistance Min. 1 MΩ
(Short circuit with ground (male) (3) and chassis ground
circuit)
Wiring harness between CN-ST1 (female) (18) – CN-39
Resistance Min. 1 MΩ
(male) (1) and chassis ground
★ Prepare with starting switch OFF, then turn starting switch ON and carry out
troubleshooting.
Shift down switch
3 Defective HST controller CN-ST1
OFF (Release) ON (Press)
Between (24) and (4) Max. 1 V 5 – 11 V
Between (18) and (4) 5 – 11 V Max. 1 V
D51EX/PX-22 40-253
Circuit diagram related to the shift up switch and shift down switch
40-254 D51EX/PX-22
12
ERROR CODE [DD14KB]
TRAVEL LOCK LIMIT SWITCH 1 SHORT CIRCUIT
Action code Error code Travel lock limit switch 1: Short circuit
Trouble
E03 DD14KB (HST controller system)
Contents of trouble • Both circuits in the travel lock limit switch 1 Were turned ON (set to CLOSE) at the same time.
Action of • Recognizes that the travel lock lever is set to the Free position.
controller • Limits its functions partly.
• Once the machine is stopped, its engine speed is limited to medium (half) speed.
Problem that
• Once the machine is stopped and started again, its travel speed is limited to 50%.
appears on machine
• The engine does not start.
Related • Input state (ON/OFF) from the travel lock limit switch 1 can be checked with the monitoring mode.
information (Controller: HST, code: 40912 D-IN [18]: NO, [19]: NC)
• Method of reproducing error code: Turn the starting switch ON and operate travel lock lever.

★ Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch.
Defective travel lock limit switch 1 Parking brake lever

1 CN-26 (Male)
(Internal short circuit) Free (Top) Lock (Bottom)
Between (A) and (B) Max. 1 Ω Min. 1 MΩ
Between (A) and (C) Min. 1 MΩ Max. 1 Ω
★ Prepare with starting switch OFF, then carry out troubleshooting without turning start-
Grounding fault in wiring ing switch.
Possible causes and harness Wiring harness between CN-ST2 (female) (5) – CN-26
standard value in 2 Resistance Min. 1 MΩ
(Short circuit with ground (female) (B) and chassis ground
normal state circuit)
(female) (C) and chassis ground
troubleshooting.
Parking brake lever
CN-ST1 and CN-ST2
3 Defective HST controller Free (Top) Locked (Bottom)
Between CN-ST2 (5) and
Max. 1 V 5 – 11 V
CN-ST1 (10)
5 – 11 V Max. 1 V
CN-ST1 (10)
D51EX/PX-22 40-255
Circuit diagram related in travel lock limit switch 1
40-256 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DD1NL4]
12
ERROR CODE [DD1NL4]
FAN ROTATION SELECTOR SWITCH DISAGREEMENT
Action code Error code Fan rotation selector switch: Disagreement of ON / OFF Signals (HST controller
Trouble
E01 DD1NL4 system)
Contents of trouble • Both circuits in fan rotation selector switch were turned ON (set to CLOSE) at the same time.
Action of • Recognizes that the fan rotation selector switch is not pressed.
controller • Even if cause of error disappears, system does not reset itself until starting switch is turned OFF.
• Fan rotation does not change, even if the fan rotation selector switch is pressed.
on machine
Related • Input state (ON/OFF) from the fan rotation selector switch can be checked with the monitoring mode.
information (Controller: HST, code: 40913 D-IN [26]: Reverse rotation (Right side), [27]: Normal rotation (Left side))

starting switch.
Fan rotation
CN-FAN (male) Resistance
selector switch
Center, reverse
Defective fan rotation Min. 1 MΩ
rotation (Right)
1 selector switch Between (4) and (5)
(Internal short circuit) Normal rotation
Max. 1 Ω
(Left)
Center, normal
Min. 1 MΩ
rotation (Left)
Between (5) and (6)
Reverse
Max. 1 Ω
rotation (Right)
standard value in harness Wiring harness between CN-ST2 (female) (7) – CN-FAN
(Short circuit with ground (female) (4) and chassis ground
circuit)
Wiring harness between CN-ST2 (female) (17) – CN-FAN
(female) (6) and chassis ground
troubleshooting.
Fan rotation
CN-ST1 and ST2 Voltage
selector switch
Center, reverse
5 – 11 V
Between CN-ST2 (7) and rotation (Right)
3 Defective HST controller
CN-ST1 (10) Normal rotation
Max. 1 V
(Left)
Center, normal
5 – 11 V
Between CN-ST2 (17) and rotation (Left)
CN-ST1 (10) Reverse rotation (Right
Max. 1 V
side)
D51EX/PX-22 40-257
TROUBLESHOOTING ERROR CODE [DD1NL4]
Circuit diagram related to fan rotation selector switch
40-258 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DDDCKB]
12
ERROR CODE [DDDCKB]
REVERSE TRAVEL SPEED SWITCH SHORT CIRCUIT
Action code Error code Reverse travel speed switch: short circuit
Trouble
E01 DDDCKB (HST controller system)
Contents of trouble • Both circuits in the reverse speed switch were turned ON (set to CLOSE) at the same time.
Action of • Recognizes that the reverse travel speed switch is not pressed.
• Setting for reverse travel speed does not change, even if the reverse travel speed switch is pressed.
on machine
• Input state (ON/OFF) from the reverse travel speed switch can be checked with the monitoring mode.
Related
(Controller: HST, code: 40912 D-IN [16]: deceleration (Left hand), [17]: acceleration (Right hand))
information
• Method of reproducing error code: Turn the starting switch ON and operate the reverse travel speed switch

starting switch.
Reverse travel
CN-REV (male) Resistance
speed switch
Defective reverse speed setup switch Center, acceleration (Right) Min. 1 MΩ
1
(Internal short circuit) Between (4) and (5) Deceleration
Max. 1 Ω
(Left)
Center, deceleration (Left) Min. 1 MΩ
Between (5) and (6) Acceleration
Max. 1 Ω
(Right)
Possible causes and starting switch.
standard value in Grounding fault in wiring harness Wiring harness between CN-ST2 (female) (35) – CN-REV
(Short circuit with ground circuit) (female) (4) and chassis ground
Wiring harness between CN-ST2 (female) (25) – CN-REV
★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
bleshooting.
Reverse travel
CN-ST1 and ST2 Voltage
speed switch
Center, acceleration (Right) 5 – 11 V
3 Defective HST controller Between CN-ST2 (35) and
CN-ST1 (10) Deceleration
Max. 1 V
(Left)
Center, deceleration (Left) 5 – 11 V
CN-ST1 (10) Acceleration
Max. 1 V
(Right)
D51EX/PX-22 40-259
TROUBLESHOOTING ERROR CODE [DDDCKB]
Circuit diagram related to reverse travel speed switch
40-260 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DDP6KA]
12
ERROR CODE [DDP6KA]
BRAKE OIL PRESSURE SENSOR DISCONNECTION
Action code Error code Brake oil pressure sensor: Disconnection

Trouble
E02 DDP6KA (HST controller system)
Contents of trouble • Input signal voltage from the brake oil pressure sensor dropped under 0.3 V.
Action of
controller • Recognizes the brake pressure as 2 MPa {20 kg/cm2} when the machine stopped.
Problem that
• Even when the brake oil pressure lowers, the charge pressure caution lamp does not light up.
appears on machine
• Input state from the brake oil pressure sensor (brake oil pressure and brake sensor voltage) can be checked with the monitoring
Related mode.
information (Controller: HST, code: 91902 BRAKE PRESS, Code: 91903 BRAKE PRESS)
• Method of reproducing error code: Turn the starting switch ON.

★ Prepare with starting switch OFF, then turn starting switch ON or start engine and
carry out troubleshooting.
CN-BS Voltage
Defective brake oil pressure sensor
1 Between (3) and (1) Power supply 4.5 – 5.5 V
(Internal defect)
Between (2) and (1) Signal 0.4 – 0.6 V
Voltage is measured with wiring harness connected. Accordingly, if voltage is abnormal,
check wiring harness and controller, too, for another cause of trouble, and then judge.
starting switch.
Disconnection in wiring Wiring harness between CN-ST1 (female) (22) – CN-BS
Resistance Max. 1 Ω
Possible causes and harness (female) (3)
2
standard value in (Disconnection or defective contact of Wiring harness between CN-ST1 (female) (21) – CN-BS
normal state connector) Resistance Max. 1 Ω
(female) (1)
Wiring harness between CN-ST1 (female) (8) – CN-BS
(female) (2)
Grounding fault in wiring ★ Prepare with starting switch OFF, then carry out troubleshooting without turning
harness starting switch.
3
(Short circuit with ground Wiring harness between CN-ST1 (female) (8) – CN-BS
circuit) Resistance Min. 1 MΩ
troubleshooting.
4 Defective HST controller CN-ST1 Voltage
Between (22) and (21) Power source 4.5 – 5.5 V
D51EX/PX-22 40-261
TROUBLESHOOTING ERROR CODE [DDP6KA]
Circuit diagram related to brake oil pressure sensor
40-262 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DDP6KB]
12
ERROR CODE [DDP6KB]
BRAKE OIL PRESSURE SENSOR SHORT CIRCUIT
Action code Error code Brake oil pressure sensor: Short circuit
Trouble
E02 DDP6KB (HST controller system)
Contents of trouble • Input signal voltage from the brake oil pressure sensor dropped under 4.42 V.
Action of
controller • Recognizes the brake pressure as 2 MPa {20 kg/cm2} when the machine stopped.
on machine
• Input state from the brake oil pressure sensor (brake oil pressure and brake sensor voltage) can be checked with the monitoring
Related mode.
information (Controller: HST, code: 91902 BRAKE PRESS, Code: 91903 BRAKE PRESS)

bleshooting.
CN-BS Voltage
Brake oil pressure sensor (Internal
1 Between (3) and (1) Power supply 4.5 – 5.5 V
defect)
Voltage is measured with wiring harness connected. Accordingly, if voltage is abnormal,
Possible causes and check wiring harness and controller, too, for another cause of trouble, and then judge.
standard value in ★ Prepare with starting switch OFF, then turn starting switch ON and carry out trou-
normal state Short circuit with power supply line bleshooting.
2 circuit wiring harness
(Contact with 24 V) Wiring harness between CN-ST1 (female) (8) – CN-BS
Voltage Max. 1 V
troubleshooting.
Between (22) and (21) Power supply 4.5 – 5.5 V
D51EX/PX-22 40-263
TROUBLESHOOTING ERROR CODE [DDP6KB]
40-264 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DDP6MA]
12
ERROR CODE [DDP6MA]
BRAKE OIL PRESSURE SENSOR MALFUNCTION
Action code Error code Brake oil pressure sensor: Malfunction

Trouble
E02 DDP6MA (HST controller system)
Contents of trouble • The Input signal voltage from the brake oil pressure sensor detected abnormal state (sensor failure).
Action of • Flashes the warning lamp and sounds the alarm buzzer.
on machine
• Input state from the brake pressure sensor (brake pressure and brake sensor voltage) can be checked with the monitoring mode.
Related
(Controller: HST, code: 91902 BRAKE PRESS, Code: 91903 BRAKE PRESS)
information

bleshooting.
Defective brake pressure sensor CN-BP (male) Voltage

1 (Internal disconnection or short Between (3) and (1) Power supply 4.5 – 5.5 V
circuit)
Possible causes and Between (2) and (1) Signal 0.4 – 0.6 V
standard value in Voltage is measured with wiring harness connected. Accordingly, if voltage is abnormal,
normal state check wiring harness and controller, too, for another cause of trouble, and then judge.
bleshooting.
Between (22) and (21) 4.5 – 5.5 V
Between (8) and (21) 0.4 – 0.6 V
D51EX/PX-22 40-265
TROUBLESHOOTING ERROR CODE [DDP6MA]
40-266 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DDQ2KA]
12
ERROR CODE [DDQ2KA]
TRAVEL LOCK LIMIT SWITCH 1 DISCONNECTION
Action code Error code Travel lock limit switch 1: Disconnection

Trouble
E03 DDQ2KA (HST controller system)
Contents of trouble • Both circuits in the travel lock limit switch 1 were turned OFF (set to OPEN) at the same time.
• Flashes the centralized warning lamp and sounds the alarm buzzer.
Action of • Recognizes that the travel lock lever is set to the Free position.
controller • Limits the functions partly.
• Travel speed is reduced to 50% of the value being set from the button. Likewise, the throttle opening is reduced to 50% of the set
value.
on machine
• The engine does not start.
• Input state (ON/OFF) from the travel lock limit switch 1 can be checked with the monitoring mode.
Related
(Controller: HST, code: 40912 D-IN [18]: NO, [19]: NC)
information
• Method of reproducing error code:
Turn the starting switch ON and operate travel lock lever.

starting switch.

1 CN-26 (male)
(Internal disconnection) Free (Top) Lock (Bottom)
Installation of travel lock limit switch Installation of travel lock limit switch 1 may be defective.
2
1 may be defective. Check them directly referencing the “Testing and adjusting”.
• Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch.
Disconnection in wiring Wiring harness between CN-ST2 (female) (5) – CN-26
harness (female) (B)
3
(Disconnection or defective contact of Wiring harness between CN-ST2 (female) (15) – CN-26
connector) Resistance Max. 1 Ω
Possible causes and (female) (C)
standard value in Wiring harness between CN-ST1 (female) (10) – CN-26
normal state Resistance Max. 1 Ω
(female) (A)
troubleshooting.
Short circuit with power supply line
4 circuit wiring harness Voltage Max. 1 V
(female) (B) and chassis ground
(Contact with 24 V)
Voltage Max. 1 V
(female) (C) and chassis ground
troubleshooting.
Parking brake lever
CN-ST1 and ST2
Free (Top) Lock (Bottom)
5 Defective HST controller
Max. 1 V 5 – 11 V
CN-ST1 (10)
5 – 11 V Max. 1 V
CN-ST1 (10)
D51EX/PX-22 40-267
TROUBLESHOOTING ERROR CODE [DDQ2KA]
Circuit diagram related in travel lock limit switch 1
40-268 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DDT0L4]
12
ERROR CODE [DDT0L4]
SHIFT MODE SWITCH DISAGREEMENT OF ON/ OFF SIGNALS
Action code Error code Shift mode switch: Disagreement of ON/ OFF Signals
Trouble
E01 DDT0L4 (HST controller system)
Contents of trouble • Both circuits in the shift mode switch were turned ON (set to CLOSE) at the same time.
Action of • Recognizes that the shift mode switch is not pressed.
• Shift mode does not change, even if the shift mode switch is pressed.
on machine
• Input state (ON/OFF) from the shift mode switch can be checked with the monitoring mode.
Related
(Controller: HST, code: 40913 D-IN [24]: Quick shift mode (right side), [25]: Variable shift mode (Left side)
information
• Method of reproducing error code: Turn the starting switch ON and operate shift mode switch.

starting switch.
CN-MTS (male) Shift mode switch Resistance
Center and quick
Min. 1 MΩ
shift (right side)
Defective shift mode switch Between (4) and (5)
1 Variable shift
(Internal short circuit) Max. 1Ω
(left side)
Center and Variable shift
Min. 1 MΩ
(left side)
Between (6) and (5)
Quick shift
Max. 1 Ω
(right side)
standard value in harness Wiring harness between CN-ST2 (female) (27) – CN-
(Short circuit with ground MTS (female) (4) and chassis ground
circuit)
Wiring harness between ST2 (female) (37) – CN-MTS
bleshooting.
CN-ST2, ST1 Shift mode switch Voltage
Center and quick
5 – 11 V
Between CN-ST2 (27) and shift (right side)
3 Defective HST controller CN-ST1 (10) Variable shift
Max. 1 V
(left side)
Center and variable shift
5 – 11 V
Between CN-ST2 (37) and (left side)
CN-ST2 (10) Quick shift
Max. 1 V
(right side)
D51EX/PX-22 40-269
TROUBLESHOOTING ERROR CODE [DDT0L4]
Circuit diagram related to shift mode switch
40-270 D51EX/PX-22
TROUBLESHOOTING ERROR CODE [DDU1FS]
12
ERROR CODE [DDU1FS]
TRAVEL LOCK LIMIT SWITCHES 1 AND 2 FIXING
Action code Error code Travel lock limit switches 1 and 2: Fixing
Trouble
E03 DDU1FS (HST controller system)
• Though the signal of travel lock limit switch 1 is set to LOCK, the output circuit to the brake solenoid valve is operating nor-
Contents of trouble
mally.
Action of
• Limits the functions partly.
controller
Problem that appears • Once the machine is stopped, its engine speed is limited to medium (half) speed.
on machine • Once the machine is stopped and started again, its travel speed is limited to 50%.
• Input state (ON/OFF) from the travel lock limit switch can be checked with the monitoring mode.
Related
(Controller: HST, code: 40911 D-IN [12]: Switch 2 (NO), code: 40912 D-IN [18]: Switch 1 (NO), [19]: Switch 1 (NC))
information
• Method of reproducing error code: Turn the starting switch ON and operate travel lock lever.

starting switch.

1 CN-26 (male)
(Internal defect) Free (Top) Lock (Bottom)
Possible causes and Between (A) and (C) Min. 1 MΩ Max. 1Ω

standard value in ★ Prepare with starting switch OFF, then carry out troubleshooting without turning
normal state starting switch.

2 CN-26B (male)
(Internal defect) Free (Top) Lock (Bottom)
Between (A) and (B) Max. 1Ω Min. 1 MΩ
Defective installation of travel lock Installation of travel lock limit switches 1 and 2 may be defective. Check them directly
3
limit switches 1 and 2 referencing the “Testing and adjusting.”
D51EX/PX-22 40-271

Troubleshooting Error Code (Dd13Ka) : Circuit Diagram Related To The Shift Up Switch and Shift Down Switch

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Troubleshooting Error Code (Dd13Ka) : Circuit Diagram Related To The Shift Up Switch and Shift Down Switch

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TROUBLESHOOTING ERROR CODE [DD13KA]

SHIFT DOWN SWITCH SHORT CIRCUIT

Action code Error code Shift down switch: Short circuit

Cause Standard value in normal state/Remarks on troubleshooting

Defective shift down switch (Internal Shift down switch

TRAVEL LOCK LIMIT SWITCH 1 SHORT CIRCUIT

Cause Standard value in normal state/Remarks on troubleshooting

Defective travel lock limit switch 1 Parking brake lever

FAN ROTATION SELECTOR SWITCH DISAGREEMENT

Cause Standard value in normal state/Remarks on troubleshooting

REVERSE TRAVEL SPEED SWITCH SHORT CIRCUIT

Cause Standard value in normal state/Remarks on troubleshooting

BRAKE OIL PRESSURE SENSOR DISCONNECTION

Action code Error code Brake oil pressure sensor: Disconnection

Cause Standard value in normal state/Remarks on troubleshooting

BRAKE OIL PRESSURE SENSOR SHORT CIRCUIT

Cause Standard value in normal state/Remarks on troubleshooting

BRAKE OIL PRESSURE SENSOR MALFUNCTION

Action code Error code Brake oil pressure sensor: Malfunction

Cause Standard value in normal state/Remarks on troubleshooting

Defective brake pressure sensor CN-BP (male) Voltage

TRAVEL LOCK LIMIT SWITCH 1 DISCONNECTION

Action code Error code Travel lock limit switch 1: Disconnection

Cause Standard value in normal state/Remarks on troubleshooting

Defective travel lock limit switch 1 Parking brake lever

SHIFT MODE SWITCH DISAGREEMENT OF ON/ OFF SIGNALS

Cause Standard value in normal state/Remarks on troubleshooting

TRAVEL LOCK LIMIT SWITCHES 1 AND 2 FIXING

Cause Standard value in normal state/Remarks on troubleshooting

Defective travel lock limit switch 1 Parking brake lever

Possible causes and Between (A) and (C) Min. 1 MΩ Max. 1Ω

Defective travel lock limit switch 2 Parking brake lever

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