COPYRIGHTED-CUSTOMER INFORMATION DRAWING 1 COPYRIGHTED-CUSTOMER INFORMATION DRAWING 2 COPYRIGHTED-CUSTOMER INFORMATION DRAWING 3 COPYRIGHTED-CUSTOMER INFORMATION DRAWING

QTY ITEM NO. DESCRIPTION REF WGT(#) EACH PART NO.

1 1 STAIRWAY,BOARDING,RH,SHIP ASSY 5500 S119332
** 1 2 POWER PACK,HYD,VARIABLE 47.0 V119467
1 3 LATCH,RH BOARDING STAIR,ASSY 242.0 S022116
1 4 BRACKET,WELD & ASSEM 41.0 S001733
1 5 HANDLE,WELDED 2.0 S000911
1 6 SUPPORT,HYD POWER UNIT,WELDED 70 S139030
4 50 7 ROPE,WIRE.25x6x19 0.0 MP107490
4
*
1 8 BOX,ELECT,SQ,4x2.125 0.8 17078442
1 9 COVER,BLANK,4IN SQ. 0.3 17153550
2 10 BSHG,STR,REL,#DB-10 0.1 17098550
2 11 NUT,LOCK,CONDUIT,.5 0.1 17374250
1 12 CPLG,PIPE,.75,150#,BL 0.06 20112200
1 13 BUSHING,ENG,M,.75INS,PLAS 0.3 17095880
1 14 REDUCER,RE-21,.750x.5 0.6 17409800
1 15 PL,.25 0.9 S022350
COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

1 16 PL,.25 0.6 S022348
1 17 SWITCH,LEVERLESS PROXIMITY 0.0 12718149
1 18 BUSHING,STR,REL,#DB-990 0.2 17098873
1 19 PL,.25 1.7 S022349
FRONT OF 1 20 SWITCH,TARGET MAGNET 0.0 12718150

MACHINE 18
12
21
22
CLIP,ROPE,.25
WASHER,NORD-LOCK,1-1/4-SPL
0.4
0.183
82145250
03963138
12 23 SCR,HEX,1.25x4.5,UNC,GR8 03307215
12 24 NUT,HEX,LOCK,HVY,1.25,UNC 1.0 02786610
2 25 SCR,SELF TAP,.190x.5,UNF 0.01 03896151
43 42 42 41
2 26 NUT,HEX,LOCK,.190-24,UNC 0.1 02786330
2 27 SCR,PAN,M,.190x2.75,UNC,CP 0.025 03666440
2 28 WASHER,FLAT,.190 03951000
4 29 NUT,HEX,LOCK,.375,UNC 0.0 02786385
6 30 WASHER,FLAT,.375 0.1 03951400
4 31 SCR,HEX,.375x1.375,UNC,GR 5 03279447
1 32 PL,.375 7.3 S119152
6 33 THIMBLE,ROPE,.25,STD 0.1 82935500
4 34 ANCHOR,CHANNEL,6 0.0 640505-12
5 4 35 CLAMP,CUSHION,1.00T 0.0 82141118 5
6 36 MOUNT,VIBRATION DAMPING 0.0 82629279
2 37 SCR,PAN,M,.164x1.5,UNC 0.01 03640640
2 38 NUT,HEX,LOCK,.164,UNC 0.01 02786319
4 39 WASHER,LOCK,.312,HVY 03961210
4 40 SCR,HEX,.312x.625,UNC,GR 5 03276200
4 41 SCR,HEX,.75x3.25,UNC,GR 5 03295040
8 42 WASHER,FLAT,.75,HARDENED 03951950
4 43 NUT,HEX,LOCK,.75,UNC 0.1 02786485
6 44 NUT,HEX,LOCK,M8 x 1.25MM 0.02 02786396
1 45 COMPOUND,RETAINING 0.2 82833859
1 46 CYL,HYD,3.25,39.00 120.0 S069051
VIEW B4
6 48
1 47 HOSE ASSY,-12,STR-STR,37 JIC 9 650366-180
2

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

** 1 48 BOX,JUNCTION,12x14x6 25.0 V139026

18

16
23

22
15
24 * QUANTITY GIVEN IN FEET
17 ** SEE TABLE 1
TABLE 1 - VARIABLE NUMBER SUBSTITUTION
ASSY NO. ITEM NO. DESCRIPTION PART NO.
2 POWER PACK,HYD,115V,50 HZ 64869011
S139021-VG01
48 BOX,JUNCTION,12x14x6,50HZ S139022
2 POWER PACK,HYD,110V,60 HZ 64869012
S139021-VG02
48 BOX,JUNCTION,12x14x6,60HZ S139023
6 6

41 42 42 43
NOTES:
1. HYDRAULIC CYLINDER PINS ARE INCLUDED WITH ITEM 46. PINS TO BE REMOVED AND REINSTALLED IN
FIELD. INSTALL CYLINDER WITH PORTS DOWNWARD.
BLLS 1
2. WIRE ROPE, ITEM 7, TO BE ROUTED, MEASURED AND CUT AS REQUIRED AT ASSEMBLY FOR (3) SEPARATE 21
LENGTHS. INSERT ITEM 34 AND SECURE WIRE ROPE WITH ITEM 21. FOR ITEM 21, U-BOLT BEARING ON 7
DEAD END OF WIRE ROPE, ITEM 7, PER BUCYRUS SD1201. SEE NOTE 2 SEE NOTE 2
COPYRIGHTED-CUSTOMER INFORMATION DRAWING

3. LOCATE AND ROUTE HOSE ITEM 47 FROM ITEM 2 TO ITEM 46. LOCATE ITEMS 34 & 35 IN APPROXIMATE LOCATIONS

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

SHOWN. WELD ITEM 34. SECURE ITEM 35.
4. APPLY RETAINING COMPOUND, ITEM 45, TO ALL HARDWARE CONNECTIONS AT ASSEMBLY. 33
REVISION DATA REISSUE DATE
5. GENERAL HARDWARE CONNECTION INSTRUCTIONS (WITH LOCKNUTS)
SOLIDWORKS
- CLEARANCE HOLE TO CLEARANCE HOLE = NO FLAT WASHER REQ'D DRAWING
46
5
- CLEARANCE HOLE TO SLOT = FLAT WASHER ON SLOT SIDE SEE NOTE 1
THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.
ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BE
SUBJECT TO LIABILITY. C 2010 Bucyrus International, Inc. ALL RIGHTS RESERVED.
- SLOT TO SLOT = FLAT WASHER BOTH SIDES
ALL DIMENSIONS IN INCHES-UNLESS OTHERWISE SPECIFIED

ECN
- CLEARANCE HOLE TO THREADED HOLE = LOCK WASHER ON CLEARANCE HOLE SIDE MACHINING TOLERANCES-UNLESS OTHERWISE SPECIFIED
1. 2 PLACE DECIMAL DIMENSIONS .01 FOR EACH 12 MAX ± .09
2. 3 PLACE DECIMAL DIMENSIONS .005 UP TO 36, .010 OVER 36

6. PROXIMITY SWITCH IS TO TERMINATE HYDRAULIC OPERATION WHEN STAIR REACHES THE "UP" POSITION.
3.
4.
CONCENTRICITY OF CYLINDRICAL SURFACES = .010 T.I.R.
PARALLELISM, SQUARENESS, OR ANGULARITY BETWEEN SURFACES
Bucyrus
PROXIMITY SWITCH IS TO INDICATE STAIR IS GOING DOWN OR IN THE DOWN POSITION. PROXIMITY AND/OR HOLE CENTERLINES 0 7' (.002 INCH/INCH) R International, Inc.
FABRICATING TOLERANCES-UNLESS OTHERWISE SPECIFIED
SWITCH IS TO BE ADJUSTED IN FIELD TO OPERATE IN ABOVE MANNER. SEE SHEETS 3 AND 4 FOR 1. MATERIAL THICKNESS DIMENSIONS TOLERANCE

ADDITIONAL NOTES. A. LESS THAN .12 0 TO 36

OVER 36
.03
.06

DATE
B. .12 TO .50 0 TO 36 .06
OVER 36 .12
7. INFORMATION ON FLUID TYPE AND LEVEL TO BE SUPPLIED BY VENDOR FOR ITEM 2. 1 C. .50 TO 1.00 0 TO 36 .09 DESCRIPTION

D. OVER 1.00
OVER 36
0 TO 36
.19
.19 STAIRWAY,BOARDING
OVER 36 .25 REF DWGS
2. BENT ANGLES 1 (.017 IN/IN) FOR EACH .37 OF MATERIAL S119350
THICKNESS (MAX 3 ) FIN WGT
MODEL UNIT
WELDMENT TOLERANCES-UNLESS OTHERWISE SPECIFIED 495HF/HR 2700 (LBS) 6202
DET DATE (MM-DD-YYYY)

BY
1. DIMENSION MATERIAL THICKNESS TOLERANCE
WILLMANN R. REV

DESCRIPTION
01-19-2011
A. UP TO 36" UP TO 1"
1" AND GREATER
UP TO 1"
.06
.12
.12
ENG
CONTACT KOWALSKI T. DWG
SIZE E 0

0
B. 36" TO 10'

S139021
1" AND GREATER .19 NO. SHEET
.19

1 OF 5
C. 10' TO 30' UP TO 1"

REV
1" AND GREATER .25
D. OVER 30' ALL .25

COPYRIGHTED-CUSTOMER INFORMATION DRAWING 1 COPYRIGHTED-CUSTOMER INFORMATION DRAWING 2 COPYRIGHTED-CUSTOMER INFORMATION DRAWING 3 COPYRIGHTED-CUSTOMER INFORMATION DRAWING
 COPYRIGHTED-CUSTOMER INFORMATION DRAWING 1 COPYRIGHTED-CUSTOMER INFORMATION DRAWING 2 COPYRIGHTED-CUSTOMER INFORMATION DRAWING 3 COPYRIGHTED-CUSTOMER INFORMATION DRAWING

29 30 31

4 26 28 27 4
15 18

38 37

20
COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

19 17 BLLS 1

16

SECTION F-F 31 30 30 29

5 5
1

2
6
G4 48
48

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

TOP OF DECK
TOP OF DECK

15
F F
50.62 50.62

4 C5 G4 95°
6 6
4
45°

5
156.38 7 156.38
TO FIRST TO FIRST
LANDING SEE NOTE 2 LANDING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

1
79.10

GROUND LEVEL GROUND LEVEL

4.28
12.94
STAIRS SHOWN
CLEARANCE
STAIRS SHOWN REISSUE DATE

IN DOWN POSITION IN UP POSITION SOLIDWORKS

DRAWING

THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.
ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BE
SUBJECT TO LIABILITY. C 2010 Bucyrus International, Inc. ALL RIGHTS RESERVED.
DESCRIPTION

STAIRWAY,BOARDING
Bucyrus DWG SIZE REV
R International, Inc. E 0

S139021
NO. SHEET

2 OF 5
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SEE NOTE 8 ON SHEET 1

APPROX. POSITION OF CATCH A. INSTALLATION NOTE BEFORE FINAL WELDING OF ITEM 3:

PIN WITH STAIRS IN THE "UP"
POSITION WITH CONTACT TO A.1. RAISE STAIRS TO "UP" POSITION AS SHOWN ON SHEET 2.
4 BUMPER ON S022116 4
A.2. POSITION ITEM 3 SO THAT LATCH RELEASE LEVER IS THE
SPECIFIED DIMENSION FROM THE CATCH PIN ON THE
STAIRS, AS SHOWN IN DETAIL J.
3 .59 B. AFTER FINAL WELDING OF ITEM 3:

B.1. INSTALL WIRE ROPE (3) SEPARATE LENGTHS.

B.2. ADJUST TENSION IN SPRINGS OF ITEM 3 AS NECESSARY

SO THAT 15 - 25 LBS OF FORCE ON HANDLE, ITEM 5,
COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

WILL ACTIVATE STAIR RELEASE. TIGHTEN OR LOOSEN
1.50 .30 U-BOLTS TO ADJUST SPRING TENSION.

DETAIL J 1.38 HOLE

IF WALL IS INSULATED, BEFORE BURNING
HOLE, REMOVE INSULATION AROUND
BURNING AREA, APPROX. 6 INCHES,
TO PREVENT MELTING
7

SEE NOTE 3
31.75

5 5
.19 2-6

TYP J
33
3

TYP
SEE NOTE 2
32.25
21

CABLE AND
CABLE ROUTES

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

SEE NOTE 2
7
16
.19 2-6

44.00
APPROX
17
BLLS 1
15
TOP OF DECK
6 6

68.62
APPROX

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

15.00

.19 2-6
4

55.08 39.56 128.61 REISSUE DATE

SOLIDWORKS
165.16 TO CL OF ROTATION DRAWING

THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.
207.00 ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BE
SUBJECT TO LIABILITY. C 2010 Bucyrus International, Inc. ALL RIGHTS RESERVED.
TO GROUND 22 23 24 DESCRIPTION
LEVEL
TYP STAIRWAY,BOARDING
Bucyrus DWG SIZE REV
R International, Inc. E 0

S139021
NO. SHEET

3 OF 5
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4 4
COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

63.05
APPROX

TOP OF PLATFORM
GRATING

SECTION G4-G4
FROM SHEET 2

5 5

DRILL .16 HOLE - 2 REQ'D

USE ITEM 25 FOR MOUNTING
NOTES: ELECTRICAL BOX ASSEMBLY
TO TUBE. (ITEM 9 NOT SHOWN)
8. WHILE STAIR IS IN RAISED POSITION, TACK WELD LIMIT SWITCH BRACKET (ITEM 15)
TO BALLAST BOX USING DIMENSIONS SHOWN IN MAIN VIEW SHEET 3. 16.75 16.00

9. ASSEMBLE BUT DO NOT TIGHTEN ITEMS 16, 17, 18, 19 & 20.
25
10. ALIGN PROX. SWITCH SENSING AREA WITH PROX. SWITCH TARGET MAGNET (ITEM 20).
11. ADJUST SWITCH TO DIMENSIONS SHOWN IN DETAIL K.
L
12. FINAL WELD ITEM 15 LIMIT SWITCH BRACKET.
13. TIGHTEN ALL MOUNTING HARDWARE.
14. OVERALL SENSITIVITY CAN BE ADJUSTED TO SUIT. L

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

10
8
11 10
11 9
14
1.00
12
12.81
13

16
20
26 29 12
13
6 14 6
38 28 30 8
10
37 27 31
29 30 31

9
VIEW B4

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

FROM SHEET 1
COPYRIGHTED-CUSTOMER INFORMATION DRAWING

15
11

19 .56
MAX
17
.19 10 11
1 BLLS 1
.12
.12
SECTION L-L
DETAIL K .12
REISSUE DATE

ITEM 19 AND CABLE FOR ITEM 18 SOLIDWORKS

NOT SHOWN FOR CLARITY DRAWING

THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.
ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BE
SUBJECT TO LIABILITY. C 2010 Bucyrus International, Inc. ALL RIGHTS RESERVED.
DESCRIPTION

STAIRWAY,BOARDING
Bucyrus DWG SIZE REV
R International, Inc. E 0

S139021
NO. SHEET

4 OF 5
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2 PLCS
44 36 2 DO NOT WELD
TOP ANGLE
6

WELD ITEM 6
TO HOUSE WALL 40 39 4 PLCS
3 SIDES .13 1-4
4 4
COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

12.06 1
48 JB40

SEE NOTE 3
47

47

6.25
34 35
SEE NOTE 3

SEE NOTE 3
36 44
35 34 4 PLCS

5 5

SECTION D-D

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

34 35 46
SEE NOTE 3

6 6

D D
DETAIL C5
FROM SHEET 2
BOARDING PLATFORM HANDRAILS HIDDEN
ITEM 32 AND SUB ASSY PART S119397 HIDDEN FOR CLARITY

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

COPYRIGHTED-CUSTOMER INFORMATION DRAWING

REISSUE DATE

SOLIDWORKS
DRAWING

THIS DOCUMENT IS PROTECTED UNDER APPLICABLE COPYRIGHT LAWS TO THE EXTENT AVAILABLE.
ANY UNAUTHORIZED AND UNLAWFUL REPRODUCTION, DISTRIBUTION OR OTHER USE SHALL BE
SUBJECT TO LIABILITY. C 2010 Bucyrus International, Inc. ALL RIGHTS RESERVED.
DESCRIPTION

STAIRWAY,BOARDING
Bucyrus DWG SIZE REV
R International, Inc. E 0

S139021
NO. SHEET

5 OF 5
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