Kegoz Oilsystems Limited Training Prog

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STATUS: IFI

KEGOZ OILSYSTEMS LIMITED


ORGANIZING DOC No: REV: 00 PAGES -0
DEPARTMENT KOL-PES-M-0001 0F 20

OPERATIONS
TYPE OF ACTIVITY DOC. TYPE DATE ISSUED Doc Size:
A-4
TRAINING MANUAL SEP-20-2021
ISSUING DEPT. TITLE: LANGUAGE:
PE TRAINING PROGRAMME English

PETROLEUM ENGINEERING
WELL INTERVENTION TRAINING
PROGRAMME

00 19-SEPT -2021 Issued for Training KOSL-PES BA KK

Rev Date Purpose Issued Issued By Checked By Approved By

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES


OVERVIEW OF TRAINING PROGRAMME
The Kegoz Oilsystems Limited recognizes the critical role that well intervention plays in the oil
and gas industry. To enhance the skills and knowledge of our petroleum engineers, we have
developed a comprehensive Well Intervention Services Training Program. This program is
designed to equip our engineers with the latest techniques and best practices in well intervention,
ensuring the safe and efficient operation of oil wells. This covers all our engineering services
rendered to our stakeholders ranging from Safety, Coil Tubing, Electric Wireline, Slickline
Services, Nitrogen, Pumping and Filtration Services, Wellbore Cleanup, Mud Engineering, Well
Testing, PVT Analyses and Surface Sampling and Bottomhole Sampling, Running Gauges and
Well Head Maintenance Services (Oil Field Asset/Facility Integrity management).

Program Objectives:
The Well Intervention Services Training Program aims to achieve the following objectives:

Technical Proficiency: Provide petroleum engineers with in-depth knowledge of well intervention tools,
equipment, and techniques to optimize well productivity.

Safety and Compliance: Ensure engineers are well-versed in safety protocols and regulatory compliance,
minimizing operational risks.

Problem-Solving Skills: Develop critical thinking and problem-solving skills to address well-related
challenges effectively.

Resource Optimization: Teach engineers to optimize resources, such as time and materials, during well
intervention activities.

Program Highlights:
Our training program covers a wide range of topics essential for well intervention services, including:

Well Evaluation: Understanding well performance indicators, data analysis, and identifying intervention
opportunities.

Intervention Techniques: Hands-on training in various well intervention methods, such as coiled tubing,
wireline, hydraulic workover, and snubbing.

Equipment Familiarization: Comprehensive knowledge of intervention tools and equipment, including


downhole tools, surface units, and control systems.

Safety Procedures: Rigorous safety training, emphasizing hazard recognition, emergency response, and
compliance with industry regulations.

Well Control: Learning advanced well control techniques to prevent and manage well blowouts and other
emergencies.

Environmental Considerations: Understanding the environmental impact of well intervention and


implementing sustainable practices.

Benefits of the Training Program:

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES


The Well Intervention Services Training Program offers numerous benefits:

Enhanced Efficiency: Trained engineers can identify and rectify well issues promptly, minimizing
downtime and maximizing production.

Safety Assurance: Rigorous safety training reduces the likelihood of accidents and ensures compliance
with safety regulations.

Cost Reduction: Improved efficiency and reduced downtime lead to significant cost savings for well
intervention operations.

Competitive Advantage: Well-trained engineers are better equipped to handle complex interventions,
giving Kegoz Oilsystems Limited a competitive edge in the industry.

Career Development: Engineers who complete this program gain valuable skills and knowledge that
enhance their career prospects within the company and the industry.

Environmental Responsibility: Training emphasizes environmentally responsible practices, aligning


with our commitment to sustainability. Especially on all aspects of ESG.

In conclusion, this training program is a strategic investment in the professional development of our
petroleum engineers. By providing them with the expertise and skills required for efficient and safe well
interventions, we ensure the continued success of our operations and contribute to the growth and
sustainability of our organization in the dynamic oil and gas industry.

STRUCTURE
Essentially the training is structured in a way that it covers the following:
1. Introduction to the type of well intervention service
2. Equipment, Tools and Accessories for Each Service
3. Tool Box
4. Rig Up Procedure Per Service
5. Trouble Shooting
6. Reporting Format
7. Simulation Of Services
8. Understand safety protocols and industry best practices related to area of service
9. Equipment Checklist
10. Maintenance Schedule
11. Requisition and Inquiry(Bid Management.)
12. Daily reporting

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES


Wellhead Integrity Maintenance Training for Kegoz Oilsystems Trainee
Engineers

WELL HEAD MAINTENANCE(WH).


Course Duration: 5 Days

Course Description:
This comprehensive training course is designed to equip trainee Petroleum Engineers with the
knowledge and skills necessary to ensure the integrity and maintenance of wellheads in the oil
and gas industry. Participants will gain a deep understanding of wellhead components,
maintenance practices, safety protocols & procedures and best industry standards.

Course Objectives:
 Understand the fundamentals of wellhead systems.
 Identify different wellhead components and their functions.
 Learn the importance of wellhead integrity maintenance.
 Develop skills in wellhead inspection and maintenance procedures.
 Understand safety protocols and best practices related to wellhead operations.
 Gain knowledge of emerging technologies and innovations in wellhead maintenance.

Course Outline:

Day 1: Introduction to Wellhead Systems


 Overview of the oil and gas industry
 Introduction to wellhead systems
 Components of a typical wellhead
 Wellhead terminology and classification

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES


Day 2: Wellhead Components and Functions

 Tree and tubing head assemblies


 Casing head components
 Valves and chokes
 Tubing hangers and pack-offs
 Flanges and connectors

Day 3: Wellhead Inspection and Maintenance


 Importance of wellhead maintenance
 Routine inspection and testing procedures
 Wellhead corrosion and erosion management
 Preventive maintenance practices
 Troubleshooting common wellhead issues

Day 4: Safety Protocols and Best Practices


 Wellhead safety considerations
 Personal protective equipment (PPE)
 Emergency response and wellhead incidents
 Environmental impact mitigation
 Compliance with industry regulations
 Day 5: Emerging Technologies and Innovations

Advancements in wellhead design and materials


 Digitalization and remote monitoring
 Automation and control systems
 Case studies and industry trends
 Certification and continuous learning opportunities

Assessment and Certification:(No Certificate Issuance)


Daily quizzes and exercises to assess knowledge retention
Final examination/test to evaluate overall understanding
Course completion certificate for successful participants

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES


Training Methodology:
 Lectures by Subject Matter Experts (In-House)/Consultant
 Hands-on practical exercises
 Group discussions and case studies
 Site visits (if applicable)
 Multimedia presentations

Course Materials:
 Wellhead maintenance manuals
 Safety guidelines and regulations
 Relevant industry standards and codes
 Simulation software (if applicable)
 Access to online resources and industry publications

Note: This course outline is subject to modification based on the specific needs and objectives of
Kegoz Oilsystems. It is recommended to consult with experienced wellhead maintenance trainers
and industry experts to tailor the course content to the company's requirements.

ESSENTIALS OF SURFACE WELL TEST DESIGN &


EXECUTION
Proven Efficient Methodologies for Evaluating Wells Productivity
Why Choose this Training Course?
Well Testing is sets of planned activities to enable us establish the properties and characteristics
of a well behavior through data acquisition. Production/Injection well testing is a routine activity
in the oil and gas industry and is key in effective monitoring or health-check of the state of our
wells. Since this activity is routine based, we constantly lose sight of the essentials of a quality
well test especially in good data acquisition practice, overtime.

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES


It is instructive to note, that almost all the decisions about any well performance both in the field
and at the support team from office will largely depend on the robustness of the acquired data
during this production well test operations.
Some of the challenges of an effective well test campaign is that key elements for a good well
test campaign are not highlighted to the team especially the field operators. This KOSL training
course will highlight these essentials and proffer an improvement system as well as a sustainable
process for a high performing team in well test design and execution. To close the loop, a basic
introduction to well test interpretation will be provided. This will ensure those acquiring the data
at the field are in sync with the office support staff in terms of efficient well test execution and
objectives alignment.

This training course will feature:


 Overview of Surface Production Well Testing
 Business Process for Well testing design and Execution – Challenges & solutions
 Managing well testing operation in diverse environment: Land, swamp,
shallow/deepwater
 Well test data acquisition, verification and validation process
 Importance of team alignment (especially within the domain experts) for good well tests
campaign
What are the Goals?
The goal of this course will focus on the following objectives:
 Understand the fundamentals of well Test and reasons why we carry out well test
 Design a well test programme that satisfy the business-driver
 Make appropriate business inferences using the acquired well test data
 Understand Identify different well test equipment, components and their functions
including Lab cabin.
 Learn the importance of undertaking a well test
 Develop skills in well testing and reservoir fluid data analysis
 Understand safety protocols and best practices related to wellhead operations.
 Gain knowledge of emerging technologies and innovations in well testing.

At the end of this training course, you will learn to:


 Carryout well test with clear understanding of the best practice
 Understand the business process specific to your asset
 Recognize what to watch for in a quality well test data acquisition
 Develop asset-specific execution plan

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES


 Provide first-line well test interpretation.
Who is this Training Course for?
All KOSL Petroleum Engineers & Trainees
 Process Engineers
 Reservoir Engineers
 Planning Engineers
 Metering Staff
 Data Analyst

Day One: Overview of Well Testing


 Principles of Well Testing
 Assessing participants level of awareness in well testing
 Basic Overview of Well Testing Processes
 Case Study of Well Testing
 Defining asset-specific objective of well testing

Day Two: Well Test Business Process Embedment


 Well Test programme design
 Key Domain Experts for Successful Well Testing
 Standard Well Test Workflow
 Real-time Technology in Well Testing
 Defining asset-specific business process for Well Testing

Day Three: Surface Well Testing in Deepwater Environment


 Highlights of different environment Production Operations
 Well Testing in land, Swamp & Deepwater Environment
 Challenges of Well Test in Deepwater
 Managing Challenges of Well Test in Deepwater
 Review of experiences

Day Four: Fundamentals of Well Test Interpretation


 Introduction to Well Test interpretation
 Theories behind Well Test Interpretation
 Common Tools Required
 Limit of inferences and application
 Best Practice in Well Test interpretation

Day Five: Performance Review


 Course Review
 Case Study
 Assessment of Participants
 Feedback to Participants
 Recap

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES


Why carry out well test?
Highlights its benefits and process
Oil production companies carry out well testing to gather critical information about the performance and
characteristics of their oil and gas reservoirs. This process is essential for effective reservoir management,
optimizing production, ensuring safety, and making informed decisions. Here are some of the key benefits
and the general process of well testing:

Benefits of Well Testing:


Reservoir Evaluation: Well testing helps determine the reservoir's properties, such as its permeability,
porosity, pressure, and temperature. This information is crucial for estimating reserves and planning
production strategies.

Production Optimization: By analyzing well test data, operators can fine-tune production rates and
adjust operating parameters to maximize oil and gas recovery and minimize production costs.

Reservoir Performance Monitoring: Continuous or periodic well testing allows companies to monitor
reservoir behavior over time. Changes in pressure and fluid composition can indicate reservoir depletion
or the presence of new zones.

Pressure Maintenance: Well tests provide insights into the reservoir's pressure decline. Companies can
implement pressure maintenance techniques like water or gas injection to enhance oil recovery.

Safety and Environmental Protection: Well testing helps identify potential issues such as formation
damage, leaks, or gas migration, allowing operators to take corrective actions promptly and ensure safety
and environmental compliance.
Process of Well Testing:
Preparation: Before conducting a well test, the well and surface equipment must be prepared. This
includes installing pressure and temperature gauges, safety valves, and flow measurement devices.

Shut-in: The well is temporarily shut in (closed) to allow pressure buildup within the reservoir. This step
establishes the initial reservoir pressure.

Well Test: Once the shut-in period is complete, the well is opened, and fluids (oil, gas, and water) are
produced to the surface. During this phase, data is collected on flow rates, pressure, temperature, and fluid
composition.

Data Analysis: The collected data is analyzed to determine the reservoir's properties, such as its
productivity index, skin factor, and pressure drawdown. Engineers use specialized software and
mathematical models to interpret the data.

Interpretation: The interpreted data helps reservoir engineers make informed decisions about production
strategies, such as adjusting flow rates, implementing enhanced oil recovery methods, or planning for
pressure maintenance.

Report Generation: A detailed report is prepared summarizing the well test results, interpretations, and
recommended actions. This report is crucial for management and regulatory compliance.

Well Cleanup: After the test, the well is often cleaned up to remove any formation damage or debris that
may have occurred during testing.

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES


In conclusion, well testing is a crucial process for oil production companies, providing essential data for
reservoir management, production optimization, safety, and environmental protection. It involves a
systematic procedure of shutting in the well, collecting data during production, and analyzing the data to
make informed decisions. Well testing ultimately helps maximize the recovery of valuable hydrocarbons
from reservoirs while ensuring safe and efficient operations.

Equipment List for Well Testing


Well testing involves a variety of equipment and instruments to measure and record essential data during
the testing process. Here is a comprehensive list of well testing equipment and instruments:
1. Wellhead Equipment:
Christmas tree (wellhead assembly)
Choke manifold
Valves (gate valves, check valves, safety valves)
2. Pressure Measurement Instruments:
Pressure gauges (downhole, surface)
Pressure transducers
Pressure recorders
3. Flow Measurement Instruments:
Flow meters (positive displacement, turbine, ultrasonic, orifice)
Flow recorders
Flow orifice plates
4. Temperature Measurement Instruments:
Temperature gauges
Temperature sensors (downhole, surface)
Temperature recorders

5. Fluid Sampling Equipment:


Downhole samplers (wireline or tubing conveyed)
Surface sample bottles and containers
Sample collection and storage equipment

6. Data Acquisition and Logging Tools:


Data acquisition systems
Electronic data loggers
Real-time data monitoring equipment

7. Downhole Tools:
Downhole pressure gauges
Downhole temperature gauges
Downhole shut-in tools
Downhole flow control devices

8. Wellbore Cleanup Equipment:


Wellbore brushes and scrapers
Wellbore cleanout tools

9. Surface Separation and Testing Equipment:


Separators (oil-water-gas separation)
Heater-treaters
Multi-phase flow meters
Gas detectors and analyzers

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES


Oil and water samplers
Oil and gas analyzers
10. Surface Pressure Control Equipment:
Choke valves
Back pressure regulators
Surface safety equipment
BOP (Blowout Preventer) systems
11. Chemical Injection Equipment:
Chemical injection pumps
Corrosion inhibitors and scale inhibitors injection systems
12. Data Analysis and Reporting Software:
Software for data analysis, interpretation, and reporting
Reservoir modeling software
13. Support Equipment:
Flare stacks
Fuel gas systems
Storage tanks (for oil, gas, and produced water)
Pumps and compressors
Hoses and piping
14. Safety and Personal Protective Equipment (PPE):
Safety helmets
Gloves
Safety glasses
Flame-resistant clothing
Ear protection
15. Communication Equipment:
Radios and communication systems for wellsite coordination and safety
16. Wellsite Facilities:
Mobile testing units or trailers equipped with instrumentation and control systems
Accommodation and catering facilities for wellsite personnel
17. Transportation Equipment:
Trucks or transport vehicles for moving equipment to and from the wellsite
This comprehensive list encompasses the various equipment and instruments used during well testing
operations, ensuring the collection of accurate data and safe testing procedures. The specific equipment
used may vary depending on the type of well, its depth, and the objectives of the well test.

KOSL TRAINING PROGRAMME DEPT: PETROLEUM ENGINEERING SERVICES

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