‘$9. Rasau Water Supply Scheme (Stage 1): HArsetangor Package 1- Design and Buld of Proposed Rasau Intake, ew Water Pumping Mal, 6.14 614.1 Water Trestment Pont and Aasoclatnd Works CHLORINE PLANT General The Contractor shall provide the complete plant and equipment for the handling and storage of chlorine drums, for drawing chlorine liquid from the drums, passing the liquid through evaporators and applying chlorine to the points of application. Separate systems shall be installed for each stream to cater for pre-chlorination and post-chlorination. Facilities shall also be provided to allow for intermediate chlorination using chlorine from the pre-chlorination plant, ifthe need arises. ‘The design requirements and dose rates for the application of chlorine are: Minimum Average Maximum Dose (mg/) pre-filtration, (raw and clarified water) 1 2 3 post-filtration 1 3 8 ‘The proposed dosage is provided as guide only, and the Contractor shall carry out his ‘own tests and make his own assessment regarding the required chemical dosages based on his proposed water treatment process necessary to treat the water to the desired standards. ‘The plant shall be designed to receive chlorine delivered in steel drums not exceeding 1000 kg capacity. For the post-filtration chlorine doses, the chlorinators shall be controlled to respond to signals from chlorine residual monitors. ‘The main items of the chlorination plant shall be obtained from the same manufacturer. ‘A flow diagram is shown in the Drawings. The Contractor shall be responsible to carry out a HAZOP study which shall include a risk analysis for the chlorination system and other hazardous chemicals and components in the plant. The Contractor shall be responsible for all necessary CIMAH submissions to the Department of Occupational Safety and Health (DOSH) of the government and to obtain their approval for the installation and operation of the plant. ‘The Contractor shall ensure that the design and installation of the chlorine plant to be in compliance with the relevant provisions of the Occupational Safety and Health Regulations (Control of Industrial Major Accident Hazards) and all applicable legislations. A flow diagram showing the main items of plant is given in the Drawings. $614.1 sited Dongs Neen ee 2 Ned Stem Spies S6.4Dee‘Sg. Rasau Water Supply Scheme (Stage 1): BArSetangor Package 1- Design and Buld of Proposed Rasau intake, aw Water Pumping Mas, 6.14.2 War Trastment Plant ond Razocated Works Layout of Chlorine Plant One building shall be provided to house the pre-filtration chlorine plant and post- filtration chlorine plant for the entire Stage 1; the building shall be separated by a common dividing wall where the chlorine plant for each Stream shall be housed separately. For each Stream there shall be a separate drum storage area, evaporator room, chlorinator room, scrubber room and control room. The drum store shall house full and empty drums in two separate sections separated by a drive-through drum unloading bay. The height from the floor to the underside of the hoist runway beam shall not be less than 4.5 m. ‘The evaporator room shall house the evaporators; the chlorinator remote vacuum regulators shall also be installed in the evaporator room, ‘The chlorinator room shall house the chlorinator and ancillary equipment. The chlorine control room shall house the local control panels for chlorination, ventilation plant, gas scrubber plant, leak detectors and rapid closure system control panels. ‘The gas scrubber plant area shall house the scrubber plant and ancillary equipment. Storage space for drum repair kits, spares, breathing apparatus and personnel safety equipment shall be provided in the store room. In the design of the chlorination plant, the Contractor shall take into account the following requirements: — all access to the chlorine drum store, evaporator and chlorinator rooms shall be from the outside; doors shall open outwards; = pipework and cables to and from the drum store and evaporator room shall be taken through the wall; — emergency exit doors shall be fitted with panic pushbars; the drum store, evaporator and chlorinator rooms shall be substantially gas tight; external windows shall be provided in the store with fixed glazing at high level; provision shall be made to prevent direct sunlight entering the store; = fire resistant construction materials shall be used throughout; ~ gas-tight toughened glass panels shall be provided in internal walls so that the drum store may be observed from the adjacent rooms and gas scrubber plant area; — sufficient space shall be allowed all round for access between rows of drums and at the ends of rows; $614.2‘Sg. Rasu Water Supply Scheme (Stage 1) BPAIrSolangor ‘Package 1- Design and Bulld of Proposed Rasau intake, Raw Water Pumping Mal, 6.14.3 = the floor of the drum store shall slope inwards around the edge against the outer wall to a depth of 40 mm to prevent any spillage seeping out of the building under doors; - areas where chlorine liquid or gas are under pressure shall be kept separate from all other areas. ‘The chlorine drum store shall have covered drive-in access for the unloading of drums. The drum store, evaporator room and chlorinator room shall be provided with emergency exit doors opening outwards and fitted with pushbar operated panic bolts to BS $725. Emergency exit doors in the drum store shall be provided adjacent to the duty and standby on-line drums. The doors near the on-line drums shall serve as the main entrance and shall be accessible from the outside by the use of a lock and key. Wall mounted lighting shall be provided outside each emergency exit and emergency lights shall be located above all exit doors. Adequate angle iron or channel iron protection shall be provided where necessary to prevent damage to structures during drum handling. Dwarf walls shall be provided in the drum store to support and protect chlorine pipelines, valves and associated equipment. In the drum store, the lighting shall be separated between the drums on-line area and the storage area. The lighting in the drums on-line area shall be provided with two-way switching, one at the main entrance to the drum store and the other located adjacent to the viewing panel in the evaporator room. ‘The main entrance to the chlorine drum store shall be provided with an emergency telephone without dialling facilities which, when lifted, connects the caller directly to the Command Centre. Ducts shall not be used to carry pipework and cables to and from the drum store and the evaporator room. All pipework shall be taken through walls and threader tubes carrying cables and pipes shall be sealed to prevent any gas leaking out of a contained area, using an approved transit system. The Contractor shall make provision in the chlorine pipework design and installation for differential movement between structures through which chlorine pipes are run. Chlorine Drum Storage ‘The storage facilities in the drum store shall be designed to accommodate at least storage capacity for 60 days consumption based on post-chlorine average dosage and nominal water flow shall be provided for each Stream; and half of the storage ‘capacity for empty drums for each Stream shall also be provided, The drums shall be stored on long plinths with suitable haunches for placing the drums. Facilities in the drum store shall be provided for eight (8) duty on-line drums for each Stream; the drums shall be arranged in four banks, with two drums on each bank. $6143 nse Dota Martine 2 Ned Senet 2 Spat 4DGAir Sotangor Package Design 6.14.4 ‘Sg. Rasau Water Supply Scheme (Stage 1): ile of Proposed Rasa Intake, Raw Vier Punpiog Mans, Water Treatment Plan ond Aszocated Work ‘The Contractor shall supply chlorine in drums; the drums shall be painted with an approved colour. The appointed chlorine supplier shall approve the drums for filling. Each drum shall be permanently and legibly marked with: - specification to which container was manufactured = hydraulic test pressure = date (month and year) of hydraulic tests = tare weight including valve, excluding valve cover — water capacity of the container = manufacturer's make and identification number ‘Valves fitted to the drums shall conform to BS 341 and be of forged steel body, with handwheels and ‘fluon’ gland packing specifically designed for chlorine service. The valve fittings shall be within the contour of the drum and be protected against damage by the provision of a removable domed cap held to the drum. Chlorine Drum Handling The Contractor shall provide all the necessary equipment to transfer full drums from lorries to the drum store, empty drums to lorries, and for moving drums within the store. Two (2) overhead motorised gantry cranes shall be provided for the mechanical handling of chlorine drums in the drum store for each Stream. The system shall serve over the entire length including the unloading area and the empty drums area. An electric hoist with manual override shall run along the lower flange of the crane girdle, The electric hoist unit shall be equipped for dual speed and fine control on the lift and travel functions, with separate motors for each function. The operating speed shall not exceed the following criteria unless otherwise approved by the S.O. High speed Low speed m/min m/min Raise/lower 50 05 Travel 100 50 ‘Two chlorine drum lifting bars with shackles shall be provided for each Stream. Drum lifting bars shall be made of structural steel to BS 4360. Shackles shall conform to BS 3032 and hooks to BS 2903. Lifting bars shall be certified for a safe ‘working load of 2 tonnes and shall be tested with a load of 4 tonnes. $6144‘Sg. Rasau Water Supply Scheme (Stage 1): Air Setangor Package 1- Design and Bud of Proposed Rassu intake, Raw Water Pumping Ws, 6.14.5 Water Testment Plant nd Aszocated Works Limit switches shall be installed to prevent over-travel of the crane and hoist in each direction. The electric chain hoist shall comprise a 2 tonne chain block and shackles/hooks tested to 4 tonnes. inces shall be certified for a safe working load of not less than 2 tonnes and tested at the manufacturer's works to double the safe working load. The safe working load shall be clearly marked on the appliance. ‘A permanent fixed elevated access platform shall be provided across the span at the drum-unloading section of the store to enable maintenance to be carried out on all moving parts of the gantry crane systems. The platform decking shall be non-slip ‘chequer plate and shall be provided with an access ladder and hand railing. ‘Drum Weighing Equipment * Suspended Weigher ‘The Contractor shall provide hydraulic crane scale suspended weigher for each crane. Equipment for weighing suspended chlorine drums shall be of the electronic strain gauge load cell type with a digital weight indicator. The digital indicator shall display the weight in at least four-digit 25 mm high LED display in 1 kg resolution with means of tare fun Weighers shall be designed for suspension from the load hook of a crane. Weighers shall be suitable for operation with a safe working load of not less than 2 tonnes. The suspended weigher shall be designed to a safety factor rated 5 times its rated capacity. The casing shall be made from heavy duty material such as aluminium alloy casting or ductile iron to resist the heaviest blow that could be encountered in its daily application. Weighers shall have an overall accuracy of 1% or better of the full scale reading. ‘Weighers shall be supplied complete with lifting hooks incorporating a safety catch and capable of swivelling through 360 degrees. ‘The suspended weigher shall be provided complete with a chlorine drum lifting bar. The chlorine lifting bar shall be made of strong steel construction complete with structural steel and hooks to comply with B.S, 6994:1988 standards. The entire lifting appliance shall be certified for a safe working load of at least 2000 kg and to be tested with a load of at least 4000 kg. All parts of the lifting system shall be stamped with the manufacturer's symbol for identification and with the ‘manufacturer's test certificate and shall bear the date of manufacture. Platform Weigh Scale for Drums On-line Equipment for weighing each chlorine drum connected up for duty and standby shall be provided. Each chlorine drum connected on service shall be placed on individual weighing platform. Each weighing platform shall be constructed from structural steel designed with four roller caster bearings provided at each comer sufficient to support one chlorine drum; the weight shall be measured using four numbers of electronic load cells placed at each corner. The platform shall be painted with epoxy $614.5 esata Dodie Monin 2 Nel int & psec SEA Dee‘Sg. Rasau Water Supply Scheme (Stage 1): ip Air Selangor Package 1 Design and Build of Proposed Rasau intake, Raw Water Pumping Mas, ng 6.14.6 Water Treatment Plant ond Associated Works paint to the approved colour. Each weighing platform shall have a capacity of at least 2000 kg. ‘The gauge indicating the weight shall be mounted on the wall or floor standing and shall be calibrated 800-0-1200 kg with an overall accuracy of better than +0.5% of the full scale deflection. A digital weight indicator shall be provided together with each weighing platform to indicate the weight of each drum. ‘The digital indicator shall display the weight in at least four-digit 25 mm high LED display in I kg resolution. Each gauge shall be fitted with a transmitter so that a 4 to 20 mA signal may be transmitted to the chlorine control room for digital weight indication of each chlorine drum on line. ‘The material of construction for the indicator shall be able to withstand moderate exposure of chlorine. Electrical contacts shall be provided on the gauge so that a low weight signal may be transmitted to the chlorine control room. Weighers shall be certified for a safe working load of 2 tonnes and shall be tested to twice the working load, although the scale is not required to indicate up to the test load. Weighers shall be stamped with the manufacturer's symbol for identification and with the manufacturer's test certificate and shall bear the date of manufacture. Hydraulic type platform weight scale is allowed. The weight shall be measure by hydraulic load cell placed at platform. Each platform shall be provided with & ‘minimum digital weight indicator. Each dial shall be fitted with a transmitter so that a4 to 20 mA signal may be transmitted to the chlorine control room for digital ‘weight indication of each chlorine drum on line. Electrical contacts shall be provided con the hydraulic dial gauge so that a low weight signal may be transmitted to the chlorine control room, ‘The certificate of tests shall be supplied in duplicate prior to installation of weighers. Liquid Chlorine Draw-off Systems Chlorine shall be drawn off as liquid. Adequate connections and drum isolating valves shall be provided. There shall be four (4) banks of on-line drums (two duty, two standby) in each Stream, each bank containing two drums. The four banks in each Stream shall be connected to two (2) automatic drum changeover systems, each serving one sub-stream. The changeover systems shall be controlled from the chlorine changeover panel. ‘Tubes connecting the chlorine drums to chlorine pipework shall be copper or Monel, Each duty/standby drum shall be mounted on a separate drum weigher. The remaining drums shall be stored on plinths as closely as possible. ‘The installation shall include all necessary liquid chlorine headers including floor supports, power operated valves and manual isolating valves for connection of drums to the draw-off system. The power operated valves shall have limit switches for the transmission of signals to the chlorine change-over panel for indication of valve positions. A pressure switch with adjustable contacts shall be provided on each $6146 ose Deg edison lae2 Nd Stee 2 pps Doea ‘89. Rasau Water Supply Scheme (Stage 1): HAirsetangor ‘Package 1- Deslon and Bud of Proposed Rastu intake, Raw Water Pumping Hale, Witer Treatment Plant and Aesoclatd Works ‘common header for transmission of a low chlorine pressure signal to the change-over panel, and a high pressure alarm to the local control panel All pipework conveying liquid chlorine shall be flanged, carbon steel hot finished seamless, cold drawn seamless, or electric resistance welded to BS 3602 Class 23 or 27. Pipework shall be adequately supported throughout its length and a sufficient number of flanges shall be incorporated to enable maintenance or repairs to be carried out without having to work from one end of the pipework. Alternatively, threaded construction pipe through nominal pipe size 1% inch. shall be ASTM. standard Sch 80 carbon steel seamless and ASTM A105, Class 3000 forged steel threaded for fittings. Following any welding work on the pipework, the entire section of the affected pipework shall be stressed-relieved and radiographed. Flanges for liquid chlorine pipework shall be raised face flanged, double fillet welded, stress relieved and radiographed. Joint rings shall be 2 mm thick compressed asbestos fibre (CAF) or an approved alternative, tabled to BS 2815 Grade B, fitting within the bolt circle. Prior to installation, the joint rings shall be impregnated/smeared with graphite compound or similar jointing compound compatible with liquid chlorine. Valves for liquid chlorine duty shall be PTFE sleeved plug type two-way valves with flanged carbon steel body and Monel plug, or approved equivalent. Power actuated valves shall have electric actuators with built-in position feedback limit switches, torque overload protection, IP 56 enclosures, and manual override facilities. Each power-actuated valve shall be provided with a manually operated guard valve. Where valves are manually operated, they shall be wrench actuated with a padlock type locking feature. The liquid chlorine piping interconnecting the containers and the evaporators shall be protected by a pressure relief system; the pressure relief system shall comprise isolating valves, bursting disc assembly, pressure gauge with alarm contacts, and relief vessel. The bursting dise assembly shall incorporate a nickel ‘The bursting of a disc due to relief of high pressure shall initiate an alarm on the panel in the chlorine control room. 6.14.7 Drum Valves Shut Off System ‘The system shall be designed to shutdown chlorine drums under the follo conditions: © Gas leak + Remote close/shut Additionally the system shall facilitate a shutdown under the following con if required: ‘© Low battery voltage (11Vde) $614.7 ‘Lwosorte DaePcae Nannon? Ne Sa 2 Speen O51 De‘Sg. Rasau Water Supply Scheme (Stage 1): BAir sotangor Package 1- Design and Buld of Proposed Rasau intake, Raw Water Pumping Malo, 6.14.8 ‘The control panel shall include indications for the following conditions: Power on Power loss Low battery voltage Leak detected Test Remote shutdown activated Operator functions shall include: © Manual test © System reset ‘The shut-off system shall be designed to automatically shut down the chlorine supply by ensuring closure of the drum valves less than 5 seconds in the event of a chlorine leak. The emergency drum valve shut-off system shall consist of electrically operated safety shut-off device and control panel complete with an uninterrupted power supply (UPS). The safety shut-off device shall consist of two parts, the electric actuator and the drum-mounting bracket. One drum-mounting bracket shall be required for each drum, An electric actuator assembly shall be required for each valve to be closed on the drum. The electric actuator shall be totally enclosed in a plastic housing. The housing shall be resistant to chlorine exposure. The drum-mounting bracket shall be fusion bonded epoxy coated carbon steel resistant to chlorine exposure. For drums, the drum mounting bracket shall either be a quick rcleasc clamp which locks it into place inside the chime of the tonne drum, or a floor standing type with swivel arm extension and electric actuator holder. The electric actuator shall deliver required closing torque to the valve stem upon receipt of a shutdown signal. The electric actuator shall be able to be lifted off the drum valve. The safety shut-off device shall be capable of only closing the drum valve; it shall not reopen the container valve. The safety shut-off device shall be able to be mounted with vacuum regulators. For drum mounted units, an off set kit for the vacuum regulator shall be required. ‘The control panel shall be mounted in an IP 65 or equivalent enclosure. The control panel shall be wall mounted outside the room where chlorine is stored or used. Power requirements shall be 86-240 Vac, 48-62 Hz; single phase Control panel shall include a uninterrupted power supply (UPS). If power to the control is lost, the system shall operate from an integral battery supply, which shall be continually on charge when power (240V) is available. It shall have enough power to keep the controls for at least 24 hours. Upon detection of low battery, the container valve shall automatically close. Control panel shall be capable of accepting more than one outside alarm input wired in series. There shall be 2-relay outputs provided. One shall be a fault alarm, which will alarm on low battery. The other shall be an output for system operation. A flashing light shall also be included. Automatic Drum Changeover Systems A total of two (2) chlorine changeover systems shall be provided for each Stream. Each system shall be controlled from a chlorine changeover panel, arranged so that when automatic control is selected, one duty bank is brought into use; when the pressure in the bank drops to a preset level, a signal to the changeover panel initiates the changeover from the empty bank to the next bank in the sequence. $614.8 estan aceite Vaane dS & Spe psn OSEA.DRasau Water Supply Scheme (Stage 1): _ so. HAI Sotangor ‘Package 1- Design and Budo Proposed Rasau intake Faw Water Pumping Mas, 6.14.9 ter Treatment Plant and Aasoclated Works On initiation of a changeover, the following shall be carried out in sequence, automatically: — the delivery valves of the drums in one bank that have just become empty are closed and then the delivery valves of the drums in next bank are opened; ~ the pressure in the liquid chlorine line is checked and if low an alarm is initiated and is shown in the chlorine control room; a further changeover shall be inhibited until the alarm is accepted Pressure gauges for use with chlorine shall be of the Bourdon tube type with a special diaphragm isolating the tube from the liquid or gaseous chlorine. Pressure gauges shall have dials not less than 150 mm diameter except where they form an integral part of equipment such as a chlorinator. No aluminium shall be used in the construction of the gauges. Internal components of gauges and the protector diaphragm housing shall be made of materials resistant to corrosion by chlorine. Dials and bezels shall be of bronze; copper, tin, zine and their alloys shall not be used. Where specified, pressure gauges shall be fitted with adjustable electrical contacts for initiation of alarm conditions with either rising or falling pressure. Chlorine pressure gauge piping shall include lockable isolating valves. Chlorine Changeover Panels A chlorine changeover panel shall be installed in the chlorine control room. ‘The following indic ions and controls shall be provided on the changeover panel: ~ open and close push buttons controlling the manual operation of each chlorine drum power operated delivery valve and signal lights indicating the position of each valve; open/closed/failed; = manual/auto selector switches for each of the two banks of drums (one duty one standby), for selection of the method of operation of the drum delivery valves; not more than one bank shall be open at any one time, under automatic or manual operation; = signal lights indicating duty bank; = signal lights indicating that the power supply to the panel is available and that, power supply has failed; — signal light indicating that liquid chlorine pressure is low after changeover; signal light indicating that changeover has failed. ‘The facility for automatic changeover from one bank to the other shall be provided. ‘The requirements of the chlorine changeover panel are indicated in the Drawings. $614.9 sade Dacca aire? Ne Set & pcp OSE Aes. ‘Sg. Rasau Water Supply Scheme (Stage 1): BAIrSotangor ‘Package 1- Design and Buld of Proposed Rasau intake, Rew War Pumping Mas, Water Treatment Pant and Assoclaed Works 6.14.10 Evaporator Four (4) nos. (two duty and two standby) of chlorine liquid evaporator units shall be provided for each Stream to be installed at the evaporator room. Each evaporator shall have a minimum capacity to meet the maximum dosage of both pre and post filtration chlorination, operated simultaneously at hydraulic flow capacity for each Stream, ‘The evaporator shall be able to operate to supply at the minimum to the maximum pre and post-chlorination dosage, Evaporator design shall take into consideration of only operating only for post chlorination and average dosage at nominal flowrate, Isolating valves with limit switches shall be provided immediately downstream of the pressure reducing valve on the gas delivery pipe; the evaporator with the delivery valve open will be the duty evaporator. Each evaporator shall be supplied complete with an individual lockable isolating valve, installed on the chlorine liquid pipe to the evaporator. ‘An overhead monorail runway beam and manually operated chain block hoist complete with chains, hooks and eyebolts shall be provided to serve the area above the evaporators. The chain hoist shall be suitable for a safe working load of not less than 500 kg. Adequate headroom shall be provided above the evaporators to permit complete removal of the heat exchanger pressure vessel from the water bath housing. ‘The evaporators shall be provided with temperature alarm contacts so that a signal ‘may be transmitted to the chlorine control room. A spray-catcher shall be installed at the outlet of each evaporator to remove any solid impurities which may be carried over. Evaporators shall be heat exchangers specifically designed to evaporate liquid chlorine, The units shall comprise a gas chamber or coil surrounded by a water bath heated with stainless steel electric immersion heaters, all housed in an insulated plastic/composite cabinet. The cabinet shall have a panel on the front with a gas pressure gauge, water bath Jevel gauge, and water bath temperature gauge. The gas chamber/coil and the water bath shall be cathodically protected against corrosion. Gas chambers where included shall comply with ASME Pressure Vesse] Code, Section VIII Division I or BS 5500, and be fabricated from ASME SA-212B or equal grade steel. ‘The temperature of the water shall be thermostatically controlled. The thermostat shall be controlled via a thermocouple with hastelloy thermowell In addition to the thermostat controlling the temperature of the water bath, an independent temperature sensing device shall be incorporated to detect water temperatures and initiate " and ‘low’ alarms. $614.10 ‘LuosoraneDacPcae Rouen? Stet ppt 0864s‘8g. Resau Water Supply Scheme (Stage 1): BArsetangor ‘Package 1- Design and Bulld of Proposed Rasau intake, aw Water Pumping Mas, Water Trestment Plant and Aesocated Werks 6.1411 6.14.12 ‘The evaporator units shall be pre-wired with all electrical wiring te housed on a conveniently located gas-tight totally enclosed junction box to IP 56 with glanded cable entry and warning labels clearly indicating the applicable high voltage, Pressure-reducing and Shut-off Valves A pressure-reducing and shut-off valve assembly shall be provided and installed on the downstream side of each evaporator. The assembly shall be provided complete with all necessary inlet and outlet isolating valves, pipework connecting to the evaporators and to the chlorinators, and an under-pressure gas alarm system. The operating medium shall be electric. ‘The ‘under-pressure' gas alarm shall be annunciated in the chlorine control room. Al pipework conveying chlorine gas under pressure shall be constructed from solid drawn steel tube to BS 1387 with heavy fittings in malleable iron to BS 143 screwed to BS 21. The pipework shall be adequately supported. Threaded joints shall be sealed using a jointing compound compatible with chlorine, Polytetrafluoroethylene (PTFE) tapes shall not be used. ‘The pressure-reducing shut-off valve shall close in the event of the evaporator failed alarm. Chlorine gas pressure reducing and shut-off valves shall be spring loaded, diaphragm operated valves with superimposed electric actuators designed to reduce varying gas, pressure upstream to a desired regulated pressure downstream and to maintain this pressure within close limits. ‘The diaphragm shall be made of PTFE. The electric actuator shall ensure quick shut-off of the gas flow in the event of an evaporator breakdown, power failure, or similar event. ‘The valves shall have a capacity equal to or greater than the maximum capacity of the respective evaporator units. Chlorinators For each Stream, eight (8) vacuum operated chlorinators with aqueous solution output shall be provided; four chlorinators for pre-chlorination, two duty two standby; and four chlorinators for post-chlorination, two duty two standby. The chlorinator for pre-chlorination and post-chlorination shall have a minimum capacity to meet the maximum dosage indicated above; at hydraulic raw water flow per sub- stream. The whole installation shall be designed to be fail-safe. The closing down of any duty chlorinator whether by failure of gas or operating water shall initiate an alarm indicating which chlorinator has failed. Alarms indicating low chlorine gas pressure shiall also be provided in the chlorine control room. $614.11 ‘Luesoree Deccan Nana 2 ted Steet & Specs O64.‘Sg. Rasau Water Supply Scheme (Stage 1): BAirSetangor Package Desi and ald of roponed Rs ake ate Paring as, The facility shall be provided for start up of the standby chlorinator on failure of a duty chlorinator. CChlorinators shall be vacuum operated aqueous solution feed type units wor conjunction with remote wall-mounted injectors. The units shall be of plastic/composite construction and arranged in consoles built up from discrete modules or wall-mounted. Each chlorinator shall be fitted with the following principal components: = gas inlet pressure regulating valve _pressure/vacuum relief valve with safety valve = vacuum regulating valve - gas feed rate regulator of the V-notch cylindrical plug or variable area orifice type, or similar proven type - _variable-area type flowmeter with linear feed rate indicator calibrated in kg/h — thermostatically controlled gas inlet heater = vacuum failure detector switch to initiate alarms as specified UPVC tube to remote wall-mounted injector. Chilorinators shall be provided with panel-mounted indicators for the chlorine gas inlet pressure, injector vacuum, and a feed rate adjustment knob, ‘The feed rate position of all duty gas metering units shall be transmitted to the local control panel in the chlorine control room. The feed rate positioner of the metering units shall be provided a reversing motor incorporating a feedback potentiometer for automatic feed rate control proportional to flow. When residual control is used, the signal from the residual controller shall be superimposed with the flow signal before feeding the potentiometer. The gas control shall be capable of precise regulation of gas feedrate over a minimum of 10:1 flow range, depending on the operating range of the primary clement, and shall have a metering accuracy + 4% of the indicated gas flow rate. The vacuum regulators shall be mounted in the evaporator room, and shall be provided with isolating valves. Chlorine vent pipes shall not be manifolded but shall be run as discrete lines to scrubber discharge into the chlorine scrubber. $614.12 teste Dace Mantra Nd St 2 Spent 064s‘Sg. Rasau Water Supply Scheme (Stage 1): Air Selangor Pckaget- Design and Build of Proposed Rasau Intake, aw Waar Pumping Mans, 6.14.13 6.14.14 6.14.15 Water retmont Plant and Aszocatd Work Injector Motive Water Supply ‘The injector water supply system shall be designed to suit the maximum rated output of the chlorinators. The supply shall be drawn from the high pressure water supply system; a suitable pressure reducing valve shall be provided. The installation shall include the provision of all necessary pipework, valves, pressure gauges, flow indicators, and injector fittings to serve the chlorinators, evaporators and chlorine gas pressure reducing valves. The isolating valves on the water supply to each injector shall have limit switches for the transmission of signals to the chlorine control room, Chlorine Solution Delivery Pipework and Injection Fittings All necessary chlorine solution pipework, valves, fittings, supports, solution distribution and injection fittings shall be provided. Al piping for chlorine gas under vacuum and for chlorine solution shall be ¢PVC, with solvent welded joints and fittings. For solution lines in applications where cither the operating pressure exceeds the pressure rating of cPVC pipe, or the pressure/temperature de-rating precludes the use of cPVC, fibre reinforced plastic (ERP) or similar shall be used. Valves on piping carrying chlorine solution or gaseous chlorine under vacuum, and the water shut-off valve just upstream of the chlorine injectors, shall be of cast iron body, flanged, with rubber lining of the diaphragm type or approved equivalent. All valves shall be fitted with a relief hole to prevent gas or liquid being trapped in the seating, Duplicate chlorine solution lines to each application point shall be provided. The pre-chlorination pipes to MS or M7A shall terminate in not less than two jection lances at each point of application Each post-chlorination pipe to MIOB shall terminate in not less than two injection lances at each point of application. Chlorine Residual Monitoring Equipment ‘One (1) sampling and measuring cell and transmitter unit shall be provided for each sub-stream, for measurement of the free chlorine residual in the chlorinated water after application of chlorine at the inlet to the contact tanks. Another one (1) unit of sampling and measuring cell and transmitter unit shall be provided for measurement of the free chlorine residual in the treatment plant output, final treated water. The signals generated in the measuring cells shall be fed to the transmitters located adjacent to the cells. The transmitters shall be fitted with adjustable low level alarm contacts. The chlorine residuals and alarms shall be transmitted to the chlorine control room, $614.13, esate Dadra Mina 2 el Sm & Speciation Pet O64 Doe‘Sg. Rasau Water Supply Scheme (Stage 1): BHAlrSetangor ‘Package 1 -Desln and Bull of Proposed Raseu intake, Raw Water Purpng Mal, 6.14.16 ated water residual cell/transmitter shall also be utilised ior feed rate to maintain a pre-set chlorine residual. ‘The signal from the ch to control the post-chl Chlorine Leak Detection Plant shall be installed to detect abnormal concentrations of chlorine in air such as ‘would occur on leakage or failure of chlorine plant or chlorine drums. ‘The minimum requirement for provision of detectors for each Stream shall be as follows: drum store + Bight (8) nos, detectors = evaporator room cone (1) no, detector = chlorinator room one (1) no, detector Each leak detector shall be provided with a minimum of two leak sensor cells. The detectors shall have two adjustable alarm levels and shall be sensitive to chlorine gas concentrations of above | ml/m’. The ‘low’ level alarm shall be 2 mi/m* and the ‘high’ level alarm shall be 5 ml/m*, The low level alarm shall initiate the start of the ventilation system. If the low level alarm is unattended after a preset time, there shall be provision to switch from the ventilation system to the scrubber system. The high level leak contacts on the detectors in the chlorinator room, evaporator room and the drum store shall be utilised for automatic stopping of the respective ventilation plant when running. Key operated switches shall be provided on the local control panel for manual override and, under this condition, it shall be possible to operate selected ventilation fan units. The high level alarm shall initiate the start of the scrubber system. ‘The high level leak contact on the detector in the evaporator room or the chlorinator oom shall close the power operated drum valves in the chlorine drum store. ‘The high level leak state shall also be indicated by a strobe beacon, mounted above each entrance to the respective area, which shall include the two roller shutter doors at the chlorine drum unloading bay. The strobe beacon shall be blinking type with LED illumination, IP65 rated protection, borosilicate glass lens and UV resistant painted AISI 316L stainless steel. Additionally, a high level leak shall sound external sirens. Key operated switches shall be provided on the chlorination control panel for muting the corresponding siren, the flashing indication shall remain until the leak is cleared and the alarm is reset. The external klaxon sirens shall be at least 120db at 1 meter distance, IP6S rated protection and cast aluminium body or better. ‘The complete system of leak detectors and internal and external audible and visual alarm circuits shall be supplied from an uninterruptable power supply source rated for not less than | hour. $614.14 ese Dey nolan Ned Stn Specie SAD‘Sg. Rasau Water Supply Scheme (Stage 1): BAIrSetangor Package 1- Design and Buld of Proposed Rasau Intake, aw Water Pumping Mas, 6.14.17 Water Trstment Plant ond Aszocated Works The chlorine leak detectors shall be provided with all necessary air ducting, pipework and booster fans, all constructed in or protected by suitable non-corrodible materials. Leak detectors shall be monitored, and an alarm shall be initiated on the local monitoring panel in the event of leak detector failure. ‘The leak detector indicator instruments shall be installed in the chlorine control room. The sound beacon shall also be provided in the command center in the administration building duplicating the leak state. The sound beacon shall be using LED illumination, IP 65 rated, adjustable loudness (audibility) and flame retardant polycarbonate or better. ‘The Contractor shall provide two portable chlorine leak detectors in each Stream, with remote sensors attached to the indicator by a length of cable, for monitoring, concentrations of chlorine in excess of 1 ml/m’ in all parts of ducts which are accessible to personnel. Monitoring shall be possible without personnel having to enter the duct first. Detectors shall be provided complete with rechargeable batteries and calibration equipment. system to supply fresh air to the Chlorine Plant. The ventilation system shall be in accordance with the requirements detailed in the Section 6.1 of the Specifications. ‘The requirements of the chlorine ventilation system shall be as follows: — All the components of the ventilation fans and other related accessories shall be resistant to chlorine attack, — Exhaust fan motor shall be out of the air stream or bifurcated type, = Controls shall be as specified in this Section. ‘The rooms housing chlorinators and evaporators, and the chlorine drum store shall be made reasonably gas tight, particularly at low level. AA fully segregated 100% fresh air ventilation system shall be provided at each of the following locations: evaporator room = chlorinator room {A ventilation system for the whole of the chlorine drum store shall be provided. ‘The ventilation system shall provide for a mi Each system shall comprise an air handling unit with dampers to open automatically when the unit is started and close by gravity when stopped, main air filter, and efther centrifugal or axial flow pattern fans. Distribution shall be by means of PVC ductwork to high level sidewall supply grilles, Air extraction shall be by means of $614.15 esoreeDePenn Ninino sham 2 Nid Ste & Spcpsiiona 0S oe‘Sg. Rasau Water Supply Scheme (Stage 1): Arr Setangor ‘Package 1- Design and Build of Proposed Rasa Intake, Raw Water Pung Male, 6.14.18 ‘ter Treatment Plan ond Aasoclated Work ow level extract grilles, ducted through PVC ductwork to centrifugal or axial flow fans and exhausted to atmosphere. The terminal points of the exhaust system shall be at roof level to ensure effective atmospheric dilution of the expelled air. All components shall be suitably treated against the effects of chlorine gas and shall be suitable for continuous operation. The systems shall operate at a slightly negative pressure within the store/rooms. Standby supply and extract units shall be provided to ensure that the required air volume can be achieved during routine maintenance and for duty takeover on failure of duty units. Where a single unit serves a room, a standby unit of the same capacity shall be provided. Where a number of individual units serve a single room, one or more standby units shall be installed to provide not less than 25% standby units. ‘The supply and extract fans shall be linked to the chlorine gas detection equipment to shut down autometically in the event of a high level chlorine leakage of 5 milan? or higher. Control and visual indication of plant running and plant failed shall be provided on a local control panel in the chlorine control room. The requirements of the ventilation control panel are indicated in the Drawings. The Contractor shall submit the design proposed in the form of drawings and calculations for approval. Supply and installation work shall only commence upon receiving the approval from the S.O. Safety Showers and Eyebaths At least four (4) safety shower and eyebath units, each with a sink, shall be provided in the vicinity of the chlorine building for each Stream. ‘The shower and eyebath units shall be connected to the service water supply. A tap shall be provided at the sink, which shall be mounted outside the door near to the drums on line. Safety shower and eyebath units shall incorporate nozzles specially designed to create a concentrated deluge of water rapid decontamination and an additional horizontal spray at approximately waist height to direct water onto the lower body and legs. Eyebath units shall be fitted with fine mesh filters with a built-in pressure-regulating device to ensure a safe rate of flow to prevent foreign matter being further embedded into the eye and to flush away contaminates, Sinks and shower heads shall be constructed of stainless steel 316. $614.16 ston Dade Rennie 2 Ned tne & Space SEA DeeRasau Water Supply Scheme (Stage 1): BAirSotangor package Design and Bud of Pofosed Resa its, Wear Pumping rs, 6.14.19 6.14.20 6.14.21 6.14.22 Water Trstent Pant and Assoctated Works Self-contained Air Breathing Apparatus ‘Two sets of self-contained air breathing apparatus shall be provided for each Stream. Self-contained emergency air breathing apparatus shall provide complete respiratory protection independent of the surrounding toxic or oxygen deficient atmosphere for about 35 minutes depending upon the degree of exertion. The unit shall combine total reliability with a high degree of mobility to facilitate unhindered emergency rescue or maintenance work. Each set of apparatus shall comprise, but not be limited to, a carbon composite cylinder, pressure reducing valve, pressure gauge, demand valve, panoramic vision face mask, bypass valve, and harness and body strap hamess made from rot proof ‘materials. The apparatus shall incorporate a warning whistle in the pressure gauge line to indicate approaching exhaustion of the cylinder. The cylinder shall have 1800 litres free air capacity at a working pressure of 207 bar. The air used to charge cylinders shall meet the requirements of BS 4275. ‘A recharging compressor of delivery pressure 207 bar compatible with the breathing apparatus shall be supplied for each Stream. Each set of apparatus shall be capable of accepting an additional face mask complete with its own demand valve and supply hose in an emergency. Each set of breathing apparatus shall be housed in glass-fronted non-locking ste! cabinets so that any deficiency in the equipment shall be apparent. The cabinets shall bbe located near to the chlorine control room. Protective Clothing and Safety Equipment Three sets of CE marked PVC overalls, gloves, goggles, and rubber boots all in an assortment of sizes, to be approved, and obtained from an approved supplier, shall be provided in each Stream suitable for chlorine handling, Drum Repair Kits ‘Two emergency drum repair kits shall be provided for each Stream. These shall be suitable for repair of the drums supplied under the Sub-Contract and in use. The kits shall be mounted in steel cabinets which shall be mounted in the drum store. Safety Signs Safety signs to BS 5378 shall be provided for the chlorine plant. Signs put up externally shall be in stove enamelled aluminium or similar material suitable for external use. Two nos. of windsock shall be provided and located at the top of the chlorine building to indicate the direction of wind. Each windsock shall be located at each side of the buildings. Windsock shall be UV resistance and colour fastness for durability. $614.17 see Dakgr Menino Vola 2 Ned Stee & Specs 64D‘Sg. Resau Water Supply Scheme (Stage 1): BAlrSetangor ‘Package 1 - Deslgn and Bull of Proposed Rastu intake Rew Water Pumping Mas, 6:14.23 6.14.24 Water Treatment Pant and Associated Works Control of Chlorine Draw-off and Dosing For the manual control of liquid chlorine draw-off from drums of chlorine on line, there shall be a mechanical indication to show that a power-operated valve is open. A pressure gauge indicating the pressure in each liquid chlorine header pipe shall be mounted on the wall facing each group of chlorine-drums on line. All remote manual operation and automatic operation of power operated valves shall be carried out on one of the two chlorine changeover panels in the control room, in each building, ‘The operation of the evaporators shall be monitored from the local control panel, which shall be installed in the chlorine control room. ‘The chlorinators shall be provided with facilities for automatic control from the local control panel, control of the chlorine dose proportional to flow shall be provided for all chlorinators. Over-riding chlorine residual control shall be provided for the filtered water chlorinators from the chlorine residual controllers. Facilities shall be provided at the chlorine changeover panels, ventilation control panel and chlorination control panel for re-transmission of selected indications and alarms to Command Centre. Chlorine Gas Scrubbing Plant In addition to the forced air ventilation system specified separately, the Contractor shall design and provide a completely independent air cleaning system for the removal of chlorine from contaminated air following a high level chlorine leak in the rum store or evaporator room, Two (2) complete gas scrubbing systems shall be provided, one for each Stream, The plant shall include a suitable system for uniform extraction of contaminated air from the drum store and evaporator room. All necessary ductwork, self-closing air intake louvres, dampers and other necessary equipment shall be provided. Contaminated air extracted in this way shall be forced upward through a tower filled with packing and absorbent, to discharge chlorine-free air to atmosphere through a vent stack at the top. ‘The tower shall be of either lined stee! or plastic material, resistant to the absorbent and chlorine at reaction temperatures, and shall be filled with a suitable packing to provide a large interfacial surface (to above 130 m’/m*) to effect efficient mass transfer between the absorbent and the chlorine in air flowing through the tower. The packing material shall be inert to both chlorine and the absorbent at the reaction temperatures encountered, have a high specific area and wet strength, and shall not give excessive head loss. The absorbent selected shall be efficient, readily available, non-toxic and shall not involve hazardous operations in handling and solution preparation. The absorbent shall be either a single chemical or a mixture of two chemicals and shall have a long shelf life with a minimum of deterioration. Absorbents which, on reaction with $614.18 ‘ues Dosage Naa Nd Str Spc 0S614oe