Professional Documents
Culture Documents
Umar NBC Report
Umar NBC Report
Umar NBC Report
FACULTY OF ENGINEERING
DEPARTMENT OF MECHATRONICS
TECHNICAL REPORT
ON
SCHEME (S.I.W.E.S)
HELD AT
NBC
BY
ENG/17/MCT/00341
JANUARY 2023
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ABSTRACT
The student’s industrial work experience scheme program is chiefly equipped towards the
introduction of the students to the society, industrial, domestic demand and needs of their
course of study. It prepare students to know what they will face in the labour market after
graduation, it also establish students to be self-reliance. In line with the aim and objectives of
the program it creates podium to bridge the gap the between the theoretical knowledge
acquired in the school and practical aspect and this gives students additional knowledge
about his/ her course of study, indeed the program serve as reservoir of knowledge in which
My six month student’s industrial work experience scheme with NIGERIAN BOTTLING
COMPANY was highly remarkable as it exposed me to the area of engineering aspect like
electrical ,mechanical, automation ,quality control ,data interpretational skills, report writing,
presentational skills, mutual relationship and interaction with staffs and clients.
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CERTIFICATION
I hereby certify that this report of Student Industrial Work Experience (SIWES) was prepared
and
UNIVERSITY SUPERVISOR:
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DEDICATION
This report is dedicated to almighty Allah who gave me the physical and mental strength to
carry out this exercise and to my father (Alh) ALAUDDEEN I BIBI FAROUK who has
been taking my transportation responsibility & academic financially, morally and other kind
of supports. I pray that may you reap the fruit of your labor over me.
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ACKNOWLEDGEMENT
First of all, I would like to thank the Almighty Allah for His indefinite mercy on me during
I must appreciate the effort of (Al) ALAUDDEEN I BIB, ALHAJI BASHIR and HAJ
I would like to express my profound gratitude to the management and staffs of NIGERIAN
BOTTLING COMPANY. I also wish to appreciate and acknowledge the support and
OGUNBOWALE. I pray that your children sir will be highly favor where ever they find
themselves.
I am grateful for my brothers and sisters, my entire family members, my friends, my study
ADAM,AMINU MUHAMMAD and my brother and I owe you my gratitude for your moral
and financial support. May Allah continue to guide and bless you in all your doing amen.
REFERENCE
Wikipedia.com.
Realpars.com.
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CHAPTER ONE
TABLE OF CONTENT
TITLE PAGE………………………………………………………………………..1
ABSTRACT…………………………………………………………………………2
CERTIFICATION……………………………………………………………………3
DEDICATION……………………………………………………………………….4
ACKNOWLEDGEMENT…………………………………………………………..5
REFERENCE…………………………………………………………………………6
CHAPTER TWO
2.0 INTRODUCTION………………………………………………………………….
ESTABLISHED…………....9
CHAPTER THREE
3.1.3 COMMENCEMENT…………………………………………………………11
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7
COMPANY……………………………………………………………………14
3.3PROFESSION ETHICS…………………………………………………….. 14
CHAPTER FOUR
4.1 ERGONOMICS……………………………………………………………… 14
OBJECTIIVE……………………………………………. 14
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CHAPTER FIVE
CHAPTER SIX
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CHAPTER TWO
2.0 INTRODUCTION
program through industrial attachment for which students are expected to have a practical
experience on the basis of theories and principles acquired in the teaching-learning process.
However, the prevalence of the inability of participants of SIWES to secure employment after
the program casts doubt on the continuing relevance of SIWES to the contemporary industrial
and picked up in the area of electrical engineering, mechanical engineering and automation
engineering during student’s industrial work experience last for six month which it
commenced from January to June and aimed to exposed students of higher institution to the
practical aspect of what they were taught in the class in order to bridge the gaps scheme with
a Consultancy company called Nigerian bottling company .The program last for between
theoretical aspects and practical aspects, In partial fulfilment of the requirement for the award
2.1
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The student work experience scheme{SIWES} came into establishment of the industrial
training fund[ITF] under degree No 47 of 8th October, 1971, in a bid to boost indigenous
capacity for the nation’s industrial need, the fund in its policy statement No. 1 published in
1973 inserted a clause dealing with the issue of practical skills which states that “the seek will
seek to work out cooperative machinery with industry, where student in institution of higher
allowance payable to the student”. The fund identified a great gap between theory and
practice of engineering and technology of higher learning and has come to an effort to
eliminate this gap. The fund initiated work experience scheme {SIWES} in 1973. SIWES
therefore is a skill training program designed to expose and prepared students of universities,
polytechnics and college of education to real life work situation including environmental,
CHAPTER THREE
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NIGERIAN BOTTLING COMPANY (NBC) is one of the biggest companies in the non-
alcoholic beverage industry in the country and is the sole franchise bottler of The Coca-Cola
Company in Nigeria. The company serves about 160 million people by producing and
Bottling Company started operations in Nigeria in 1951. It is based in the city of Lagos and
has about 10 bottling plants across Nigeria. NBC channels products through 59 warehouses
market with beverages soft drink by means of a production machines. Production Sites are
the locations in the plant which is used for the production of Coca Cola products. These sites
The Production sites in Nigerian Bottling Company are two in number. They are;
1. Brownfield
This is the oldest plant in the company. It was established in the year 1982.
i. Line One
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Line one was the first production line established at the Challawa branch. It began its
operation in the year 1982. It has a production speed of about 28,000 bottles per hour (BPH).
It is also called a RGB Returnable Glass Bottle line. Meaning it uses glass for bottling the
Line Two was installed in the year 2013 and it has a production speed of about
Greenfield
i. Line Four
Line Four was installed and commissioned in the year 2020 and it has a production
Line Three was installed and commissioned in the year 2021 and it has a production
speed of about 40,000bph for 35cl, 40cl and 60cl products. It is also called a PET Line
because it uses plastic bottles for the bottling of Coca Cola products.
Line Five was installed and commissioned in the year 2022 and it has a production
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Line six was installed and commissioned in the year 2023 and its has a
COMPANY.
CHAPTER FOUR
4.1 ERGONOMICS
Administrative policies of the company as well as the following specific program General
control of the company Reception and Car parks Security: To provide Security for the
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Locations and Installations and entire company Properties and residences nationwide by
and Private Security outfits Constantly recommend proactive measures to the management
for the safety of the company facilities which manifests in the installation of security gadgets
at various critical equipment locations .Security issues and request from outstation are
NBC’s vision is to become the undisputed leader in every market in which they compete.
Their mission is to refresh their customers partner with their customers reward our
stakeholders enrich the lives of our local communities Their core values includes;
Authenticity Excellence, Learning Caring for their people, Performing as one Winning
with their customers .NBC has many production plants across the nation. These plants
include; CHALLAWA Plant in Kano State., IKEJA Plant in Lagos State , OWERRI Plant
in Imo State. ASEJIRE Plant MAIDUGURI state , ENUGU plant , ABUJA plant,
Port-HARCOURT plant. The plant in which I did my SIWES was CHALLAWA Plant
located in Kano State. The address is Plot 49 CHALLAWA INDUSTRIAL Estate, Kano
State.
4.2 PRODUCTION\SERVICES.
MECHANICAL DEPATMENT.
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The basic induction motor consists of a rotor with a stator having set of windings when an
alternating current passes through the stator windings a rotating magnetic field (magnetic
flux) is produced around the stator winding, which revolves with synchronous speed given as:
120 f
Ns=
p
• The relative speed between the stator rotating magnetic field and rotor conductors causes an
induction
• Faraday's law states that whenever a conductor is placed in a varying magnetic field an e m f
• The rotor conductors are short circuited; hence rotor current is produced due to the induced e
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The induced current in rotor will also produce alternating magnetic field around it.
Thus the rotor rotates in the same direction as that of stator magnetic field to minimize the
relative velocity.
2. GEAR BOX
increase the output torque or to change the speed of a motor. A motor shaft is attached to one
end of the gearbox and through the internal gearbox configuration, empowers an output
torque and the speed determined by given ratio. Are mechanical devices which transfer
energy from the driving device (usually a motor) to the rest of the systems. The gearbox is
mounted to the motor shaft and, through the internal configuration of mated gears within the
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3. CONVEYOR SYSTEM
material from one location to another. Conveyors are especially useful in applications
involving the transport of heavy or bulky materials. Conveyor systems allow quick and
efficient transport for a wide variety of materials. A conveyor system is used in many
raw goods, and other materials from one location to another, usually in the same area or
building. Every conveyor system, including a belt support, pulley, drive unit.
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An electrical control panel is an enclosure, typically a metal box or plastic moulding which
contains important electrical components that control and monitor a number of mechanical
They are energized systems that require maintenance, with planned preventative
maintenance and condition-based monitoring being the most effective methods. Electrical
personnel will need to gain access within control panels for fault finding, adjustments, and
electrical safety testing. Operators will interact with the controls of the panel to operate and
control the plant and process. Components within the control panel will facilitate many
tasks, for example, they may monitor pressure or flow within a pipe and signal to open or
close a valve. They are commonplace and integral to most industries. Problems with them,
including neglect, can cause havoc to any business operation and endanger employees. This
makes the safe operation of panels a desirable skill for both electrical and non-electrical
Motor control panel controls the start, stop, regulate the speed, and change the rotation of
electric motors. Contactors control power-circuit switching and allow automatic cutoff in
response to a power failure. Motor starters monitor voltage during startup to protect motors
from damage. Motor switches provide on/off control of pumps, compressors, manufacturing
CIRCUIT BRTEAKER.
PRINCIPLE OF WORKING
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All circuit breaker systems have common features in their operation, but details vary
substantially depending on the voltage class, current rating and type of the circuit breaker.
The circuit breaker must first detect a fault condition. In small mains and low voltage
circuit breakers, this is usually done within the device itself. Typically, the heating or
magnetic effects of electric current are employed. Circuit breakers for large currents or
high voltages are usually arranged with protective relay pilot devices to sense a fault
condition and to operate the opening mechanism. These typically require a separate power
source, such as a battery, although some high-voltage circuit breakers are self-contained
with current transformers, protective relays, and an internal control power source.
Once a fault is detected, the circuit breaker contacts must open to interrupt the circuit; this
is commonly done using mechanically stored energy contained within the breaker, such as
Miniature Circuit Breaker (MCB) : It automatically switches OFF electrical circuit during any
abnormal condition in the electrical network such as overload & short circuit its usually used in
Molded case circuit breaker ( MCCB) : it is another type of electrical protection device which
is used when load current exceeds the limit of a miniature circuit breaker. The (MCCB )
provides protection against overload, short circuit faults and is also used for switching the
circuits. It can be used for higher current rating and fault level. MCCB can be used for
protection of capacitor bank, generator protection and main electric feeder distribution.
Residual Current Circuit Breaker (RCCB): This residual current device is basically an
electrical wiring device that disconnects the circuit whenever there is leakage of current flow
through the Human body or the current is not balanced between the phase conductor. It is the
safest device to detect and trip against electrical leakage currents, thus ensure protection
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against electric shock caused by direct contacts. RCCB is generally used in series with an
MCB which protects them from over current and short circuit current. Both phase and neutral
MAGNETIC CONTACTOR
contactor is typically controlled by a circuit which has a much lower power level than the switched
WORKING PRINCIPLE
When current passes through the electromagnet, a magnetic field is produced, which attracts the
moving core of the contactor. The electromagnet coil draws more current initially, until its
inductance increases when the metal core enters the coil. The moving contact is propelled by the
moving core; the force developed by the electromagnet holds the moving and fixed contacts
together. When the contactor coil is de-energized, gravity or a spring returns the electromagnet core
The contacts are the current-carrying part of the contactor. This includes power contacts,
auxiliary contacts, and contact springs. Contact material is chosen for high electrical
conductivity, mechanical strength, and stability under arcing and oxidation. Commonly
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used metals include alloys of tungsten, molybdenum, copper, and others. For example,
motor circuit contactors may use contacts made of silver with cadmium oxide added to
The electromagnet (or "coil") provides the driving force to close the contacts. A basic
contactor will have a coil input (which may be driven by either an AC or DC supply
depending on the contactor design). Universal coils (driven by AC as well as DC) are also
available in the market today. The coil may be energized at the same voltage as a motor the
contactor is controlling, or may be separately controlled with a lower coil voltage better
contactors have series coils connected in the motor circuit; these are used, for example, for
automatic acceleration control, where the next stage of resistance is not cut out until the
motor. Contactors are used to control electric motors, lighting, heating, capacitor banks,
A variable frequency drive (VFD) is a type of motor controller that drives an electric motor by varying
the frequency and voltage of its power supply. The VFD also has the capacity to control ramp-up and
ramp-down of the motor during start or stop, respectively. A variable-frequency drive (VFD), or
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inverter drives, or drives) is a type of AC motor drive (system incorporating a motor) that controls
speed and torque by varying the frequency of the input electricity. Depending on its topology, it
A VFD is comprised of three main components: A Rectifier, a DC link, and an inverter. The rectifier
converts the AC supply into DC power. The DC Link supports voltage through the drive from the
rectifier and inverter, the DC link stores power converted by the rectifier. Capacitors in the DC link
absorb the remaining AC ripple and delivers smooth DC voltage. This DC voltage is converted into an
AC voltage by switching transistors in the inverter and sent to the motor. The Variable Frequency
Drive varies the output frequency by switching transistors connected to either the positive or negative
DC bus. The drive can change the voltage output by pulsing the DC voltage appropriately over the
required frequency, this is called Pulse Width Modulation (PWM). If the voltage is ON half the time
AREA OF APPLICATION
VFDs are used in applications ranging from small appliances to large compressors.
Systems using VFDs can be more efficient than hydraulic systems, such as in systems with
SOFT STATER
A motor soft starter is a device used with AC electrical motors to temporarily reduce the load and
torque in the powertrain and electric current surge of the motor during start-up. This reduces the
mechanical stress on the motor and shaft, as well as the electro-dynamic stresses on the attached
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power cables and electrical distribution network, extending the lifespan of the system. Electrical
soft starters can be any control system that reduces the torque by temporarily reducing the voltage
or current input, or a device that temporarily alters how the motor is connected in the electric
Whenever the armature of an electric motor is moving, both the motor action and generator action
are occurring simultaneously; the electromagnetic force produced by generator action opposes the
desired motor action and effectively creates a variable motor resistance which increases with motor
speed. When a voltage is applied to the motor, this resistance dictates the current drawn by the
motor. At rest, the resistance is relatively low, so the starting or inrush current can be high if the
full line voltage is applied to the motor. Compared to DC motors, AC motors tend to have
significantly higher stator resistance and correspondingly lower inrush current. Nevertheless,
across-the line starting of induction motors is accompanied by inrush currents up to 7-10 times
higher than running current, and higher efficiency motors can experience inrush currents 10-15
times running current. In addition, starting torque can be up to 3 times higher than running torque.
The starting torque transient can create a sudden mechanical stress on the machine, which leads to a
reduced service life. Electrical soft starters can use solid state devices to control the current flow
and therefore the voltage applied to the motor. They can be connected in series with the line voltage
applied to the motor, or can be connected inside the delta loop of a delta-connected motor,
controlling the voltage applied to each winding. Typically, the voltage is controlled by reverse-
three-phase control, the control elements can be a reverse-parallel-connected SCR and diode.
AREA OF APPLICATION
To reduce the power inrush requirement at the start in pump to prevent pressure surge.
Smooth starting.
Reduction of Overheating.
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DC POWER SUPPLY
A dc power supply is an electrical device that supplies electric power to an electrical load. The
main purpose of a power supply is to convert electric current from a source to the correct voltage,
current, and frequency to power the load. All power supplies have a power input connection, which
receives energy in the form of electric current from a source, and one or more power output or rail
connections that deliver current to the load. The source power may come from the electric power
grid, such as an electrical outlet, energy storage devices such as batteries or fuel cells, generators or
alternators, solar power converters, or another power supply. The input and output are usually
hardwired circuit connections, though some power supplies employ wireless energy transfer to
power their loads without wired connections. Some power supplies have other types of inputs and
A DC power supply is composed of several components that work together to convert AC power
into DC power. The primary components of a DC power supply include a transformer, a rectifier, a
filter, and a regulator .The transformer is used to step down high-voltage AC power to a lower
voltage that can be safely used in the circuit. The rectifier then converts the AC power into DC
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power. The filter then filters out any AC ripple that was not converted by the rectifier. Finally, The
voltage regulator is used to ensure that the DC output is at the desired voltage.
5. SYNCHRONOUS MOTOR
Synchronous motors have stators similar to those of induction motors but the rotor is excited
Synchronous motors utilizing electromagnet as the rotor are called salient pole type.
Synchronous motors utilizing permanent as the rotor are called permanent magnet type
DC supply is fed to the rotor winding via slip-rings. The direct current excites the rotor
When an alternating current passes through the stator windings a rotating magnetic field is
The rotor winding is fed with DC supply which magnetizes the rotor.
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If the rotor position is such that, N pole of the rotor is near the N pole of the stator, then the
poles of the stator and rotor will repel each other, and the torque produced will be
anticlockwise.
Now, the rotor will undergo unidirectional torque. The opposite poles of the stator and rotor
will get locked with each other (magnetic locking), and the rotor will rotate at the
synchronous speed.
A multi meter is an electrical device that used to measure electrical parameters like current,
an object by using a light transmitter, often infrared, and a photoelectric receiver. They are
largely used in industrial manufacturing. There are three different useful types: opposed
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the transmitter. In this mode, an object is detected when the light beam is blocked
A retro-reflective arrangement places the transmitter and receiver at the same location
and uses a reflector to bounce the inverted light beam back from the transmitter to the
receiver. An object is sensed when the beam is interrupted and fails to reach the
receiver.
must reflect off the object in order to reach the receiver. In this mode, an object is
detected when the receiver sees the transmitted source rather than when it fails to see
it. As in retro-reflective sensors, diffuse sensor emitters and receivers are located in
the same housing. But the target acts as the reflector so that detection of light is
reflected off the disturbance object. The emitter sends out a beam of light (most often
a pulsed infrared, visible red, or laser) that diffuses in all directions, filling a detection
area. The target then enters the area and deflects part of the beam back to the receiver.
Detection occurs and output is turned on or off when sufficient light falls on the
receiver.
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An inductive sensor is a device that uses the principle of electromagnetic induction to detect
or measure objects. An inductor develops a magnetic field when an electric current flows
through it; alternatively, a current will flow through a circuit containing an inductor when the
magnetic field through it changes. This effect can be used to detect metallic objects that
interact with a magnetic field. Non-metallic substances, such as liquids or some kinds of dirt,
do not interact with the magnetic field, so an inductive sensor can operate in wet or dirty
conditions.
WORKING PRINCIPLE
The inductive sensor is based on Faraday's law of electromagnetic induction. The temporal
variations of the magnetic flux F through a coil with N turns will induce a voltage e. One
form of inductive sensor drives a coil with an oscillator. A metallic object approaching the
coil will alter the inductance of the coil, producing a change in frequency or a change in the
current in the coil. These changes can be detected, amplified, compared to a threshold and
used to switch an external circuit. The coil may have a ferromagnetic core to make the
magnetic field more intense and to increase the sensitivity of the device. A coil with no
ferromagnetic core ("air core") can also be used, especially if the oscillator coil must cover a
large area.
AREA OF APPLICATIONS
o Search coil magneto meter : inductive sensors constitute the main element to
build a search coil magnetometer, also known as a search coil. These are used
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dependent on the type of metal being detected. Ferrous metals, such as iron
and steel, allow for a longer sensing range, while nonferrous metals, such as
10. ENCODERS
Incremental encoders count movement rather than position. With detection of a datum
Linear encoder, converts linear position to an electronic signals, the rotary encoder
converts the angular position or motion of a shaft or axle to analog or digital output
signals.
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There are two main types of rotary encoder: absolute and incremental. The output of
an absolute encoder indicates the current shaft position, making it an angle transducer.
The output of an incremental encoder provides information about the motion of the
shaft, which typically is processed elsewhere into information such as position, speed
and distance.
Construction
Digital absolute encoders produce a unique digital code for each distinct angle of the
disc, which is rigidly fixed to the shaft. A row of sliding contacts is fixed to a
stationary object so that each contact wipes against the metal disc at a different
distance from the shaft. As the disc rotates with the shaft, some of the contacts touch
metal, while others fall in the gaps where the metal has been cut out. The metal sheet
electrical sensor. The metal pattern is designed so that each possible position of the
axle creates a unique binary code in which some of the contacts are connected to the
current source (i.e. switched on) and others are not (i.e. switched off). Rotary
encoders are used in a wide range of applications that require monitoring or control,
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A heat exchanger is a system used to transfer heat between a source and a working fluid.
Heat exchangers are used in both cooling and heating processes. The fluids may be
separated by a solid wall to prevent mixing or they may be in direct contact. They are widely
used in space heating, refrigeration, air conditioning, power stations, chemical plants,
petrochemical plants, petroleum refineries, natural-gas processing, and sewage treatment. The
circulating fluid known as engine coolant flows through radiator coils and air flows past the
coils, which cools the coolant and heats the incoming air. Another example is the heat sink,
which is a passive heat exchanger that transfers the heat generated by an electronic or a
shaped heat transfer plates bundled together. The gasket arrangement of each
pair of plates provides two separate channel system. Each pair of plates form a
channel where the fluid can flow through. The pairs are attached by welding
and bolting methods. The following shows the components in the heat
through. Thus, this allows the main and secondary media in counter-current
flow. A gasket plate heat exchanger has a heat region from corrugated plates.
The gasket function as seal between plates and they are located between frame
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and pressure plates. Fluid flows in a counter current direction throughout the
produced in different depths, sizes and corrugated shapes. There are different
types of plates available including plate and frame, plate and shell and spiral
plate heat exchangers. The distribution area guarantees the flow of fluid to the
whole heat transfer surface. This helps to prevent stagnant area that can cause
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This is an automation machine used for unpacking the bottles from the case which will be
PRNCIPLE OF WORKING
Bottle Washer machine is an automatic machine used for washing , cleaning ,the bottling
WASHING CYCLE
Prewash : This consists of a zone for emptying residual liquid from the bottles and a zone of
jets inside and outside of the bottle. In this zone bottles are pre-heated by the residual heat in
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Rising: There are three internal and external jet zones with recycled water and one with cold
water. :The gradual lowering of the temperature and the removal of the detergent solution are
obtained as the water flows in the opposite direction to the bottles, thus considerably reducing
the amount of fresh water used. The rinse water is then used in the pre-wash area; form here
Washing : A series of tanks contains detergent solution for the actual washing action of the
bottles. The number of tanks depends on the treatment time required. The washing operation
is effected by means of the chemical action of the detergent solution and the mechanical
action of the internal jets situated at the outlet of the detergent soaks. Label removal takes
i. Loading System
The conveyor belt of the accumulation table conveys the bottles to the automatic loading
system, dividing them into separate rows by means of agitators on the table. The bottles are
pushed inside the carrier pockets by two separate synchronized continuous rotating
movements: the first introducer takes the bottle from the accumulation table and sets it
horizontally on the slides; the second pushes the bottle into the pocket. Safety devices are
fitted on both movements to stop the machine in cases of overloading. The alarm signal is
The bottle separators on the accumulation table are made of plastic material and allow
for quick format changeover, if necessary. The bottle loading motion is transmitted from the
main drive, while the accumulation table has an independent gear motor worked by electric
signal directly by the introducer shaft in order to adjust to the speed of the machine. The table
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stops for an instant when the first introducer grips the bottle in order to reduce the pressure
The bottle slides down a plastic chute onto a mobile plate. At the right moment, the
plate rotates so that the bottle drops onto a cam which accompanies it to the discharge
conveyor. This cam thus accompanies the bottle in its falling motion, shifting the bottle
previously discharged towards the discharge conveyor. All parts in contact with the bottles
are made of plastic in order to reduce noise. Three safety systems are used: the first controls
the removal of the bottle from the pocket by means of a sensor monitoring the position of the
chutes; the second checks the movement of the cams by means of a clutch fitted on the cam
support shaft; and the third monitors the obstruction of the conveyor by means of a barrier
rod fitted at the end of the discharge conveyor. The bottle separators on the accumulation
table and the chutes permit quick format changeovers if necessary. The system is driven by
the main chain drive gear synchronous motor through an angular transmission connected by a
chain.
ASEBI is a machine used for inspecting the empty bottles from bottle washer discharge
for inspection. It is a machine that used in a full inspection of the empty and cleaned bottles
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Base Inspection
This is a function that helps in the detection inner and outer base of washed bottle to detect
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Sidewall Inspection : This is a function that helps in the detection of foreign objects and
contamination on the body, both external and internal. It’s features include 2- high resolution
cameras and 360o inspection. This inspection happens both at the entry and exit of the ASEBI
machine.
This is a function that helps in the detection of foreign objects, cracks or chips at the neck of
the bottles.
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HF Residual Detection
This is a function that helps in the detection of liquid residue in the bottle.
Mixer is a machine used for mixing the different ingredients of a Coca cola product at
WORKING PRINCIPLE
I. De-aeration
Water feed to the horizontal de-aeration tank via two differently large sets of nozzles.
De-aeration via the single-stage or double-stage vacuum process and optional stripping gas
support.
Reduction of the sealing water consumption to a minimum thanks to a water saving function
in the vacuum pump.
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ii. Carbonation
High-precision carbonation thanks to consistent volume flow rate in the carbon nozzle.
iii. Dosing
The Filler is a machine used for filling the bottles with finished product coming out from
1. Filling valve: is a component that activate when air is distributed inside the bottle and
open the filling valve due to retractable pressure and fill the bottle.
2. Lift cylinder: a component that lift or carried the bottle up and down.
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4. Air distributor: used in distributing air pressure to activate the filling valve.
5. Safety guide sensors : used in safety between machine and the operator.
7. Star wheel: used in transferring bottle from the main machine to crowner to discharge
conveyor.
The Packer is a machine used for putting the Coca cola product filled bottles into the crates to
1. Lubricant nozzle: It is used for spraying lubricant reagent for protecting bottle from
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2. Injection fork: It is used to align and grouping the bottle to the desired number of
3. Bottle table conveyor : A conveyor that accumulate large number of bottles for
grouping.
4. Ultrasonic sensor: it is used for sensing the presence of bottle to activate the lifting
5. Bottle cup : It is used in picking the bottle up and down using pneumatic air which is
6.
The pre-positioned containers are picked up using gripper heads and set into the fed case.
The bottle formation is set down reliably with the integrated insertion frame.
PRODUCTION PROCESSES
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The different kinds of beverages produced by The Nigerian Bottling are subject to strict
quality control and inspection procedure ensuring they meet the highest international
Step one
Step three
The mixture is saturated with carbon dioxide at a low temperature and under high
Step four
The containers move to another machine which applies labels and bar codes,
after which they are automatically inspected to guarantee they meet all
requirements.
Step seven
After final checking, bottles and cans are transported to machines which pack
them in cartons or boxes before being laces on wooden pallets.
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FIG 2.9
4.2.5 MATERIAL HANDLING EQUIPMENT USED WITHIN THE NBC
WORK SPACE
1. Bottle guide: it is used in guiding the bottle moving on the conveyor belt,
they are of different types; 35cl, 60cl etc.
2. Bottle stopper: it is located at the inlet bottle filler machine used in stopping
the bottle from moving to filling point, they are of different type ; 35cl, 60cl.
3. Bottle Wheel : It is located at bottle filling machine, it is used in transferring,
discharging filling bottle by means of a rotation motion designed by the
filler machine. They are of types infeed star wheel, transfer wheel, discharge
wheel, they are also for 35cl,60cl.
4. Mould cavity: It is used for casting the plastic freeform to desired shape of
production. They are used in PET LINE.
5. Pipe joint: It is used for transferring, discharging, product to the product line.
6. Bottle cup: It is located at the bottle parker and unparker machines used in
picking the the bottle to the desired unit, they are for 35cl,60cl.
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SIWES shall operate assurance system. We are keen on excellence to our customer`s service
deliverables which must consistently be of the highest quality obtainable. We ensure that our
customers need are met and exceeded, where possible demonstrating our professionalism and
and expectation.
Therefore, management shall create a conducive working environment for employees through
mutual trust, respect and love, teamwork, continuous improvement, compliance with national
Adequate communication interface with market customer to identify complaints before they
become problems and most importantly, NIGERIAN BOTTLING COMPANY will treat
QUALITY OBJECTIVES
1. Provide a service that consistently meet the needs and expectations of our customers and
indeed exceed them. Targets shall be compliance to regulatory and contractual requirements.
3. Ensures that all works are performed correctly at the first time for cost effectiveness and
efficiency.
4. To be seen and perceived by our market customers as being better than the competition.
activities.
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INTRODUCTION
From the dictionary maintenance are actions performed to keep some machines or system
functioning or in service.
Maintenance Engineering
availability of equipment.
amount of equipment, system, machineries, and infrastructure. Since the industrial revolution,
devices equipment of machinery and structure have grown complex, requiring a host of
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personnel, vocation and related system needed to maintain them. Maintenance is to ensure a
Types of maintenance
Preventive Maintenance: Is the type of maintenance where the equipment is maintained before
efficiency of important machine parts and record for any disabilities etc.
failure. This maintenance is mostly used although it is often most expensive because worn
equipment can damage other parts and cause multiple damages. Examples
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statistics, probability and logistics, and additionally in the fundamentals of the operation of
CHAPTER FIVE
During my SIWES I worked in several sections in the company where I was trained, assisted
and carried out several duties and assignments experience gained working at NIGERIAN
technology, learning its fundamentals, learning to work with various equipment used in
packages. I was able to apply some of the theoretical knowledge gained during my study at
the university to real work situations thereby bridging the gap between school work and
actual practice. I also gained experience in other fields of science, engineering and project
management. I learnt invaluable lessons on the code of conduct of big firms and it prepared
me for work scenarios I am likely to meet after graduation. Personally, one of the most
important skills I gained during the course of my IT was commercial communication skills
within major companies. During the course of my work, I had to interact with engineers and
IT professionals from Architectural firms, manufacturing companies, oil and gas industries,
multinational companies and others. To carry out projects, I had to work together with
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personnel from different departments. I also had to relate with senior engineers from my
EXPERIENCE ACQUIRED.
I learn how to troubleshoot an electrical fault using some analysis and strategies
which are been used throughout the period of my SIWES, examples on work carried.
drive).
connectors.
2. TROUBLESHOOTING SENSORS
I learn how to troubleshoot sensors power failure from the power source to the power
3. TROUBLESHOOTING ACTUATORS
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pneumatic cylinders.
1. A week strike occurred during the internship program which principally was a general
strike for all NBC workers in the country thereby, a week without work elongated the
2. Due to long hours of transporting materials needed on site (shipping imported materials),
there were days whereby petite activities took place, thus limiting work progress on site.
3. Inadequate equipment to carry out some tests in the quality control section limited my
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4. During my first few weeks, I had difficulties understanding a lot of the terms and
terminologies that was used at the office because a lot of them were very new to me. This
5. I wasn’t able to visit other on-going projects by NBC hence, no experience was gained in
CHAPTER SIX
6.0 CONCLUSION
for mechatronics engineering .I also gained experience in the aspect of quality engineering ,
power distribution, etc. In addition, I gained how to make a smooth relationship and mutual
6.0 RECOMMENDATION
It is recommended that federal government should make appropriate funds available for the
program
It is recommended that the university management to review the duration of the program
It should be legislated that only licensed contractors and professionals are to drill boreholes in
the country. This will help in the collation of litho-logs and proper documentation of the
available technical work and engineering data for detailed and comprehensive academic work
on our aquifers.
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