Professional Documents
Culture Documents
Engineering Chemistry Model Answer Set Unit 3,4,5,6
Engineering Chemistry Model Answer Set Unit 3,4,5,6
Engineering Chemistry
3. Engineering Materials
1. What is the structural requirement for a polymer to show conductive property? Give
structure, doping and applications of polyacetylene? (7M)
Answer-
Structural requirement-
If alternate double bonds are present in the polymer chain then the polymer conducts
electricity on its own. Such a system is called as conjugated system. (It should be noted that
out of these two bonds, one is a strong bond and the other is a weak µ bond.)
In these systems (polymers) there is overlapping of conjugated bonds over the entire
polymer chain. This leads to formation of conduction bond (CB) and valence bond (VB). If
the excitation of µ electrons present in the VB is done by either supplying heat or exposing to
light, then the polymer conducts electricity.
Structure –
Applications
In rechargeable light weight batteries
In telecommunication system.
In electronic devices such as transistors, diodes
2 Give the structure, properties and applications of Polycarbonate
Structure-
Properties:
It is crystalline thermoplastic.
It shows very good mechanical properties like high impact strength, even at
low temperature.
It has low moisture absorption.
High heat resistance (140°C).
High thermal and oxidation stability in molten state.
It is transparent and self extinguishing.
Applications:
All types of housing or casing for electrical appliances, home appliances,
Computer peripherals.
Automobile head and tail light casing and lenses.
Telephone and cell phone casings.
Unbreakable crockery and glazing glass substitutes.
As a bulletproof material, helmets, covers of vehicle lights Also used for making CD and
DVD.
3. Define electroluminescence. Give the structure with mechanism and applications of
polyphenylenevinylene (PPV)
Applications-1mark
Definition
The property in which a material produces bright light of different colours when stimulated
electronically is known as electroluminescence and the material which shows
electroluminescence is called as electroluminescent material.
Anode injects a hole towards a transport layer and then electrons injected by cathode layer
into the emitter layer. Then hole and electron recombine in the emitter layer causing emission
of light, during return of excited emitter to ground state.
Applications-
In photovoltaic cells
Electroluminescent night lamps
Applications-2marks
3. Keep the reinforcing fibres in proper orientation for high strength development.
Properties-
Applications-
Classification of composites-
These are composed of fibers embedded in the matrix material. These mainly includes
a) Glass fibers-Glass fibers are popular reinforcing material. It provides high tensile strength,
thermal stability, high toughness and impact strength to the polymer matrix.
b) Carbon fibers-These fibers are strong and stiff even at high temp.
c) Aramid fibers- These are aromatic polyamides ex.Nomex, Kevlar. These are liquid crystal
polymers property. These fibers have very high tensile strength. impact resistant and thermal
stability. Some other fibers are silicon carbide and aluminum oxide.
ii) Particle reinforced composites- It mainly includes metal powder, metal oxides, carbon
black, mica and silica powder can be mixed with the polymer matrix to make the composite.
These particles offer high mechanical strength, better performance at high temp.
6. What is biodegradable polymer? Give the structure of PHBV with its applications.
Biodegradable polymer-
A polymer which can degrade easily and can be converted to harmless gaseous products by
action of microorganisms and water is known as biodegradable polymer.
Structure of PHBV
Applications-
Classification of nanomaterials –
The nanomaterials have all dimensions are measured within nanoscale range i.e.no dimension
are larger than 100 nm.
Quantum dots are used in LED, solar cells, lasers.These are either crystalline or amorphous
exist indidually or in a matrix.
Fig.
These materials having two of three dimensions are measured within nanoscale. I.e.no
dimension are larger than 100 nm.
Fig.
Silicon IC industry depends upon thin films for their operations. Monolayer is used in fuel
cell.
These materials having two of three dimensions are measured within nanoscale. (2
dimensions outside the nanoscales)
These are in the form of layers and can be used as single layer or multilayred.
Fig.
These are the materials having all the three dimensions not measured within the nanoscale
i.e.no dimension are larger than 100 nm.These are also known as bulk nanomaterials.
Fullerene C60,C70 are important for miniature ball bearing to lubricate surface, drug delivery
vehicles and in electric circuits.Fig.
8. What are carbon nanotubes? Discuss the different types of carbon nanotubes with
respect to their structure. Give any three applications of it.
Carbon nanotubes-
Carbon nanotubes are the members of fullerene family and can be imagined as a cylinder
forms by rolling of graphite sheet.
Depending on number of times rolling the graphite sheet, nanotubes are devided into two
types.
SWCNT further subdivided into 3 types zigzag, armchair and helical or chiral (Depending on
the folding line passes through the axis X-Y line)
Applications-
i) Filtration- CNT can be used to separate particle size greater than diameter of CNT .CNT
can also used to trap smaller sized ion from a solution.
ii) As a nanocylinders-Hydrogen gas can be safely stored in CNT
iii)Stereospecific reactions- Some organic reactions can be carried out inside CNT
iv)Preparation of mask
ix) Coatings
9. Explain the structure of graphene with the help of a diagram .Give its applications.
Structural information-
Formation of graphene involves sp2 hybridisation, having three hybrid orbitals at 1200 angle
in one plane (forming sigma bond with 3 such carbons) C-C bond length is 1.420
The two sheets like graphene molecules are at the distance of 3.4A0 in graphite and there is a
weak Vander Walls force between them. Graphene has high chemical reactivity due to
presence of double bond.
Applications-
Quantum dots-
Quantum dots are semiconductor nanocrystals that glow a particular colour after being
illuminated by light.
Properties-
i) The tiny nanoparticles have diameters that range from 2 nanometers to 10 nanometers.
iii) They are able to ‘tune’ the wavelength of the emitted light to a specific colour.
Applications-
It is defined as “the amount of heat liberated when unit mass / volume of the fuel is burnt
completely in air and the products of combustion are cooled to room temperature”
It is defined as “the amount of heat liberated when unit mass / volume of the fuel is burnt
completely in air and the products of combustion are allowed to escape into the atmosphere”
Weigh the pellet of solid fuel or liquid capsule and keep it in crucible. Keeps the crucible in
the ring of electrode keep the resistance wire touching to the fuel?
Add about 10 ml distilled water at the bottom of bomb pot and fix the lid tightly to bomb pot
by screwing.
Place the bomb in calorimeter .Add known volume of water in the calorimeter so the bomb
gets immersed in the water.
Place the calorimeter in the water jacket over the plastic studs keep the thermometer and
stirrer in the water calorimeter.
Put the plastic cover on the top and make electrical connections from battery to electrodes.
Operate the stirrer for 5 min. and note the initial temp. of water.
Pass the current for 5-10 seconds to heat the wire so that the fuel catches fire. If the fuel
contains S and N elements, they get converted to SO3 and N2O5 . These gases get dissolves in
the distilled water in bomb to form H2SO4 and HNO3 (along with liberation of little heat.)
Note the maximum temp.reached. After that note the rate of fall of temp.per min.and the time
taken for reaching to initial temp. are noted.
Open the bomb pot and wash the contents as its bottom into beaker to find out the amount of
H2SO4 and HNO3 formed.
Observations and Calculations
Fuel mass × CV = (mass of H2O× H2O eq. Bomb) x temp. rise x sp. Heat of H2O
(W + w) (t2 – t1)
GCV = L = ----------------------------- cal/gm
X
After taking all corrections into account, the final formula for GCV is
(W + w) (t2 – t1 + tc)- (a + f +)
GCV = L = ------------------------------------- cal/gm
X
(Same question in different format 3M) Draw neat labelled diagram of Bomb calorimeter.
Give the formula to calculate GCV with and without corrections.
3. How calorific value of gaseous fuel is determines by using Boy’s calorimeter.
(7M)
A known volume of gaseous fuel sample is burnt in the combustion chamber of a Boy’s
calorimeter the released heat is quantitatively absorbed by cooling water, circulated through
copper coils surrounding the combustion chamber. The mass of cooling water and its rise in
temperature are noted. The mass of water produced by condensation of steam is calculated.
The calorific value of the fuel sample is then calculated from these data.
Construction:-
Insulating cover.
A) GAS BURNER:-
There is a gas burner in which a known volume of gas is burnt at a known press. The gas is
burnt at the rate of 3-4 lit. Per min.
B) Combustion chamber:-
Around the burner there is a combustion chamber which has copper tubing coiled inside as
well as outside of it. Water enters from the top of outer coil moves to the bottom of chimney
and then goes up through the inner coil exit at the top.
C) Thermometers:-
There are two thermometers to measure temp. Of inlet water and outlet water.
D) Insulating cover:-
WORKING:-
Start burning the gas at suitable pressure and adjust the rate of water flow such that the temp.
Of outgoing water remains constant.
Burn the gas for 5-10 min. To have the steady temp. in and around the combustion chamber.
After the steady conditions of outgoing water temp., Constant water circulation and gas flow
reached, simultaneously note the following.
Volume of gas burnt at given temp. and pressure in certain time period.
CACULATIONS:-
Volume of fuel (gas) burnt at STP.
Let this STP vol.be = Vm 3
Mass of cooling water in kg. = W
Mass of water condensate in kg = m
GCV of fuel = L
Steady temperature of incoming water = t1 OC
Steady temperature of outgoing water = t2 0C
Rise in temperature = (t2 - t1 )0 C
Heat released by combustion of fuel = Heat absorbed by water
V x L = W (t2 - t1)
If this water had left as steam in product gases would have taken away heat=
i) Moisture:
An air-dried coal sample is weighed in to a dry silica crucible and heated for about one hour
at 1100 C in an electric hot air-oven for 1 hour. The crucible is cooled first in air then in
desiccators and then weighed.
Weight of moisture
% moisture = -------------------------- X 100
Weight of coal taken
Moisture in coal evaporates during the burning of coal and it takes some of the liberated heat
in the form of latent heat of evaporation.
The dried sample of coal left in the Crucible in step (i) is then covered with a lid and placed
in a muffle furnace, maintained at 9500C. The crucible is taken out after 7 minutes of heating.
It is cooled first in air then in desiccators and finally weighed.
Weight of V.M.
% Volatile matter = -------------------------- X 100
Weight of coal taken
A high volatile matter containing coal burns with a long flame, high smoke and has low
calorific value.
iii) Ash:
The residual coal left in the crucible in step (ii) is then heated without lid in a muffle furnace
at 700-7500C, for 30 min. until a constant weight of residue is obtained.
The calorific value of the coal is decreased. The removal and disposal of ash poses problems.
The ash deposited in the fire bars interferes with circulation of air. If the ash fuses to form a
clinker on the fire bars, it hinders air circulation and also promotes corrosion of the fire bars.
iv)Fixed carbon:
It is reported as the difference between 100 and the sum of the percentages of moisture,
volatile matter and ash content of a coal sample.
Higher the percentage of fixed carbon, greater is its calorific value and better is the quality of
coal.
5. Explain in brief the process with diagram for distillation of crude petroleum. Give
composition, boiling range and uses of any three fractions obtained. (6M)
Process with explanation- The crude oil is piped through the pipe still and heated to a
temperature of 316oc.The hot vapours are passed through a 30 meter high fractionating
column i.e. bubble tower and get cooler and cooler. Due to the gradual cooling the vapours
condensed over the plates i.e. at intermediate points. Heavy oil condensed at lower plate has a
higher boiling point than the oils on upper parts.
The lowest fraction at a base is passed through heat exchanger where it is cooled to produce
lubricating oil, greases and wax.
The fractions at with lowest temperature rise at the top pass through a condenser and then gas
separator. As a result gas and gasoline are separately obtained.
Power alcohol- When ethyl alcohol is used as fuel in internal combustion engine, it is called
as "power alcohol". Generally ethyl alcohol is used as its 5-25% mixture with petrol.
Invertase
i) C12H22O11 C6H12O6 + C6H12 O6
H2O Glucose Fructose
Sucrose in (fermentation)
Molasses
Zymase
ii) C6H12O6 2C2H5OH + 2CO2
i) Ethyl alcohol has good antiknocking property and its octane number is 90, while the octane
number of petrol is about 65. Therefore, addition of ethyl alcohol increases the octane
number of petrol.
ii) Alcohol has property of absorbing any traces of water if present in petrol.
ii) Ethyl alcohol contains 'O' atoms, which helps for complete combustion of power alcohol
and the polluting emissions of CO, hydrocarbon, particulates are reduced largely
Disadvantages of power alcohol
i) Ethyl alcohol has calorific value 7000cal/gm much lower than calorific value of petrol
11500cal/gm. Use of power alcohol reduces power output up to 35%.
ii) Ethyl alcohol has high surface tension and its atomisation, especially at lower temperature,
is difficult causing starting trouble.
iii) Ethyl alcohol may undergo oxidation reaction to form acetic acid, which corrodes engine
parts.
7. Write chemical reactions for production of Biodiesel and give its advantages.
ADVANTAGES:-
i) Steam reforming: In the step steam is reached with materials containing hydrocarbons such
as natural gas, naphtha, at high temperature in presence of Ni as catalyst to obtain hydrogen
and carbon monoxide.
Ni
CH4 + H2O (steam) CO + 3 H2
8000C
ii) Shift reaction: In this step the products of steam reforming process combine with steam at
low temperature in presence FeO as catalyst. This increases the hydrogen yield through
conversion of CO (which is toxic) to CO2.
FeO
Coal/Coke gasification
It is the second most common method used for producing hydrogen gas. It is Similar to that
of steam reforming of hydrocarbons except the raw material which is coal. In steam
reforming step the steam reacts with carbon in coal, thereby forming Carbon monoxide and
hydrogen
(Steam)
(Steam)
CO + H2O CO2 + H2
“After scrubbing out CO2, NH3, and H2S from the natural gas, it is filled under
Pressure in cylinder, and is known as compressed natural gas”. It mainly contains CH4 along
with CO and C2 - C4 hydrocarbons.
Composition
CH4 = 88%
C2 to C4 = 10%
CO = 0.5 to 1 %
Properties
i) C.N.G. on combustion produces little CO and reactive hydrocarbons thus does not cause air
pollution.
ii) C.N.G. burns very clearly and hence reduces maintenance cost as well as wear and tear of
engine.
Applications
iv)It is also used as a raw material for carbon black and hydrogen gas.
10. Numericals on -
Bomb calorimeter
Boy’s calorimeter
Proximate analysis
Ultimate analysis
5.Spectroscopic Techniques
1. Give principle and instrumentation and applications of UV-visible spectrophotometer.
(6M) Marking scheme- Principle-1Mark, Instrumentation-4Marks, Applications-1 Mark
Instrumentation-
1. Source of radiation- Source of radiation should provide sufficient intensity over the
wavelength region (300-1000nm). Ex. Tungsten filament lamp.
3. Sample holder- There is a special glass tube (cuvette) which does not absorb light from
UV-visible spectrum and the sample solution is kept in it. Ex. Quartz glass cuvette.
Applications-
v) Structural information
vi) Dissociation constant of weak acid, bases.
Theory- Energy absorbed from the uv region causes excitation of electrons in a bond to
higher energy state. This transition consists of excitation of electrons from occupied
molecular orbital to next high energy orbital.
3. n σ* transition- saturated compounds with atoms having lone pair of electrons can
undergo this transition, and the bands are observed in the near uv region 180-225nm.This
transition shifts to the longer wavelength.Ex- oxygen,nitrogen,halogen.
4 transition-compounds containing isolated double bond where absorption is
large and in the range160-175nm (E band). Compounds having conjugated double bond like
in butadiene, where absorption is large and in the range 210-280nm (K band).
3. State and derive Lamberts, Beers law of absorption of wavelength. (3M)
Statement-
Beers law- The rate of decrease in intensity of radiation is directly proportional to the
concentration of solution, when the monochromatic light passes through a solution, for a
fixed thickness.
-dI/Io ∝ dc
Lambert’s law- The rate of decrease in intensity of radiation is directly proportional to path
length of solution, when the monochromatic light passes through a solution of constant
concentration.
-dI/Io ∝ dx
1. Qualitative Applications
2. Quantitative Applications
(i)Bathochromic shift-
(iii) Chromophore-
(iv) Auxochrome-
“Saturated group with lone pair of electrons, when attached to chromophore changes both
wavelength and intensity of absorption”.
Even though a molecule ca vibrate in number of ways, each and every vibration does not
absorb IR.The absorption of IR radiations takes place only if following two conditions are
fulfilled.
A molecule absorbs radiations only when the natural frequency of vibration of some part of a
molecule (atoms/group of atoms) is same as the frequency of radiation.
“When the frequency of vibration of a bond and frequency of IR radiations used for
excitation match perfectly, then only the IR energy is absorbed”.
Only those vibrations which result in change in dipole moment of the molecule absorb IR
radiations. Such vibrations are said to be IR active.
Ex. Symmetrical stretching of acetylene does not result in change in dipole moment and
hence does not absorb IR region. Such vibrations are said to be IR inactive (other diatomic
molecules like H2, Cl2, O2)
7 Give principle of IR spectroscopy. Explain modes of vibrations with stretching and
bending vibrations.
Principle-
Atom in molecules are not stationary, they vibrate in different ways. Each vibration requires
different energy.
If molecule absorbs IR radiations, it gets excited to higher vibrational energy levels. The type
of IR wavelength absorbed by the molecule depends upon type of atoms and chemical bond
in the molecule.
A) Stretching vibrations-
These are characterized by change of internuclear distance. The vibration in which distance
between two atoms increases or decreases, but atoms remain along the same bond axis are
called as stretching vibrations.
i) Symmetric stretching-
In this type of stretching bond length increase or decrease symmetrically (in same direction).
Two bonds vibrate in and out together.
In this type of stretching, length of one bond increase and other one decrease or we can say
some bonds are getting shorter and others are getting longer at same time.
B) Bending vibrations-
These are characterized by change of angle between two covalent bonds.(due to the change in
the position of atoms relative to the original axis)
Scissoring in which bond angle decreases. The movement of two atoms towards and away
from each other in the same plane.
Rocking in which bond angle is maintained, but both bonds moves within the same plane.
The movement of atoms forward and backward.
In which both atoms move to one side of the plane .Movement of atoms up the plane or
below the plane with respect to central atom.
These involve the movement of one atom up and other atom down the plane with respect to
central atom.
8. Draw a block diagram of IR spectrophotometer. Explain the components of IR
spectrophotometer with their functions.
Block diagram-
i)Source-
Source for the IR radiation is obtained from nichrome wire, Nernst filament (zirconium
oxide)
ii) Monochromator-
iii) Detectors-
a)Thermocouple-
Made from metals like Bi, Sb or semiconductor alloy as a thin film on support material. This
material is kept in evacuated chamber. The incident radiation is absorbed by junction of two
metals. This gives rise in emf.in proportion of intensity of radiation.
iv) Sampling-
a) Solid sampling can be done by deposition of solid film by evaporation of solvent on KBr
plate. Sometimes solid sample is pasted with oil.
Amplifier amplifies the signals from the detector and send to recoder.Sophisticated recorders
give IR spectrum of a compound as a graph.
9. Explain any five applications of IR spectroscopy.
Various functional groups have characteristic absorption in IR region, therefore they can be
identified in the organic compound.
Stronger bond absorb IR at greater wave number, strength of various bonds in the molecule
can be understood.
IR spectra of impure sample will show extra absorption bands. By comparing with IR spectra
of pure compound, presence of impurity can be detected.
iv)Hydrogen bonding-
IR spectroscopy gives information regarding the hydrogen bonding .Bands due to hydrogen
bonding appears at lower frequency.
iv)Quantitative estimation-
This group extending from 4000-1500 cm-1 (2.5-6.5µ) is called functional group region. This
part of IR spectrum contains absorption bands due to stretching vibrations of functional group
such as O-H, N-H, C-H etc.
The region 1500-909 cm-1 is called finger print region. This is the most complex part of the
IR spectrum and contains number of absorption bands. This band appears due to stretching
and bending vibrations.
6. Corrosion Science
1. Define oxidation corrosion. Explain the general mechanism of oxidation corrosion with
diagram.
Oxidation corrosion-
When metal comes in the contact with the dry atmospheric gases such as oxygen and
undergoes corrosion is known as oxidation corrosion.
Mechanism-
Formation of oxide film and their growth is a stepwise process. At the initial stage, oxygen
gas is adsorbed on the metal surface. Van der Waal's forces are responsible for this
adsorption. After adsorption, oxygen molecules dissociate into atoms or ions. These oxygen
ions combine with metal by electron transfer or electron sharing between oxygen and metal
atoms.
Wet corrosion-
Corrosion of a metal by aqueous conducting medium, with the formation of anodic and
cathodic areas is known as wet corrosion.
Hydrogen evolution-
At anode (oxidation)- Metal atoms on the surface of anode pass into conducting medium
forming metal ions, leaving behind electrons.
Fe → Fe ++ +2e-
At cathode (reduction) - The electrons left on anodic part, flow to cathodic part instantly.
If the corroding medium is acidic then H+ ions from the medium capture electrons from
cathode and there is libration of the H2 gas by following equation.
Mechanism-
The surface of iron is, usually coated with at thin film of iron oxide. However, if this iron
oxide film develops some cracks, anodic areas are created on the surface; while the
well-metal parts act as cathodes. It follows that the anodic areas are small surface parts; while
nearly the rest of the surface of the metal forms large cathodes. Such type of metal comes in
contact with alkaline or neutral electrolyte; the following reactions will be takes place.
Reactions-
At Anode: Fe Fe2+ + 2e- ------- (Oxidation)
At cathode: ½ O2 + 2e- + H2O 2 OH-
Fe2+ + 2 OH- Fe (OH) 2
4 Fe (OH)2 + O2 + 2H2O 4 Fe (OH)3
2 Fe (OH)3 Fe2O3.xH2O (Yellow rust)
2 Fe (OH)2+½ O2 Fe3O4 (Black rust) + 3H2O
1. Position of metal in galvanic series: higher the position in galvanic series (position
towards the anodic end) it is more reactive and less corrosion resistant. Lower the position of
metal in galvanic series (position towards the cathodic end) it is noble and more corrosion
resistant.
2. Relative areas of cathode and anode: If the ratio of cathode area to anodic area is greater
than the rate of corrosion is faster.
Relatively large cathode area has high demand of electrons and it can be met by smaller
anode by undergoing rapid corrosion. Hence better design by use of 2 metals is the one which
anodic area is much larger than cathodic area.
4. Nature of oxide film: If the oxide film is non-porous, protective and strongly adhered then
further corrosion stops.
But if the film is porous, loosely adhered then corrosion takes place until the complete
destruction of metal.
5. Physical condition of metal surface: Rough surface corrode faster than smooth surface.
This is due to the differential aeration corrosion. The O2 concentration is more at the hills
(crest) and less at the valleys. The areas where O2 concentration is less becomes anodic with
respect to the other areas and corrode by galvanic type of corrosion.
(i) Temperature:
The rate of corrosion increases with increase in temperature of environment, because both the
attacking gas as well as metal activated at higher temperature, the reaction as well as
diffusion rate increase, thereby corrosion rate is generally enhanced.
(ii) Humidity of air:
The metal gets more corroded in humid atmosphere because atmospheric gases like CO2, SO2
etc.gets dissolved in water and produced a medium which sets an electrochemical cell in
metal. The rate of corrosion increases with increase in humidity.
(iii) Presence of impurities in atmosphere: Atmosphere, in the vicinity of industrial areas,
contains corrosive gases like CO2, SOX (formation of H2SO4). Presence of these gases, the
acidity of the liquid, adjacent to the metal surfaces, increases and its electrical conductivity
also increases. This consequently, results in an increase of corrosion.
(iv) Influence of pH:
Generally, acidic media (i.e., pH <7) are more corrosive than alkaline and neutral media.
(v) Conductivity:
If the electrical conductivity of medium or soil is higher, then the rate of corrosion will be
faster
Eg. Rusting of iron part in underground structures.
6. What is pilling-Bedworth ratio? Give four types of oxide films formed on surface of
metal with suitable example. (5M)
Pilling-Bedworth ratio-
1. Porous film: if the oxide film is porous, then through the pores oxygen molecules penetrate
and corrosion continues until whole metal get consumed. Ex. Oxide of iron, magnesium,
sodium.
2Fe + O2 → 2FeO
2Mg + O2 → 2MgO
2. Non-porous film: if the oxide film is stable, non-porous, well adhered to metal surface,
then further corrosion stops. Ex. film of chromium, tin, zinc, lead, aluminium.
2Cu + O2 → 2 CuO
3. Unstable oxide film: When the oxide film is unstable i.e.it decomposes back into metal and
oxygen the net corrosion is zero.
4Ag + O2 ↔ 2 Ag 2O
4. Volatile oxide film: When oxide film is volatile, it vaporize as soon as it is formed, the
underlying metal surface is exposed for further attack of oxygen and cause further corrosion.
Cathodic protection- Principle of this method is, the metal to be protected is force to behave
as cathode.
Applications- Buried steel pipelines, ship hull, and hot water tank.
8. What is principle of cathodic protection? Discus impressed current protection method.
(4M)
Cathodic protection- Principle of this method is, the metal to be protected is force to behave
as cathode.
Anodic coating- If the coating metal is higher placed in galvanic series than base metal is
called anodic coating.Ex.Zn, Al, Cr on steel.
Cathodic coating- If the coating metal is lower placed in galvanic series than base metal is
called cathodic coating.Ex.Sn on steel.
Reason- in zinc any porous or breaks occur in such coating, and then galvanic cell is set up
between base metal and coating metal, as coating metal higher placed acts as anode and start
corroding and the base metal gets protected. As long as coating of tin is uniform on base
metal, the base metal protected. But if the coating ruptures base metal acts as anode and gets
corroded.
Electroplating- In this method coating metal is coated on base metal on the basis of
electrolysis.
Process- The article to be plated is cleaned well. A tank containing solution of salt of coating
metal. The article is connected to negative terminal of DC supply to make cathode .Anode is
coating metal in the form of rod/strip. After adjusting P H and current electroplating begins.
Diagram-
Ag→ Ag ++ e-
Metal ions migrate towards article and capture e- on reaching there to get discharged as metal
atom.
Applications- i) Dual purpose corrosion protection and decoration, ii) surface of plastic, glass
also plated iii)coating metals-Cu,Ni,Cr,Ag,Au and base metal-iron ,steel, glass.
11. How steel is galvanized? Explain the process with the help of diagram. (4M)
Process- The article is cleaned well with dil.H2SO4, washed with water and then dried. Then
it is dipped in the molten bath of zinc maintained at 425-4500C.Surface of the bath is covered
with the flux like NH4Cl.After taking it out, the article is rolled to make coating of uniform
thickness and to remove any excess of zinc. Then it is cooled slowly.
Diagram-
Applications- G.I.sheets used for wires, pipes, buckets, screws. G.I.sheets is commonly used
for roofing of industrial sheds.
12. Explain the metal cladding and cementation method of applying metallic coating on
base metal.
i) Metal cladding-
The process by which a dense, homogeneous layer of coating metal is bonded firmly and
permanently to the base metal on one or both sides. Corrosion resistant metals like silver,
chromium, nickel, (clad metals) This is done on the base metals like Aluminium, copper etc.
Cladding is done by performing a sandwich of protecting layer and the base metal, which are
passing through the rollers and bonded under the action of pressure and heat.
Applications:
i) A clad sheets widely used in aircraft industry are made by this
ii) Ni and Ni cladded steel is used in making equipments for use in chemical, petroleum,
rubber and soap industry.
iii) Copper cladded steel wires are made by forcing steel wires in to closely fitting copper
tubes, which are widely used in electrical conductors method by sandwiching duralumin
between two layers of pure Aluminium.
ii) Cementation-
This is a process of applying coating of metal on base metal by means of diffusion of coating
metal in base metal at elevated temp. In this method a uniform surface coating is obtained by
heating the base metal in a powder of coating metal. Diffusion of coated metal powder s into
the base metal takes place resulting in the formation of layer of alloy of varying composition
and forms protective coating to the base metal.
Applications-
The process is suitable for coating small articles of uneven surfaces and intricate shapes.
(Screws, bolts, threaded parts etc.)