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P12513-12-99-85-1607 - Self Oscillting Monitor
P12513-12-99-85-1607 - Self Oscillting Monitor
THIS DOCUMENT IS INTENDED FOR USE BY ADNOC ONSHORE AND ITS NOMINATED CONSULTANTS, CONTRACTORS, MANUFACTURERS AND SUPPLIERS
VENDOR/SUPPLIER: CONTRACTOR:
Tyco Fire & Security UAE ROBTSTONE ME LLC
LLC
HOLDS
TABLE OF CONTENTS
1. INTRODUCTION......................................................................................................................................... 4
1.1. BU HASA FIELD OVERVIEW .................................................................................................................. 4
1.2. BU HASA CDS – EXISTING FACILITY OVERVIEW .................................................................................... 4
2. PROJECT SCOPE......................................................................................................................................... 5
2.1. PROJECT OBJECTIVES ........................................................................................................................... 6
3. DEFINITIONS AND ABBREVIATION ............................................................................................................ 7
3.1. DEFINITIONS ........................................................................................................................................ 7
3.2. ABBREVIATIONS ................................................................................................................................... 8
4. REFERENCE DOCUMENTS ......................................................................................................................... 9
4.1. PROJECT REFERENCE ............................................................................................................................ 9
4.2. ADNOC ONSHORE PROCEDURES AND TECHNICAL GUIDANCE ............................................................ 9
4.3. INTERNATIONAL STANDARDS ............................................................................................................ 11
5. ORDER OF PRECEDENCE ......................................................................................................................... 13
6. PURPOSE ................................................................................................................................................. 13
7. DATA SHEET FOR SELF OSCILLATING MONITOR & NOZZLE .................................................................... 14
8. PRODUCT CATALOGUE FOR SELF OSCILLATING MONITOR & NOZZLE .................................................... 16
1. INTRODUCTION
ADNOC Onshore has awarded the EPC Work as defined under Project Scope below to
execute the New FST in Bu Hasa CDS, Access platforms and walkways at CDS and RDS-2,
Piping dead leg repair works at CDS and new STP which encompasses detailed engineering,
procurement, installation, construction, pre-commissioning, commissioning and provision of
assistance and supervision during start-up for the completed facilities identified under the
scope of the PROJECT. The project consists also of the replacement of the existing 8”
condensate lines from Flare K.O. drums to degassing boots that face integrity issues.
2. PROJECT SCOPE
Scope of Work for the Project “EPC FOR NEW FLOW SUCTION TANK, ACCESS
PLATFORMS, DEAD LEG REPAIR WORKS, AND SEWAGE TREATMENT PLANT IN
BUHASA” includes, but is not limited to the following minimum requirements for:
Site survey, Detailed engineering, procurement, Construction, installation, inspection &
testing, pre-commissioning, commissioning/ commissioning support and start up works to
implement the following scopes:
Design and installation of new Flow Suction tank, Degassing boot along with
associated auxillaries and piping in CDS, Replacement of existing 8” condensate
lines from Flare K.O. drums to degassing boots that face integrity issues.
Access Platforms and Walkways at CDS & RDS 2.
Piping Dead Leg Repair Works at CDS
New Sewage Treatment Plant
All of the above are in BU HASA area
There are four objectives for this project. A brief description of the Scope of work under each
project is explained below.
P12513: Design and install New Flow Suction Tank along with associated auxiliaries in Bu
Hasa CDS.
P12505: Many instruments are located at height. These instruments are on Separators,
Boot/FSTs etc. Presently, temporary platforms are used to get access for routine
maintenance. Therefore, permanent platforms are proposed for easy accessibility and
maintenance, besides dealing emergency situations more effectively.
P12506: Carry out Modification Works at Bu Hasa CDS to implement based on study carried
out during FEED to replace the existing Dead leg portion of the piping with CRA material for
the purposes of improving the operability and safety of the existing facilities.
P12566: Common Package consisting of all the common elements from the all the above
mentioned project objectives.
3.1. DEFINITIONS
3.2. ABBREVIATIONS
DC Document Control
MR Material Requisition
4. REFERENCE DOCUMENTS
4.1. PROJECT REFERENCE
All new equipment shall be designed based on COMPANY Engineering Specifications the
AGES relevant Shell DEPs and COMPANY amendments to Shell DEPs as listed below:
All new equipment shall be designed based on COMPANY Engineering Specifications the
international design codes as listed below:
British Standards
BS 115 : Metallic resistance materials for electrical purpose
BS 1881 : Testing Concrete
BS 3148 : Methods of tests for water for making concrete
Specification for carbon steel bars for the reinforcement of
BS 4449 :
concrete
BS 4483 : Steel fabric for the reinforcement of concrete
BS 6031 : Earth Works
BS 6121-1 : Mechanical Cable Glands
BS 6166 : Lifting Slings (Part 1 and 2)
BS 6346 : 600/1000V Armoured Cables having PVC Insulation
BS 6746 : PVC Insulation Flexible and Sheath of Electric Cables
BS 7430 : Code of practice for Earthing
BS 7655 : Specification for Insulating and Sheathing materials for cables
BS 7671 : Requirements for Electrical Installations
BS 8004 : Foundations
British Standards
BS 8007 : Design of Concrete Structures for Retaining Aqueous Liquids
BS 812 : Testing Aggregates
Actions on structures – Part 1-2 : General actions – Wind
BS EN 19941-1-4 :
actions
BS EN 50262 : Cable Glands for Electrical Installations
BS EN 50265 : Common Test Methods for Cables under Fire Conditions
BS EN 50288-7 : Multi-Element Metallic Cables
Hot dip galvanized coatings on fabricated iron and steel articles
BS EN ISO 1461 :
– Specifications and test methods
5. ORDER OF PRECEDENCE
All detail engineering, supply and installations of the PROJECT facilities shall be performed
in accordance with the LATEST Specifications, Standards, Codes, Regulations, Shell DEPs
etc., Latest versions of the FEED specified applicable international codes and standards as
on date of contract shall be applicable for the detail engineering.
In any areas of conflict, the order of precedence in the use of the above shall be as follows:
In case of conflict between documents in the same level of the hierarchy, the most stringent
requirement shall apply. In such cases CONTRACTOR shall provide its interpretation in
writing of the most stringent requirement for ADNOC ONSHORE's Approval utilizing a
Technical Query sheet. In all such cases of conflict ADNOC ONSHORE's decision shall be
final.
6. PURPOSE
The purpose of the document is to provide technical details of self oscillating monitor for EPC
FOR NEW FLOW SUCTION TANK, ACCESS PLATFORMS, DEAD LEG REPAIR WORKS,
AND SEWAGE TREATMENT PLANT IN BUHASA
GENERAL
1. Equipment Self-Oscillating Foam Monitor
2. Service Fluid Foam solution / Fresh water
For CDS,
XFM-5210-01,
CDS- 12-01-XFM-5213
12-01-XFM-5214
XFM-5210-02, XFM-5210-03,
XFM-5210-04, XFM-5210-05,
12-01-XFM-5215, 5216,5216,5218, 5219,5220 XFM-5210-06,
3. Tag No:
XFM-5210-07, XFM-5210-08.
For KOD,
XFM-5210-01
KOD- 12-39-XFM-5101-06
MONITOR
4. Model 8593-02
5. Make Elkhart Brass
6. Type Single vaned with 3”waterway
Automatic water oscillating foam monitor
MONITOR OSCILLATOR
18. Model WPO-2000 Indicate oscillating speed
19. Make Elkhart Brass
20. Type Water powered monitor oscillator
21. Material of construction Stainless steel and brass construction
22. Rated pressure 14 barg (200 psi)
23. Max. Flow 2000 gpm
0-30°/sec oscillating speed range
24. Speed
(24°/sec max @ 100 psi (6.89 barg))
25. Arc of Oscillation 15° to 120°
Oscillator Flange Connection size Lugged type, 4”, suitable to install between 150#,
26.
& type ANSI flange
27. Paint / Finish Red urethane enamel finish RAL 3003
RAL 3000
NOZZLE (Type-1)
COPPERHEAD
Copperhead ®
MONITORS
5-40
Copperhead
Mo. 8593IV All surfaces sealed
(Nozzle sold separately) against moisture, sand,
and particle penetration
Utilizes Unibody
Valve technology
with a stainless
steel, quarter-turn,
full-flow ball
1250 200
GPM PSI
5000 14 bar
LPM
ELKHART BRASS MFG. CO., INC. • 800.346.0250 • 1.574.295.8330 • FAX: 574.293.9914 • www.elkhartbrass.com
MONITORS
COPPERHEAD
MONITORS
SPECIFICATIONS
Max Flow 1250 GPM (5000 LPM)
Sizes Types
4” 150# ANSI
Flange
Inlets
3” 150# ANSI
Flange NPT (F)
Outlet 2.5” NHT
Tiller
Controls Dual hand-wheel – rotating base
Dual hand-wheel – fixed base
Material/Finish Brass with red urethane enamel
Friction Loss 16 psi at 1250 gpm
Copperhead 12 psi at 1000 gpm
Friction Loss 21 psi at 1250 gpm INTEGRATED TILLER BAR (3) HAND WHEEL (4)
Copperhead IV 16 psi at 1000 gpm VALVE (1)
V -45º to +90º (135º)
Travel V -49º to +86º (135º)
H 360º (continuous)
Weight Variable (see chart for specifics)
Ratings and
CE, FM Approved
Certifications
5-41
Pressure Gauge
FM Approved
NPT 150# ANSI Flange Hand-wheels Tillers 3” Ball Valve
-45 to
-49 to
+90°
+86°
MODEL
Illustration
Fixed Rotating Copperhead Copperhead IV
Base Base Bar Bar Hand-
2.5” Tiller
3” 3” 4” NHT (68 Lbs.) (68 Lbs.) (58 Lbs.) (87 Lbs.) (135°) (135°) wheel
CE
o s* o* • s 8593-02 • o • • 3
8593-03/
o s
o • s • o • • 4,6 294-11rev.06
8593-03X/
o s 294-11rev.06x
o • s • o • • 4,5
s • s • o s o • 1,2 8593IV
4,5 4,6 3 2 1 Illustration
KEY s = standard o = option
*NOTE: 8593-02 with 3” & 4” 150# ANSI Flange are made from 85 Brass.
PRODUCT HIGHLIGHTS
In addition to offering the only brass dual hand-wheel •W
hen using the rotating base dual hand-wheel
monitor of this size on the market, Elkhart’s Copperhead control, the operator moves in tandem with
monitor boasts a choice of base configurations: the monitor while managing the monitor’s
•T
he fixed base dual hand-wheel control horizontal travel. The rotating base allows the
allows the operator to remain in a operator to maintain visual contact with
stationary position while manipulating (6) the monitor’s stream direction.
the horizontal movement of the monitor. In most industrial settings where the traditional- 294-11 is
The fixed nature of the horizontal currently used, the Copperhead would be an appropriate
control can be especially beneficial when replacement. The Copperhead offers a choice of control styles
operating space is limited. as well as higher flow capacity.
(5)
ELKHART BRASS MFG. CO., INC. • 800.346.0250 • 1.574.295.8330 • FAX: 574.293.9914 • www.elkhartbrass.com
MONITORS
COPPERHEAD
Recommended Products
MONITORS
P a ge 6 - 1 6 P ag e 6 - 7 P a g e 6-13 P a g e 1-26
282B – 84 – BUTTERFLY CJB – IMS –
STREAM SHAPER WAFER VALVE SELECT-O-STREAM® SELECT-O-STREAM®
5-42
Components & Options Chart
COMPONENTS & OPTIONS ILLUSTRATION MODEL
Companion 3” 150# ANSI steel flange with bolts and gaskets 81315001
Flange Kits 4” 150# ANSI steel flange with bolts and gaskets 81317001
ADDITIONAL INFORMATION
• Weights are approximate and will vary by selected inlet.
• Technical Data on monitor performance may be found on page
T-11.
• LA style handles available on the Copperhead.
ELKHART BRASS MFG. CO., INC. • 800.346.0250 • 1.574.295.8330 • FAX: 574.293.9914 • www.elkhartbrass.com
Copperhead Monitor Data Sheet
Elkhart Brass Copperhead industrial single waterway monitor offers
two types of control options and provides efficient water/foam flows
up to 1250 GPM (4732 LPM)
Models:
8593-02 Tiller Bar Control with swivel joint locks
8593-03X Dual Handwheel Control – Fixed base
8593-03 Dual Handwheel Control – Rotating base
Features:
Full 3.0” waterway
Brass construction waterway
Cast-in vanes for higher efficient flow
360° horizontal travel
+90° above to -45° vertical discharge travel
Optional pressure gauge
Optional drain valve Nozzle sold separately.
Specifications:
Certifications FM Approved - 1421
Weight 68 lbs. (30.8 kgs.)
Material Brass construction – UNS-C83600
Inlet options 3.0” or 4.0” flange FF or RF
Outlet 2.5” discharge
Rated Flow 1250 GPM (4732 LPM)
Pressure Drop Not to exceed 27 PSI @ 1000 GPM
Maximum operating pressure 200 PSI (14 bar)
Hydro-static test pressure 500 PSI (34 bar)
Design pressure 800 PSI (55.2 bar) FM1421 standard
Design temperature range -35° F - 250°F (-37° C - 121° C)
1302 West Beardsley Ave. | Elkhart, IN 46514 | 574. 295. 8330 | www.elkhartbrass.com
8593-02 Dimensions
PRESSURE DROP CHART FOR MONITOR 8593-02
60.0
50.0
Pressure (PSI)
40.0
30.0
20.0
10.0
0.0
0 200 400 600 800 1000 1200 1400
Flow Rate (GPM)
Total Static Pressure Drop Friction Loss
4/15/2020
CATALOGUE FOR MONITOR OSCILLATOR
DATA SHEET
WPO-2000
Water Powered Monitor Oscillator
The WPO-2000 is designed to provide up to 30°/sec oscillation speed when installed between a monitor flange
and supply piping flange or control valve flange. The WPO-2000 is the most versatile and reliable water powered
monitor oscillator system available to the fire protection industry today. The WPO-2000 system is FM approved,
has a US patent pending, and is suitable for installation in corrosive and non-corrosive environments.
Features:
• Maintenance free waterway
• Modular oscillator design enables compatibility with several types of monitors
• 316 Stainless steel construction provides outstanding corrosion resistance for use in corrosive environments
• Easily accessible external controls enable speed and travel range adjustments while system is in operation
• Double reduction oil bath gearbox ensures reliability and extended life for heavy use
• Manual override feature enables manual control at any time
• 15° to 120° arc of oscillation range for wide coverage area
• 10 psi (0.69 bar) minimum & 200 psi (13.8 bar) maximum operating pressure
• Supports wide range of monitors with up to 2000 GPM (7570 LPM) flow rates
• Compact size enables ease of installation
• Can be tested with a garden hose without flowing monitor
1-574-295-8330
www.elkhartbrass.com Rev.1
WPO-2000
Water Powered Monitor Oscillator
SPECIFICATIONS
Model WPO-2000
Inlet 4"-150# Flange
Material 316 stainless steel construction
Speed 0-30°/sec oscillating speed range
24°/sec max @ 100 psi (6.9 bar)
Arc of Oscillation 15° to 120°
Max Operating Pressure 200 psi (13.8 bar)
Warranty:
• 5-Year limited warranty
Certifications:
OSCILLATOR FLANGE
INLET - 4.0" [101.6 MM]
14.3 REF OUTLET - 4.0" [101.6 MM] 1.8 REF
[364 MM] [45 MM]
21.4 REF
[543 MM]
1-574-295-8330
© 2019 Elkhart Brass Mfg. Co., Inc. 10-19
www.elkhartbrass.com Rev.1
CATALOGUE FOR NOZZLE TYPE-1 (HF-350)
This fire stream data is an engineering estimate using just water and is provided for reference only. Actual stream
performance is affected by environmental conditions and fire water supply conditions at the site. All equipment should be
assessed after installation to verify the adequacy of the fire protection systems.
CATALOGUE FOR NOZZLE TYPE-2 (HF 500)
This fire stream data is an engineering estimate using just water and is provided for reference only. Actual stream
performance is affected by environmental conditions and fire water supply conditions at the site. All equipment should be
assessed after installation to verify the adequacy of the fire protection systems.
ELKHART BRASS MFG. CO., INC. • 800.346.0250 • 1.574.295.8330 • FAX: 574.293.9914 • www.elkhartbrass.com
The flow and effective reach data found on the following pages is compiled and updated by our engineering staff in the testing area of our assembly department.
The flow is determined by an electronic flowmeter while a piezometer gauge at the base/inlet of the nozzle establishes the “nozzle pressure.”
The effective reach is determined by elevating the nozzle to 32 degrees above horizontal and at a height of 4’ above ground level. The reach of Straight Stream,
Narrow Fog (30 degrees) and Wide Fog (90 degrees) are then established by measuring where the last water droplets are falling at ground level. These tests are
conducted in “still air” conditions, so the actual results will vary depending upon conditions.