Document number T5395-Z-MA-005

Revision 0
Page 47

1.4.5 Electric System

The electric system includes the electric motor with starter cabinet, slipring unit, control
panel and electric cables in general.

WARNING: WORK ON ELECTRICAL SYSTEMS MAY ONLY BE DONE

BY COMPETENT AUTHORISED ELECTRICIANS.

MEGGER TESTING MUST NOT BE PERFORMED ON 220 VAC INPUT

UNLESS THE U.P.S IS DISCONNECTED.

CAUTION: Electronic components may be damaged by static electricity, if

d isassembled.

General maintenance consists of protection of electric equipments and cabling against

dust, moisture, cold and heat. Do not leave cabinet and panel doors open and exercise
concern and caution.
The electric control system can be divided into two main groups;

Hardware and software.

Hardware is all electric equipment of which the control system consists. The
maintenance consists of:
- Checking that all connections are properly tightened.
- Checking that all relays are properly mounted in their sockets.
- Checking that all relays aÍe functioning as provided.

NOTE Earth faults or short circuit can lead to total stoppage of the crane

Software are all programs loaded. The crane is dependent of the programs being
constantly running, and that transmission of signals is not intruded. A fault in a program
will either lead to a stop in program routines or wrong logical function. Fault could also
be indicated by "ERROR" - indication at PLC CPU/Power module.

NOTE: Software modification / re- programming requires special training

and authorisation Írom crane manufacturer.

Check Function of Electrical Parts:

Check electric parts and cables for damage or malfunction. Rectify or replace if
necessary.

wrvw.nov,com
c ATIO AL OIIJÚELI YANGO
 Document number T5395-Z-MA-005
Revision 0
Page 48

Terminal Boxes and Connection System:

Accuracy and carefulness must be performed during connections in the terminal
boxes by tightening the couplings adequately without exaggerated use of force.
The terminal boxes are to be kept internally clean and the gaskets must be intact
and whole and have the right fitness for a proper tightness.

Load Monitoring Systêm:

It is recommended that all repair work is performed by the maker of the equipment
(NOV), for the aspects of warranty related requirements.

Condition Check of Wear Parts:

Check and retighten terminal points for cables first after 100 hrs and then once
every year. Perform lamp tests and replace lamps, fuses and batteries as
necessary.

'1.4.5.1 Crane Control System (C.C.S)

Condition check of svstem:

NOV's serviceman should check crane control system (CCS) every second year. This
also includes re-calibration of load cells, pressure transmitters, temperature
transmitters, angle transmitters and flow transmitters.

1.4.5.2 Electric Motor

The motor has greased bearing. The lubrication points are located in each end of the
motor. Follow the periodic maintenance schedule.

Ensure that motor has sufficient cooling and still stand heating is functioning. Ensure
that motor is not subject to oil or water leaks.

Routine maintenance intervals

Ref. Lubrication Chart

1.4.5.3 Slip Rings

Check brushes, rings and terminations. Rectify or replace if necessary.

The slip rings has grease nipple. Lubricate approx every 2000 operating hours

www.nov.com
c AflO AL OIIWELL YANGO