Manual For HARSVERT Series VFD System

HARSVERT MV VSD
(6kV) 220 - 8500kW (10kV) 220 - 14000kW
BLH B01-070.6 CN
04/2020
Beijing Leader & Harvest Electric Technologies Co., Ltd.

Installation and Maintenance Manual for
HARSVERT VSD
This document offers general introduction to the performance or technical characteristics of the said product. It is not intended to
replace former manuals or to justify the applicability or reliability of the product in any particular application. The user or integrator
shall be responsible for conducting proper and complete risk analysis, evaluation and testing on the product for any particular
application or usage. Schneider Electric and its affiliates and subsidiaries assume no liability for misuse of the information herein. If
you have any suggestions on improvements or amendments to this publication, or have found errors, please contact us.
No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying,
without written permission from Schneider Electric. These products must be installed and used in accordance with all relevant
national, regional and local primary safety regulations. To ensure safety and compliance with the written system data which has been
submitted, only the manufacturer can repair the components.
If the equipment is used for applications where there’s need for technology safety, relevant instructions must be followed. Failure
to use Schneider Electric software or approved software along with our matching hardware products may result in personal injury,
equipment damage, or incorrect results.
Failure to follow the information may result in personal injury or equipment damage.
© 2019 Leader & Harvest Electric. All Rights Reserved.

Table of Installation and Maintenance Manual for
Contents HARSVERT VSD
About this Manual....................................................................................................................................................................2
Chapter I Safety Agreement and Safety Information................................................................................................ 3

1.1 Personnel Qualifications.......................................................................................................................................................... 3
1.2 Intended Use............................................................................................................................................................................... 3
1.3 Hazard Classification................................................................................................................................................................ 4
1.4 Basic Information....................................................................................................................................................................... 5
Chapter II Installation Instructions for VSD................................................................................................................... 8

2.1 Preparation before Installation............................................................................................................................................. 8
2.1.1 Preparation before installation................................................................................................................................ 8
2.1.2 Unloading....................................................................................................................................................................... 8
2.1.3 Storage............................................................................................................................................................................. 9
2.1.4 Installation environment........................................................................................................................................... 9
2.1.5 Foundation...................................................................................................................................................................10
2.2 Mechanical Installation..........................................................................................................................................................10
2.2.1 Unpacking.....................................................................................................................................................................10
2.2.2 Cabinets hoisting.......................................................................................................................................................10
2.2.3 Cabinets Installation..................................................................................................................................................11
2.2.4 Installation of power cells.......................................................................................................................................13
2.2.5 Installation of fan shroud and fan........................................................................................................................14
2.2.6 Installation of HMI.....................................................................................................................................................15
2.3 Electrical connection...............................................................................................................................................................16
2.3.1 Wiring of transformer cabinet...............................................................................................................................16
2.3.2 Wiring of power cell cabinet..................................................................................................................................16
2.3.3 Connection of power cells in the same phase.................................................................................................18
2.3.4 Control cabinet component maintenance (for CTO cabinet only)...........................................................18
2.3.5 Connection of wring between cabinets.............................................................................................................19
2.3.6 Connection of external interface of the VSD....................................................................................................18
2.3.7 Check..............................................................................................................................................................................21
Chapter III Common Fault Handling..............................................................................................................................23

3.1 Alarm classification and list..................................................................................................................................................23
3.2 Fault classification and list....................................................................................................................................................24
3.3 Analysis of trouble causes....................................................................................................................................................24
3.3.1 Control power abnormal.........................................................................................................................................24
3.3.2 Power cell trouble......................................................................................................................................................25
3.3.3 Transformer over temperature..............................................................................................................................25
3.3.4 Analog input loss.......................................................................................................................................................25
3.3.5 Cabinet door open....................................................................................................................................................26
3.3.6 Transformer serious overheating..........................................................................................................................26
3.3.7 Overload, load over-current, VSD over-current...............................................................................................26
3.4 How to Replace a Faulty Power Cell..................................................................................................................................26
3.5 Other Problems........................................................................................................................................................................27
3.5.1 Frequency adjustment invalid................................................................................................................................27
3.5.2 Medium-voltage VSD system cannot be started............................................................................................27
3.5.3 No audible alarm when fault occurs...................................................................................................................27
3.5.4 Alarm sent without display on the interface....................................................................................................27
Chapter IV Routine Maintenance of VSD System.......................................................................................................28

Summary of Routine Checks on VSD.........................................................................................................................................29
Repair Application Form.................................................................................................................................................................30
Guidance on fabrication of air duct............................................................................................................................................31
Damp-proofing Measures..............................................................................................................................................................32
BLH B01-070.6 EN 04/2020 1

Installation and Maintenance
Installation and
Manual
Maintenance
for Manual for
关于手册
HARSVERT VSD HARSVERT VSD
About this Manual

Scope of Application
Purpose of this document:
●● Illustrate wiring and installation of the VSD system.
●● Clarify common fault handling and routine maintenance of VSD system.
Validity Statement
This document applies to our HARSVERT series medium-voltage VSD system.
The latest versions of these technical publications and other technical information are available at our website www.Ld-harvest.com
2 BLH B01-070.6 CN
EN 04/2020
Chapter I
HARSVERT VSD
Chapter I Safety Agreement and

Safety Information
Content of this Chapter
This chapter includes the following topics:
Topic Page
1.1 Personnel Qualifications 3
1.2 Intended Use 3
1.3 Hazard Classification 4
1.4 Basic Information 5
1.1 Personnel Qualifications

Only those who have been properly trained and understand this manual and all the other documents of
related products are permitted to work on the product. In addition, these personnel must go through
safety training so that they can identify and avoid hazards. They shall also go through proper technical
training and have relevant knowledge and experience so that they can predict and detect potential
hazards resulting from using the product, changing settings, and using mechanical, electrical and
electronic components of the entire system of the product.
All personnel who operate and use this product must be very familiar with all applicable standards,
directives, and accident prevention provisions on performing such operations.
1.2 Intended Use

The product under this manual is a MV-VSD system for three-phase motors and is designed for industrial
use.
VSD can be used only if operating conditions comply with all applicable safety regulations and directives,
specified requirements and requirements on technical data.
Moreover, risk assessment must be conducted for the intended application prior to use, and
corresponding safety measures must be taken based on the assessment.
Since the product is a part of a complete system, the design of a complete system (e.g., mechanical
design) is very important for guaranteeing the safety of personnel.
Only specified cables and accessories can be used to operate the product.
Only original accessories and spare parts are allowed.
This product must never be used in explosive atmosphere (dangerous place and explosive environment).
It shall not be used for purposes other than those explicitly permitted as misuse may cause danger.
Electrical equipment may only be installed, debugged, operated and maintained by qualified personnel.
Carefully read these instructions and inspect the equipment to familiarize yourself with it before
installation, debugging, operation and maintenance. The following specific information may appear in
this document or on the equipment to warn of potential hazards or to draw attention to the information
explaining or simplifying a process.
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Chapter I
HARSVERT VSD
1.3 Hazard Classification

Carefully read these instructions and inspect the equipment to familiarize yourself with it before
installation, operation and maintenance. The following specific information may appear in this document
or on the equipment to warn of potential hazards or to draw attention to the information explaining or
simplifying a process.
This symbol on“danger”or“warning”safety labels indicates electrical hazards. Failure to follow

this instruction may result in personal injury.
This is a safety sign, indicating potential hazards to personal injury. Follow all safety instructions
of the symbol to avoid injury or death.
Danger
“Danger" indicates a hazardous situation, which, if not avoided, will result in serious injury or even
death.
Warning
“Warning" indicates a hazardous situation, which, if not avoided, may result in serious injury or even
death.
Caution
“Caution" indicates a hazardous situation, which, if not avoided, may result in minor or moderate injury
or even death.
Notice
“Notice" indicates hazards that are not related to personal injury.
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Chapter I
HARSVERT VSD
1.4 Basic Information

Read and understand these instructions before running any program on the VSD.
Notice
The term “VSD” in this manual refers to the variable speed driver specified by NEC.
Electrical equipment may only be installed, debugged, operated and maintained by qualified personnel.
Leader & Harvest Electric assumes no liability for any consequences resulting from any operation of the
product in violation of relevant regulations.
© 2020 Leader & Harvest Electric. All Rights Reserved.
Danger
Risk from electric shock, explosion, or arc flash
●● Only those who have been properly trained, understand this manual and all the
other documents of related products, and who have received safety training and
can identify and avoid hazards are permitted to operate and use the VSD system.
The system may only be installed, debugged, operated and maintained by qualified
personnel.
●● The system integrator is responsible for compliance with all local and national electrical codes on
equipment grounding and all the other applicable regulations.
●● Wear appropriate personal protective equipment (PPE).
●● Many parts of this product, including printed circuit boards, work with power. Do not touch them
by hand. Only use electrically insulated tools.
●● Do not touch unshielded components or terminals with power.
●● Motor generates electric when motor shaft rotates. Lock the motor shaft to prevent rotation before
working on the VSD system.
●● AC voltage makes unused conductors in motor cable generate voltage. Make sure the unused
conductors in motor cable are properly insulated at both ends.
●● Before operating the VSD, pay attention to the followings:
-- Cut off power supply, including possible external control power supply;
-- Hang the“No switch on”sign on all high-voltage incoming line switch cabinets;
-- Pull the trolley of the high-voltage incoming line switch cabinet out of the cabinet or lock it in
“Disconnected”position;
-- Wait for 20 minutes until the module’s DC bus capacitor is completely discharged. The fact
that the red LED on each module goes out does not mean that the DC bus is de-energized.
-- When the red LEDs on one or more modules are still“On”after the main power is
disconnected for 20 minutes already:
-- Do not attempt to disassemble, repair or operate the equipment.
-- Please contact local representative of the manufacturer.
●● Always check whether the power is off by using an appropriate voltage detection device each time
after the power supply is disconnected.
●● All components must be installed before turning on power. Make sure the cabinet is correctly
installed and all cabinet doors are closed.
Failure to follow these instructions may result in serious personal injury or death.
BLH B01-070.6 EN 04/2020 5

Chapter I
HARSVERT VSD
Warning
Unexpected equipment operation
●● Strictly follow the correct operating procedures before maintenance or overhaul.
●● Installing arrester and compensation capacitor at the output of the VSD is forbidden.
●● Use electric heating equipment instead of water heating equipment if the room where the VSD is
installed needs heating to avoid VSD failure due to the water come from pipeline.
●● The VSD may only be installed, debugged, operated and maintained by the personnel who are
familiar with the structure and operation of the equipment and know well possible dangers.
●● Always verify prior to operations that there is no power.
●● Grounding wire must be arranged in strict accordance with the technical requirements in the
manual and national standards.
●● Input and output cables must be wired in accordance with the instructions and faulty wiring may
cause damage to the equipment.
●● Make sure input power conform to product specifications.
●● Input and output lines must comply with the requirements on insulation, capacity, etc.
●● Except the operations of control cabinet, other operations must comply with high-voltage
operating procedures, and the operating personnel shall wear safety shoes and insulating gloves
and be accompanied by others.
●● Do not operate the VSD with the cabinet door open, except low-voltage control cabinet.
●● Always verify that restart will not endanger the personnel and equipment when the equipment is
set up to automatically restarting after power supply recover.
●● When the input main power is switched on, do not touch the terminals of the VSD system which
are still live even when the VSD system is shut down.
●● Do not touch any part of the cabinet if you are not sure whether there is voltage and whether the
temperature is high.
●● Regularly check whether grounding resistance meets the requirements of equipment operation
and national standards. Non-compliance may cause danger.
Failure to follow these instructions may result in death or serious injury.
Warning
Undesired equipment operation
●● Keep the equipment horizontal during movement, transportation and placement.
●● Make sure that the lifting device has sufficient bearing capacity and lifts the equipment gently.
●● The VSD shall be installed on flame retardants, and no flammable materials are allowed inside or in
the vicinity of the cabinet.
●● Be careful not to drop (or leave) foreign matters such as thread ends, scraps of paper, metal chips,
and tools in the VSD system.
●● Provide guardrails (with “High Voltage” sign) at required position throughout equipment
running.
●● Do not start and stop the VSD system by turning on and off the input power.
●● Turning off the power supply of cooling fans during equipment running is forbidden for fear that
overheating might cause damage to the equipment.
●● Make sure the room where the system is installed is well-ventilated, and clean dust filter regularly.
●● Maintain, clean and check the system after a certain period of operation to avoid losses.
●● Establish equipment condition recording and maintenance system.
●● Dispose of obsolete elements and components in the same way as industrial wastes are treated.
●● Only maintain and check the VSD system after high-voltage power supply has been cut off for 20
minutes, discharge indicator LED on each power cell has gone out, and the power is disconnected
completely as verified by an appropriate voltage detection device.
6 BLH B01-070.6 EN 04/2020

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Warning
Risk from electrostatic induction
●● The personnel working on the printed circuit boards of the VSD must wear grounded anti-static
wrist strap correctly to prevent static electricity. In addition, static electricity can be eliminated by
contacting grounded conductors such as a metal sheet.
●● Static-sensitive devices must be stored in anti-static bags during transportation. If the printed
circuit boards have to be held by hand, just hold the edge.
●● Make sure the printed circuit boards will not slide on any surface.
●● To prevent further damage to the device from static electricity, be sure to pack the device in a safe
and anti-static way when you send it to Leader & Harvest Electric.
Caution
Damaged equipment
●● Do not operate or install any VSD that seems to have been damaged.
Failure to follow these instructions may result in personal injury or equipment damage.
BLH B01-070.6 EN 04/2020 7

Chapter II
HARSVERT VSD
Chapter II Installation Instructions for VSD

Topic Page
2.1 Preparation before Installation 8
2.2 Mechanical Installation 10
2.3 Electrical connection 16
2.1 Preparation before Installation
2.1.1 Preparation before installation

After the VSD is delivered to the site, the user shall verify the number of packages against the invoice
along with the carrier and shall contact us immediately if there are any missing items. If the equipment
is found to be damaged upon arrival, the user shall keep a detailed record and sign with the personnel
from the freight company. In addition, take pictures of the damaged equipment so that we can claim
compensation from the insurance company.
2.1.2 Unloading
●● Check the dimensions and maximum gross weight of the goods and select appropriate lifting
equipment.
●● Please use lifting straps. It is forbidden to use steel ropes and chains to lift wooden packages.
Warning
Risk from incorrect transportation and handling
●● The VSD must only be handled by the personnel well-experienced in unpacking and transporting
heavy equipment.
●● The lifting device chosen shall have great bearing capacity. If its maximum lifting weight fails to
meet the demands, it may cause damage to equipment or even personal injury.
-- Protect the items from moisture, overturning or impact during transportation and handling. All
cabinets must not be turned upside down, and inclination shall not exceed 30° .
-- Please check all goods against Packing List at the time of unpacking.
-- Do not remove the wooden package on the sweeping board.
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2.1.3 Storage
The VSD cannot be installed immediately upon arrival at the site. It shall be stored in a well-ventilated
warehouse which contains no corrosive gas with ambient temperature within the range of ﹣10 - +60°C
and relative humidity within the range of 5% - 90% (+40°C), and it shall not be exposed to sun and rain.
If the VSD is not used for more than six months, it shall be thoroughly inspected before operation;
If it is not used for more than one year, the cabinet and all components shall be thoroughly checked for
oxidation and aging, and the components and the entire machine shall be subject to comprehensive
preliminary inspection in accordance with relevant documents for debugging and inspection.
Notes:
UPS maintenance: if the UPS has not been used for a long time, it shall be charged and discharged at least
once every 6 months. To ensure its service life, it is recommended to be deeply charged and discharged
once a year.
Maintenance of electrolytic capacitor of power cells: if the VSD and power cells (as spare parts have
not been used for a long time, it is recommended to be charged once every 3 months to ensure a long
service life.
2.1.4 Installation environment

To ensure long-term stable and reliable operation of the VSD, we hereby put forward the following
requirements on its installation environment, which users are encouraged to observe:
●● The VSD is installed indoors. When installing the VSD equipment, consideration shall be given to
the need for ventilation and heat dissipation and operating space. The equipment shall be kept a
certain distance from the wall.
Type I Front Rear Left Right Top

6kV 1500mm 1000mm 800mm 800mm 500mm
10kV 1500mm 1000mm 800mm 800mm 500mm
Type II Front Rear Left Right Top

6kV 1500mm 1000mm 800mm 800mm 500mm
10kV 1500mm 1000mm -- -- 500mm
Type CTO Front Rear Left Right Top

6kV 1500mm 1000mm 800mm 800mm 500mm
10kV 1500mm 1000mm 800mm 800mm 500mm
●● When the VSD is started, the ambient temperature shall be higher than 0°C without condensation
but no higher than 40°C, and temperature change shall not exceed 5°C/h. If the ambient
temperature exceeds the allowable value, the user shall install appropriate cooling equipment.
Normally, the ambient temperature shall be about 25°C.
●● Ambient humidity shall be less than 90% (20°C) with the rate of change lower than 5% in an hour. If
condensation occurs, the user shall install dehumidification equipment;
●● The VSD shall not be installed in atmospheric conditions where there is heavy dust, corrosive or
explosive gas, and conductive dust, but in a special room.
●● Effective lightning protection measures shall be taken for the VSD room and superior power
distribution system to avoid damage from lightning.
BLH B01-070.6 EN 04/2020 9

Chapter II
HARSVERT VSD
2.1.5 Foundation
The user shall prepare the foundation for installing VSD prior to the installation (see the attached
drawings for the dimensions of the VSD and foundation drawing). The foundation shall conform to the
following requirements:
●● Buried channel steel foundation shall be 5 mm above the ground level with the tolerance less than 1
mm per meter. To increase the force bearing area, the frame is recommended to be longer than the
base of the VSD by 400 mm (200 mm longer for left and right sides respectively) to ensure quality
of the frame.
●● The channel steel foundation shall be properly grounded.
●● The VSD comes with channel steel base. To ensure the cabinet of the VSD is reliably grounded, the
base is spot welded to the foundation, which also helps fix the VSD.
Cable channel shall be waterproof and dust-proof, and measures shall be taken to prevent small animals
from entering
2.2 Mechanical Installation
2.2.1 Unpacking
●● Unpack the packing box carefully. Do not use sharp or edged tools to open the box to prevent
damage to the VSD.
●● After opening the box, check whether the items inside are obviously damaged due to vibration,
slipping and other reasons.
●● Count the items in each package against the Packing List to see if something is wrong.
●● Please keep the spare part case shipped with the product for further transactions.
2.2.2 Cabinets hoisting

●● Remove the fixing bolts of the base lifting hole cover;
●● Pass the lifting bar through the lifting hole first, and then install the anti-falling baffle of the lifting
bar;
●● Pass the lifting straps through the lifting bars respectively. The horizontal angle of the lifting straps
during work shall be 45°～60° and not less than 30°;
●● Trial lifting: lift the cabinet 200 ~ 300mm from the ground for trial lifting;
●● After trail lifting that features low height and short stroke without any problems, lift the cabinet
smoothly (no tilting is strictly prohibited);
●● After the cabinet is transported in place, recover the lifting bar and install the lifting hole cover.
Lifting strap
Lifting bar
Anti-falling baffle
Fastening bolt
Figure 2-1 Lifting of transformer cabinets
10 BLH B01-070.6 EN 04/2020

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HARSVERT VSD
2.2.3 Cabinets Installation

The typical Harsver II VSD comes with a front-rear structure and usually consists of three cabinets:
transformer cabinet (rear), power cell cabinet, and control cabinet.
Front Rear
Control transformer transformer

cabinet cabinet cabinet
The typical Harsver I VSD usually consists of three cabinets: transformer cabinet, power cell cabinet, and
control cabinet.
transformer power cell Control

cabinet cabinet cabinet
Figure 2-2 Layout of transformer cabinets
BLH B01-070.6 EN 04/2020 11

Chapter II
HARSVERT VSD
The cabinets shall be installed in accordance with the following steps:

●● Protect the VSD from impact and vibration during installation. All cabinets must not be turned
upside down, and inclination shall not exceed 30°.
●● Crane, forklift or roller dollies can be used to handle cabinets. Crane and sling or forklift shall be
selected based on the net weight of the goods.
●● After all cabinets are placed on the base, it is time to combine them. Make sure the cabinets are
combined closely and evenly and cabinet doors can be opened and closed easily. The bolts used for
cabinet combination are shown below:
Figure 2-3 Bolts for Cabinet Combination
●● After the cabinet is combined, it is necessary to install a sealing strip (for CTO cabinets only) on the
top plate.
●● The sealing strip needs to be cut according to the maximum length in the depth direction of the top
plate, and is installed directly between the top plates after cutting.
The diagram is as follows:
图 2-4
●● All cabinets shall be reliably connected to the factory ground. Channel steels of transformer cabinets
are recommended to be spot welded to the foundation to ensure reliable grounding. Grounding
resistance shall not exceed 4 Ω. Control system shall have dedicated grounding electrode with
grounding resistance no more than 1 Ω.
Danger
Risk of electric shock from improper grounding
●● Improper or incorrect grounding may result in electric shock and subsequent serious injury, or
even death under certain circumstances.
●● Make sure the VSD system is properly grounded before the power is turned on.
●● Make sure the grounding practice complies with all local and national regulations on electrical
equipment grounding and other applicable regulations.
●● Do not use wiring tube as protective grounding conductor.
●● Make sure the cross-sectional area of protective grounding conductor complies with applicable
standards.
●● Do not take cable shield layer as protective grounding conductor.
●● Cabinet inspection: after the cabinets are in place, check whether there are foreign matters and
bare thread ends left in the cabinets. Make sure all components are free of moisture, dust, and
mechanical damage and fixed firmly.
12 BLH B01-070.6 EN 04/2020

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HARSVERT VSD
2.2.4 Installation of power cells

●● Conduct the following checks before installation:
-- Check whether the Reference No. on the packaging of the power cells is consistent with the
nameplate of the VSD.
-- All power cells in the same VSD are interchangeable as they have the same dimensions, circuit
structure and electrical performance. Please check the power cells for consistency (each power
cell has a label on the front).
-- Please check whether the core of the fuse is complete and free of obvious scars.
●● Installation notes:
-- When carrying the power cells, do not move the fuse at the input side to prevent the fuse from
loosening or being damaged. Make sure the fuse at the input side faces upwards all the time to
prevent the fuse from being damaged.
-- Protect the power cells from impact and the modules aren’t allowed to be placed upside down.
-- Use forklift to move the power cells in case of 510mm power cells or bigger.
●● Installation of the power cells:

-- The power cells are slid into the power cell cabinet by using slide rails. All of them shall be
inserted into place and arranged neatly. The figure below shows the standard installation
method of the VSD (see attached documents for special cases):
Figure 2-5 Final Power Cells
-- After the power cells are in place, fix them with bolts and slide rails (bolts in the spare part case)
to ensure reliability.
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Chapter II
HARSVERT VSD
2.2.5 Installation of fan shroud and fan

To facilitate transportation, cooling fans and alarms of the VSD are packaged separately. Please check the
fans of the power cell cabinet and transformer cabinet against the drawings and labels before mounting
the cooling fans on the top of the cabinets.
●● Installation of fan shroud: please clean the area where the fans are to be installed before installation,
and make sure the smaller opening of the fan shroud is fixed to the top plate upwards.
Figure 2-6 Installation of Fan Shroud
●● Fan installation:
please note that the direction sign of the fan shall be pasted on the front of the cabinets.
-- Clear debris such as foam inside the fan before installation;
-- Fix the fan casing to the cabinet;
-- After installation, poke the fan blade with a small screwdriver. The impeller shall rotate freely
without scraping the fan shroud;
-- Then place the fan cover on the fan.
●● Alarm installation:
The Alarm is normally placed in the spare part case. If there is any change, please refer to the
Packing List. The alarm is installed on the top of the control cabinet by following the steps below:
Fix cable gland of the alarm, and make sure the cable
gland and the cabinet are tightly sealed
Tighten fixing bolt of alarm M3 with 0.5 Nm torque
Connect the alarm to 12V power supply
14 BLH B01-070.6 EN 04/2020

Chapter II
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2.2.6 Installation of HMI

Take out the accompanying fixing screws of the HMI and fix it to the door of the control cabinet. Please
note: if there are other professionals working on the site at the same time, do not install the HMI in order
to prevent touch screen from being scratched or damaged.
Fix the HMI to the reserved installation position on the panel of

the control cabinet by using accompanying bolts
Fasten the bolts with 0.2 Nm torque
Connect the HMI to 24VDC power line and communication line
Notice
●● For the details of electrical connection, refer to 2.3 of this manual and the attached drawings.
●● Different equipment is configured differently. Please refer to the attached drawings for detailed
dimensions.
BLH B01-070.6 EN 04/2020 15

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2.3 Electrical connection
2.3.1 Wiring of transformer cabinet

Please connect the transformer and power cells, as shown below:
Gasket
Nut 2
Nut 1
Cable terminal
Figure 2-7 Installation of Secondary Terminal of Transformer
After the cable terminal and gasket are in place as shown in the figure above, tighten nut 1 with a wrench.
Fix nut 1 with the wrench to prevent it from slipping at the time of tightening nut 2. Tighten the bolts and
nuts by using a torque wrench. Refer to torque table for the torque.
Notes:
To ensure a long service life of the transformer, high-voltage power supply is recommended to be
powered on at intervals of no less than 30 minutes and no more than three times a day.
2.3.2 Wiring of power cell cabinet

●● Marking instruction
-- Each power module has a code indicating its position (such as APVa1, APVa2 ..., APVb1, APVb2 ...,
APVc1, APVc2…). APVa1 means the first module of phase A.
-- Each power module has three input terminals R, S and T as well as two terminals U and V in the
same phase.
-- J1 and J2 are connection terminals for optical fiber communication of the power module.
●● Cabinet wiring
-- Please refer to the attached drawings for wiring details
Power cell identification in dashed box

L1-LV11,L2-LV11,L3-LV11
L1-LV11,L2-LV11,L3-LV11
and line numbers increase in order
3
3
L1-LV12,L2-LV12,L3-LV12
L1-LV12,L2-LV12,L3-LV12
3
APVa1 APVa2 APVa8
L1-LV13,L2-LV13,L3-LV13
L1-LV13,L2-LV13,L3-LV13 301U U V U V U V
3
L1-LV14,L2-LV14,L3-LV14 J2 J2 J2
L1-LV14,L2-LV14,L3-LV14
3
J1 J1 J1
primary
-QS42:R
L1-LV15,L2-LV15,L3-LV15
3 L1-LV15,L2-LV15,L3-LV15
L1-LV,L2-LV,L3-LV L1-LV,L2-LV,L3-LV L1-LV,L2-LV,L3-LV
3 3 3
L1-LV16,L2-LV16,L3-LV16
L1-LV16,L2-LV16,L3-LV16
3
L1-LV12,L2-LV12,L3-LV12
L1-LV18,L2-LV18,L3-LV18
L1-LV11,L2-LV11,L3-LV11
L1-LV17,L2-LV17,L3-LV17
L1-LV17,L2-LV17,L3-LV17
3
L1-LV18,L2-LV18,L3-LV18
L1-LV18,L2-LV18,L3-LV18
3
Figure 2-8 Connection of Input Terminals of Power Modules
16 BLH B01-070.6 EN 04/2020

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●● Wiring of control cables:

-- The power cells and master control shall be connected with optical fiber as shown in the
attached drawings.
16
-ACU2-AP1
WA11
XE1
APVa1 APVa2 APVa8 WA12
XR1
U V U V U V WA21
XE2
WA22
XR2
WA52 WA62 WA82 WA31
J2 J2 J2 XE3
WA51 WA61 WA81 WA32
J1 J1 J1 XR3
WA41 Optical fiber
XE4
WA42
XR4 communication
WA51
XE5 board
WA52
XR5
WA61 (L1 phase)
XE6
WA62
XR6
WA71
XE7
WA72
XR7
WA81
XE8
WA82
XR8
16
-ACU2-AP2
WB11
XE1
APVb1 APVb2 APVb8 WB12
XR1
U V U V U V WB21
XE2
WB22
XR2
WB52 WB62 WB82 WB31
J2 J2 J2 XE3
WB51 WB61 WB81 WB32
J1 J1 J1 XR3 Optical fiber
WB41
XE4 communication
WB42
XR4
WB51 board
XE5
WB52 (L2 phase)
XR5
WB61
XE6
WB62
XR6
WB71
XE7
WB72
XR7
WB81
XE8
WB82
XR8
16
-ACU2-AP3
WC11
XE1
APVc5 APVc6 APVc8 WC12
XR1
U V U V U V WC21
XE2
WC22
XR2
WC52 WC62 WC82 WC31
J2 J2 J2 XE3
WC51 WC61 WC81 WC32
J1 J1 J1 XR3 Optical fiber
WC41
XE4
WC42 communication
XR4
WC51 board
XE5
WC52 (L3 phase)
XR5
WC61
XE6
WC62
XR6
WC71
XE7
WC72
XR7
WC81
XE8
WC82
XR8
Figure 2-9 Connection of Power Modules with Optical Fiber
-- Be careful to separate input fibers and output fibers to ensure correct connection (the fiber
head shall be inserted into the fiber seat of the right color, and the cells shall be connected to
the fibers of the right number);
-- The optical fiber and fiber head shall be tightly connected by means of crimping, and the fiber
head and fiber seat shall be clean and firmly connected. The length of the optical fiber shall be
just right without pulling and dead bending.
Notice
●● Please note that the plug and socket shall be the same color.
●● Make sure the fiber head is clean and firmly connected, and bending angle of optical fiber cable is
no more than 90° C. Failure to follow this may damage the equipment.
BLH B01-070.6 EN 04/2020 17

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HARSVERT VSD
2.3.3 Connection of power cells in the same phase

Each power cell outputs single-phase AC, and terminal numbers are U and V. The power cells in the same
phase are connected in series, that is, the output terminal V of APVa1 module connected in series with the
output terminal U of APVa2 module, and so on. Refer to the attached drawings for wiring details. Typical
connection is as follows:
APVa1 APVa2 APVa3 APVa4 APVa8
301U U V U V U V U V U V
J2 J2 J2 J2 J2
J1 J1 J1 J1 J1
-QS42:R
Figure 2-10 Connection of Power Modules with Copper Bar
●● Connection between neutral points:

-- Refer to the attached drawings for wiring details.
●● Connection of output line:
-- Refer to the attached drawings for wiring details.
Notice
●● Series-connected copper bar, three-phase output line (module to output terminal), neutral point
shorting wiring (or copper bar), and bolts shall be stored in the spare part case. If they are not
found, please refer to Packing Output List.
●● All series-connected copper bar, three-phase output line (module to output terminal), and neutral
point shorting wiring (or copper bar) shall be securely fastened.
2.3.4 Control cabinet component maintenance (for CTO cabinet only)

When maintaining the control unit, it is necessary to remove the screws in the blue circle shown in the
figure below, and pull out the unit module that needs maintenance for field maintenance.
图 2-11
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2.3.5 Wiring between cabinets

●● Transformer cabinet and power cell cabinet:
-- There is no more for the high-voltage wires after the work in 2.3.3 is completed;
-- Low-voltage wires are connected with connectors, which only need to be put in right position.
-- Unless one of the following cases occur: the fan is powered by the VSD internally, and the power
supply is from the transformer and the hole in the lower part of the power cell cabinet.
●● Connection between power cell cabinet and control cabinet:

-- The two cabinets are integrated. Connect optical fibers in accordance with the instructions in
2.3.2.
●● If there is a bypass cabinet (purchased separately):

high-voltage connection between the bypass cabinet and the transformer cabinet:
-- Connection of input line: from the bypass cabinet to the transformer cabinet, the cable is
placed in the transformer cabinet when leaving the factory. The 3 cables shall be connected to
the bypass cabinet as shown in the attached drawings as per wire number. The cables shall be
arranged neatly and connected by exerting moderate force.
-- Connection of output line: from the bypass cabinet to the left plate of the power cell cabinet,
the cable is placed in the bypass cabinet when it leaves the factory. The 3 cables shall be
connected to corresponding terminals on the left plate of the power cell cabinet as shown in the
attached drawings as per wire number. The cables shall be arranged neatly and connected by
exerting moderate force.
-- Connection of the control cable from the bypass cabinet to the control cabinet: the cable is
placed in the bypass cabinet when leaving the factory and the bypass cabinet is connected then.
The cable usually passes through the cable channel or cable tray. Be careful not to lose the wire
number during threading. The cable shall be connected to corresponding terminals as shown in
the attached drawings as per wire number inside the control cabinet.
2.3.6 Connection of external interface of the VSD

The external interface of the VSD varies with conditions. For details, refer to the attached drawings. Typical
external interface of Type I and Type II cabinets is as follows:
High voltage bus

On-site incoming
switchgear
QF1
Interface with
Bypass switch QF1
cabinet Digital input from DCS to VSD Analog input
3 Remote High voltage switch
Remote Remote emergency Remote Speed setup Speed feedback Standby Standby
start stop stop reset
Standby (4~20)mA (4~20)mA (4~20)mA (4~20)mA Control already closed
power Fan power

(AC220V 3KVA) (AC380V)
QS41 L N a b c n
TF L01 L02 L03

XT11:1 8 2 9 3 10 4 11 5 12 XT17:1 2 4 5 7 8 10 11 XT10:4 1 XT10:18 20 22 24 XT14:2 1
QS43
MV VSD High voltage
Power closing High voltage
VSD VSD Fault VSD VSD Remote Output Output MODBUS
Standby Standby control Standby Standby frequency speed current allowed trip
standby operation alarm minor fault major fault Status interface
status
XT15:2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 24 25 XT18:1 2 4 5 XT14:6 7 10 11

Port0
(4~20)mA
(4~20)mA
QS42
Opening
Power
supply
Closing
Analog Communication
Digital output from VSD to DCS
output Interface QFI control loop
M
3~
Figure 2-12 Peripheral Interfaces of VSD
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HARSVERT VSD
Typical interface for CTO cabinets is as follows:
High voltage DCS

switchgear Digital signals input Analog input Low voltage
QF High
voltage in
Remote Remote Remote Remote
Standby Standby Standby
Speed setup Standby Control power
readiness start stop free stop reset
(4-20)mA (4-20)mA power supply
Emergency Closing
breaking allowed AC220V AC380V
L N A1 B1 C1 N1
TF
TF: MV VSD
Output speed Output current
VSD VSD VSD
VSD VSD remote
standby operation control
minor
fault
major
fault
Standby Standby Standby Standby (4-20)mA (4-20)mA
PLC
3
MODBUS RTU
Digital signals output Analog output

DCS
M3~
Notes on cable connection:
●● Connection of high-voltage input and output cables of the VSD

-- high-voltage cables used shall have satisfactory current-carrying capacity and withstand voltage.
Cable head shall be properly processed and pass withstand voltage test.
-- Input power line shall be connected to corresponding terminal of the VSD.
-- The cable to the motor shall be connected to corresponding terminal. Pay attention to phase
sequence.
-- Check whether on-site input voltage is consistent with that of transformer tap. Adjust the tap if
necessary.
-- Make sure the input and output cables are connected correctly.
●● Connection of control cable and communication cable

-- Communication cable: the VSD supports three kinds of standard external communication
protocols (TCP/ IP and PROFIBUS need to be purchased separately). It is recommended to follow
the principles below:
-- MODBUS interface: it is recommended to use three-core shielded wire with the cross section of
the conductor no less than 0.5 mm2;
-- TCP/IP interface: network cable is recommended to use Cat 5 UTP Fast Ethernet (100Mbps), or
ultra-five UTP Gigabit Ethernet (1000Mbps);
-- PROFIBUS interface: PROFIBUS cable. It is recommended to install repeater if the distance is
beyond 1,000 meters;
-- Control cable: it is recommended to use shielded wire with the cross section of the conductor
no less than 1 mm2;
-- Low-voltage power supply cable: it is recommended to use low-voltage power cable with the
cross section of the conductor no less than 4 mm2;
-- Cable to switch cabinet: it is recommended to use low-voltage power cable with the cross
section of the conductor no less than 2.5 mm2.
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Danger
Risk from electric shock, explosion, or arc flash
●● Only those who have been properly trained, understand this manual and all the
other documents of related products, and who have received safety training and
can identify and avoid hazards are permitted to operate and use the VSD system.
The system may only be installed, debugged, operated and maintained by qualified
personnel.
●● The system integrator is responsible for compliance with all local and national electrical codes on
equipment grounding and all the other applicable regulations.
●● Wear appropriate personal protective equipment (PPE).
●● Many parts of this product, including printed circuit boards, work with power. Do not touch them
by hand. Only use electrically insulated tools.
●● Do not touch unshielded components or terminals with power.
●● Motor generates energy when motor shaft rotates. Lock the motor shaft to prevent rotation before
working on the VSD system.
●● AC voltage makes unused conductors in motor cable generate voltage. Make sure the unused
conductors in motor cable are properly insulated at both ends.
●● Before operating the VSD, pay attention to the followings:
-- Cut off power supply, including possible external control power supply;
-- Hang the “No switch on” sign on all high-voltage incoming line switch cabinets;
-- Pull the trolley of the high-voltage incoming line switch cabinet out of the cabinet or lock it in
“Disconnected” position;
-- Wait for 20 minutes until the module’s DC bus capacitor is completely discharged. The fact
that the red LED on each module goes out does not mean that the DC bus is de-energized.
-- When the red LEDs on one or more modules are still “On” after the main power is
disconnected for 20 minutes already:
-- Do not attempt to disassemble, repair or operate the equipment.
-- Please contact local representative of the manufacturer.
●● Always check whether the power is off by using an appropriate voltage detection device each time
after the power supply is disconnected.
●● All components must be installed before turning on power. Make sure the cabinet is correctly
installed and all cabinet doors are closed.
Failure to follow these instructions may result in serious personal injury or death.
2.3.7 Check
This section summarizes the necessary checks before the VSD is powered on.
Steps Description
Check whether power supply of the VSD meets relevant requirements. Rated input voltage of the VSD shall
1 be the same as that of power grid. If on-site voltage is too high, the input line can be connected to the +5%
tap.
2 Maximum output voltage of the VSD shall match the rated voltage marked on the nameplate of the motor.
3 Control voltage (low voltage) must match the rated control voltage of the VSD.
4 The rated power on the nameplate of the motor must match the rated power of the VSD.
Check whether the cables between the transformer cabinet and power cell cabinet which are separated for
5
the convenience of transportation have been correctly and firmly reconnected.
All cabinets shall be reliably connected to the factory ground with grounding resistance less than 4 ohms.
6 The controller shall be equipped with a dedicated grounding electrode with grounding resistance less than 1
ohm, which shall be hung in the air on the site where it is impossible to bury the electrode.
Check the cables at separation points and/or gaps. Make sure there is no exposed conductor due to
7
scratches or improper transportation.
Check whether all terminal blocks, fixing elements, cells and other sub-components area marked or labeled.
8
Notify Leader & Harvest Electric if there is any discrepancy.
Make sure the control power and mains power are normal and correctly connected and conform to local
9
electrical regulations.
10 Check whether all wires are connected tightly and correctly.
Check whether the bolts for fixing the isolator and operating mechanism of the bypass cabinet (purchased
11 separately) are loose. Make sure the edges are not too loose or too tight and in good connection, and the
isolator is tight and closes in right position. Mechanical interlocking between switches works well.
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HARSVERT VSD
Check whether high-voltage input and output cables are connected correctly. Pay more attention to multi-
12
loop system.
Check whether the bolts for electrical connection at input points, output points and neutralpoints of the
13
transformer are fastened firmly. Wiring must be correct.
14 Check whether temperature probe is at the right depth and take effective fixing measures.
Make sure the cooling fan on the top of the cabinet is connected correctly and tightly with the fan rotating
15
freely in the correct direction.
Check whether the bolts for fixing the output line of the transformer, the side wall of the power cell cabinet,
and the three-phase incoming line of the power cell are fastened firmly.
16
Note: to verify whether the wiring is correct, the upper end of the module fuse can be measured with the
resistance scale of multimeter. If RS, RT and ST are all 0, the wiring is correct.
Check whether the input and output optical fibers are connected correctly (the fiber head shall be inserted
into the fiber seat of the right color, and the cells shall be connected to the wire of the right number). The
17 optical fiber and fiber head shall be tightly connected by means of crimping, and the fiber head and fiber
seat shall be clean and firmly connected. The length of the optical fiber shall be just right without pulling and
dead bending.
All screws used for wiring and cable connections shall be fastened firmly. The printed boards shall be inserted
18
into the right place in the control box, and the screws for fixing the panel and control box shall be fastened.
Check whether the analog signal introducing the VSD on site is signal without power (4 - 20 mA) or (0- 10 V).
19 Signal with extra power is not allowed. Also check whether the analog signal of the VSD is only connected to
the weak circuit of the user.
Check whether the output nodes of the VSD and the nodes supplied for the VSD on site are passive. The
20
nodes shall be separated from strong current, and wired correctly and firmly.
Table 2-1 Checks on VSD before Energization
Note: if the results of the above checks are inconsistent or abnormal, debug the VSD and notify the
manufacturer.
Danger
Risk of electric shock from improper grounding
●● Improper or incorrect grounding may result in electric shock and subsequent serious injury, or
even death under certain circumstances.
●● Make sure the VSD system is properly grounded before the power is turned on.
●● Make sure the grounding practice complies with all local and national regulations on electrical
equipment grounding and other applicable regulations.
●● Do not use wiring tube as protective grounding conductor.
●● Make sure the cross-sectional area of protective grounding conductor complies with applicable
standards.
●● Do not take cable shield layer as protective grounding conductor.
All bolts or screws shall be tightened by using a torque wrench or torque screwdriver to avoid loosening
and protect the bolts from damage or breakage and prevent the screws from slipping or overflowing due
to over-stress. Torque specification is given in Table 2-2:
Carbon Steel Copper

Bolt Dimensions
N·m kgf·cm N·m kgf·cm
M2.5 0.36 3.25 0.180 1.62
M3 0.63 6 0.315 3
M4 1.5 14 0.76 7
M5 3.00 29 1.5 14.5
M6 5.2 49 2.6 24.5
M8 12.5 122 6.2 61
M10 24.5 245 12.5 122
M12 42 430 21 215
M14 68 690 34 350
M16 106 1100 53 550
Table 2-2 Torque Specification
Notes: (1) 1 N•m =100 CN•m.

(2) Torque error shall be within ±10%.
22 BLH B01-070.6 EN 04/2020

Chapter III
HARSVERT VSD
Chapter III Troubleshooting

Topic Page
3.1 Alarm and Fault definition 23
3.2 Alarm and fault list 24
3.3 Analysis of fault causes 24
3.4 How to Replace a Faulty Power Cell 26
3.5 Other Problems 27
3.1 Alarm and Fault definition
The faults in the VSD consist of minor faults and major faults. For specific definitions, refer to the
following table:
Happen
Fault Fault Fault
during Fault Execution Action Troubleshooting
Type Recording Reset
Operation
1. Fault status word (Interface The fault indication is automatically
display: fault name) canceled after the fault disappears
Allow to 1. The audible and visual alarm can No manual

Minor 2. Audible and visual alarm
keep on be canceled by using the "Cancel Y reset
fault (effective for 3 seconds (with
running Alarm" instruction; required
sound and light), invalid for 4
2. The audible and visual alarm is
seconds (without sound and
automatically canceled after the
light), and so forth)
fault disappears;
After the fault disappears, the fault
indication will not be eliminated.
The fault needs to be reset by using
1. Block output pulse; the "System Reset" button for the
cabinet door, the "Reset" button on
the HMI or remotely through the
DCS "Reset" instruction;
2. When the fault occurs, the
Major Stop Manual
disconnection of the high- The circuit breaker does not need to Y
fault running reset
voltage circuit breaker will be be reset manually;
directly triggered;
1. The audible and visual alarm can
be canceled by using the "Cancel
3. Audible and visual alarm (the Alarm" instruction;
alarm continuously sounds) 2. After the fault is eliminated and
reset, the audible and visual alarm is
automatically canceled;
Table 3-1 Classification of VSD Faults
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3.2 Alarm and fault list
The list of faults in the VSD is as follows:

Whether
Type
Fault
Fault Name (Minor Fault/ Description
Type Is
Major Fault)
Convertible
Light overload Minor fault No
Minor faults happen within the run
time of operation grounding, but they
Output ground fault Minor fault Yes
will be converted into major faults if
the run time is exceeded;
Transformer over temperature Minor fault No
Control power abnormal Minor fault No
Power cell cabinet over temperature Minor fault No
Analog input loss Minor fault No
Analog feedback signal dropped Minor fault Yes
It only lasts for 5 seconds, and
Breaker open/close failure Minor fault No the minor fault will disappear
automatically after 5 seconds
Load over-current Major fault No
VSD over-current Major fault No
Overload Major fault No
The fault is classified as minor within
Output phase loss Major fault Yes the delay time (3s that can be set), or
as major if the delay time is exceeded;
Power cell under-voltage Major fault Yes the delay time (3s that can be set), or
Phase loss of power cell Major fault Yes the delay time (3s that can be set), or
Power cell overheating Major fault Yes the delay time (3s that can be set), or
Drive fault of power cell Major fault No
Power cell over-voltage Major fault No
Fiber fault of power cell (XE) Major fault No
Fiber fault of power cell (XR) Major fault No
Severe overheating of transformer Major fault No
Cabinet door open Major fault No
Closing error Major fault No
Table 3-2 Fault List
3.3 Analysis of fault causes
3.3.1 Control power abnormal

●● Control power is abnormal
-- Explanation: the loss of DC 220V power at input side of control system.
-- Cause analysis: the loss of input power; short-circuit; short-circuit in cable; air switch on the
control cabinet of the VSD trips; air switch trips because of short-circuit in the control system.
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3.3.2 Power cell fault

●● Over-voltage
-- Explanation: the DC bus voltage of the power cells exceeds the internal setting value.
-- Cause analysis: the grid-side voltage is too high or transient voltage fluctuates greatly in positive
direction; the over-voltage setting value of control board of power cell drifts; the control board
fails; power cells in the same phase have no output due to faults and are not in bypass operation,
which leads to high DC bus voltage of the power cells; optical fiber board of main control box or
main control panel fails; load fluctuates greatly; too short deceleration time causes over-voltage;
positive fluctuation of input voltage of the VSD system (except for the circumstances agreed with
the user).
●● Under-voltage
-- Explanation: the DC bus voltage of the power cells is lower than internal setting value.
-- Cause analysis: the grid-side voltage is too low or grid-side transient voltage fluctuates greatly
in negative direction; the high voltage switch trips; the under-voltage setting value of control
board of power cell drifts; the control board fails; rectifying circuit at input side of the power cells
fails; main control box or optical fiber board fails.
-- Negative fluctuation of input voltage of the VSD system (except for the circumstances agreed
with the user).
●● Phase loss
-- Explanation: the voltage at input side of the power cells is lower than phase loss setting value.
-- Cause analysis: the fuse at input side of the power cells fails; phase loss at grid side; the
connection bolts at secondary side of rectifier transformer are not properly fastened; the three-
phase incoming lines of the power cells are loose or not properly connected.
●● Drive fault
-- Explanation: “drive fault” refers to the increase in tube voltage drop (10 - 15 V) due to
increased current (more than 6 - 7 times), or the fault occurs when module power supply on
driver board is damaged with IGBT open.
-- Cause analysis: short-circuit discharge inside the power cells; IGBT in abnormal condition;
short-circuit at output side; output cable is damaged; output bolt is overheated or not properly
fastened and ignited; unit control board or driver board fails; detection circuit is disturbed.
●● Overheating
-- Explanation: the temperature of the power device in power cells exceeds the internal setting
value.
-- Cause analysis: ambient temperature exceeds allowable value; fans on power cell cabinet do not
operate normally; air inlet and outlet are blocked; the device runs at overload for a long time;
temperature relay of power cells fails; unit control board fails or terminal is in poor contact.
-- Addition: if the VSD system operates in a dusty environment, the user shall clean the dust filter
on the cabinet door regularly. If the ambient temperature exceeds the allowable value, it is
recommended to install air conditioner and ventilation equipment.
3.3.3 Transformer over temperature

-- Explanation: if the temperature of one phase of the transformer exceeds preset alarm
temperature, over-temperature alarm will be sent. over-heat protection temperature of the
transformer is 95° C .
-- Cause analysis: the fan on the top of the transformer cabinet fails or stops; the air inlet and
outlet are blocked; temperature probe is disconnected; the overheat alarm parameters of
the temperature controller are irrational, or the temperature controller fails; the insulation of
secondary wiring of the transformer is damaged or shorted out; the equipment runs at overload
for a long time; the ambient temperature is too high.
3.3.4 Analog input loss

-- Explanation: given analog signal 4 - 20 mA is lower than preset minimum value (generally 2 mA)
-- Cause analysis: field given control signal fails; or poor contact in junction; or analog input
module of PLC fails.
3.3.5 Cabinet door open
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Chapter III
HARSVERT VSD
-- Explanation: doors (with risks from high voltage) of power cell cabinet, transformer cabinet or
bypass cabinet are open.
-- Cause analysis: the cabinet doors are not firmly shut; position switch is damaged; wire is loose;
aviation plug is abnormal.
3.3.6 Transformer serious overheating

-- Explanation: serious overheating node of temperature controller of the transformer is closed.
-- Cause analysis: poor insulation of the secondary wiring of the transformer; the equipment runs
at overload; the ambient temperature is too high; the cooling fan of the transformer is abnormal;
the air path is blocked; the temperature probe of the transformer is not firmly connected or
disconnected; the temperature controller fails; the overheat protection parameters of the
temperature controller are irrational or have been illegally reset or modified. The default over-
heat protection temperature of the transformer is 110° C .
-- Refer to 3.3.7 for checks and setup of overheat protection parameters of the temperature
controller.
3.3.7 Overload, load over-current, VSD over-current

-- Explanation: the output current of the VSD exceeds the internal setting current. Overload means
that the output current of the VSD exceeds “the multiple of serious overload current”, and the
time exceeds “serious overload timing”. Load over- current means that the output current of
the VSD exceeds “over-current protection value of VSD”, requiring instantaneous protection.
VSD over- current (hardware setting): the actual output current exceeds set value of hardware
circuit of the main control panel. Default over-current level of hardware is 200% of rated value.
-- Cause analysis: hardware detection circuit of main control panel fails or the set value drifts;
detection circuit of signal adjusting panel fails; Hall current sensor fails; poor contact between
Hall current sensor and interface board; software detection parameters of the VSD are
inappropriate; motor overload; major fault in power cells; cables from VSD output to motor fail
or the screws of output wiring cabinet are burnt out, which further causes phase loss; motor fault
(locked rotor and inter-turn short circuit).
3.4 How to Replace a Faulty Power Cell
●● All power cells in the same VSD are exactly the same. If one cell does not work properly due to
faults, it can be replaced with a spare one after the VSD system is out of service. Replace the faulty
power cell as follows:
-- Step 1 Press “stop” or “emergency stop” buttons to stop the VSD;

-- Step 2 Cut off high voltage input power;
-- Step 3 Open the door of cell cabinet, and wait until indicators L1 and L2 of all cells go out;
-- Step 4 Take necessary safety measures;
-- Step 5 Take off the two fiber heads J1 and J2 of the faulty power cell and place in the slot;
-- Step 6 Disconnect the R, S, T, U, and V lines of the faulty power cell with a wrench;
-- Step 7 Remove the screws fixing the faulty power cell and rail;
-- Step 8 Pull out the faulty power cell along the rail. There are grooves at lower part in the rear
of the cell. Please handle with care;
-- Step 9 Install the spare power cell in the reverse order described above and connect properly;
-- Step 10 Check if everything is right, remove safety measures, power on the VSD system and
put it into operation again;
-- Step 11 Contact the manufacturer to repair the faulty cell.
Note: to send the faulty power cell back to the factory, please pack it with spare circulating box
provided by the manufacturer to avoid damage during transportation.
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3.5 Other Problems
3.5.1 Frequency adjustment invalid

Operation frequency setting method of the VSD system is set by human-machine interface, independent
of external and internal control modes of the VSD. If the user cannot modify the operation frequency with
the external analog potentiometer, it may be because the frequency setting method is set as “computer
preset” in the interface. If the user cannot set the operation frequency in the human-machine interface,
it may be because the frequency setting method is set as “analog preset” in the human-machine
interface. In addition, if the VSD is set to closed loop mode in human-machine interface, only PID
regulator can adjust the operation frequency, which cannot be set by the user. What the user can set by
using external analog potentiometer or the human-machine interface is only the expected value of the
controlled industrial variable.
If the VSD cannot reach the preset frequency, perhaps it is because the frequency preset by the
user exceeds the highest and lowest limits or falls within hopping frequency range. If the VSD stops
automatically every time after reaching a high frequency, it is because the user sets the operation mode
to soft start in the human- machine interface.
3.5.2 Medium-voltage VSD system cannot be started

The VSD system shall not be started only after receiving the instruction for standby. The system gives
“medium-voltage closing allowed” signal when the controller is ready, start is permitted, “remote”
and “cabinet door emergency stop” buttons are released, and no major fault occurs. The system goes
into standby upon receiving “high-voltage ready” signal. Please check the above conditions if the
system cannot be started even there is no fault.
In addition, if the system cannot be started in remote control mode, check whether the “remote control/
local control” switch is in remote control position. If the VSD cannot be started by using the human-
machine interface, check whether the “remote control/local control” switch is in local control position.
3.5.3 No audible alarm when fault occurs

After the user presses “alarm lifted” button, the system continues running under the original fault, and
there will only be fault indication without audible alarm. In the case of shutdown, the user can reset the
entire system by giving “system reset” command so as to restore the audible alarm function.
3.5.4 Alarm sent without display on the interface

When the control system is powered on and PLC operates normally, the VSD system will send alarm if the
human-machine interface is very slow to act. The user shall check whether the power line of the human-
machine interface is in good condition, whether the power switch is closed, and whether the human-
machine interface has entered the control interface normally.
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Chapter IV
HARSVERT VSD
Chapter IV Routine Maintenance of VSD System

Topic Page
Summary of Routine Checks on VSD 28
Repair Application Form 30
Guidance on fabrication of air duct 31
Damp-proofing Measures 32
Generally, the medium-voltage VSD is crucial for on-site process. If the VSD fails, it will cause huge
losses. In this way, it is of vital importance to ensure the long-term stable operation of the VSD. Among
many factors affecting its operation, on-site maintenance and management are very important. We
recommend the user to maintain the VSD regularly as shown below:
●● Clean the dust filter on the cabinet regularly and keep cooling air path unobstructed.
●● On-duty personnel or maintenance personnel shall regularly inspect the transformer and record the
temperature of transformer windings.
●● After the transformer is put into operation, cleaning shall be done annually, and insulation
resistance measurement and withstand voltage test shall be conducted periodically.
●● Check and tighten all bolts for electrical connection every 6 months or so.
●● Clean resistance divider regularly to prevent moisture; otherwise, creepage distance may decrease.
●● If the VSD is equipped with arresters, preventive test shall be conducted once every year, including
insulation test and power frequency discharge test. 2500V megger shall be used for the insulation
test, and insulation resistance among the cells shall be no less than 2500MΩ. Refer to product
instructions for specific test methods or consult the supplier. Clean the dust on theprotector's
surface.
●● The recommended element maintenance and replacement intervals are determined based on the
normal operating conditions of the VSD. The VSD shall be checked by qualified personnel, and the
recommendations of the must be followed.
For details, refer to Form 4-1 Summary of Routine Checks on VSD.
28 BLH B01-070.6 EN 04/2020

Table 4-1 Summary of Routine Checks on VSD
Period
Position Item Content Regular Method Standard Tools
Routine
1Year 2Year 3Year
Ambient temperature in the range of -10°C -
BLH B01-070.6 EN
+40°C Thermometer
Surroundings Ambient temperature, humidity, dust, etc. ○ Observe
without freezing; ambient humidity below 90% and hygrometer
Chapter IV
without condensation
All devices Whether there are abnormal vibration and noises ○ Observe and listen Normal
04/2020
Mains voltage Whether the voltage in the main circuit is normal ○ Observe input voltage on the interface Rated voltage ±10%
Whole VSD Measure connecting points of control
Control supply voltage Whether the control supply voltage is normal ○ 220VAC±10%
power of VSD terminal
Human-machine
Whether the display is abnormal ○ Observe Data on the interface shall be in normal range
interface
Check air flow at air inlet of transformer cabinet
Filter Check whether the filter is blocked ○ Observe and power cell cabinet with A4 paper. The paper
shall be held firmly to the filter.
(1) Insulation resistance to ground of
(1) Check with megger (transformer insulation) ○ ○ ○
transformer windings shall be in normal
(2) Whether fastening parts are loose ○ ○ ○ (1) More than 100 MΩ DC2500V
Whole VSD range.
(3) Whether the parts are overheated ○ ○ ○ (2) - (3) normal megger
(2) Tighten the fasteners.
(4) Cleaning ○ ○ ○
(3) Observe
HARSVERT VSD
DC2500V
(1) Insulation test and power frequency discharge megger
test. Refer to product instructions for test Refer to product instructions or consult Refer to product instructions or consult the Megger and
Arrester ○
methods or consult the supplier. the supplier. supplier. power frequency
(2) The surface is free of dust. discharge
Main circuit testing desk
Connecting ○ ○ ○
Whether the outer layer of the wires is damaged Observe (1) - (2) normal
conductors and wires ○ ○ ○
Terminal block Whether damaged ○ ○ ○ Observe with eyes Normal
(1) Whether the liquid leaks ○ ○ ○ ○
(1) - (2) Observe with eyes (1) - (2) normal Capacitance
Filter capacitor (2) Whether the capacitor expands ○ ○ ○ ○
(3) Measure with capacitance tester (3) More than 85％ of rated capacitance tester
(3) Measure static capacitance ○
(1) Whether beeps are heard during operation ○ ○ ○ (1) Listen (1) Normal
Relay
(2) Whether the contacts are rough and ruptured ○ ○ ○ (2) Observe with eyes (2) Normal
(1) Measure the points on the terminals of the
(1) Whether the output voltage in various phases (1) Measure phase- to-phase voltage of control cabinet. Phase-to-phase voltage error shall
Control
is equal ○ output terminals U, V and W of the VSD. be controlled within 1%.

circuit and
Action testing (2) Whether the VSD and upstream high-voltage ○ (2) Turn upstream switch of the VSD to (2) high-voltage switch can be closed only after Multimeter
protection
switch are interlocked normally, and whether the testing operation position, and conduct “closing allowed” signal is given. The switch
circuit
display and protection circuit are normal test shall be switched off immediately after “high
voltage emergency shut off” command is given.
Cooling Whether there are abnormal vibration and noises Rote the fan by hand with power off (1) Rotate smoothly
Cooling fan
system Whether connecting parts are loose ○ ○ ○ ○ Observe (2) Normal
Whether the human-machine interface displays
○ (2) Clean with small scraps of cotton
Display normally Display normally
○ yarn. Do not use organic solvents
Display Cleaning
Voltmeter,
Instrument Whether the display is normal ○ Check the value on the instrument Meet the specifications
ammeter, etc.
(1) Observe by listening, feeling and
(1) Whether there are abnormal vibration and
○ watching
Whole noises (1) - (2) normal
○ (2) Abnormal smell resulting from
(2) Whether there is abnormal smell
Motor overheat or damage
Disconnect connecting lines of terminals
Check with megger (between all terminals and
Insulation resistance ○ U, V and W, including the wires of the More than 5 M 2500V megger
grounding terminals)
motor
29
Chapter IV
HARSVERT VSD
Repair Application Form

(Attach this form in the package)
Customer Care Center of Beijing Leader & Harvest Electric Technologies Co., Ltd.
Tel: 00-86-400650-4466 Fax: 00-86-10-69764861 Service Registration No.
(After the form is returned, the user shall fill the
form upon receiving the notice from Leader &
Harvest)
You can fax your requests to Customer Care Center 00-86-69764861.

You can call 00-86-4006504466 to check on the progress.
1. Please fill in the details of fault

Device type □ Power module □ Circuit board □ Main controller box □ Other
Complete reference number Date of fault
on the nameplate of the control
cabinet of the VSD
Current status of the device □ Running after replacement of spare parts □ Shut down waiting for spare parts
□ Operation motor with grid power
Fault state and description: (please fill in the alarm information displayed on the human-machine interface in details)
2. Please fill in contact information

Device type □ End user □ Agent
Person to contact Telephone number
Fax Office number
3. Please fill in the delivery address of the returned device in detail (to avoid shipping error, please complete the form in block letters)
Device type □ End user □ Agent
Postal code
Company name Recipient and telephone
Delivery address of the returned device
4. To ensure smooth service, please pay attention to the following information:

-- To return to factory for maintenance, please send the device directly to the address below in a door-to-door way after receiving
the service registration number.
-- The device is recommended to be placed in the original packing box. If the box is no longer there, it shall be properly packed to
protect from long-distance transportation. Our company will not be responsible for the damage arising from transportation.
-- We will reserve your service registration number for one month. If we do not receive the device within one month, the number
will be invalid. You need to apply again.
-- If we receive and test the device, but you change your mind about repair, the testing fee will still be charged according to
relevant standards. The device can be kept for two weeks free of charge, but warehouse fee will be charged for more than two
weeks.
-- Please back up the program or parameters in the device to avoid unnecessary loss.
If you have no doubt on the above information, please sign your name Date
Delivery address: Beijing Leader & Harvest Electric Technologies Co., Ltd., Qianhou Road, Southern Yangfang Industrial Park, Yangfang
Town, Changping District, Beijing (door-to-door)
Recipient: maintenance team
Contact number: 400-650-4466
Postal code: 102205
30 BLH B01-070.6 EN 04/2020

Chapter IV
HARSVERT VSD
Guidance on fabrication of air duct

●● The ducts of the power cell cabinet and transformer cabinet shall be made separately.
●● The ducts shall be made of iron sheet (δ=1-1.5 mm thick) and fixed firmly.
●● The connections of the ducts and air shield shall be sealed. The outlet shall be capable of keeping
rain out and equipped with stainless steel protective net to prevent small animals from entering.
●● Surface treatment: the bottom layer shall be sprayed with anti-rust paint, and the surface shall be
sprayed in the same color as the cabinets.
●● The user shall be responsible for installing the ducts. (Fan shall be installed if axial fan is necessary)
●● The user shall be responsible for drilling holes on the wall in accordance with the requirements on
duct installation as well as repairing the wall after installation.
●● An axial fan shall be installed on the wall if the ducts are longer than 2 m. The user shall be
responsible for providing and connecting supply leads. Note that wire outlets shall be reserved next
to the axial fan when making the ducts.
●● The ducts shall be made straight, and the air outlet shall be lower than the cabinets to prevent rain
water from pouring in.
●● In addition, if the VSD cannot be started in remote control mode, check whether the “remote
control/local control” switch is in remote control position. If the VSD cannot be started by using
the human-machine interface, check whether the “remote control/local control” switch is in local
control position.
Notes on fabrication of air inlet of VSD room

If the user decides to use forced air cooling method to cool the VSD through the air ducts, air inlet is
a must and filter shall be installed at the inlet. The filter shall be made of the same materials as that of
air conditioner, but less dense than the VSD body so as to adapt to the site environment and air inlet
conditions.
Total air exhaust of the VSD is calculated by multiplying the air exhaust of single fan by the number of
fans. Air input and air exhaust of the VSD room shall match the value.
Conventionally, the ducts are installed on the top of the cabinets to directly discharge the heat generated
by the VSD to the outside, and the air inlet of the VSD room can replenish cold air continuously to cool
the system.
The area of the air inlet depends on the practical conditions of the VSD system. The inlet shall be
equipped with air filter with the mesh no more than 5 × 5 mm. Qf represents the ventilation quantity of
the system. Assuming that air velocity V of the air inlet is no more than 3m/s, the area of the air inlet can
be calculated with the formula S≈Qf/V based on Qf=S×V.
If the fan on the top of the cabinets is very close to the air outlet (less than 2 meters without turn in the
course), auxiliary exhaust fan is not necessary. If setting air inlet on site is not easy, installing fan is also an
option to force air intake.
The ducts can be constructed on site after the VSD is installed. We can send installation and debugging
personnel to the site to guide installation. The ducts of the transformer cabinet and power cell cabinet
shall be separated. Mixing up may interfere with the heat dissipation of the power cells.
BLH B01-070.6 EN 04/2020 31

Chapter IV
HARSVERT VSD
Damp-proofing Measures:
Cooling method Air conditioner cooling system Air water-cooling system Air duct cooling system
The room shall be completely Dehumidifier must be provided T h e a re a of a i r i n l e t m u s t b e

sealed with doors and windows (the model is determined by the greater than or equal to that of
closed. Emergency vents must have dehumidifier manufacturer). The the filter on the cabinet door.
shutters, and the shutters shall be room shall be completely sealed Dehumidifier must be installed in
Auxiliary facilities
closed. with doors and windows closed. the room.
Emergency vents must have
shutters, and the shutters shall be
closed.
Air conditioner must be inspected The cooling system shall be The air ducts shall be checked
and maintained regularly. The VSD c l e a n e d r e g u l a r l y, a n d t h e regularly. After the VSD is stopped,
must be in dehumidification mode water way valves and filter on the air inlet and outlet of the
during shutdown. the cabinet door also shall be room shall be sealed, but the
Maintenance inspected. The air ducts shall dehumidifier shall keep running.
be inspected and maintained to
ensure they are not damaged. The
dehumidifier shall keep running
after the VSD is stopped.
T h e h u m i d i t y i n s i d e t h e VS D T h e h u m i d i t y i n s i d e t h e VS D If the humidity inside the VSD

room shall be lower than 50%, room shall be lower than 50%, room is lower than 50% without
and the insulation resistance of and the insulation resistance of condensing continuously for 48
the transformer shall be higher the transformer shall be higher hours, and the insulation resistance
than 100MΩ. In this case, it is than 100MΩ. In this case, it is of the transformer is higher than
possible to directly power on. If possible to directly power on. If 100MΩ, it is possible to directly
Preparation
indoor humidity is higher than indoor humidity is higher than power on. If indoor humidity is
before power on
50% or the insulation resistance 50% or the insulation resistance higher than 50% or the insulation
of the transformer is lower than of the transformer is lower than resistance of the transformer is
100 MΩ, the room needs to be 100 MΩ, the room needs to be lower than 100 MΩ, the room
dehumidified and the transformer dehumidified and the transformer needs to be dehumidified and the
cabinet and power cell cabinet cabinet and power cell cabinet transformer cabinet and power cell
need to be dried. need to be dried. cabinet need to be dried.
Hygrometer and thermometer Hygrometer and thermometer Hygrometer and thermometer

must be installed in the VSD room. must be installed in the VSD room. must be installed in the VSD room.
Indoor humidity must be below Indoor humidity must be below Indoor humidity must be below
70%. If the humidity is higher than 70%. If the humidity is higher than 70%. If the humidity is higher than
70%, the room must be checked 70%, the room must be checked 70%, the filter on the cabinet door
for sealing. If there is no leakage for sealing. If there is no leakage shall be checked for condensation.
problem, dehumidifier must be problem, dehumidifier must be If there is condensation, the VSD
Operation installed in the room (if the room installed in the room (if the room shall be turned off, and the VSD
temperature is higher than 35 ° C, temperature is higher than 35 ° C, room shall be dehumidified and
air conditioner must be installed). air conditioner must be installed). dried until the humidity drops
Air conditioner vent shall not The dehumidifier shall keep below 70%. If the humidity reaches
face the VSD directly to avoid running during the operation of 70% without condensation, the
condensation in the cabinets. the VSD. operation frequency of the VSD
shall be kept above 35 Hz until the
humidity drops below 70%.
Notes:
1). The above temperature and humidity are indicators recommended for preventive maintenance.
2). For the user choosing air duct cooling system: there may be conductive dust around the VSD, especially in summer, when the
temperature and humidity are pretty high in most countries, which may have a greater influence on the VSD. To protect the VSD and
ensure smooth operation, we recommend the user to improve the environment in the VSD room by using air conditioner cooling
system and air water- cooling system.
32 BLH B01-070.6 EN 04/2020

BLH B01-070.6 CN
04/2020
Guaranteed Quality, Lifetime Service
Beijing Leader & Har vest Electric Technologies Co., Ltd.
Add.: Southern Industrial District, Yangfang Town, Changping District
Postal code: 102205
Tel.: 010-69766666
Fax: (010)-69764853
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HARSVERT MV VSD

(6kV) 220 - 8500kW (10kV) 220 - 14000kW

Beijing Leader & Harvest Electric Technologies Co., Ltd.

© 2019 Leader & Harvest Electric. All Rights Reserved.

About this Manual....................................................................................................................................................................2

Chapter I Safety Agreement and Safety Information................................................................................................ 3

Chapter II Installation Instructions for VSD................................................................................................................... 8

Chapter III Common Fault Handling..............................................................................................................................23

Chapter IV Routine Maintenance of VSD System.......................................................................................................28

BLH B01-070.6 EN 04/2020 1

About this Manual

Chapter I Safety Agreement and

1.1 Personnel Qualifications

1.2 Intended Use

BLH B01-070.6 EN 04/2020 3

1.3 Hazard Classification

This symbol on“danger”or“warning”safety labels indicates electrical hazards. Failure to follow

4 BLH B01-070.6 EN 04/2020

1.4 Basic Information

BLH B01-070.6 EN 04/2020 5

6 BLH B01-070.6 EN 04/2020

BLH B01-070.6 EN 04/2020 7

Chapter II Installation Instructions for VSD

Content of this Chapter

2.1 Preparation before Installation

2.1.1 Preparation before installation

8 BLH B01-070.6 EN 04/2020

2.1.4 Installation environment

Type I Front Rear Left Right Top

Type II Front Rear Left Right Top

Type CTO Front Rear Left Right Top

BLH B01-070.6 EN 04/2020 9

2.2 Mechanical Installation

2.2.2 Cabinets hoisting

Figure 2-1 Lifting of transformer cabinets

10 BLH B01-070.6 EN 04/2020

2.2.3 Cabinets Installation

Control transformer transformer

transformer power cell Control

Figure 2-2 Layout of transformer cabinets

BLH B01-070.6 EN 04/2020 11

The cabinets shall be installed in accordance with the following steps:

Figure 2-3 Bolts for Cabinet Combination

12 BLH B01-070.6 EN 04/2020

2.2.4 Installation of power cells

●● Installation of the power cells:

Figure 2-5 Final Power Cells

BLH B01-070.6 EN 04/2020 13

2.2.5 Installation of fan shroud and fan

Figure 2-6 Installation of Fan Shroud

Tighten fixing bolt of alarm M3 with 0.5 Nm torque

Connect the alarm to 12V power supply

14 BLH B01-070.6 EN 04/2020

2.2.6 Installation of HMI

Fix the HMI to the reserved installation position on the panel of

Fasten the bolts with 0.2 Nm torque

Connect the HMI to 24VDC power line and communication line

BLH B01-070.6 EN 04/2020 15

2.3 Electrical connection

2.3.1 Wiring of transformer cabinet

Figure 2-7 Installation of Secondary Terminal of Transformer

2.3.2 Wiring of power cell cabinet

Power cell identification in dashed box