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4/11/23, 11:32 PM Making Correct Parabolic Nozzles | Reaction Research Society

Making Correct Parabolic Nozzles


Posted on January 28, 2023 by RRS President

by Richard Garcia, Director of Research, RRS.ORG

I would like to set the record straight on a common mistake I see with designing parabolic rocket
nozzles.

The simplest and most common nozzle used in amateur rocketry is the simple cone. Most
commonly the cone is a 15° half angle. But the simplicity of the cone comes at the cost of
reduced performance and increased length. The next step up in complexity is a
parabolic bell nozzle.

The parabolic bell nozzle design is a little more complicated and much more difficult to
manufacture. Machining a parabolic shape out of metal on a lathe by hand is doable with a digital
read-out (DRO) device but the process would likely be very tedious. In this case, I would
recommend looking into some sort of computer-controlled system like CNC or 3D printing. If you’re
using an ablative composite like silica-phenolic then tuning a wood mandrel on a lathe is very
doable. Beyond the parabolic nozzle the next step up in complexity and efficiency is using the
method of characteristics to design a rocket nozzle. This method was pioneered
by Gadicharla V.R. Rao.

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https://en.wikipedia.org/wiki/G._V._R._Rao

.These are sometimes called “Rao” nozzles. The parabolic nozzle is a decent approximation of a
Rao nozzle, a method also proposed by Rao. Going further to get the last drop of
performance would require a detailed computational fluid dynamics (CFD) based optimization.

I’m writing this report to set the record straight on a common mistake I see with determining the
proper geometric and dimensional features of specific parabolic rocket nozzles. Almost all
the amateur parabolic nozzles I’ve seen up to this point, including several college teams, and even
my own early designs, made this mistake. It’s not really their fault though. The parabolic nozzle is
commonly mention in rocket literature but rarely is one particular key fact needed to make them
correctly explained. The two of the most prolific textbooks on the topic are, “Rocket Propulsion
Elements” by Sutton and Biblarz, and “Modern Engineering for Design of Liquid-Propellant Rocket
Engines” by Huzel and Huang. Both give their readers charts to help design the parabola and both
also neglect to mention this one important fact.

That there is a problem at all will only become apparent when you try to solve for the exact
equation of the parabola. If you read through the common literature (a task left to the reader) and
go through the process you will see that the parabola is defined by two points and two angles.
The two points are the beginning and the ends of the parabola. The beginning point is where the
curvature at the throat, typically a circular arc, transitions into the parabola. The end point is the
exit of the nozzle. The two angles, θn at the beginning of the parabola and θe at the exit are the
angles between the centerline of the nozzle and lines tangent to the parabola at the two
points. These angles are normally found by using graphs given in the literature. These graphs
are the angles vs expansion area ratio as shown below. Note that they present the length of the
bell nozzle as a percentage, Lf, of the length of an equivalent conical nozzle with the same nozzle
expansion area ratio and a 15° half angle.

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— Graph of theta angles from Rao’s paper

Footnote about the θn and θe vs expansion area ratio graphs.

I’d like to note that the graph I shared is the in the commonly presented form. However, if you look
at the original paper on parabolic nozzles “Approximation of Optimum Thrust Nozzle Contour” by
G.V.R. Rao in 1960” you will find the information presented differently. Instead of theta versus
epsilon at various percentages of nozzle lengths given in terms of the percentage of an equivalent
15° conical nozzle length of the same expansion ratio (epsilon), the axes of graph are in terms of
the ratios re/rt versus Ln/rt given at various values of θn and θe. These lines are straight in
comparison to the curved lines in the graph above. The more common graphs are supposed to
have been derived from the originals.

However, I have not gone through the math myself, but, I am interested in what the process
and results would be. In turn, the originals are supposed to have been derived from full

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calculations of the Rao method. Again, something I have not tried replicating but it is something I
would be interested in seeing the details of.

Another thing worth mentioning is that I recall reading online that someone had tried to reproduce
these results using the method of characteristics. (Unfortunately, I cannot recall exactly where I
read this.) The original graphs were based on using a fixed specific heat ratio (gamma) of
γ=1.23 and the original paper stated “A different value of γ does not appear to appreciably change
the nozzle contour when the area ratio and length are prescribed.” however the testimony I found
online stated that they found that the gamma value did significantly affect the angles. I am in doubt
over this anonymous internet testimony, but it is something I’m interested in exploring in more
detail. If you ever investigate this yourself, dear reader, be sure to send us what you discover.

In total, you will have six parameters to determine, at point 1 you will have x1, y1, and θn. At point
2, you will have x2, y2, and θe. The obvious route from here would be to take the equation of a
parabola (more precisely a square root since the x-axis will be our chamber centerline. But hey, a
square root is just a parabola on its side), and these six parameters and try to solve for
the unknowns in the equation.

This is where you run into the problem. The parabola is over-defined! You can’t solve for a
parabola that meets all six criteria. It is impossible. Five of the defining parameters can be correct,
but at least one will always be wrong. This is where most people, after considerable effort and
eventually the banging of one’s head against a wall, will give up and let one, or more, of the 6
parameters to be wrong, usually by letting the starting angle of the parabola to be wrong.

When plotting a nozzle contour most put the centerline of the nozzle along the x-axis. The mistake
everyone makes, including myself, is to make the natural assumption that this parabola is aligned
with the nozzle’s same x and y axis in the same way as all of the parabolas in your algebra
classes. That is to say the centerline of the parabola is around the x axis, the same axis of axial
symmetry as the nozzle. But what everyone misses, including in the common literature, is that
the parabola should be canted! That is to say, it should be rotated by some angle in relation to the
x and y axis.

The way I found this fact out is by being a prolific reader. I’ve spent a lot of time
gathering papers and books on rockets. I’ve only ever found one source that explicitly states
the nature of these parabolasand that is in “Liquid Rocket Engine Nozzles NASA SP-8120”
It simply refers the them as a “canted-parabola contour” and offers no further explanation. But
that clue was enough for me to figure out what was going on. Adding the rotation of parabola
adds a degree of freedom in the math. This allows for the equations to be solved with
all the required constraints.

* Footnote on the NASA SP-8000 publication.

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By the way, the NASA SP-8000 series of publications is a fantastic resource for
the aspiring rocket scientist. Back in the 1970’s, they tried to write a comprehensive review of the
state of the art in rockets and spaceflight. I remember reading somewhere that they fell short of
their goal, since there was too much know-how to catalog. But what they did manage to publish is
great. Whenever diving into an unfamiliar design topic, I’ll read the relevant SP-8000 article on it
first as a good overview. Some topics may be more outdated than others, but much of it is still
great and relevant today.

When trying figure this out, I went digging and found the original paper on parabolic
nozzles. “Approximation of Optimum Thrust Nozzle Contour, by G.V.R. Rao, 1960” I had hoped it
would directly state the parabola should be canted, but it doesn’t. However, it does give
enough information to deduce this conclusion. In the short paper, its one page, Rao describes “a
simple geometric construction for the parabolic contour.” It is something that would have
been more familiar with the designers and draftsmen of that time. Today, we are more likely use a
series of points and connect them with a spline curve, or use mathematical equations in CAD
software to draw similar curves. But back then, designers would have to do it by hand on
paper. The method suggested by Rao is called the “tangent method” of drawing a parabola. As the
name suggests it involves drawing a series of lines that are tangent to the parabola.

Since we are interested in the mathematical equations, I won’t be describing that method any
further. But it is plain to see from figures that the method does not directly depend upon the
x, and y axis. The contour is simply plotted on the x-y plane and then the contour is revolved
around to x-axis to create the three-dimensional nozzle. Since we cannot fit the desired
parabola with the normal parabolic equations, we are left with the question:

How does one mathematically rotate the equation of a parabola?

Using parametric equations is how we will be able to create aparabola rotated on the x-
y plane. Parametric equations also make some of the math easier when solving for circular arcs
that are used in the rest of the nozzle contour.

First let’s start with vertex form a parabola.

— Equation 1; vertex form of the parabola equation

To parameterize this, let us set:

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— Equation 2: parameterization or variable substitution

And solve for x and y.

— Equations 3.1 and 3.2: Solving for x and y variables

This pair of equations is now a parametric form of a parabola. But it is just a regular parabola and
we need to rotate it. Recall from your study of trigonometry, that the
formulas for rotating a point around the origin by angle θ are:

— Equations 4.1 and 4.2: Rotating the frame of reference by angle, theta

We can combine equations 3 and 4 by substituting the parametric equations into the place of
x0 and y0. Doing this, we get:

— Equations 5.1 amd 5.2: Combining prior equations 3 and 4

From this, we can get:

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— Equations 6.1 and 6.2: further derivation of x and y equations

Note that for our use case, because the rotation angle θ is a constant, h∙cosθ-
k∙sinθ and h∙sinθ+k∙cosθ are also constants and can be replaced by single terms, c1 and
c2 respectively. But we can name c1 and c2 whatever we like so I shall name them h and k
respectively. (Yes, I know this seems like an odd maneuver, but it works fine for us and makes
our equations a bit simpler.) With a little rearranging this then gives us the parametric form of a
rotated parabola:

— Equations 7.1 and 7.2: rearranging equations 6.1 and 6.2

Now we are ready to solve for the parabolic nozzle contour. Before we do this for the above
equations, we shall discus the rest of the contour as well. We will use a piecewise set of
equations to describe the entire contour. For each piece we will need to solve for parameters and
the split points between the different pieces of the function. We will go through each of them in
order. How to size a thrust chamber is beyond the scope of this paper and is an exercise left to
the reader. You should already have calculated the radius of the chamber, throat, and nozzle
exit, rc, rt, and re, respectively and the length of the chamber and nozzle, Lc, and Ln respectively.
The figure below shows a typical form of a thrust chamber. You’ll note that I’ve used z and r
instead of x and y. This is a notation that I adopted early in my work writing a code for thrust
chamber design. I figured z is up and rockets go up, so that’s where I’ll put the axis of symmetry of
the chamber. I put the throat at z=0 for convenience. I decided to keep my notation in this
report, instead of adopting something more conventional, for my own convenience of not having to
rewrite all of my equations.

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— CAD drawing of nozzle geometry with refernce points and radii, note the parabola axis is canted

The first part of our piecewise function f1 is the chamber section representing by red in the figure.
f1 is a simple horizontal line with the equation.

f1 Chamber Section

— Equation 8 descrbing the straight chamber section before the converging section that follows

f2 Concave Curved Converging Section

The exact converging section shape typically does not strongly affect engine performance. So, the
designer has a lot of freedom here butthe following geometric convention is common. Three parts
are used, f2 (blue in figure) is a concave circular arc, followed by f3(green in the figure) is sloped
line and f4 (orange in the figure) is convex circular arc. I’ve found that using the parametric form of
a circle makes the math easier. The parametric form of this circular arcin function 2 is the
following.

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— Equation 9.1 amd 9.2 for a concave-type converging section

Were rf2 is the radius of curvature for function 2.

f3 Linear Converging Section

The third piece is a straight line and we will use the point slope formof a line. The designer
provides the converging angle and a typical rule of thumb value is 30°. Using a bit
of trigonometry, we can see that the slope will be tan(-θc). For the point we will use (z4, r4) which is
where f3 intersects f4.

— Equation 10: linear converging nozzle

f4 Convex Curved Converging Throat Section

The fourth piece is another circular arc. The radius of curvature is typically given by
the designer as a multiple of the throat radius. A typical a rule of thumb value of 1.5 time the throat
radius is commonly used. We will call this scalar rc2. Again, we will use the parametric form.

— Equation 11: convex curved converging section

About solving for the unknowns upstream of the nozzle throat

Solving the converging section is where we will notice a hiccup (minor problem). Say that you have
a large throat and a small contraction ratio, Ac/At. This could mean the point where f4 meets
the given converging angle, θc, of f3, could be equal to or larger than the chamber radius.
A mathematical solution that uses the given parameters would fail to produce real geometry. A

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second problem could arise even when a valid solution does exist because the result could be an
undesirably sharp radius if the point is too close to the chamber radius.

So, we have two solution paths. For the conventional case, we don’t run into the previously
mentioned hiccup. Here, functions f1, f3, and f4 are sufficiently defined by
the given parameters mentioned so far. But to define where the function f2 is located, we will need
an additional parameter. In my work, I’ve decided to do this by setting the point r3 to be a
percentage of the vertical distance between the chamber radius and r4. Where the concave
f2 curve meets the linear converging portion, f3, is the location of r3. Where f3 meets the
convex f4 curve is r4. My default value is 50% of the way between r4 and rc. I’ve named that
parameter f2vp and its value should be between 0 and 1. The letters used mean: function 2, vertical
percentage. (You are probably asking yourself “Why not just define rf2 in the same way as rf4, with
a scaler multiple of rt?” Well good question. That’s the way I started doing it. It’s been a while but if
I remember correctly, I found that it was hard to pick a default value that worked for a large variety
of engines and if picked poorly results were either undesirable or didn’t solve. So, I came up with
the above method which I found much more satisfactory.)

For the second solution path an alternat method for defining the converging section must be used.
It will be convenient to set the radius of both of the concave, f2, and convex, f4, sections equal.
Then we define the curved converging sections, f2 and f4, to each take up a percentage of the
radial distance between the throat and the chamber radius. The linear section is the remaining
percentage. I’ve named this parameter f2vp_alt. The name means: function 2, vertical percentage
alternate method. Since there are 3 functions that take up this vertical distance, and two of them
are equal the value for f2vp_alt must be between 0 and 0.5. If it is 0 that means that the linear
portion takes up all the vertical distance and the curved portions would disappear. If it is 0.5 then
the linear portion would disappear. The default vale I use is 1/3. This means that f2 takes up 1/3 of
the distance, and f4 takes up 1/3 of the distance and the linear section, f3, takes up the remaining
1/3. It makes for decent looking converging contours.

This will always be solvable with real geometry, but means that theeither the converging angle or
the radius of curvature for the converging portions cannot be pre-defined and is instead solved
for. At first, I tried to let the converging angle, θc be derived. However sometimes the solution
would be a very shallow angle creating an overly long converging section. Instead, I found better
results by keeping the designer given θc and instead solve for the radius of rf2and rf4, which would
still be kept equal. I was resistant to this at first because it would remove the ability to use the rule
of thumb value for rf4, or any specified value for that matter. This will only work if the assumption
that the designer will provide reasonable values for θcis met. To summarize, the primary method
lets the radius of function 2, rf2, be an unknown to be solved for, and the converging angle of f3is
given and the radius of f4 is given. With the alternate method the converging angle is given along
with the vertical space the functions occupy. This leaves the radiuses of
curvature rf2 and rf4, which are equal, to be solved fore.

When I have designed thrust chambers, I use the first method and then only switch to the
second method if the first method does not work. The remaining question is when to switch to
avoid a sharp corner. My solution was to specify that the concave radius, f2, take up a minimum

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percentage of the vertical distance between the throatand chamber radius. My default value for
this is 15% but this was somewhat arbitrary. You can also avoid the second method by increasing
the thrust chamber contraction area ratio if possible.

Converging section solution, Method 1

The following is a mathematical solution for the converging section when using the regular
method for the converging section described above. From f4 we need to solve for z4 and its
corresponding radial point r4. For that we need to find when the circular arc is at
the givenconverging angle. This is when its derivative is equal to the slope of f3, the linear section,
which is tan(-θc). We will take the derivative ofthe parametric equations of function 4. In case you
forgot from your calculus class the derivative of a parametric equation is found by taking the
derivative of each equation separately with respect to the parametric independent variable, in this
case t, which will give us the equations for and . Then you divide the equation for by the equation
for and cancels out and you are left with an equation for . Using this method on the equations 11.1
and 11.2 for function 4 we get

— Equation 12:

We solve this at t4 by setting the derivative equal to tan(-θc) which gives us

— Equation 13:

Solving for t4 we get

— Equation 14:

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Note that this solution is periotic so it mathematically solves with any added to it. Through quick
trial and error, we find a value n=1will put point (z4, r4) in the correct quadrant on the x-y plane. We
then plug t4 into f4 to get the z4 and r4 coordinates.

— Equations 15.1 and 15.2:

Now that we know that value of r4 we can now check if the criteria needed for switching to the
alternate method is met. If not, we can carry on to find r3. Recalling our assertion that r3 shall be
some given fraction of the vertical distance between r4 and rc we see that it would be given by the
following equation.

— Equation 16:

Next, we plug r3 into the f3 function [eq 10] and solve to get z3.

— Equation 17:

Now all that remains to be solved is z2 and the radius of curvature, rf2, for the
concaved converging function f2. If we take f2 [equation 9] and plug in the known point
z3, and r3, which both occur at t3, we get the following:

— Equation 18.1 and 18.2:

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We can see that the there are three unknowns z2, rf2, and t3, but there are only two
equations. So, we need a third equation to solve this system. We know the derivative of this
function is the same as for the function f4, [equation12] since they are both the equations of
a circle. And we know the value of the derivative at this intersection pointfrom the slope of f3, the
linear converging section, which is tan(-θc).Setting equation 12 to tan(-θc) gives us the third
equation we need.

— Equation 19:

We then solve this system of three equations, 18.1, 18.2, and 19 for the three unknows z2, rf2, and
t3. This gives us:

— Equation 20:

— Equation 21:

— Equation 22:

We now have all the parameters and split points needed for each of the function to fully define the
converging section. Equation 20 like in equation 14 also has a periodic portion of the solution, but
here n=0.

Converging section solution, Method 2

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With the second method everything is the same as the first method up to calculating t4 [equation
14] then the methods diverge. In method 2, after calculating t4 the next things to calculate
are r3 and r4. This method defines the percentage of the radial distance between the throat and the
chamber that the two curved converging functions, f2and f4, take up. This definition allows us to
create, by reasoning, the equations for r3 and r4. They are:

— Equation 23:

— Equation 24:

Next the radius rf4 can be found by taking f4r [equation 11.2] at t4 when it will equal r4,

— Equation 25:

and then solving for rf4 and we get

— Equation 26:

Then we set rf2=rf4. For the remaining unknowns that define the geometry, we can use the same
math from the other method. Those remaining unknowns are z4, z3, t3, z2 and are defined
by equations 15.1, 17, 20, and 22, respectively.

f5 Diverging Throat Section

For the diverging section function 5, magenta in the figure, is again in the parametric form of a
circle.

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— Equations 27.1 and 27.2:

The radius of this function, rf5, is the diverging radius of the nozzle throat, it is given by the
designer and is usually a rule of thumb value of 0.382 times the throat radius. But we still need to
find the point z5, and r5. To do this we first note that the derivative of f5 is thesame as for f2 and
f4 given in equation 12. We know what the angle of the tangent should be at z5, where f5 meets the
parabolic portion. It should be the θn mention above and gotten from the θn vs expansion area
ratio graph. From the same trigonometry used for the slope of f3we can set the derivative [eq
12] equal to tan(θn) at t5. Then we solve for the parameter t5 which gives us:

— Equation 28:

Like in equation 14 this also has a periodic portion of the solution, but here n=0. We then plug
t5 into f5 [eq 27] to get z5 and r5.

— Equation 29:

— Equation 30:

f6 Parabolic Nozzle Section

The parabolic section of the nozzle, function 6, is yellow in the figure. As derived above in equation
7 we use a pair of parametric equations for a parabola with a rotation applied. I like to
use ψinstead of θ here for the sake of symbolic variety.

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— Equations 31.1 and 31.2:

Solving for the unknowns downstream of the nozzle throat

All that’s left is to solve for the remaining six unknowns in function 6. These unknowns are, t5, t6,
m, h k and ψ. Note that the parameter variable t is unique for each section, so it’s technically a
different t5 than for the t5 for function 5. We know six key data points on the parabola. We know
the starting coordinates z5, and r5 from our prior work. We know the end coordinates z6, r6 from the
exit radius and the length of the nozzle provided by the designer. If we substitute these
coordinates into function 6, we would have the following four equations:

— Equation 32:

— Equation 33:

— Equation 34:

— Equation 35:

But it’s not possible to solve these four equations for six unknowns. We need at least two
more equations. We know the slope at the beginning and end of the parabola from θn and θe which
we got from the θn and θe vs expansion area ratio graphs. This means we can use the derivative of
function 6 to give us the last two equations. To find the derivative function first we take the
derivative of each parametric equation with respect to the parameter variable, t.

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— Equation 36:

— Equation 37:

And then we divide by the equation for and we get:

— Equation 38:

Taking this function at t5 and t6 and using trigonometry to find the slope of the tangent lines at
beginning and end of the parabola, we see that the derivative should be tan(θn) and tan(θe)
respectively. This gets us last two equations we need for a system of six equations to solve for our
six unknowns.

— Equation 39::

— Equation 40:

Now all we have to do is simultaneously solve the system. Here are the six equations fully written
out.

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— Equation 41:

— Equation 42:

— Equation 43: exit axial position

— equation 44: exit radius value

— Equation 45: nozzle tangent angle

— Equation 46: nozzle exit angle

As far as I can tell this can’t be solved symbolically. I’ve tried several methods including a few
computer algebra systems, but always failed. (Give it a try yourself and let us know what you come
up with.)

Instead, I solve the system of equations 41 through 46 numerically for m, h, k, phi, t5 and t6. This
can easily be done with a calculator like the Texas Instruments, TI-89. But the way I solve this and
the rest of the calculations is with a piece of custom software I wrote. My programing language of
choice for doing this has been Octave, but it is possible to do with any Turing-
complete programming language. Once you’ve done this and solved for those unknowns you now

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have a fully mathematically defined parabolic nozzle contour. One final note worth mentioning is
that I typically use these equations to find the value r at a particular z location. If this z is in one of
the parametric sections, then I first solve the equation fz(t)=z for t. Then I take the value for t
and use it to solve fr(t)=r for the value of r.

Hopefully, that clears up any confusion and set the record … canted.

List of symbols

Ac​= Cross sectional area of the thrust chamber

Ac/At​= Thrust chamber contraction area ratio

Ae​= Cross sectional area of the nozzle exit

At​= Cross sectional area of the nozzle throat chamber

c1-c2​= Numerical constants

f1-f6​= Parts of the piecewise function that defines the nozzle contour

f2vp​= Fraction of the vertical distance between r4 and rc occupied by f2

f2vp_alt​= Fraction of the vertical distance between rt and rc occupied each by f2 and f4

fr1-fr6​= Radial portion of the of the piecewise functions that defines the nozzle contour

fz1-fz6​= Axial portion of the of the piecewise functions that defines the nozzle contour

h​= Horizontal translation of parabola

k​= Vertical, or radial, translation of parabola

Lc​= Length of the thrust chamber, measured from the injector to the nozzle throat

Lf​= Length of a bell nozzle given as a percentage of an equivalent 15° half angle conical nozzle

Ln​= Length of the nozzle, measured from the nozzle throat to the nozzle exit

m​= Scalar that is the stretch factor of a parabola

n​= scalar for periodic solution, n can mean any whole number

r​= Radial coordinate


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4/11/23, 11:32 PM Making Correct Parabolic Nozzles | Reaction Research Society

r1 – r6​= Radial coordinate of points 1 through 6, see figure for location of points

rc​= Radius of the cylindrical portion of the thrust chamber

rc1​= Scalier for the concave converging radius rf2 = rc1 ∙ rt

rc2​= Scalier for the convex converging radius rf4 = rc2 ∙ rt rule of thumb value of 1.5

rd​= Scalier for the diverging arc radius rf5 = rd ∙ rt rule of thumb value is 0.382

re​= Radius of the nozzle exit

rf2​= Radius of curvature for function 2

rf4​= Radius of curvature for function 4

rf5​= Radius of curvature for function 5

rt​= Radius of the nozzle throat

t​= Parametric independent variable, it is unique for each pair of parametric equations

t1 – t6​= Parametric independent variable at points 1 through 6, and unique for each
parametric function

x​= Horizontal coordinate

y​= Vertical coordinate

z​= Coordinate perpendicular to the x-y plane

z1 – z6​= Axial coordinate of points 1 through 6, see figure for location of points

ε​= Nozzle expansion area ratio, At/Ae

θ​= Rotation angle of a parametric parabola

θc​= Converging angle of the linear converging section, function 3

θe​= Angle between the nozzle centerline and parabola tangent line at the the nozzle exit

θn​= Angle between the nozzle centerline and parabola tangent line at the beginning of the
parabola

ψ​= Rotation angle of the parabola of the nozzle contour

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4/11/23, 11:32 PM Making Correct Parabolic Nozzles | Reaction Research Society

For questions and comments:

research @ rrs.org
This entry was posted in Presenting and tagged contour, nozzle, Rao by RRS President.
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