NATARAJ DESIGN CONSULTANT

ANCHOR BOLT AND PLATE PROJECT

Customer input:

1 video shared along with the assembly drawing.

Dia of Rod: 25mm.

Rod Material Fe500

As per the video clipping, the rod is bending when force is applied.

VERIFICATION OF PRODUCT:

• Either this can be done by physical testing or else FEA can also be performed after
discussion of boundary conditions.

• On the basis of customer input, the finalized geometry and material is received.

• Based on this input machine needs to be designed. If there are any constrains like
production capacity, floor space, etc needs to be discussed beforehand.

SEMI AUTOMATIC:

ROD BENDING SPM WITH AUTOMATED FEEDER:

• The material will be cold bent in a SPM.

• The rod has to be cut to length as per the required and fed to the feeder machine.

• The rod feeder will have hopper for @ 100 pcs to be loaded.

• One rod will be picked automatically.

• The rod will be automatically loaded on the bending machine.

• After bending, the rod will be automatically dropped.

• The control panel will be common with the Bending Machine.

PLATE BENDING SPM

• The laser profile cut plate has to be placed on the machine manually.

• The twist bend will be done by hydraulic system.

• The machine will be controlled by a PLC and Touch Screen Panel.

FULLY AUTOMATIC ROD BENDING MACHINE:

As per current understanding of the product we have planned to manufacture the SPM as,

• Automatic Feeding of TMT bar.

• In this process the TMT bar will be pulled by a driving pulley and if there are any
bends it will straighten it.

Bending Process:

• In this the bar will be shaped as per requirement. Special purpose mechanism will be
designed in order to perform that.

• Cutting Process

• Automatic cutting will be done.

MS PLATE CUTTING:

• Hydraulic press or brake press can be used.

WELDING SETUP

• After manually feeding of plate and rod, Automatic welding will be done.