Itp M4fo FGD Fan Seal Pipe Spools Fabrication Erection Installation and Replacement Works

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INTEGRATUS ENERGY SERVICES SDN BHD

INSPECTION & TEST PLAN


FOR FABRICATION OF FGD FAN SEAL PIPE SPOOLS
Client : TNB JANAMANJUNG SDN BHD M4 ITP NO : IES/TNBJ-ITP-001/0324 REV: A
Project : FABRICATION OF FGD FAN SEAL PIPE SPOOLS
Work order no. : 000027757650
STANDARDS / PROCEDURES / INSPECTION STATUS FINAL
BIL. NO DESCRIPTION / CRITERIA CHECK POINT RECORD / REPORT REMARKS
REFERENCE IES TNBJ DOC

a. IDENTIFICATION

b. DIMENSION , QUALITY APPROVED DRAWINGS - MILL CERTIFICATE YES


1.0 MATERIAL INSPECTION (MIR) H W
c. MATERIAL GRADE & SPECS P.O/W.O - MATERIAL INSPECTION REPORT YES

d. MILL CERTIFICATE.

a. IDENTIFICATION.

2.0 MARKING OF MATERIAL b. DIMENSION ISO DRAWING (AFC) H M - MATERIAL VERIFICATION NO

c. PIECE MARK NUMBER TO BE RECORDED

a. DIMENSION CHECK.

b. ORIENTATION. ISO DRAWING/ (AFC)


3.0 CUTTING & FIT-UP H W - ISO DRAWINGS NO
c. JOINT PREPARATION. DRAWING

d. SURFACE CONDITION.

a. WELDING EQUIPMENT

b. WELDING SEQUENCE/TECHNIQUE

c. WELDER QUALIFICATION / IDENTIFICATION. ASME B31.1


4.0 WELDING W M - PARAMETER CHECK
e. CONSUMABLE. WPS
NO

f. WELDING PROCEDURE / METHOD.

g. WELDING PROCEDURE / METHOD.

a. SURFACE DEFECT, DISTORTION


5.0 VISUAL INSPECTION AFTER WELDING ASME B31.1 H - - VISUAL NOI NO
b. DIMENSION CHECK

a. PERSONEL / EQUIPMENT - RT REPORT/FILM


6.0 NDT EXAMINATION - DPI ASME B31.1 W - YES
b. CHECK OF DEFECT - MT REPORT

a. WELDING EQUIPMENT

b. WELDER QUALIFICATION / IDENTIFICATION.


ASME B31.1
7.0 WELD REPAIR c. SURFACE CONDITION W - - PARAMETER CHECK NO
WPS
d. CONSUMABLE.

e. WELDING PARAMETER; V, A, HEAT INPUT

a. SURFACE DEFECT,
8.0 RE- VISUAL INSPECTION ASME B31.1 H - - RE- VISUAL NOI NO
b. DIMENSION CHECK

Page 1 of 3
INTEGRATUS ENERGY SERVICES SDN BHD
INSPECTION & TEST PLAN
FOR FABRICATION OF FGD FAN SEAL PIPE SPOOLS
Client : TNB JANAMANJUNG SDN BHD M4 ITP NO : IES/TNBJ-ITP-001/0324 REV: A
Project : FABRICATION OF FGD FAN SEAL PIPE SPOOLS
Work order no. : 000027757650
STANDARDS / PROCEDURES / INSPECTION STATUS FINAL
BIL. NO DESCRIPTION / CRITERIA CHECK POINT RECORD / REPORT REMARKS
REFERENCE IES TNBJ DOC
a. PERSONEL / EQUIPMENT
9.0 RE - NDT EXAMINATION - DPI ASME B31.1 W - - DPI VISUAL REPORT YES
b. CHECK OF DEFECT

a. SURFACE PREPARATION
10.0 WELDMENT ACID PICKLING TDS W - - VISUAL NOI YES
b. ACID PICKLING

a. ALIGNMENT

b. DIMENSION CHECK - MILL CERTIFICATE YES


11.0 FIT-UP ON FIELD FIT JOINT ASME B31.1 H W
c. ORIENTATION - MATERIAL INSPECTION REPORT YES

d. JOINT PREPARATION

a. WELDING EQUIPMENT

b. WELDING SEQUENCE/TECHNIQUE

c. WELDER QUALIFICATION / IDENTIFICATION. ASME B31.1


12.0 WELDING ON FIELD FIT JOINT W M - PARAMETER CHECK
e. CONSUMABLE. WPS
NO

f. WELDING PROCEDURE / METHOD.

g. WELDING PROCEDURE / METHOD.

a. SURFACE DEFECT
13.0 VISUAL INSPECTION AFTER WELDING ASME B31.1 H W - VISUAL REPORT NO
b. DIMENSION CHECK

a. PERSONEL / EQUIPMENT
14.0 NDT EXAMINATION - DPI ASME B31.1 R R - DPI VISUAL REPORT YES
b. CHECK OF DEFECT

a. WELDING EQUIPMENT

b. WELDER QUALIFICATION / IDENTIFICATION.

15.0 WELD REPAIR c. SURFACE CONDITION ASME B31.1 W M - PARAMETER CHECK NO

d. CONSUMABLE.

e. WELDING PARAMETER; V, A, HEAT INPUT

Page 2 of 3
INTEGRATUS ENERGY SERVICES SDN BHD
INSPECTION & TEST PLAN
FOR FABRICATION OF FGD FAN SEAL PIPE SPOOLS
Client : TNB JANAMANJUNG SDN BHD M4 ITP NO : IES/TNBJ-ITP-001/0324 REV: A
Project : FABRICATION OF FGD FAN SEAL PIPE SPOOLS
Work order no. : 000027757650
STANDARDS / PROCEDURES / INSPECTION STATUS FINAL
BIL. NO DESCRIPTION / CRITERIA CHECK POINT RECORD / REPORT REMARKS
REFERENCE IES TNBJ DOC
a. SURFACE DEFECT, DISTORTION
16.0 RE- VISUAL INSPECTION ASME B31.1 H M - RE VISUAL REPORT NO
b. DIMENSION CHECK

a. PERSONEL / EQUIPMENT
17.0 RE - NDT EXAMINATION - DPI ASME B31.1 W R - DPI VISUAL REPORT YES
b. CHECK OF DEFECT

a. NDT COMPLETION a. ISO DRAWING


18.0 LINE CHECK H W - PUNCH LIST NO
b. PUNCH LIST b. AFC DRAWING

- INSPECTION REPORT AND ITR


19.0 FINAL DOCUMENTATION AND COMPILATION a. DOCUMENT REVIEW ISO DRAWING/AFC DRAWING H* H YES * ONLY WORK SCOPE PROVIDE
CHECKSHEET

INSPECTION STATUS : H - HOLD POINT TNBJ - TNB JANAMANJUNG

M - MONITOR IES - INTEGRATUS ENERGY SERVICES

W - WITNESS
R - REVIEW

PREPARED BY: REVIEWED BY: APPROVED BY:

IES REPRESENTATIVE IES REPRESENTATIVE TNBJ REPRESENTATIVE


: MOHAMAD SHAFIQ BIN MOHAMAD ZUBAIRI :
NAME : MOHD ZAID BIN MISKAM NAME NAME
POSITION : SNR SERVICE & OPERATION ENGINEER POSITION : SNR SALE & SERVICE ENGINEER POSITION :
DATE : 11/4/2024 DATE : 11/4/2024 DATE :

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