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cdd164284-AC TOYOTA HILUX
cdd164284-AC TOYOTA HILUX
a. Connect the battery's positive (+) lead to terminal 2 and negative (-) lead to
terminal 1. Check that the motor operates smoothly.
If the result is not as specified, replace the blower with fan motor sub-assembly.
BLOWER RESISTOR
Standard resistance:
Tester Connection Specified Condition
1-2 1.45 to 1.67 Ω
1-3 0.52 to 0.60 Ω
1-4 3.12 to 3.60 Ω
Standard resistance:
Tester Specified
Condition
Connection Condition
23 to 25°C (73
A-1 - B-1 0.5 to 2.5 Ω
to 77°F)
23 to 25°C (73
A-2 - B-1 0.5 to 2.5 Ω
to 77°F)
23 to 25°C (73
A-2 - B-2 0.5 to 2.5 Ω
to 77°F)
23 to 25°C (73
A-3 - B-2 0.5 to 2.5 Ω
to 77°F)
b. Using a service wire, connect terminals 1 and 2 of the pressure switch connector on
the vehicle wire harness side.
d. Turn the A/C switch ON and check that the magnet clutch turns ON.
e. Check that the magnet clutch turns OFF when disconnecting terminals 1 and 2.
OK:
Measurement Condition Specified Condition
Terminals 1 and 2 Magnet clutch turns
connected ON
Terminals 1 and 2 Magnet clutch turns
disconnected OFF
HINT:
As the switch has diodes, resistance inspection cannot be performed. Use the tester's diodes
check function to check the diodes.
Connect the tester's leads as shown in the table below. If the leads are not connected
correctly, the readings will not be accurate. Connect the tester's positive (+) lead to the
diode's positive (+) side, and the negative (-) lead to the diode's negative (-) side.
iii. Set the function selector switch to diode check function mode, and check that the diodes are
functioning normally.
b. Apply battery voltage to the switch connector and check that the indicator light illuminates.
OK:
Switch
Measurement Connection Conditio Specified Condition
n
Battery positive (+) → ON Indicator light illuminates
Terminal 6
Battery negative (-) → OFF Indicator light does not illuminate
Terminal 4
HINT:
When the battery's negative (-) lead is applied to terminal 6 and the positive (+) lead is applied to
terminal 4, the indicator light does not illuminate.
c. Apply battery voltage to the switch connector and check that the illumination
light illuminates.
OK:
Specified
Measurement Connection
Condition
Battery positive (+) →
Terminal 3 Illumination light
Battery negative (-) → illuminates
Terminal 1
If the result is not as specified, replace the bulb or switch.
1. INSPECT AIR CONDITIONING CONTROL ASSEMBLY
Standard resistance:
Switch Tester Specified
Condition Connection Condition
10 kΩ or
OFF 1-2-4-5-6
higher
LO 5-6 Below 1 Ω
LO - M1 2-5-6 Below 1 Ω
M1 2-5-6 Below 1 Ω
M1 - M2 1-2-5-6 Below 1 Ω
M2 1-5-6 Below 1 Ω
M2 - HI 1-4-5-6 Below 1 Ω
HI 4-5-6 Below 1 Ω
b. Inspect illuminations.
i. Connect the battery's positive (+) lead to terminal 8 and negative (-) lead to
terminal 3. Check that the bulbs illuminate.
If a bulb does not illuminate, replace it.