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12 Popular Woodworking Joints
12 Popular Woodworking Joints
12 Popular
Woodworking Joints
By Michael Poorman (aka Woodshop Mike)
1. BUTT JOINT
Butt joints are one of the simplest woodworking A few common uses for butt joints are picture
joints to make and are commonly used where frames, small boxes, or drawers. One of the most
much strength in the joint isn’t required. It’s usually common is edge-to-edge glue-ups to create panels.
made by gluing one end grain piece and one long
grain piece together. What this joint makes up for in Butt joints have lots of strength when used in long
simplicity, it loses in strength and durability. grain to long grain glue-ups. For instance, gluing the
edges of two boards together to make a wide panel
Since the butt joint is straightforward and easy to is a butt joint. In this scenario, the resulting joint is
create, it’s ideal for beginners or for projects where usually stronger than the surrounding wood.
simplicity is desired. Butt joints can be quickly
assembled and require fewer tools and materials
compared to more intricate joinery methods. This
makes them cost-effective and a common choice
when building inexpensive items. However, since
they lack any interlocking or alignment features,
the mating surfaces can be tricky to position, and
the joint will not survive even moderate racking or
shearing forces. If your project calls for an end grain
to long grain butt joint, consider reinforcing the
joint.
2. POCKET-HOLE JOINERY
Pocket-hole joinery is one of the most popular This method is generally reserved for production
woodworking joinery methods and is well suited for furniture/cabinetry shops as the equipment cost can
beginners and professionals alike. At the heart, this be in excess of $1,200.
is a butt joint that’s been reinforced with screws.
Pocket-hole joinery shines where speed and
The pocket-hole joint requires forming an angled efficiency are paramount and is well suited for
hole/slot located close to the end of a board. This assembling case goods (cabinets, dressers, etc.), face
pilot hole prevents the board from potentially frames, drawer boxes, and most other applications
splitting as the screw joins the two pieces together. where a reinforced butt joint is needed. Another
Glue can be added to this joint to provide additional benefit of this joinery method is the ease at which
strength. items can be disassembled (assuming you didn’t add
glue to the joint) if modifications are necessary.
The pocket-hole joint can be formed a few different
ways. The most common method is with the use In instances where the screw holes would be
of a pocket-hole jig and a stepped drill bit which unsightly if seen, plugs can be used to fill the pocket-
counterbores the pocket and pre-drills for the screw holes. While the pocket-hole joint is significantly
simultaneously. Jigs like this range in cost from stronger than the butt joint, it’s not well suited for
around $20 to $400+ depending on what features joints that will see regular racking or twisting forces.
you want. Pocket-holes can also be formed by For instance, this isn’t a good joint for chair or bed
cutting an angled slot (pocket) with a router bit via a building. Face frame assembly is a very popular and
CNC or other specialty pocket-hole machinery. effective use of pocket-hole joinery.
3. BISCUIT JOINT
At first the biscuit joint may seem like nothing more a quality biscuit joiner can make this easier, if the
than a reinforced butt joint, but biscuits can also slots are not cut in the proper location, to the correct
serve as a helpful aid when gluing up larger panels or depth, or are crooked, the assembly process will
tabletops by providing great registration of the faces be difficult if not impossible. However, if the slots
so you do less leveling after glue-up. This joinery are cut correctly, it allows for an easy assembly
method works by cutting a slot into the surface of sequence and produces fairly strong joints. Check
the two pieces that are to be joined and inserting out part 1 and part 2 of our article on tips for using a
an oval-shaped biscuit into the slots. Biscuits are biscuit joiner.
typically made from compressed beech.
Biscuit joints can be used in a variety of
The most efficient way to create biscuit joints is woodworking projects, including cabinets,
by using a biscuit joiner, sometimes called a plate tabletops, and frames. They are particularly useful
joiner. There are other ways to cut these slots, but in projects that involve edge-to-edge, end-to-edge,
given that biscuit joiners typically range from $50– or even end-to-end joining and produce a stronger
$300, depending on the quality and features of the joint thanks to the additional gluing area of the
tool, I think it’s better to simply buy the tool that’s biscuits. Even though these aren’t the most robust
designed for the job. While a biscuit joiner’s primary joints possible, they are adequate for the majority
role is cutting slots for biscuit joints, it is a handy of case good projects and a less expensive option to
tool for other applications in the shop as well, such a Domino joiner when used as an alignment aid for
as cutting slots for Z-Clips that can be used to secure large glue-ups. The easiest way to cut biscuit joints
tabletops. is with a dedicated biscuit joiner, but you can also
use a hand-held router or router table, with some
Accurately cutting the biscuit joint is critical. While limitations.
A floating mortise and tenon joint, also called a loose the glue cures. Since Dominos are made from beech
tenon, simulates a mortise and tenon but is much and can be over a ½” thick and extend into the wood
easier to produce, while still providing the strength over 2 ¾”, they are capable of producing very strong
of a mortise and tenon joint. joints.
One way to make loose tenon joints is with a Festool The Domino joiner is also easy to adjust to the needs
Domino. Domino joinery is loved and hated for a of different joinery applications and has a few built-
variety of reasons. On one hand, it’s a fast and very in stops that can reduce the need for marking and
strong joinery option. On the other hand, buying a measuring before cutting the mortises. This form
Domino joiner can be prohibitively expensive for of joinery makes it easy to dry fit an assembly prior
some. to gluing things together. It can be helpful to have
a set of “dry run” Dominos in the shop that have
First off, let’s discuss what a Domino joiner is and been sanded down slightly to aid in the ease of
why it’s so versatile. This tool quickly and accurately disassembly prior to adding glue.
produces a loose tenon joint by forming a mortise
with a cutter that pivots in a side-to-side motion The Domino DF500 and Domino 700 are expensive
until the desired depth is reached. The Domino machines, ranging from $1,200–$1,600. You’ll need
joiner can make mortises in a range of widths and to make your own buying decision to determine
depths to suit a large majority of joinery applications if they’re right for you. There are other ways to
from small to large projects. produce floating tenons. One such tool is the Jessem
Pocket Mill Pro, which is offered at $350. Another is
Once the mortise is cut, you glue a Domino (the the Beadlock Tenon Jig, available for about $90.
loose tenon) into place and clamp the joint while
Another viable option to utilize floating mortise and tenon joinery is setting up a hand-held router with a
jig to guide the router in cutting the mortises. Some woodworkers use a horizontal router table to cut the
mortises.
Biscuit joints are also floating mortise and tenon, but because of the shallow penetration of a biscuit into
each of the mating pieces, biscuits don’t provide as strong a joint as these methods. Dowels are also floating
tenons, and are strong, but can be fussy to use.
5. RABBET JOINT
Rabbet joints are made by cutting an L-shaped notch a durable joint with ample surface area for gluing. It
or groove along an edge of the board. This is easily can be cut on a router table or produced on a table
done with a table saw or router and has a handful saw.
of practical applications in the shop. Since rabbet
joints have more surface area than butt joints, they
produce a stronger bond when gluing. Due to the
geometry of the joint, they can also make alignment
of mating pieces easier during assembly.
6. DADO JOINT
Put simply, a dado is a groove cut into a board. If we A dado is typically cut on a table saw with a dado
want to be technical, a dado is cut across the grain stack, on a router table, or with a hand-held router.
while a groove is cut along the grain. Regardless of The biggest drawback to dadoes is that they can be
the direction the groove is cut, this joinery technique time consuming to complete, dialing in the width
has a variety of applications and is relatively easy to and depth of the slot is critical, and errors can be
master. difficult to correct or hide. When setting up for a
dado cut, it’s recommended to dial in the size of the
Dadoes/grooves are commonly used for securing dado using scrap pieces of your project material to
shelves in a cabinet, accepting drawer bottoms, or in minimize mistakes.
jigs and fixtures for hardware such as T-track. When
the dado is cut all the way across a board, it’s known
as a through dado. This is commonly used when the
ends of the boards won’t be seen or the aesthetic
isn’t a concern.
7. LAP JOINT
A lap joint is a staple woodworking joint that’s is achieved with this joint, it will not only look great
formed by two pieces of wood overlapping each and go together with a high level of accuracy, but
other. This creates a strong connection between the the additional surface area for gluing will produce a
pieces and, depending on the size and orientation robust joint.
of the joint, can also significantly reduce racking in
the structure. Lap joints have A LOT of glue surface There are two main downsides to the lap joint,
and are very strong. They can be cut in a wide range though. First is the need for precise layout and
of configurations and are utilized in everything from execution of the cut. If the joint isn’t precisely cut,
delicate drawer organizers to timber framing joinery. the resulting fit will be sloppy. The best way to
prevent a bad fit is by sneaking up on the final size
The half-lap is the most common variant of this joint of the notches. This can be achieved by cutting
and, as the name implies, is where each piece has a close to the layout line and checking the fit before
notch cut halfway through it so that when the two continuing. By sneaking up on the final size of the
pieces mesh they are flush with each other on both notch, you’re much more likely to achieve a great
sides. However, the lap joint can also be formed with fit. Secondly, the joint lines will be visible. While this
pieces only partially meshing together as desired for may be a desired aesthetic, if the joint wasn’t cut
the project’s design. precisely, it can make for a less than visually pleasing
joint and the errors can often be difficult to disguise.
The lap joint is a fairly simple joint to create and can
be made with a variety of tools. Most commonly, When you’re ready to make a lap joint, it’s good to
lap joints are made with a dado head on a table saw have a handful of test pieces ready that are exactly
or by using a router, but they can also successfully the same size as your project pieces. You’ll need
be cut on the table saw with a standard blade and them for setup and test cuts.
simple jig, or with hand saws and chisels. If a snug fit
8. FINGER JOINT
A finger joint, also known as a box joint, is a type of The main downside of the finger joint is the
woodworking joint that is typically used to join two additional time it takes to plan the cuts. However,
pieces of wood at a right angle. They are commonly once that’s done, the process of actually cutting
used in a variety of woodworking applications such the joint is relatively easy when a jig is utilized in
as boxes, cabinets, drawers, and frames. When made conjunction with a table saw or router.
from contrasting woods, like maple and walnut, this
is a very attractive joint.
Mortise and tenon joints are widely regarded as one (where the mortise and tenon are hidden once the
of the strongest and most reliable woodworking joint is complete) is a great joint to practice so you
joints. They involve creating a mortise, or a hole, can build your confidence. Even with a less-than-
in one piece of wood and a tenon on the end of the perfectly cut joint, the results can still be strong
other piece, which fits into the mortise. This joinery enough for basic woodworking projects once the
method is frequently employed in high-end heirloom joint is glued together. Most mortise and tenon joints
quality furniture due to its longevity and strength. can be cut with relative ease by using a router and a
couple of jigs. As mentioned with cutting lap joints,
The mortise and tenon joint is most commonly used it’s advised to sneak up on the final dimensions for
at 90-degree intersections and is glued together. this joint as well.
However, instead of using glue, pins or wedges can
be used to secure the joint. Mortise and tenon joints The joint can be created using a hand-held router
can also be used where two pieces come together at and router table. Mortises can be created on a drill
an angle, but this is much more complex to create. press, on a benchtop mortiser and even on a CNC
Generally speaking, a tenon should be sized roughly router. In addition to the router table, tenons can be
one-third the thickness of the piece it’s being cut on a table saw.
cut from, and a well-fitted tenon should require
moderate clamping pressure to fully close the joint.
Bridle joints (also known as open mortise and As you may expect, a well-cut bridle joint can be
tenon) are similar to mortise and tenon joints but more difficult to achieve than a standard mortise
differ in the fact that they have three glue surfaces and tenon joint due to the fact that the joint is more
rather than four. This joint is commonly made with visible than a standard mortise and tenon. The
a table saw, band saw, and router, but can also be bridle joint and its variants not only require accurate
successfully cut with hand saws and chisels. layout, but also demand care to be taken while being
cut. A poorly cut bridle joint will not be visually
When accurately cut, this joint is not only visually appealing or have near the strength and resistance
pleasing, but is also very strong and stable thanks to to racking that can be achieved when this joint is cut
the additional gluing surfaces and geometry of the accurately. But when made well, the bridle joint is
mating pieces. This joint can be used in a variety of incredibly strong.
applications such as joining angled pieces, corner
pieces, or T-joints.
Tongue and groove joints are a staple in products setting up the tools, it is one of the faster “advanced”
we enjoy every day. This joinery technique is very woodworking joints to utilize.
similar to the mortise and tenon joint, with the
difference being that the groove runs the entire
length/width of the edge it’s created on. The tongue
is analogous to the tenon and the groove is similar to
the mortise. This joint is commonly used in flooring,
paneling, and various styles of frame and panel
assemblies.
Dovetail joints are known for their strength, A variation of this joint is the sliding dovetail. This is
durability, and decorative appeal in woodworking. essentially a dado that has had the sides of the slot
They are a union of interlocking wedge-shaped angled while the mating piece also has a matching
projections (pins and tails) that create a secure and angle along its edge.
aesthetically pleasing joint. Once glued, the dovetail
joint is incredibly robust and does not require any The dovetail joint is regarded as one of the more
additional reinforcement. advanced joinery methods in woodworking and
well-executed hand-cut dovetails will all but
This joint is commonly cut with a router and enshrine your name in woodworking lore. Be sure
template, but is traditionally cut using a dovetail saw you understand dovetail slope before hand-cutting
and chisels. Through dovetails can even be cut with dovetails. While those bragging rights are nice, they
a bandsaw. The sockets of a through dovetail can don’t come without the complexity that’s associated
be cut on a table saw using a dado head. It’s hard to with mastering this joinery technique. Careful
beat the ease of creating great half-blind dovetails or layout, an extra dose of patience, and sharp tools are
through dovetails using a router jig. all essential to successfully creating dovetail joints
you can be proud of.
Dovetail joints are most commonly used to create
drawer boxes and are typically reserved for higher The endless variety of joinery means there are
end projects. It’s common for half-blind dovetails so many different ways to accomplish the same
to be used for drawers and through dovetails to goal, which is one of the most fun aspects of
be used for boxes and cases. Thanks to this joint’s woodworking. There are MANY more woodworking
design, it resists pulling apart, which makes it a great joints out there that we haven’t even touched on in
option for drawer box construction with pins and this article, but this list is a good place to get started.
sockets being cut into the drawer sides. Understanding these 12 essential joints will give you
a great start on your woodworking joinery journey.
My Notes