Electronic help system for service

Overview of fitting locations

Components A to E are not shown in the exploded view.
1 - Inlet camshaft
control valve 1 -
N205-
q Removing and
installing
→ Chapter
2 - Charge pressure
control solenoid
valve -N75-
q Installed directly
on turbocharger
→ Fig.
3 - Turbocharger air
recirculation valve
-N249-
q Installed directly
on turbocharger
→ Fig.
4 - Ignition coils with
output stages
q Removing and
installing
→ Chapter
q Ignition coil 1
with output stage
-N70-
q Ignition coil 2
with output stage
-N127-
q Ignition coil 3
with output stage
-N291-
q Ignition coil 4
with output stage
-N292-
q Puller -T40039- is required for removing ignition coils from cylinder head.

5 - Engine control unit -J623-

q Removing and installing - Passat, CC → Chapter.
q Removing and installing - Golf, Eos → Chapter
q Removing and installing - Tiguan → Chapter
q Removing and installing - Scirocco → Chapter

6 - High-pressure pump with fuel pressure regulating valve -N276-

q Location:
Engine codes BZB, CAWA, CAWB, CBFA, CCTA, CCTB, CGYA, CDAA, CDAB → Fig..
Engine codes CCZA, CCZB, CCZC, CCZD → Fig.
q Removing and installing → Chapter
q Assembly overview - high pressure pump → Chapter
7 - Fuel pressure regulating valve -N276-
q Location:
Engine codes BZB, CAWA, CAWB, CBFA, CCTA, CCTB, CGYA, CDAA, CDAB → Fig..
 Engine codes CCZA, CCZB, CCZC, CCZD → Fig.

8 - Radiator outlet coolant temperature sender -G83-

q Passat, CC, Golf, Eos, Scirocco: In lower union on radiator → Chapter.
q Tiguan: in coolant hose → Chapter

9 - Vacuum unit for air flow control flaps

q Fitting location → Fig.

10 - Intake manifold flap air flow control valve -N316-

q Fitting location → Fig.

11 - Engine speed sender -G28-

q Location: Bottom left at front → Fig.

12 - Charge air pressure sender -G31-

q Fitting location → Fig.

13 - Electrical connector for knock sensor 1 -G61-

q Location: Below intake manifold → Fig.
q Knock sensor 1 -G61- tightening torque: 20 Nm
14 - Electrical connector for Hall sender -G40-
q Location: Below intake manifold → Fig.
15 - 8-pin connector for injectors
q Location: Below intake manifold → Fig.
16 - Throttle valve module -J338-
q Including throttle valve drive (electric throttle operation) -G186-, angle sender 1 for throttle valve drive
(electric throttle operation) -G187- and angle sender 2 for throttle valve drive (electric throttle operation) -
G188-.
q After renewing throttle valve module -J338- it must be reprogrammed to engine control unit -J623-
→ Vehicle diagnostic tester

17 - Activated charcoal filter solenoid valve 1 -N80-

q One unit with non-return valve/throttle
q To remove and install, remove intake manifold

18 - Intake air temperature sender -G42-

q Bolted to front intake manifold → Chapter

19 - Knock sensor 1 -G61-

q Location: Below intake manifold
q Specified torque: 20 Nm

20 - Coolant temperature sender -G62-

q In coolant pump housing → Fig.

21 - Hall sender -G40-

q Bolted to front of cylinder head cover → Fig.

22 - Fuel pressure sender -G247-

q On fuel rail → Chapter

23 - Intake manifold flap potentiometer -G336-

q On intake manifold on right
q To remove and install, remove intake manifold → Chapter.
24 - Oil pressure switch -F1-
q In bracket for ancillary units
Engine codes CAWA, CAWB, CBFA, CCTA, CCTB, BZB, CGYA → Chapter.
Engine codes CCZA, CCZB, CCZC, CCZD, CDAA, CDAB → Chapter
 A - Diagnostic connector
q In footwell on driver side

B - Air mass meter -G70- and intake air temperature sender 2 -G299-
q Fitting location → Fig.
q Removing and installing → Chapter
C - Accelerator position sender -G79- and accelerator position sender 2 -G185-
q On accelerator (both senders are accommodated in one housing)
q If accelerator module or engine control unit is renewed, kick-down function must be taught-in on vehicles
with automatic gearbox.
q Removing and installing → Chapter

D - Radiator fan control unit -J293-

q The radiator fan control unit -J293- is integrated into the radiator fan -V7-.

E - Injectors
q In fuel rail
q Removing and installing → Chapter
q Injector, cylinder 1 -N30-
q Injector, cylinder 2 -N31-
q Injector, cylinder 3 -N32-
q Injector, cylinder 4 -N33-

High-pressure pump, engine codes BZB,

CAWA, CAWB, CBFA, CCTA, CCTB, CGYA,
CDAA, CDAB
1 - Fuel pressure regulating valve -N276-
2 - High-pressure fuel pump
High pressure pump engine codes CCZA,
CCZB, CCZC, CCZD
1 - Fuel pressure regulating valve -N276-
2 - High-pressure fuel pump

Intake manifold flap valve -N316--2-

1 - Vacuum unit for air flow control flaps

Air mass meter -G70- and intake air

temperature sender 2 -G299--1-
Engine speed sender -G28--1-

Hall sender -G40--1-

Electrical connectors

1 - From Hall sender -G40-

2 - From knock sensor 1 -G61-
3 - 8-pin connector for injectors
Coolant temperature sender -G62--1-

Note

Below intake manifold (intake manifold is

removed in illustration)

Charge air pressure sender -G31--1-

Components on turbocharger
1 - Removing and installing turbocharger
→ Chapter
2 - Tighten charge pressure control solenoid
valve -N75- to 3 Nm
3 - Tighten turbocharger air recirculation valve
-N249- to 7 Nm (note installation position,
refer to next illustration)

Pay attention to installation position of

turbocharger air recirculation valve -N249-

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