TECHENOMICS - Indonesia

TECHNICAL ADVANCE FOR ECONOMIC GAIN

Wear Metal Report: 1079085
Client: PT. HASNUR RIUNG SINERGI - BRE
Attention: PT. HASNUR RIUNG SINERGI
Unit No. HITACHI EX1200-6
ID No. HEX1201
Normal
OilName: PETRONAS GL-5 90
Compartment: FINAL DRIVE LH

Reported Date 01/09/18 17/09/18 26/09/18 15/10/18 24/10/18 26/11/18

Analysed Date 29/08/18 14/09/18 24/09/18 11/10/18 22/10/18 23/11/18
Sampled Date 19/08/18 05/09/18 18/09/18 02/10/18 14/10/18 16/11/18
Sample # 1044602 1049491 1052406 1058519 1061873 1079085
SMU 5997 6276 6521 6722 6973 7490
Oil Life(hrs) 1000 250 250 59 1000 490
Oil Changed Yes Yes Yes Yes Yes No
Oil TopUp
TopUp(Litres)

Wear Metals ppm ppm ppm ppm ppm ppm Caut High
Lead 3.3 0.1 0.1 1.4 0.1 2.7 9 15 Comments on elevated results
Iron 938.8 1582.9 1182.6 26.1 34.7 28.1 1501 2001 Parameter hasil analisa berada pada batasan normal
Aluminium 519.1 225.8 73.2 0.4 0.7 3.5 54 90 lanjutkan resample sesuai dengan jadwal yang ada. (ss)
Copper 21.2 35.3 14.2 1.9 2 0.9 27 45
Chromium 10.8 11.4 3.9 0.1 0.6 0.9 9 15
Tin 0.2 0.1 0.1 0.1 0.1 0.1 9 15
Nickel 2.6 0.1 0.1 0.1 0.3 0.2 9 15

Contaminants
Silicon 1000 989.6 379.4 6.7 5.7 5.9 501 501
Sodium 24.5 11 1 0.9 0.6 0.3 9 15

Oil Additives
Magnesium 50 3 2 0 0 0 0 0
Zinc 14 16 7 6 5 1 0 0
Molybdenum 14 0 0 0 0 2 0 0
Calcium 24 17 3 6 3 0 0 0
Phosphorous 94 88 175 228 512 363 0 0
Boron 5 0 1 0 0 0 0 0

Infra Red
TBN 0 0
Soot 0 0 0 0 0 0 0 0
Glycol% 0 0 0 0 0 0 0 0
Fuel Dilution% 0 0 0 0 0 0 0 0
Oxidation 0 0 0 0 0 0 0 0
Nitration 0 0 0 0 0 0 0 0
Sulphation 0 0 0 0 0 0 0 0
TAN 0 0
Physical Test Particle Cleanliness Analysis
Water% ISO 4406 - 04 19
PQ-90 1757 1999 1552 32 43 27 ISO 4406 - 06 17
ISO 4406 Level 19/17/15 19/17/15 19/17/15 ISO 4406 - 14 15
Total Particle Count 0 0 0 0 Count 1ml 0
Visco@100°C 0 0 0 0 0 0 0±0% 0±0%
Visco@40°C 222.62 178.32 168.21 180.81 181.49 190.66 195±10% 195±30%

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TECHENOMICS - Indonesia
TECHNICAL ADVANCE FOR ECONOMIC GAIN

Diagnosis on Elevated Results

Diagnosis 1. Sample No: 1044602

Kenaikan fe al cr si dan PQ tinggi siiduym meningkat indikasi debu seal rusak/ bocor kontaminan masuk wear Gears Bearings Splines

housing Shafts.check oil level inspect oil leak & unusual noise inspect kondisi keausan seals/ O ring. Check magnetic plug dan debris. Lakukan

perbaikan. Resample in next 250 hours to monitor. Pastikan flushing untuk membersihkan kompartemen. (dpn)

Diagnosis 2. Sample No: 1049491

Fe Al Cu Cr SI dan PQ meningkat tinggi . Indikasi abnormal wear Gears Bearings Splines housing ShaftsBushing thrust washer Dirt dust

contamination. Visually check Magnetic Plug dari metal debris/large particles inspection dan check Seal (include floating Seal inspection)/Gasket

failure/minor damage oil leakage & the source dirt ingress Check unusual/excessive noise during operation suggest inspect inner component

check bearing adjust. Ensure flushing resample setelah 250 hrs. (dpn)

Diagnosis 3. Sample No: 1052406

Fe Al Si turun tetapi masih tinggi PQ berlanjut tinggi abnormal keausan pada Gears Bearings housing Shaft. Visual oli gelap check oil level

inspect oil leak & unusual noise inspect kondisi keausan seals/ O ring. Check magnetic plug dan debris. Lakukan perbaikan. Resample in next 250

hours to monitor. Pastikan flushing untuk membersihkan kompartemen. (dpn)

Diagnosis 4. Sample No: 1058519

Parameter hasil analisa berada pada batasan normal lanjutkan resample sesuai dengan jadwal yang ada. (dpn)

Diagnosis 5. Sample No: 1061873

Parameter hasil analisa berada pada batasan normal lanjutkan resample sesuai dengan jadwal yang ada. (ss)