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JV-P07 Non Conformity Process (OK)
JV-P07 Non Conformity Process (OK)
JV-P07 Non Conformity Process (OK)
JV-P07
JV VINA Co. Ltd. Revision No. 0
Effective Date 01-03-2016
NON-CONFORMITY PROCESS PROCEDURE
Page 1 of 5
-Index-
1. Purpose
2. A Scope of application
3. Definition
4. Responsibility and authority
5 Working procedure
6 Relevant Documented Information
Representative
Sign
1. PURPOSE
The purpose is to manage the actual non-conformities that occur in JV VINA Co. Ltd. (the
"Company" is called) and establish, implement and maintain documented information and take
corrective actions to prevent recurrence.
2. A SCOPE OF APPLICATION
This procedure shall apply to following corrective actions by identifying and segregating
inappropriate materials, products, equipment and information that occurred in operation
processes.
3. DEFINITION
NCR - Non-Conformity Report
CAR - Corrective Action Report
4.3.2 The Head of Department and team leader of production is responsible for
establishing precaution of recurrence of non-conformity that occurs in process.
4.3.3 The Head of Department and team leader of production is responsible for preventing
non-conformity from process and identifying and segregate it.
The Head of Department and team leader of production is responsible for identification and
authorized final product release in order not to transfer to customers, if any non-conformity
detected during final release or delivery process.
5. WORKING PROCEDURE
5.1 Identification of Non-conformity
Identification of non-conformity can be divided as product and process:
5.1.1 Non-conformity of process
Information which does not meet standard of product property in process or after
completion in Company, which are found while being used by Company or customer
appearance and etc. do not meet limit sample or requirement of customer.(Product
property shall include measurement of evaluation for quality impact which is
specified Ex. test result of Quality Inspection)
Document No. JV-P07
JV VINA Co. Ltd. Revision No. 0
Effective Date 01-03-2016
NON-CONFORMITY PROCESS PROCEDURE
Page 3 of 5
2) Non-conformity in management
(2) Stop using non-conformity raw materials immediately when non-conformity raw
materials are detected during production process, then identify production batch and
segregate the raw materials from production process.
(3) Inspector shall record non-conformity and details information and obtain QA/QC
Manager approval, then distribute to the purchasing department and follow up on the
receiving status.
(2) Inspector shall determine whether partial or whole production batch / lot affected,
and discussing with the Production Manager on the action required.
(4) The Production Manager shall transfer and segregate the non-conformity product
to ON-HOLD area identified and record in Non-conformity Report.
(5) Inspector shall record non-conformity and details information and obtain QA/QC
Manager approval, then distribute to the affected department and follow up on the
receiving status.
3) Identification of returned / non-conformity product by customer
(1) The person in charge of sales shall visit respective customer immediately when
received a feedback of returned product from customers. Verify situation and write in
Customer Complaint (JVP08-01) and collect returned sample for Q/C department
further investigation.
(2) Q/C manager shall recall returned or non-conformity product and trace the
affected lot and amount.
5.3.2 The Production Manager shall use the method of “action first and notification later” in
case of urgent matter occur.
5.3.3 The Production Manager shall write occurrence of cause, correction and corrective
action in case of urgent matter occur after receipt of Non-conformity Report within 2
days and reply to Q/C manager.
5.3.4 The Q/C manager shall determine handling of non-conformity and discussing with
Production Manager and carry out effective corrective actions.
5.4.1 Return
5.4.2 Disposal
If degree of defect is due to poor rework quality,
it shall be discarded after approval from Q/C manager or MD.
5.5 When non-conformity occur, the person in charge of suitable mean are identified as follow:
Category Method of Identification Note
Target of
Product or Proceses Segregation Non-conformity Tag
identification
INCHARGE
CUSTOMER COMPLAINT / IQC
SALES DEPT REJECT / PQC REJECT / OQC REJECT
OK
JV VINA QM
Identification Resorting and
Problem reinspection
NG
DELIVERY TO CUSTOMER
JV VINA QM REGISTER AS NON
CONFORMITY ITEM
JV VINA QM,
Produce Non-Conformity Report
NG
CORRECTION NG P RODUCT REMOVE AS SCRAPE /
ACTION NG M ATERIAL RETURN BACK TO
JV VINA QM
S UPPLIER
JV VINA QM
INTERNAL AUDIT
Admin Dept. Sales Dept.
Confirmation
Division Writer
Team Name Document Controller
Approval
Sign
Date 01.03.2016
Quality
Quality Policy
Policy Condition
Condition
PLAN
PLAN Review
Review
Transcription
Transcription Register
Register
Quality
Quality Policy
Policy Training
Training //
DO
DO Communication
Communication
Quality
Quality Policy
Policy
Performance
Performance
Audit
Audit
CHECK
CHECK
Constantly
Constantly
Review
Review
Continuously
Continuously
ACT
ACT Maintenance
Maintenance
Q/A Prod. Dept.
Review Approval
Management
Managing Director
Representative
01.03.2016 01.03.2016
lity
lity Policy
Policy Condition
Condition Managing
Review Managing
Review Director
Director
nscription
nscription Register
Register Managment
Managment
lity
lity Policy
Policy Training
Training //
mmunication
mmunication
Officer
Officer
Quality
Quality Policy
Policy
Performance
Performance
Audit
Audit
Internal
Internal
Constantly Audit
Audit
Constantly
Review
Review
Continuously
Continuously
Maintenance
Maintenance Officer
Officer
No. Date of revision
0 01.03.2016
Chief Executive Officer
품질,환경방침의 여
PLAN 검토
Managem
ent
전사 공표
공표
품질,환경방침의 교
DO 전달
품질,환경방침의 실
심사
CHECK
office
지속적 검토
ACT 지속적 유지
Ineternal Audit
Reason Detail
Established new version First version of ISO9001:2015
품질,환경방침의 여건
검토 최고경영자
전사 공표
공표 관리부
품질,환경방침의 교육/
전달
전직원
품질,환경방침의 실행
심사
내부심사
지속적 검토
지속적 유지 전직원
No.
1 ( )year B
2 Qualit
3 Qualit
-Index-
1. Purpose
2. A Scope of application
3. Definition
4. Responsibility and authority
5 Working procedure
6 Relevant Documented Information
No. Title Form Number Preservation Storage Department
1 ( )year Business plan DHCP003-01 3 Years Work in Department
2 Quality of policy DHCP003-02 Revision Work in Department
3 Quality of policy DHCP003-03 Revision Work in Department
Approval
Writter Review Deliberation
Approval
Target of
P
identification
Notification of
Process
Indentification of Non-conformitie
Division Target
Product
Checked Approval
Deliberation Approval
2) Cording Rule
OOOOOOO-OO (Rev.O)
ex) In case of 1st version of procedure o
DSCP001-01(Rev.0)
Category Method of Identification Note
Related
Raw materials, semi-finished Rework Related department Q/C Manager
department
product, finished product, and
or measuring resources Disposal Inspector Q/C manager
MD
Related
Concession Related department
department
conformity Tag
onformity Report
Approval
Q/C Manager
Q/C Manager
MD
Q/C Manager
MD
INCHARGE
CUSTOMER COMPLAINT / IQC
SALES DEPT REJECT / PQC REJECT / OQC REJECT
OK
Identification
JV VINA QM
Problem Resorting and
reinspection
NG
DELIVERY TO CUSTOMER
JV VINA QM REGISTER AS NON
CONFORMITY ITEM
JV VINA QM,
Produce Non-Conformity Report
NG
CORRECTION NG PRODUCT REMOVE AS SCRA
ACTION / NG MATERIAL RETURN BACK T
JV VINA QM
SUPPLIER
JV VINA QM
INTERNAL AUDIT
HART
Resorting and
reinspection
DELIVERY TO CUSTOMER
CONTINUES IMPROVEMENT
MONITOR / ACTION
Mã tài liệu.
CÔNG TY TNHH JV VINA Phiên bản.
Ngày hiệu lực.
QUY TRÌNH KIỂM SOÁT KHÔNG PHÙ HỢP
Trang 1 of 5
Mã tài liệu.
CÔNG TY TNHH JV VINA Phiên bản.
Ngày hiệu lực.
QUY TRÌNH KIỂM SOÁT KHÔNG PHÙ HỢP
Trang 2 of 5
1. MỤC ĐÍCH
Mục đích là để quản lý sự không phù hợp thực tế xảy ra trong công ty và thiết lập, thực hiện và duy trì các
thông tin văn bản và có hành động khắc phục để ngăn ngừa sự tái phát trong tương lai.
2. PHẠM VI ÁP DỤNG
Quy trình này sẽ áp dụng theo các hành động khắc phục bằng cách xác định và phân loại các vật liệu, sản
phẩm, thiết bị và thông tin không thích hợp đã xảy ra trong quy trình vận hành.
4.3.3 Trưởng bộ phận và trưởng nhóm sản xuất có trách nhiệm ngăn ngừa sự không phù hợp trong
quá trình và xác định và cô lập.
Trưởng bộ phận và trưởng nhóm sản xuất chịu trách nhiệm xác định và ủy quyền không giao những
sản phẩm lỗi cho khách hàng, nếu phát hiện bất kỳ sự không phù hợp nào trong quá trình kiểm hàng
thành phẩm hoặc kiểm hàng lần cuối trước khi xuất hàng.
Thông tin không đáp ứng được yêu cầu của khách hàng hoặc về tiêu chuẩn chất lượng các
bên liên quan đưa ra trong nội bộ.
Thông tin các tiêu chuẩn sản phẩm không phù hợp trong quá trình hoặc hoàn tất tại nhà máy
hoặc khách hàng phát hiện ra, không đáp ứng giới hạn mẫu hoặc yêu cầu của khách hàng.
(Đặc tính sản phẩm được bao gồm sự đo lường đánh giá chất lượng để xác định được tác
động đến chất lượng, ví dụ: Kết quả kiểm tra chất lượng).
Mã tài liệu.
CÔNG TY TNHH JV VINA Phiên bản.
Ngày hiệu lực.
QUY TRÌNH KIỂM SOÁT KHÔNG PHÙ HỢP
Trang 3 of 5
Người phát hiện ra nên ghi nhận lại báo cáo không phù hợp trong quy trình kiểm tra và phân
bổ đến phòng ban liên quan đê yêu caaud hành động khắc phục ngay lập tức.
5.2.2 Xác định và quản lý nguyên vật liệu không phù hợp
1) Nguyên vật liệu không phù hợp được tìm thấy trong khi kiểm đầu vào.
(1) Người kiểm nguyên vật liệu đầu vào nên thông báo QA hoặc quản lý sản xuất ngay lập tức,
khi phát hiện nguyên vật liệu đầu vào bị lỗi, và thông báo cho người thu mua nguyên vật liệu
đó biết để trả hàng về.
(2) Dừng sử dụng nguyên vật liệu không phù hợp ngay lập tức khi nguyên vật liệu không phù
hợp trong quá trình sản xuất, sau đó xác nhận các lô hàng bị lỗi và cô lập nguyên vật liệu từ
quá trình sản xuất
(3) Inspector shall record non-conformity and details information and obtain QA/QC Manager
approval, then distribute to the purchasing department and follow up on the receiving status.
(1) Inspector shall notify Production Manager immediately if any non-conformity product
detected.
(2) Inspector shall determine whether partial or whole production batch / lot affected, and
discussing with the Production Manager on the action required.
(3) Inspector shall separate non-conformity product from production process by attaching
Quality Nonconformity Tag (JV-P07-03) on non-conformity product in order not to be mixed
together.
(4) The Production Manager shall transfer and segregate the non-conformity product to ON-
HOLD area identified and record in Non-conformity Report.
(5) Inspector shall record non-conformity and details information and obtain QA/QC Manager
approval, then distribute to the affected department and follow up on the receiving status.
(1) The person in charge of sales shall visit respective customer immediately when received a
feedback of returned product from customers. Verify situation and write in Customer Complaint
(JVP08-01) and collect returned sample for Q/C department further investigation.
(2) Q/C manager shall recall returned or non-conformity product and trace the affected lot and
amount.
5.3.2 The Production Manager shall use the method of “action first and notification later” in case of
urgent matter occur.
5.3.3 The Production Manager shall write occurrence of cause, correction and corrective action in
case of urgent matter occur after receipt of Non-conformity Report within 2 days and reply to
Q/C manager.
5.3.4 The Q/C manager shall determine handling of non-conformity and discussing with Production
Manager and carry out effective corrective actions.
5.4.1 Return
If it is a lot number defect or defect is due non-conformity raw materials during incoming
inspection, return and replace if necessary, compensation for loss shall be carried out.
5.4.2 Disposal
If degree of defect is due to poor rework quality,
it shall be discarded after approval from Q/C manager or MD.
5.5 When non-conformity occur, the person in charge of suitable mean are identified as follow:
Target of
Product or Proceses Segregation Non-conformity Tag
identification
5.7.2 Nonconforming Report (JVP07-01) shall be notified and distributed it to Q/C department
immediately when unsuitable product is founded.
5.7.3 For internal, second party, third party and audits and additional violation and indication point
are handled through corrective and preventive actions with the exception of unsuitable
product.
5.7.4 Representative of quality shall distribute facts for incongruity to the department so that
identification of cause and corrective actions can take place.
5.7.5 An urgent meeting can be held frequently in order to establish countermeasure, in the event of
serious matter is supposed to be dealt with the department.
5.7.6 The manager of department shall organize a multi functional team in each department in order
to analyze the cause and carry out improvement for endemic incongruity.
5.7.7 The manager of department shall analyze the cause and establish corrective actions and
application schedule and statement of actions, and write them on Nonconforming Report
(JVP07-01) and distribute to the department.
5.7.8 Improved product and Nonconforming Report (JVP07-01) shall be sent to Q/C department, if
the improvement is taken place on the product.
5.7.9 The manager of quality and environment shall organize cause and improvement of statement
and write (review and improvement countermeasure) report and distribute to customer.
5.7.10 The manager of quality department shall analyze effectiveness performed corrective actions,
if completion is inadequate claim re-corrective actions.
INCHARGE
CUSTOMER COMPLAINT / IQC
SALES DEPT REJECT / PQC REJECT / OQC REJECT
OK
JV VINA QM
Identification Resorting and
Problem reinspection
NG
DELIVERY TO CUSTOMER
JV VINA QM REGISTER AS NON
CONFORMITY ITEM
JV VINA QM,
Produce Non-Conformity Report
NG
CORRECTION NG PRODUCT REMOVE AS SCRAPE /
ACTION NG MATERIAL RETURN BACK TO
JV VINA QM
S UPPLIER
JV VINA QM
INTERNAL AUDIT