Samsung Cti613ehst

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INDUCTION HOB

BASIC : C61R1AAMST
MODEL : CTI613EHST
MODEL CODE : CTI613EHST/XEF

SERVICE Manual

INDUCTION HOB CONTENTS

1. Precaution
2. Product Specification
3. Disassembly and Reassembly
4. Troubleshooting
5. Exploded Views and Part List
6. PCB Diagrams
7. Wiring Diagrams
8. Schematic Diagrams

Refer to the service manual in the GSPN(see rear cover) for the more information.
Contents
1. General Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-1 Induction Heating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-2 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2-3 Table of Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2-4 Accessory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3. Disassembly and Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-1 Replacement of the Assy Top Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-2 Replacement of the Assy Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3-3 Replacement of the Assy-Working Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3-4 Replacement of the Bracket-Wire A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3-5 Replacement of the Assy-Induction Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3-6 Replacement of the Assy Case Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4. Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4-1 Part Checking method. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4-2 Failure Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4-3 Electrical Malfunction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5. Exploded Views and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5-1 Exploded Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5-2 Main Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5-3 Assy-Working Coil Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5-4 Assy-Induction Module Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5-4 Standard Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6. P.C.B Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6-1 P.C.B Diagrams : ASSY PCB PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6-2 P.C.B Diagrams : ASSY TOUCH PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6-3 P.C.B Diagrams : ASSY-INVERTER MODULE PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7. Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7-1 Wiring Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8. Schematic Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8-1 Schematic Diagrams : ASSY PCB PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8-2 Schematic Diagrams : ASSY TOUCH PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8-3 Schematic Diagrams : ASSY-INVERTER MODULE PCB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1. General Safety Precautions
1. Information contained in this manual is intended for 7. The heating element voltage is AC230V~. The
use by a qualified service technician. The technician appliance also works perfectly on networks with
is required to be familiar with proper and safe proce- AC220V~ or AC240V~.
dures to be followed when repairing appliance.
All tests and repairs are to be performed using 8. The hob is to be connected to the mains using a
proper tools and measuring devices. All component device that allows the appliance to be disconnected
replacements should be made using only factory from the mains at all poles with a contact opening
approved replacement parts. width of at least 3 mm, eg. automatic line protecting
cut - out, earth leakage trips or fuse.
2. Electrical shock and injury can result if service or
repairs are attempted by an unqualified individual. 9. A type H05RN - F cable or one of a
Improper disassembly, assembly or adjustments higher grade must be used as the mains connecting
can create hazardous conditions. cable.

3. Even for a skilled technician, a risk of injury or Rated current of Nominal cross-sectional area
electrical shock exists while performing service or appliance (A) (mm2)
repairs. Electrical injury can be serious or fatal. 1N~ > 25 and ≤ 32 ≥2.5
Extreme caution must taken when performing
2N~ > 10 and ≤ 16 ≥1.5
voltage checks on individual components of an
appliance.
10. The connection must be carried out as shown in
NOTE the diagram. The connecting links should be fitted
according to the appropriate connection diagram.
Except as necessary to perform a particular
step in servicing a product, the electrical power
supply should always be disconnected when 220-240V ~

servicing a product.
< IN ~ >
220-240V ~
380-415V ~ 220-240V ~ L: Brown
4. To avoid possible injury, the appliance must be
N: Blue
properly grounded. Never plug in or direct wire an
PE: Green
appliance unless it is properly grounded. See the
installation instructions that originally accom-
panied the product for proper grounding proce- In case of 1N~, connect the hob to more than 35A.
dures. When connecting the hob to less than 35A, make
sure that circuit breaker can operate.
5.The ventilation gap between the worktop and front of
the unit underneath it must not be covered.

6. Before connecting, check that the nominal voltage


of the appliance, that is, the voltage stated on the
rating plate, corresponds to the available supply
voltage. The rating plate is located on the lower
casing of the hob.

--
2. Specifications
2-1 Induction Heating
• The Principle of Induction Heating: When you place your cookware on a cooking zone and you turn it on, the electronic
circuits in your induction hob produce “induced currents” in the bottom of the cookware which instantly raise cookware’s
temperature.

Induced currents

Induction coil
Electronic circuits

2-2 Features

Basic model New model

Image

Model Name C61R1AAMST/XEU CTI613EHST/XEF


Product Type Radiant Hob Induction Hob
Glass Ceramic Glass Ceramic Glass
Control Method Touch Sensor Touch Sensor
Residual Heat Indicator Yes Yes
Safety Shutoff Yes Yes
Pan Detection - Yes
Install Type Built-In Built-In
Design 4-side STSS 4-side STSS
Electric Features
Burner Power
Front-Left 1,800W 1,400W/Boost 2,000W
Rear-Left 1,200W 2,200W/Boost 3,200W
Front-Right 1,200W 1,800W/Boost 2,600W
Rear-Right 1,800W 1,800W/Boost 2,600W

--
2. Specifications

Basic model New model


Burner Size
Front-Left 180mm 160mm
Rear-Left 145mm 210mm
Front-Right 145mm 180mm
Rear-Right 180mm 180mm
Control Features
Child Safety Lock Yes Yes
Countdown Timer - Yes
Safety Timer - Yes
Sound On/Off - -
Power Level 1~9 level 1~15 level
Boost - Yes
Power Pre-Selection - Yes

2-3 Table of Specification

Basic model New model


Electrical Connection
Rated voltage 220-240V~ 50/60Hz 220-240V~ 50/60Hz
Mains-connection 2N : 380-415V~ 50/60Hz 2N : 380-415V~ 50/60Hz
1N : 220-240V~ 50/60Hz 1N : 220-240V~ 50/60Hz
Output Power MAX 5,500 - 6,500W MAX 7,200W
Outside Dimensions(WxLxH) 575 x 505 x 55mm 575 x 505 x 62mm
Net Weight 7.5Kg 12.0Kg
Gross Weight 10.0Kg 14.5Kg
Export Zone UK France

--
2-4 Accessory

Screw Installation Bracket Power Cable


(DG97-00010A) (DG61-00005B) (DG96-00061B)

--
3. Disassembly and Reassembly

3-1 Replacement of the Assy Top Plate

Attention
The Ceramic Glass may break if you use force especially on the edge.

Parts Explanation Photo Explanation


1. Disconnect power.

2. Remove 4 - side direction 12 Screws


securing the Assy Top Plate to the Assy
Case Burner.
Assy Top Plate
(Ceramic Glass) 3. Raise the Assy Top Plate.

4. After replacement of the Assy Top Plate,


Screw the Assy Top Plate to the Assy Case
Burner.

3-2 Replacement of the Assy Control Panel


Parts Explanation Photo Explanation

1. Lift up the Assy Touch PCB.


(Assy Touch PCB is fixed by double-faced
tape)

Assy Control Panel 2. Disconnect all sub-wire.

3. Replace the Assy Touch PCB or Control-


Panel.
double-faced tape

--
3-3 Replacement of the Assy-Working Coil

Explanation Photo

Assy-Working Coil C
Cover-Coil C
Adiabatic-Coil C Assy-Working Coil B
Cover-Coil B
Adiabatic-Coil B

Assy-Working Coil A
Cover-Coil A
Adiabatic-Coil A

Parts Explanation Photo Explanation

1. Bend the Cover-Coil a little.


Assy-Working Coil 2. Lift up the Cover-Coil from
the hook. (3-point)

bending

--
3-3 Replacement of the Assy-Working Coil
Parts Explanation Photo Explanation

3. Remove the Adiabatic-Coil by using


some tool.
(Do not remove by hand. Adiabatic
can be easily broken.)

4. Disconnect all lead wires from the


Assy-Working Coil.

pull & rotate 5. For the replacement of Sensor-Top,


pull the Sensor-Top toward bottom
Assy-Working side.
Coil
6. Rotate the Sensor-Wire by
90degree until the Sensor-Top can
be remove from the Coil-Working.

6. Rotate the Spring ETC-Base by


90degree in order to replace.

--
3-3 Replacement of the Assy-Working Coil
Parts Explanation Photo Explanation

wire color guide

7. After replacement, connect


the Sensor-Top wire according to
carved wire color guide.
Assy-Working
Coil ‘BL’ marking ‘RD’ marking

‘BK’ marking ‘WH’ marking

warning
Wire connecting position is very improtant.
Please keep attention.

--
3-4 Replacement of the Bracket-Wire A

Parts Explanation Photo Explanation

1. Remove the screw.

Screw 2. Pull the Bracket-Wire A toward


front side.

pull & lift up 3. Lift up the Bracket-Wire A.


Bracket-Wire A
4. Replace the Bracket-Wire A or
sub-wire.

warning
Wire can be damaged when the repalcement of Bracket-Wire A.
Please keep attention.

--
3-5 Replacement of the Assy-Induction Module

Parts Explanation Photo Explanation

1. Remove 12 screws(4-side direc-


tion) securing the Assy-Induction
Module to the Assy Case Burner.

Brown
wire
Blue 2. Disconnect Assy Wire Harness-P
wire from the Terminal Block.

3. After replacement, connect the


wire according to carved guide.

wire connection guide


Assy-Induction Warning
Module Wire connecting position is very improtant.
Please keep attention.
Assy-Inverter
Assy-Inverter Assy-Inverter
Assy-Inverter
Module
Module LL Module
Module RR

4. Remove the screw(upper side)


securing the Assy-Inverter
Module to the Case-Induction A.

Assy PCB Parts * screw-1 type : 6002-000630


(M3,L8)
‘PCB’ marking * ‘PCB’ marking is carved at the
side of screw.

Screw-1 Screw-1

- 10 -
3-5 Replacement of the Assy-Induction Module

Parts Explanation Photo Explanation


5. Remove the 2 screw.

Screw 6. Pull the Assy-Inverter Module(L,R)


toward left or right side.

7. Replace the Assy-Inverter


pull
Module(L,R).

Screw

L-marking 8.Arrange Assy-Inverter Module(L,R) to


proper position.
(Please see the picture.)

Blue color connector

White color 9. Connect the sub-wire with matched


connector color position.
(Please see the picture.)
Assy-Induction
Module
R-marking

10.After replacement, arrange all wire


properly by using Holder-Wie
Saddle.

11. Especially, wire of Assy-Inverter


Module(L,R) must be secured to
proper position by using Cable
Clamp. (See the picture)

- 11 -
3-5 Replacement of the Assy-Induction Module

Attention
If wire of Assy-Inverter Module(L,R) is connected to wrong Assy-Working Coil,
Assy-Induction wrong cooking zone will be operated when costomer start the cook.
Module

12. Remove the 1 screw at Motor


DC.(bottom side)
* screw-2 type : 6006-001170
(M4,L10,Ground screw)

screw-2

screw-3
13. Remove the 2 screws at Motor
DC.(upper side)
* ‘FM’ marking is carved at the
upper side.
* screw-3 type : 6002-001321
screw-3 (M5,L10)
14. Replace the Motor DC.

- 12 -
3-6 Replacement of the Assy Case Burner

Parts Explanation Photo Explanation

1. Open the cover & lock of Terminal


Block by using small flat type screw
driver.

2. Disconnect the power cable.

Assy Case Burner

220-240V ~

3. After replacement of Terminal Block,


< IN ~ >
220-240V ~ connect the power cable properly.
380-415V ~ 220-240V ~ L: Brown
N: Blue
PE: Green

Brown
wire 4. Connect the inner side of Terminal
Blue Block’s wire properly.
wire

wire connection guide

- 13 -
4. Troubleshooting
4-1 Part Checking method
Parts Photo Good No Good

7.65KΩ ~ 9.34KΩ
Sensor-Top The others
(at 25˚C)

1.65K~1.8KΩ
Motor DC The others
(between No.1 pin and No.3 pin)

Coil-Working 0.01~1Ω 100MΩ exceed

- 14 -
4-2 Failure Codes
4-2-1 Temp Sensor Error
Error Code Solution Page
Top Sensor Open Error (Sensor-Top)
It occurs due to a defective sensor, misplaced wires, a defective PCB and
16 Page
when A/D value that MICOM senses rises over 252.
Also, it may occur when the ambient temperature falls under -10˚C.

Top Sensor Short Error (Sensor-Top)


It occurs due to a defective sensor, misplaced wires, a defective PCB and 17 Page
when A/D value that MICOM senses falls under 10.

IGBT Sensor Open Error (Assy-Inverter Module)


It occurs due to a defective sensor, misplaced wires, a defective PCB and
18 Page
when A/D value that MICOM senses rises over 239.
Also, it may occur when the ambient temperature falls under -10˚C.

IGBT Sensor Short Error (Assy-Inverter Module)


It occurs due to a defective sensor, misplaced wires, a defective PCB and 19 Page
when A/D value that MICOM senses falls under 10.

4-2-2 Safety Error

Error Code Gerneral Function Solution Page

Touch Button Short It occurs when the control panel’s sensor field is shorted
Error more than 10 seconds.
ex: No.1 Place a damp cloth on the control panel.
No.2 Liquid boils over and lands on the control panel. 20 Page
No.3 More than one key is pressed more than
10 seconds.
No.4 Defective Assy-Touch PCB

Low Voltage Error


It occurs when the DC 12V is dropped under 9V.
21 Page
It may occurs due to defects of PCB or wiring.

Over Temperature Error It occurs when the temperature of the Top Sensor rises
very highly.
(Estimated temperature of ceramic glass’s surface is
22 Page
more than 250˚C.)
ex: Place a empty cookware on the burner and operate the
hob.
Pan Detection Error It occurs when the cookware is unsuitable or too small or
no cookware has been placed on the cooking zone.
23 Page
If the suitable cookware is placed again, the hob will oper-
ate normally.
DC Motor Locking Error
It occurs when the DC Motor cannot operate due to defects
24 Page
of PCB, wiring or some disturbance on motor blade.

- 15 -
4-2-3

Top Sensor Open Error ( )

Connect the sensor. NO


Is the sensor connected? : check if the sensor wire is damaged,
Replace the wire. if the sensor housing is inserted into
the connector of the PCB.
YES

Is the sensor wire


Connect the wire NO
properly.
connected properly
by burner position?

YES

NO
S/W Error Is the sensor's real resistance is
opened circuit?

YES

NO After Power -> On, does The sensor has defect.


the symptom continue? Replace the sensor.

YES

Replace the Assy Touch PCB.

Perform the operation again and check


if it is working properly.

- 16 -
4-2-4

Top Sensor Short Error ( )

Remove any foreign substance YES


: check if the sensor and related parts
Is the sensor terminal part
from the shorted part. such as the connector or soldering parts are
of the PCB shorted?
slightly shorted.
No

NO
S/W Error Is the sensor's real resistance is
shorted circuit?

YES

NO The sensor has defect.


After Power -> On, does
the symptom continue?
Replace the sensor.

YES

Replace the Assy Touch PCB.

Perform the operation again and check


if it is working properly.

- 17 -
4-2-5

IGBT Sensor Open Error ( )

Is the sub wire connected?


NO : check if the sub wire is damaged
Connect the sub wire. (from Assy-Inverter Module to
Assy Touch PCB) if the housing is inserted into the
connector of the PCB.

YES

NO
Replace the sub wire. Is the sub wire sequence matched
with PCB schematic?

YES

Is the sensor's real resistance is


NO
S/W Error opened circuit?
(Good condition: 10kΩ at 25°C)

YES
NO
After Power -> On, does
the symptom continue? The sensor has defect.
Replace the Assy-Inverter Module PCB.

YES

Replace the
Assy-Inverter Module PCB.

Perform the operation again and check


if it is working properly.

- 18 -
4-2-6

IGBT Sensor Short Error ( )

Is the sub wire connected?


NO : check if the sub wire is damaged
Connect the sub wire. (from Assy-Inverter Module to
Assy Touch PCB) if the housing is inserted into the
connector of the PCB.

YES

NO
Replace the sub wire. Is the sub wire sequence matched
with PCB schematic?

YES

Is the sensor's real resistance is


NO
S/W Error shorted circuit?
(Good condition: 10kΩ at 25°C)

YES
NO
After Power -> On, does
the symptom continue? The sensor has defect.
Replace the Assy-Inverter Module PCB.

YES

Replace the
Assy-Inverter Module PCB.

Perform the operation again and check


if it is working properly.

- 19 -
4-2-7

Key Short Error( )

YES Is the key not recognized


at all?

NO

YES Is the key recognized


intermittently?

NO

YES Is the key not recognized


after cleaning the control panel?

NO

Assy Touch PCB is


defective
S/W Error

Replace the
Assy Touch PCB
NO After Power > On,
does the symptom continue?

YES

Replace the sub wire


or Assy Touch PCB.

Perform the operation again and check if it


is working properly.

- 20 -
4-2-8

Low Voltage Error ( )

NO Is the sub wire connected?


Connect the sub wire. (from Assy PCB Parts to Assy Touch PCB)

YES

NO Is the sub wire sequence matched


Replace the sub wire.
with PCB schematic?

YES

NO Is the SMPS's DC line has some


S/W Error
shorted circuit or opened circuit?

YES
NO
After Power -> On, does Assy PCB Parts has defect.
the symptom continue?
Replace the Assy PCB Parts .

YES

Replace the Assy PCB Parts.

Perform the operation again and check


if it is working properly.

- 21 -
4-2-9

Over Temperature Error ( )

Make the hob be cool YES Is the hob operated with


(Ceramic glass's surface) empty cookware?

NO

Connect the wire NO Is the Top sensor wire


properly. connected properly by burner position?

YES

NO Is the Top sensor's real resistance is


S/W Error
opened circuit?

YES
NO
After Power -> On, does
the symptom continue? The Top sensor has defect.
Replace the sensor.

YES

Replace the Assy Touch PCB.

Perform the operation again and check


if it is working properly.

- 22 -
4-2-10

Pan Detection Error ( )

YES Is the hob operated with


Place the cookware
no cookware?

NO

Is the hob operated with


Place the suitable YES
un-suitable cookware?
cookware (small size, aluminium, etc)

NO

S/W Error

NO After Power -> On, does


the symptom continue?

YES

Replace the Assy-Inverter Module


or Assy Touch PCB,or Check the PCB Wiring.

Perform the operation again and check


if it is working properly.

- 23 -
4-2-11

DC Motor Locking Error ( )

NO
Connect the Motor wire. Is the Motor wire connected?

YES

Remove the YES Is there some interference at rotor


interference at Motor. or blade of Motor?

NO

S/W Error

NO After Power -> On, does


the symptom continue?

YES

Replace the Assy PCB Parts or DC Motor.

Perform the operation again and check


if it is working properly.

- 24 -
4-3 Electrical Malfunction

Troubleshooting (Power)

No Power

Check terminal block voltage. Check the circuit breaker.


(220V~240V, 50/60Hz) NO Check the terminal block connections

YES

Check the wiring. Replace or Repair the wiring


NO

YES

Check the votage of PCB, SMPS


-input : 220V~240V
-output : 12V, 5V

YES

Replace the defected PCB.

Troubleshooting (Heating)

Heating Failure

Check the relay terminal voltage Repair the relay or missing circuit
(220V~240V) NO component.

YES

Replace or Repair the wiring


Check the wiring. NO

Gate Collector Emitter


YES

Check the all IGBT terminal resistance Replace the Assy-Inverter Module.
(G-E, G-C, E-C) YES
Is there any shorted circuit?

NO

Perform the 'PCB failure' process

- 25 -
4-3 Electrical Malfunction

Troubleshooting (PCB failure)

PCB Failure

- Check the input voltage of YES


NO - Check Terminal block Repair Faulty wiring
PCB SMPS (input check-
voltage(220V~240V). or PCB check
point : 220V~240V )

NO
YES

Reset the circuit braker or


check main power.

- Check the output voltage of NO


PCB SMPS (Output check- Replace PCB
point : 5V/12V )

YES

NO Repair the relay or replace


Do all relays operate? PCB.

YES

Check the Assy-Inverter Module & Assy Touch PCB’s NO Replace or Repair the wiring
input voltage(5V,12V,GND)

YES

Replace PCB

- 26 -
5. Exploded Views and Parts List
5-1 Exploded Views

M372

H042
R059 C061 C005 C061
C001

W042 C266
C265

R073

M416 M418 M417 M417

R181 R183 R182 R182


M056

Front-Left Rear-Left G001

Right

P218
M015

M060

G005 Z029

- 27 -
5-2 Main Parts List

(SNA : SERVICE NOT AVAILABLE)


SA/
No. Code No. Description Specification Q’ty Remark
SNA
C001 DG94-00179A ASSY CONTROL PANEL CTI613EHST,-,-,BETTER 1 SA -
C005 DG64-00213A CONTROL-PANEL CTI613EHST,PBT212G30V0,T2. 1 SNA -
C061 0203-001815 TAPE-DOUBLE FACE 3M #4016,-,T1.6,W7,L14, 2 SNA -
C265 DG94-00181A ASSY-SPRING PANEL CTI613EHST,-,INDUCTION 1 SA -
C266 DG61-00274A SPRING ETC-CONTROL C61R2CCN,STS301,-,-,- 4 SNA -
G001 DG94-00178A ASSY CASE BURNER CTI613EHST,CTI613GIN,IN 1 SA -
G005 DG65-00006A TERMINAL BLOCK CTI613EHST,-,6P,450V,41A, 1 SNA -
H042 DG94-00176A ASSY TOP PLATE CTI613EHST,BETTER DESIGN, 1 SA -
M015 DG96-00061B ASSY POWER CORD VDE,Without Plug,250V/25 1 SA -
M056 DE63-00005A CUSHION-HVT MW5896W,EPDM,T5,W24.7,L40,BL 1 SNA -
M060 DG97-00010A ASSY HARD WARE C61RCCNR,-,NO-FRAME 1 SA -
M372 DE96-00747B ASSY TOUCH CT1613,CT7000-0990,AMBER,310x 1 SA -
M416 DG62-00028A ADIABATIC-COIL A CTI613EHST,S-F-INSULATI 1 SA -
M417 DG62-00029A ADIABATIC-COIL B CTI613EHST,S-F-INSULATI 2 SA -
M418 DG62-00030A ADIABATIC-COIL C CTI613EHST,S-F-INSULATI 1 SA -
P218 DG61-00005B BRACKET-INSTALL C61RCCNR/BWT,ALSTAR,T1.0 2 SA -
R069 DG64-00220A GLASS-TOP PLATE CTI613EHST,GLASS,T4.0,W5 1 SA -
R073 DG96-00085A ASSY-INDUCTION MODULE CTI613EHST,-,-,-,- 1 SA -
R181 DG96-00088A ASSY-WORKING COIL A CTI613EHST,-,-,-,-,1 1 SA -
R182 DG96-00087A ASSY-WORKING COIL B CTI613EHST,-,-,-,-,1 2 SA -
R183 DG96-00086A ASSY-WORKING COIL C CTI613EHST,-,-,-,-,2 1 SA -
W042 DG96-00095A ASSY WIRE HARNESS-S CTI613EHST,230V50Hz, 1 SA TOP SENSOR
Z029 DG94-00184A ASSY CASE-SUPPORT CTI613EHST,INDUCTION 1 SA -

- 28 -
5-3 Assy-Working Coil Parts List

R181 ASSY-WORKING COIL A

R082 ASSY-WORKING COIL B

R083 ASSY-WORKING COIL C

M054 M054

R082 R082

R082
R082

M054 M054

R181 R081 R183

28

(SNA : SERVICE NOT AVAILABLE)


SA/
No. Code No. Description Specification Q’ty Remark
SNA
M054 DG32-00005A SENSOR-TOP -,CTI613EHST,-,-,-,-,-,-,INDU 2 SA -
M054 DG32-00005A SENSOR-TOP -,CTI613EHST,-,-,-,-,-,-,INDU 2 SA -
R081 DG27-01003A COIL-WORKING A 160pi, 1400W,97uH,#10%,Ba 1 SA -
R082 DG27-01004A COIL-WORKING B 180pi, 1800W,78uH,#10%,Ba 2 SA -
R083 DG27-01005A COIL-WORKING C 210pi, 2200W,62uH,#10%,Ba 1 SA -
R181 DG96-00088A ASSY-WORKING COIL A CTI613EHST,-,-,-,-,1 1 SA -
R182 DG96-00087A ASSY-WORKING COIL B CTI613EHST,-,-,-,-,1 2 SA -
R183 DG96-00086A ASSY-WORKING COIL C CTI613EHST,-,-,-,-,2 1 SA -

- 29 -
5-4 Assy-Induction Module Parts List

R073 ASSY-INDUCTION MODULE

R073

G200

W033

W004

36

M058 C003

M180

M183 M184

W002

(SNA : SERVICE NOT AVAILABLE)


SA/
No. Code No. Description Specification Q’ty Remark
SNA
C003 RCS-ICTOP-01 ASSY PCB PARTS CTI613EHST,230V50HZ,INDUC 1 SA -
G200 DG94-00183A ASSY CASE-INDUCTION CTI613EHST,BETTER 1 SA -
M058 6502-001085 CABLE CLAMP DALC-4,ID5.3,T0.5,SGCC(GALVA 6 SNA WORKING COIL
WIRE
M180 DG31-00011A MOTOR DC D12F-12BM 06,CTI613EHST,0.83A, 1 SA -
M183 DG96-00091A ASSY-INVERTER MODULE L CTI613EHST,-,-,-, 1 SA -
M184 DG96-00092A ASSY-INVERTER MODULE R CTI613EHST,-,-,-, 1 SA -
R073 DG96-00085A ASSY-INDUCTION MODULE CTI613EHST,-,-,-,- 1 SA -
W002 DG96-00089A ASSY WIRE HARNESS-A CTI613EHST,230V50Hz, 1 SA -
W004 DG96-00096A ASSY WIRE HARNESS-C CTI613EHST,230V50Hz, 1 SA INVERTER, MAIN
PCB
W033 DG96-00090A ASSY WIRE HARNESS-P CTI613EHST,230V50Hz, 1 SA TERMINAL BLOCK

- 30 -
5-4 Standard Parts List

(SNA : SERVICE NOT AVAILABLE)


SA/
LEVEL Code No. Description Specification Q’ty Remark
SNA
1-1 6002-000217 SCREW-TAPPING TH,+,-,1,M4,L8,ZPC(WHT),SW 25 SNA -
1-2 6006-001170 SCREW-TAPPING TH,+,WT,TC,M4,L10,ZPC(WHT) 1 SNA EARTH
1-3 6002-000217 SCREW-TAPPING TH,+,-,1,M4,L8,ZPC(WHT),SW 6 SNA SUPPORT-HEATER
1-2 6002-000217 SCREW-TAPPING TH,+,-,1,M4,L8,ZPC(WHT),SW 9 SNA PCB,GUIDE-AIR
1-2 6002-000630 SCREW-TAPPING PH,+,2S,M3,L8,ZPC(YEL),SWR 2 SNA HEAT SINK
1-2 6002-001321 SCREW-TAPPING PWH,+,2S,M5,L10,ZPC(YEL) 2 SNA DC MOTOR
1-2 6006-001170 SCREW-TAPPING TH,+,WT,TC,M4,L10,ZPC(WHT) 1 SNA DC MOTOR
1-2 6002-000216 SCREW-TAPPING TH,+,-,1,M4.0,L20,ZPC(WHT) 4 SNA Bkt-install

- 31 -
6. P.C.B Diagrams
6-1 P.C.B Diagrams : ASSY PCB PARTS ( This Document can not be used without Samsung’s authorization )

9
13



12

10 ⑦

11




No. Parts Number Part Name Function and Rule
1 CN101 Main PCB wire connector communication wire connector (to Assy Touch PCB)
2 CN201 DC Motor connector Voltage input of DC Motor
3 RY201 Main Relay Relay for L1-line input line
4 RY202 Main Relay Relay for L2-line input line
5 RY203 DC Motor Relay (Low) Relay for DC Motor control (low fan)
6 RY204 DC Motor Relay (High) Relay for DC Motor control (high fan)
7 T302 Terminal L1-line input from Terminal Block
8 T304 Terminal L2-line input from Terminal Block
9 T301,303 Terminal N-line input from Terminal Block
10 T306 Terminal L1-line to Assy-Inverter Module R
11 T305 Terminal N-line to Assy-Inverter Module R
12 T308 Terminal L2-line to Assy-Inverter Module L
13 T307 Terminal N-line to Assy-Inverter Module L

- 32 -
6. P.C.B Diagrams
6-2 P.C.B Diagrams : ASSY TOUCH PCB ( This Document can not be used without Samsung’s authorization )

④ ③ ② ①

No. Parts Number Part Name Function and Rule


1 CON1 Main PCB wire connector communication wire connector (to Assy PCB Parts)
2 CON3 Top Sensor wire connector sensor wire connector (to Sensor-Top)
3 CON4 Inverter PCB connector communication wire connector (to Assy-Inverter Module)
4 CON5 MICOM Program connector MICOM program input port, not connected
5 U7 MICOM Main MICOM
6 BZ1 Buzzer Beep Sound

- 33 -
6. P.C.B Diagrams
6-3 P.C.B Diagrams : ASSY-INVERTER MODULE PCB ( This Document can not be used without Samsung’s authorization )


⑦ ⑦ ⑥ ⑥
⑨ ⑧

④ ④ ③ ③


No. Parts Number Part Name Function and Rule
1 CN301 Wire connector communication with Touch PCB, DC 5V,12V input port
2 TP-101,102 AC line terminal AC voltage input terminal
3 OUT1,2 Working-Coil wire High frequency AC voltage output wire (right circuit)
4 OUT3,4 Working-Coil wire High frequency AC voltage output wire (left circuit)
5 D100 Bridge IC Full-bridge rectifier IC
6 Q101,102 IGBT IC High frequency switching IC (right circuit)
7 Q201,202 IGBT IC High frequency switching IC (left circuit)
8 TH101 IGBT NTC sensor Thermistor for IGBT temp (right circuit)
9 TH201 IGBT NTC sensor Thermistor for IGBT temp (left circuit)

- 34 -
7. Wiring Diagrams ( This Document can not be used without Samsung’s authorization )

7-1 Wiring Diagrams

- 35 -
8. Schematic Diagrams
8-1 Schematic Diagrams : ASSY PCB PARTS ( This Document can not be used without Samsung’s authorization )

POWER SUPPLY
+12V

C111 C107 R108


BD101 2.2nF 1nF 10 +5V
L101 DF06S ST101
PTC101 LF-ICTOP
6R0 ST-ICTOP
4 3 1 IC102
L1 8
D103
KIA7805API

ZNR101 SR510
C101 R101 470V R102 C104 5
470nF 1.2M 10D471 100K 1nF
C102 C103 C108 C109 C110
1 2 10uF 10uF 2200uF 470uF 100nF
3
D102 6
2
1N4007
R103
N 33
C105 4
1uF

INTERRUPT
D101
1N4007
R109 R110 R106
200K 200K 470
+5V
R104
15K
IC101
TNY280PN +5V +12V
R111 R112 R113 4 2 R105 PC102 ZD101
200K 200K 20K D B PC817
1K MTZJ12B
PC101 1 4 1
PC817 E
INT
1 4 5 8 R107
S5 S8 1K 1
6 7 3 2
S6 S7 2
2 3 ZD102
UZ5.6BSB 3
C106 SOURCE
10uF 4
L1-R 5
L2-R 6
COOL-MOTOR-L 7
COOL-MOTOR-H 8

L301 L302 INT 9


T301 CN26-P12X2-11T C40B14-P16-34T
T305 10
2 1
N C302
22nF
IM1-N MOTOR_SENSE 11

4 3 FRAME GROUND C304 CN101


1.5uF SMW250-11V_WHT
ZNR301 R301 C301
470V 1.2M 1.5uF

IM1-L1
10D471 C303
T302 22nF
T306 IM & FAN SPEED CONTROL
L1
L303 L304
T303 C40B14-P16-34T
CN26-P12X2-11T
1 2
T307
MOTOR CONTROL
N C306
22nF IM2-N
3 4 C308
1.5uF +12V +12V
ZNR302 R302 C305
L2 470V 1.2M 1.5uF RY203
G5T-1A-12VDC
IM2-L2
10D471 C307
T304 22nF
T308 D203
1N4148M

TR205 COOL-MOTOR-L
KRC246M
R202 R203
+12V 27 27

+12V
RY201 D201
FTR-K1AK012T MM4148 RY204
R204 R205 G5T-1A-12VDC
TR201 27 27
KRC246M D204
L1-R 1N4148M

RY202 D202 TR206


FTR-K1AK012T MM4148 KRC246M COOL-MOTOR-H

TR202
KRC246M R207
L2-R +5V 2

+5V
R206 R208
2K 2
G8P-1A4P
RY205 TR204 C201
KRA226-AT 100nF
MOTOR_SENSE

SMW250-03V_WHT
SOURCE

TR203 3

CN201
KRC246M C203 C204
2 2200uF
100nF
1
G8P-1A4P R201
RY206 100
C205
100nF
C202
10uF

RELAY CONTROL

- 36 -
8. Schematic Diagrams
8-2 Schematic Diagrams : ASSY TOUCH PCB ( This Document can not be used without Samsung’s authorization )

+12V

+5V +5V +5V

2
+12V
TP65 TP63 TP56 KRA226S
TP78 2k 1
TP TP TP Q6
R5 R6 TP R43
TP91

3
2K 2K R54
1

1
TP

3
U1 KRC246
R12 2K

1
KIA7033AF RESET 5.6K F BZ-C 1
1 3 A/D Q12 +5V
VIN VOUT

2
C22 R44 R45 R46 R47 R48 R49 R50 R51 R52
C1 2 4 R55 100nF
GND COMMON
10uF(2012TYPE) C2 FN1

1
3.01K F 2k 2k 2k 2k 2k 2k 2k 2k 2k
100nF SPT-1448 A R1 220
220 2k 3 A
BZ1 B R2 220 9
R15 R16 C R3 220 B
KEYIN-13 8 C

2
D R4 220 6
E R7 220 D
7 E
F R8 220 4
TP70TP71TP72TP73TP74TP75TP76TP77TP90 MV35VC22ME55TP(22uF/35V) G R9 220 F
TP79 TP80TP81TP82TP83TP84TP85TP86TP87TP88TP89 1 G
TP TP TP TP TP TP TP TP TP C19 DP R10 220 2
TP TP TP TP TP TP TP TP TP TP TP LED R11 220 DP
D1 10 D1
D2 5 D2

LED_SML811DTPOWER
A

CHILD_LOCK
KRC246

1
B BZ 1 10G CSD-39224A9
Q13
C 9G

LED_SML811DT
D 8G

2
E 7G FN2
F 6G
G TP60TP92 TP93 5G 3 A
Motor_Sense DP 4G 9 B
TP TP TP 8
LED 3G C
2G D1 6 D
+12V+5V 1G 7
TP38TP39 Q1 E

3
4
12507WR-12 TP TP TP40TP41TP42TP43TP59 +5V 1 1
F
TP TP TP TP TP 1G G
2

64

P36 63
62

P34 61

P33 60
59

P31 58
57

56

P53 55

P52 54
53

52

51

50

P15(INT3/TC2) 49
CON1 R53 TMP86FS49BUG DP
U7 D3 10 D1
1

2
KRA226S 5
D4

P37

P35

P32

P30

P54

P51(SDA)

P50(SCL)

P17(/PDO6//PWM6//PPG6/TC6)

P16(/PDO5//PWM5/TC5)
12 D2
1

+5V D2
11 Q2

3
CSD-39224A9
13 10 TP 2K 1
9 2G
TP58

R-CONTINUUM
-CONTINUUM
8
1

SOURCE C3 KRA226S FN3


7

2
6 Relay1
100nF 3
5 Relay2 TP68 A
4 Relay3 9 B
14 TP 8
3 Relay4 C
MODE

LED_SML811DTR
2 INT P14(TC4//PDO4//PWM4//PPG4) 48 6 D
C5 22pF 1 7
1 Vss E

1
P13(TC3//PDO3//PWM3) 47 4 F
TP66 Y1 2 XIN 1 G
TP HC-49U-2_2 46 2
+5V R14 C6 22pF 16MHz P12(/PPG) DP
3 XOUT D3 D5 10 D1

2
330 1 P11(/DVO) 45 D6 5 D2
Q3
1

3
TP67 4 TEST CSD-39224A9
TP 44 3G 1
R17 R18 R40 R41 C4 P10(TC1)
5 VDD
R13 TP62 KRA226S
TP29
TP30
TP36
TP37 P47 43

2
100nF 10K TP TP61 6 FN4
TPTPTPTP P21(XTIN) D4
1 P46(/SCK2) 42
Q4

3
1K F 1K F 1K F 1K F 7 3
CON3 P22(XOUT) A

1
KEY-POWER P45(SO2) 41 4G 1 9 B
TP
1
1
1
1

9 8 THERMISTOR(LF) 8 /RESET 8 C
RESET 40 KRA226S 6
7 P44(SI2) D

2
6 THERMISTOR(LR) 9 P20(/STOP/INT5) TP64 D5 7 E
5 SOURCE P43 39 4 F
Q5

3
4 THERMISTOR(RF) 10 P00(/INT0) 1 1 G
3 Motor_Sense P42(TxD2) 38 5G 1 2 DP
THERMISTOR(RR) 11 TP TX D7 10
2 TP69 P01(RxD1) KRA226S D1
10 1 RXD P41(RxD2) 37 D8 5 D2

2
TP 12 P02(TxD1) RX
12507WR-08 C13 C17 C20 C21 TXD 36 D6 CSD-39224A9
P40
13 P03(INT1) KEYIN-12 Q7
1

3
10uF(2012TYPE)
10uF(2012TYPE)
10uF(2012TYPE)
10uF(2012TYPE)INT R42 2k 35 A/D
C12 P77(AIN15) FN5
14 P04(SI1) 6G 1
Relay1 P76(AIN15) 34
1nF 15 KRA226S 3
P05(SO1) A

2
Relay2 P75(AIN15) 33 9 B
16 P06(/SCK1) D7 8 C
Relay3 6 D
Q8

3
+12V 7 E
Relay4 7G 1 4 F
CON4 TP53TP54
1

P64(AIN04/STOP0)

P65(AIN05/STOP1)
TP TP KRA226S G
2

26 P66(AI06/STOP2)

27 P67(AI07/STOP3)
16 15 DP

2
14 D9 10 D1
13 D10 5 D2
1

20 P60(AIN00)

21 P61(AIN01)

P62(AIN02)
23 P63(AIN03)

P70(AIN10)

P71(AIN11)

P72(AIN12)

P73(AIN13)
32 P74(AIN14)
P07(INT2)
12 RX D8
CSD-39224A9
TX

18 VAREF
11 Q9

3
AVDD
10 THERMISTOR(LF)
9 THERMISTOR(LR) 8G 1
8 KRA226S
7

17

19

22

24

25

28

29

30

31

2
+5V
6
5 D9
17
4 Q10

3
C18
3
2 THERMISTOR(RF) 9G 1
THERMISTOR(RR) 100nF
1 KRA226S

2
12507WR-15 D10
Q11

3
THERMISTOR(LF)
THERMISTOR(LR) 10G 1
THERMISTOR(RF)
THERMISTOR(RR) KRA226S
TP18TP20TP21

2
TP TP TP +5V
CON5 KEYIN-1
KEYIN-2
1

6 1 KEYIN-3
2 MODE KEYIN-4
3 KEYIN-5
4 RXD KEYIN-6
7 5 TXD KEYIN-7
KEYIN-8 KEYIN-11
12505WS-05 KEYIN-9 KEYIN-10

+5V HEADER 4
TP55
TP 1
SDA_1 1
2 2
+5V JP1 +5V SCL_1 3 3
1

4 4
C14 4 C15
SCL 4 +5V
3 3 TP31
TP32
TP33
TP34
TP35
TP57
100nF +5V SDA 2 100nF JP2
2 TPTPTPTPTPTP
1 1

1
1
1
1
1
1
HEADER 4
TP45
TP44 TP47
TP46TP48
TP49
TP50
TP51 U6

VDD 7

GND 8
U5
VDD 7

GND 8

TPTPTPTPTPTPTPTP

9 CS0
1
1
1
1
1
1
1
1

PAD15 9 23
T17 1 CS0 D0_SYCLK
D0_SYCLK 23 KEY-POWER 10 CS1
PAD8 10 24
T08 1 CS1 PAD9 D1
D1 24 KEYIN-8 1 11 CS2
PAD7 11 T09 1
1 CS2 D2 KEYIN-9
T07 1 PAD10 12
D2 KEYIN-7 1 CS3
PAD6 12 T10 2
1 CS3 D3_INTB_TST KEYIN-10
T06 2 PAD11 13
D3_INTB_TST KEYIN-6 1 CS4
PAD5 13 T11 3
1 CS4 D4 KEYIN-11
T05 3 PAD2 14
D4 KEYIN-5 1 CS5
PAD4 14 T02 4
1 CS5 D5 KEYIN-2
T04 4 PAD12 15
D5 KEYIN-4 1 CS6
PAD3 15 T12 5
1 CS6 D6 KEYIN-12
T03 5 PAD13 16
D6 KEYIN-3 1 CS7
PAD1 16 T13 6
1 CS7 D7 KEYIN-13
T01 6
D7 KEYIN-1

21 I2C_SDA
19 I2C_CS0

20 I2C_SCL
17 REXT
21 I2C_SDA
19 I2C_CS0

20 I2C_SCL

17

18 RSTB
R21
R22
R23
R24
R25
R26
R27
R28

REXT
18 RSTB

22 null
22 null

CT1C08

R29
R30
R31
R32
R33
R39
CT1C08 +5V
2K
2K
2K
2K
2K
2K
2K
2K

R34 SDA_1 +5V

2K
2K
2K
2K
2K
2K
R38
SCL_1

0 SDA 0
SCL

- 37 -
8. Schematic Diagrams
8-3 Schematic Diagrams : ASSY-INVERTER MODULE PCB ( This Document can not be used without Samsung’s authorization )

- 38 -
GSPN (Global Service Partner Network)
Contry Web Site
North America service.samsungportal.com
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CIS cis.samsungportal.com
Europe europe.samsungportal.com
China china.samsungportal.com
Asia asia.samsungportal.com
Mideast & Africa mea.samsungportal.com

This Service Manual is a property of Samsung Electronics Co.,Ltd. © Samsung Electronics Co., Ltd. October
Any unauthorized use of Manual can be punished under applicable 2008 Printed in Korea
International and/or domestic law. Code No. : DE68-05052A

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