Dokumen - Tips - Pass Module Complete Manual en

8/9/2019 PASS Module Complete Manual - En
Doc. 2GJ 700292

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Type of D cument Titl
Manual PASS Family
PASS:
Innovative Solutions for Distribution
Substations
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INDEX
1. IMPORTANT INFORMATION ......................................................................................... 3
1.1 Supp li er’s / Manufac turer’ s Address .................................................................... 3
1.2 Cont act Address ..................................................................................................... 3
1.3 Purpose of th is Manual .......................................................................................... 3
1.4 Safety Note.............................................................................................................. 3
2. GLOSSARY .................................................................................................................... 3
3. CONCEPT ....................................................................................................................... 4
4. FLEXIBILITY ................................................................................................................... 4
4.1 Integration with second ary sys tem .......................................................................6
5. ENVIRONMENTAL IMPACT ........................................................................................... 6
6. QUALITY ASSURANCE ................................................................................................. 6
7. MANUFACTURING ......................................................................................................... 7
8. TRANSPORTATION ....................................................................................................... 7
9. ON-SITE ASSEMBLY ..................................................................................................... 7
10. STANDARDS............................................................................................................... 7
11. PASS VARIA NTS ........................................................................................................ 8
12. TESTS ......................................................................................................................... 9
12.1 Typ e tes ts ................................................................................................................ 9
12.2 Rou ti ne tests ........................................................................................................... 9
12.3 On-si te testin g ........................................................................................................ 9
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1. IMPORTANT INFORMATION
1.1 Supplier’s / Manufacturer’s Add ress 1.2 Contact Address

ABB S.p.A PPD ABB S.p.A PPD
U.O. Adda U.O. Adda
Via dei Ceramisti Via dei Ceramisti
26900 Lodi – Italy 26900 Lodi – Italy
Tel. +39.0371 – 452.1 Tel. +39.0371 – 452.2
Fax. +39.0371 – 452.222 Fax. +39.0371 – 452.222
Internet: http://www.abb.it Internet: http://www.abb.it
1.3 Purpose of this Manual
This manual describes high-tech high voltage products, and is specifically aimed at explaining the
use of such products. These instructions are not meant to replace valid regulations, concerning high
voltage systems and appliances, and are intended for use by specialists in the electricity field.
1.4 Safety Note
Ac ti viti es d esc ribed un der “ Maintena nce” must on ly be carr ied ou t f ro m o ur

Personnel o from Personnel trained by us when the notes have been read and
understood and the preconditio ns described there fulfilled.
Otherw ise, the manufacturer shall n ot be liable for damage of any kin d as a result
of improper handling
2. GLOSSARY
Key
PASS Plug And Switch System
SBB Single Bus Bar
DBB Double Bus Bar
IOS Incoming Outgoing Substation
DCB Double Circuit-breaker
LCC Local Control Cabinet
OSCAR Optimal Substation Concept And Research
SLD Single Line Diagram
Informationt Mechanical Operation
DANGER: Information indicating

Warning that danger or risk exists which
Information could result in serious or fatal
injuries to personnel.
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3. CONCEPT
NOTE: This document provides general information which does not take into
consideration specific project requirement. Please refer to specific project
schematics for t he working and interlock princip le of the equipment.
PASS is equivalent to a high voltage bay. In PASS all live parts, excluding Bus Bars and CT’s, are
encapsulated in a grounded aluminium tank which is filled with pressurised SF6 gas. Each pole has
its own enclosure to increase availability and safety. The main enclosures are made of cast
aluminium.
Using standard components, the addition of a secondary Bus Bas system to PASS is straightforward.
4. FLEXIBILITY
PASS (Plug And Switch System) is based on ABB extensive experience in manufacturing both air
insulated switchgear
“Performance And Save (AIS) and gas-insulated
Space”: switchgear
any substation layout can(GIS). PASS
be met whilecan also efficient
making be thoughtuse as
of
available space. Performance is guaranteed by the wealth of experience in research and
development, manufacture and operation of switchgear which constitute the basis of ABB know-how.
The key characteristic of PASS is its compact and modular design which encompasses several
functions in one module, as for example:
- Bushings for connection to one or two Bus Bar systems;
- One or two circuit-breakers
- One or more combined disconnector/earthing switches;
- One or two current transformers
PASS M0
The PASS M0 is a complete High Voltage substation in incoming/outgoing configuration:
- primary bushings are connected to the power transformer;
- secondary bushings are connected to the outgoing line;
- tertiary bushings are connected to the incoming line.
Therefore there is no traditional Bus Bar, i.e. the Bus Bar is realized within the PASS M0 by means of
the first and second bushings. PASS in this configuration is a really breakthrough as system concept
(patented) for distribution substation. It may have he following configuration:
 Single Bus Bar (SBB)
 Double Bus Bar (DBB)
 In and Out substation (IOS)
 Double Circuit Breaker (DCB)
PASS M00
PASS M00 has been designed to meet the specific requirements of the fast-expanding market for
72,5 kV and 100 kV systems.
PASS M0S
PASS M0S is born from experience that ABB Group has gained in the field of hybrid modules (PASS
M0), to cover market request for transmission and distribution substations at 252 kV.
The innovative characteristic of PASS M0S is a three-position disconnected, which allows

sectionalising and earthing through one moving contact. PASS M0S has been realised as modular
component with basic standard functions, which can be increased according to other requirements of
the substation.
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PASS M00 PASS M0 PASS M0S PASS M0S

50kA
PASS M00 PASS M0 PASS M0S PASS M0S 50 kA

Rated Voltage kV 72,5 100 123 145 170 245 245
Rated Current A 3150 3150 3150 3150
Breaking Current kA 40 20 40 40 50
AC Test Voltage kV 160 185 230 275 325 395 460
Impulse Test
kV 350 450 550 650 750 950 1050
Voltage - BIL
Altitude Above Sea m  1000  1000  1000  1000
Max air
°C + 40 (1) + 40 (1) + 40 (1) + 40 (1)
Temperature
Min air (1)
°C - 40 (1) - 30 (1) - 30 (1) - 25 (1) - 35
Temperature
Relative humidity % 100 100 100 100
Wind pressure Pa 700 700 700 700
W/m
Sun radiation 2  1000  1000  1000  1000
Earthquake
(IEC1166) g 0.5 0.5 0.5 0.5
Protection deg.
IP 44 (2) 44 (2) 44 (2) 44 (2)
(IEC 60529)
Pollution Level IV Very
III Heavy (3) IV Very Heavy IV Very Heavy
(IEC 60137) Heavy
(1)
different temperatures on request
(2)
different degree on request
(3)
level IV (Very Heavy) on request
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4.1 Integration with secondary system
Pass is equipped with conventional coupling towards the external substation process: e.g. auxiliary
contacts for circuit-breaker and disconnector/earthing switch position and relay's contacts for
signalling (e.g. SF6 leak).
This conventional interface allows the PASS to be connected with any control and protection system,
thus enabling retrofitting and upgrading of already existing substations.
5. ENVIRONMENTAL IMPACT
PASS is kind to the environment. Global life cycle cost and impact on the environment were
considered during PASS design right from the beginning. Compared to a conventional air insulated
solution which implements the same functions, PASS meets the following targets:
• SF6 reduced by 80%;
•• maintenance
space reduced cost
by reduced
70%; by 38%;
• total life cycle cost 60% lower;
Compared to a conventional 5 bays H layout air insulated substation, the global life cycle cost for
PASS is estimated to be more than 30% lower.
Moreover PASS has been subjected to the LCA (Life Cycle Assessment), a study that covers all
environmental aspects during the whole life of the product. In this regard, EDP (Environmental
Product Declaration) provides a quantitative and verified description of the environmental
performance of PASS, viewed from a comprehensive life cycle perspective.
6. QUALITY ASSURANCE
Design, material, suppliers, sub-assemblies and working procedures are ruled by internal quality
assurance programs, which meet the requirements stated by ISO 9001 and 14001.
Parts which are not directly manufactured are provided by other ABB companies or by approved
vendors.
A test plan states the regular incoming material inspection.
Disruptive and non-disruptive special tests are performed in our, or at third part, laboratories where
we verify the conformance to the technical specification.
All instruments and apparatus used for testing and checking are systematically and periodically
calibrated in our metrological laboratory or at qualified third party labs.
Standard operation procedures are the basis to ensure the correct assembling process.
The documents provide step-by-step assembly instructions for each part of our product
All check lists, filled at assembling and test step, are collected and stored, to ensure the whole
traceability of products and sub-assemblies.
The final tests prove the conformity of the product to Client specifications and to the applicable
International Standards.
The completeness of the supply is one by one confirmed by a Final check.
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7. MANUFACTURING
PASS manufacturing process is mostly based on techniques like Lean Manufacturing and Theory Of
Constraints. The “Assembly To Order” model is used to guarantee the traceability of all
subcomponents.
Major targets like On Time Delivery are achieved thanks to the modularization of the product and
relevant standardization of sub-components, allowing a smooth supplying and assembling process.
No stock is then needed, neither for sub-components not for finished products.
Technical features like special automatic tools for the subcomponents assembling, fast
reconfigurable production lines and tool carts for sub-assemblies handling make the factory flexible
enough to adapt itself to the always changing needs and demands from the market.
8. TRANSPORTATION
No special arrangements are needed for shipping and transportation. PASS, in its standard version,
fits in a standard truck container and does not require special packaging. On receipt of the good,
the entire module PASS and structure shall be checked; in particular the density switches the
drives of the circuit breaker and disconnector. The equipment shall show no sign of break or
tampering. If any problems are found the Shipping office of ABB S.p.A. PPD U.O. Adda shall be
immediately informed. Once on site a simple 30° rotation of the outer poles is needed for the final
layout of PASS. If the equipment is stored before assembly, it must be kept in a covered, dry place.
If this equipment is stored outside, it must be placed in a dry drained place and all packages must
be covered with tarpaulins. The integrity of the packages and their covers must be checked
periodically (ref. to STORAGE instruction 2GJA708375).
9. ON-SITE ASSEMBL Y
A PASS module is equivalent or almost equivalent to a complete bay.

It allows the installation of substations in a short period of time: each bay can be unloaded from the
trailer and directly installed on the platform foundation.
The on-site erection of PASS modules is simplified since PASS is fully assembled in the factory
before shipment.
The installation of a PASS requires few hours with a crew of two (not including gas handling).
10. STANDARDS
PASS meets the requirements set out in the following documents:
• IEC (all relevant standards - see technical data)

• ISO 9001 and 14001.
The enclosure complies with the following standard for pressure vessels:
• CENELEC EN 50052.
Quality handbooks and inspection plans can be provided to the customer on request.
PASS switchgear is produced according to the following standards:

• For pressure vessel construction: ..............................................CENELEC EN 50052
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• For quality assurance: ............................................................... ISO 9001, 14001
For switchgear and associated equipment:

• High voltage switchgear..............................................................IEC 62271-1
• Compact switchgear assembly...................................................IEC 62271-205
• SF6 switchgear...........................................................................IEC 62271-203
• Bushings.................................................................................... IEC 60137
• Current transformers.................................................................. IEC 60044-1
• Disconnect/earthing switch........................................................ IEC 62271-102
• Circuit-breaker............................................................................ IEC 62271-100
11. PASS VARIANTS
Thanks to the modular approach, the number of possible variants is extremely high; the following
list reports just some of the possible solutions.
 PASS M00 SBB  PASS M0 SBB  PASS M0S SBB

 PASS M00 DBB  PASS M0 DBB  PASS M0S DBB
 PASS M0 DCB  PASS M0S DCB
 PASS M00 Cable  PASS M0 (SBB, DBB or DCB)

ends o with GIS VT’s
o
o with
with cable endsCT’s
additional
 PASS M00 Mobile  PASS M0 Mobile Substation
Substation 115/34,5 kV – 30 MVA
 PASS M0 Mobile Substation
132/20 kV – 25 MVA
 PASS M0 Railway Mobile
Substation
 PASS M0 IOS
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12. TESTS
12.1 Type tests
All type tests specified by the relevant IEC standards have been passed. Tests can be repeated on
request at customer’s expense. Copies of certificates and reports can be provided on request.
12.2 Routine tests
Before leaving the factory all PASS units are subject to the following routine tests:
• AC High voltage test;
• dielectric tests on auxiliary control units;
• pressure tests of the enclosure according to CENELEC-EN 50052 1986 TC 17C WG MPE. The
enclosure is tested at double the design overpressure for one minute. This test also meets the
requirements
• gas tightness;of IEC 60517;
• mechanical functional test of all moving parts;
• test of all equipment and accessories;
• AC high voltage test. These tests ensure perfect functionality of all components before they leave
the factory. A test report is produced for all tests.
On request customers can attend the final acceptance test session.
12.3 On-site testing
After final assembly or commissioning of the substation, the following tests are done:
• mechanical functional testing of circuit-breaker, and combined disconnector/earthing switch;
• testing of SF6 gas-tightness;
• random sampling of moisture content in individual components;
• checking and functional testing of control and auxiliary equipment.
After completion of these tests a handover report is completed.
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NOTES
If you have some comments we kindly ask You to write that here below and send us this page back.
Thank You for your collaboration.
Copyright
We reserve all rights concerning this document and the components described therein. It must not be
reproduced or disclosed to third
parties and the contents must not be made use of neither in part or in whole without our prior written
permission.
© ABB Italy S.p.A., Division High Voltage Product.
The information
undertaking frominABB
this S.p.A.
document is subject
- Power to alteration
Products Division without prior notice
- Unità Operativa and –
Adda should
HV. not be regarded as an
ABB S.p.A. - Power Products Division - Unità Operativa Adda - HV takes no responsibility for errors that can
occur in the documentation.
ABB S.p.A. - Power Products Division - Unità Operativa Adda - HV is not responsible for damage incurred due
to the misuse of this document.
Reproduction prohibited
By law, we remain the owners of this document. Under no circumstances may it be reproduced, handed over or
disclosed to competitor companies or to third parties without our written authorisation.
© ABB S.p.A. - Power Products Division - Unità Operativa Adda – HV.
Addr ess
ABB S.p.A. - PPD U.O. Adda - HV
Via
26900deiLodi
Ceramisti
– Italy
tel. +39.0371 – 452.1
fax +39.0371 – 452.222
internet : http:/www.abb.com/it
Notes
These instructions describe high voltage technology products and are intended specifically for making known
the use of such products.
These instructions are not intended to replace valid regulations, with regard to high voltage systems and
equipment, and are intended for the use of specialists in the electrical field.
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Typeof Document Titl
Manual Preventive Maintenance
PREVENTIVE MAINTENANCE GUIDE FOR PASS
ABB S.p.A. PPD U.O. ADDA 1/8
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Rev. D 11/11 [MT]
INDEX
1. PREVENTIVE MAINTENANCE GUIDE………………………………………page 3
1.1 Periodical inspection……………………………………………………page 3
1.2 Preventive maintenance…….………………………………………….page 4
1.3 Revision……………………………………………………………..........page 6
CONTENTS OF TABLES
Tab. 1 Perio dical ins pect io ns…………………………………………………………page 3

Tab. 2 Prev enti ve mai nten ance……………………………………………………….page 5
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1. PREVENTIVE MAINTENANCE GUIDE
The operational safety of the PASS main components CB, DS, ES, CT, is not affected by any
external impact (such as dirty, humidity, etc.) with the exception of the bushings.
Bushings are qualified for use in polluted environment and in presence of rain. PASS module
requires virtually no maintenance for a long time.
The prescribed activities are:
periodical inspections
preventive maintenance
revision
1.1 Periodical inspection

Functional and visual inspections are carried out without opening the gas compartments.
Every year a visual inspection (with the module in service) of the following parts is recommended:
- bushings
- SF6 density device and relevant indication;
- number of circuit breaker operations;
- tightness of Local Control Cabinet door gaskets;
- general check of the compartments: position indicators, connectors, cables, equipotential
connections, earthing circuit. None of the auxiliary equipment shall be worn or overheated and
no vibration shall harm the relays.
At the end of the first year we recommend to retighten screw joints related to anchor bolts and
earthing connection and check the absence of corrosion or deterioration of components.
NOTE: in case of daily breaker operations, all wirings shall be checked, of LCC and BLK
(82-222) dri ve (if present). The check mu st b e done every tw o years.
Perio dical inspections: module in-service
Inspection type Timing / tools / person nel Instructi on s

Every year
Standing on land check on all
Visual inspection o f bushing No Tools needed
sides the condition of sheds
Unskilled personnel
Every year
Record the value seen on the
Tools needed: reference values
Check of SF6 density device device and co mpare it with the
on Schematic Diagram
reference value
Unskilled personnel
Every year Record the number o f circuit-
Recording the number of circuit
No Tools needed breaker operation s repor ted on
breaker operations Unskilled personnel counter located on L CC
Every year
Open the door of L CC and
Tightness of door gaskets No Tools needed
check the gasket condition
Unskilled personnel
Check position indicators,
con nectors, cables,
Every year equipotential connections,
General check of the
No Tools needed earthing circuit. None of the
components
Unskilled personnel auxiliary equipment must be
worn o r overheated and shall
no vib ration harm th e relays.
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Preventive maintenance: modul e out of service

Inspection type Timing / tools / personnel Instructi ons
Check the alarm and tr ip/block
threshold by decreasing the
pressure and by comparing
relevant values with th e reading
Every 20 years
of th e sample gauge previou sly
Tool s needed: SF6 gas bottle,
Check of alarms, trips and connected.
pressure gauge
blo cks and check of pressure NOTE: be aware that t he
Skilled personnel or personnel
gauge condition density switch supplied with
certified by ABB Ad da Service
the modul e is temperature
at level 2
comp ensated (at 20°C): for
comparison please refer to the
conversion table in the Gas
Manual.
Connect the hygrometer to th e
PASS filling valve type DN8 and
Every 20 years
Check of humidi ty level in th e check the humidit y value is
Tool s needed: hygrometer
SF6 compartments with in the allowed range
Skilled personnel
(please refer t o t he Gas
Manual).
Every 20 years
Check lubrication of g ear box
No tools n eeded Refer to the “ MAINTENANCE”
of di sconnecting switch drive
Skilled personnel or personnel paragraph of specific
and inspect covers gaskets
certified by ABB Adda Service components
tightness
at level 1
Check lubrication of circuit
Every 20 years Refer to the “ MAINTENANCE”
breaker d rive mechanism and
No tools n eeded paragraph of specific
insp ect covers gaskets
Skilled personnel components
tightness
Every 20 years
Tools needed: recording tool,
Repetition o f commissioning routine test report
Repeat the commissioni ng test
mechanical test Skilled personnel or personnel
certified by ABB Ad da Service
at level 3
Every 20 years
\Visual inspection of contacts
Tools needed: special tools No description n eed
and CB chamber condit ion
ABB au th o ri zed Per sonnel on ly
Every 20 years
IEC 694 (IEC 62271 – 1):
Tools needed: micro oh mmeter,
Injection of t est current > 100 A
Check of contact resistance of routine test report
The measured resistance shall
main circuit Skilled personnel or personnel
be within the allowed range
certified byatABB
levelAd
2 da Service defined by manuf acturer.
Every 20 years
Ab sen ce o f cor ro si on or Refer to manual specific
No tools n eeded
deterioration o f components Manual “ SPARE PARTS”
Unskilled personnel
Every 20 years
Retig hten screw joints related Check the tigh ten of anchor
Tool s needed: torque wrench,
to anchor bol ts and earthing bolts and earthing connection
module layout
connection and retighten if n ecessary
Skilled personnel
Tab. 2
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1.3 Revision
The revision of the PASS is carried out with the module out of service.
It shall be done if one of the following conditions is reached:
10000 mechanic al operations

40 years of service
The general revis ion f oresees at 40th year is c arried out with the replacement of PASS
module with one previously recondit ioned in order to reduce the outage time. Complete
module revision and replacement of w orn part is made.
Revision : module out of service
Note: all tools mentioned are not supplied by ABB, cust omer must provi de them.
Where ABB Personnel is indicated contact ABB Adda Service.
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NOTES
Copyright
permission.
© ABB Italy S.p.A., Division High Voltage Product
The information in this document is subject to alteration without prior notice and should not be regarded as
an undertaking from ABB
Power Technologies S.p.A..
ABB Power Technologies S.p.A. takes no responsibility for errors that can occur in the documentation.
ABB Power Technologies S.p.A. is not responsible for damage incurred due to t he misuse of this document.
© ABB PT SpA U.O. Adda
Ad dr ess
ABB PT SpA U.O. Adda
Via dei C eramisti
26900 Lodi – Italy
tel. +39.0371 – 452.1
fax +39.0371 – 452.222
Notes
These instructions describe high voltage technology products and are intended specifically for making known the use of
such products.
These instructions are not intended to replace valid regulations, with regard to high voltage systems and equipment, and
are intended for the use of specialists in the electrical field.
Doc. 2GJA700294
Rev. A
Type of Document Title
Manual SF Gas System
SF6 Gas System
ORIGIN - FD217
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Doc. 2GJA700294
Rev. A
INDEX
1. GENERAL DESCRIPTION........................................................................................................ 3
1.1 Health and Safety ............................................................................................................ 3
1.2 Envir onment .................................................................................................................... 3
1.3 Properti es......................................................................................................................... 4
1.4 Decompos iti on Produc ts ................................................................................................ 4
1.5 Safety Infor mation ........................................................................................................... 5
1.6 Evacuation of the Gas Compartments .......................................................................... 5
1.7 Packing ............................................................................................................................. 6
1.8
1.9 Contr
Contr ol of gas
ol of quali tyric
the dielect .....................................................................................................
str ength ................................................................................... 6 6
1.10 Ai r Cont ent ....................................................................................................................... 6
1.11 Filli ng pressu re of SF6.................................................................................................... 6
1.12 Filli ng of SF6 gas (Fig.2)................................................................................................. 8
1.13 Instr uct ion for mol ecular bags ..................................................................................... 10
2. MAINTENANCE ...................................................................................................................... 10
2.1 Contr ol of gas pressu re................................................................................................ 10
2.2 Control of humidi ty contained in gas.......................................................................... 10
3. OPERATION ........................................................................................................................... 18
Reprod uct io n pr ohi bited .............................................................................................................. 19
Ad dr ess .......................................................................................................................................... 19
Not es .............................................................................................................................................. 19
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Rev. A
1. GENERAL DESCRIPTION
This document contains a description of the general properties of sulphur hexafluoride (SF6) and the safety
measures to be taken when handling SF 6 as new and its decomposition products.
Sulphur hexafluoride gas (SF6) is used in PASS modules for insulation and to suppress electrical arcing.
1.1 Health and Safety

Commercially available SF6 gas is non-hazardous, and is therefore not subject to the Ordinance for
Hazardous Materials, including the technical regulations for hazardous materials (TRGS). New SF 6 gas
complies with Regulation IEC 376. Regulation IEC 480 applies to used SF 6 gas from the installation. The
local regulations and safety regulations, as well as those of the gas supplier and the manufacturer of the
service units must be observed.
Chemically pure SF6 gas cannot be detected with the sensory organs, whereas decomposed SF 6 gas has a
pungent smell, even in small concentrations. It can cause irritation of the eyes, mucous membrane, the
respiratory system and other unprotected skin surfaces.
After an electrical discharge (switching operations, arcing), SF6 gas will become more or less decomposed,
depending on the amount

generated together of energycontact
with evaporated released. As a result,
material, gaseous and solid decomposition products are
such as:
- Metal fluorides, metal sulphides and metal oxides

- Sulphur fluorides, such as SF4
- Sulphur oxy-fluorides, such as SOF2, SO2F2, SOF 4.
SF6 decomposition products generated from normal switching operations will be absorbed by the built-in
absorber (filter) and thereby present no health risk.
If SF6 decomposition products are present, the following protective devices shall be worn:
- disposable protective clothing
- Fully-protective breathing mask or breathing equipment (does not protect from a shortage of
oxygen!), combined with close-fitting industrial goggles.
- Disposable protective gloves.
The protective equipment must be stored in an accessible location in rooms away from the installation.
Density of Sulphur Hexafluoride gas (SF6) is approximately five times higher than the one of air. It can get
collected in containers or low-lying rooms and replaces the oxygen. The maximum permissible concentration
of SF6 gas in the work room is 1000 ppm (by volume). There is a danger of asphyxiation if the ventilation is
inadequate!
Concentrations of SF6 in the air in excess of 35 % vol. lead to oxyg en lack and possible suf focation.
Such high concentrations may occur in open, non ventilated SF6 gas compartments, and
occasionally at low po ints of a bui lding (e. g. in basements and cable ducts).
When working with SF6 gas, ensure that the working room is kept clean and well ventilated
(extractor, blower). NO SMOKING, EATHING OR DRINKING!!
1.2 Environment
SF6 in the atmosphere contributes to global warming, thus the release of SF 6 into the atmosphere must be
avoided whenever possible; every treatment of the gas must take place in a closed loop.
The commercially available gas service and filtering devices allow full recycling of SF6. In this way you will
ensure that the contribution to the greenhouse effect remains negligible.
Do not release SF6 in th e atmosph ere.
SF6 shall be handled in a closed loop with su itable SF6 service devices and by tr ained personnel
only.
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Rev. A
1.3 Properties
During normal operation the gas compartments are filled with SF6 gas. SF6 is an un-reactive and nearly inert
gas with a dielectric strength of approximately three times the one of air.
At identical pressures, SF 6 has three to four times the arc quenching capability of air.
In the meantime more than 30 years of operational experience with SF6-gas insulated switchgear have been
gathered worldwide.
SF6 is (Table 1.4-1):
un reactive
un poisonous
non flammable
colourless
odourless
nearly inert
New SF6 is delivered as liquefied gas in steel bottles. For testing and gas analysis of SF 6 please refer to IEC
recommendation 376 „ Specification and acceptance of new Sulphur Hexafluoride (SF 6) “.
The return of SF6 gas is contractually regulated with the original suppliers. If requested by the customer,
ABB will guarantee the return of the SF6 in strict accordance with the respective regulations.
Technical Data of commercial SF6
SF6
Gas density at 20 °C kg/m3 6,07
Specific weight 20 °C g/l 6,07
Melting point °C - 63,7
Boiling point °C - 51
Water solubility per cm3 H2O cm3 0,0054
Colour - Colourless
Odour - Odourless
1.4 Decomposition Products

The switching of rated and short circuit currents and internal arcing faults partially decomposes the SF6 into
gaseous and/or solid decomposition products.
Gaseous decomposition products give some warning signs even at low concentrations; such signs appear
within seconds and before causing any hazardous impact:
Unpleasant pungent odour
Irritation of nostrils, mouth and eyes
These signs leave enough time for any personnel to leave the area before danger to health can arise.
Decomposition prod ucts of SF6 can cause irritation of ski n, eyes and mucous membranes (“ Safety
Information”)!
Paying
SF6 andattention to the following
its decomposition safety information eliminates the potential risks associated with handling
products.
4/19
Doc. 2GJA700294
Rev. A
1.5 Safety Infor mation

When handling SF6 and its decomposition products the following safety measures shall be taken:
Good Ventil ation. Ventilate the room during maintenance works on the gas compartments (e. g. evacuating,
filling, opening and cleaning). For maximum safety, it is advisable to have a second person present during all
works.
Av oi d Co nt act wi th Deco mp os it io n Pr od uc ts . Avoid contact, swallowing or inhaling of decomposition
products when working on open gas compartments. Wear special protective clothing while working, such as
plastic gloves, safety goggles and filtering mask, and properly dispose of them after completion of the works.
Thoroug h Cleaning o f Eyes and Skin . After contact with decomposition products immediately rinse with
soap and plenty of water. Thoroughly clean face, neck, arms and hands with soap and plenty of water before
any interruptions and after completion of the works. In case the eyes have been exposed to decomposition
products, immediately rinse them with an aseptic solution (e. g. commercial NaCl solution). Consult a doctor
in any case.
Av oi d d is tu rbi ng of du st dep os it s. Remove persistent solid decomposition products with a clean, dry cloth.
Remove loose dust with a suitable vacuum cleaner with paper filters. The vacuum cleaner should work on
the cyclone principle.
Used materials, single use suits, moisture filters of the gas compartments, filters of the vacuum cleaner, the
masks and the service devices and all decomposition products and cleansers have to be disposed of in such
a way, that decomposition products and the water soluble fluorides contained therein will not be released
into the environment.
Do not open the filter bags. If the waste can not disposed by a specialist, neutralize it in a soda lime solution
(natrium hydroxide and calcium oxide).
Wear Protective Clothin g. When entering gas compartments that may contain toxic d ecomposition
products (“Decomposition Products”), wear a dust-tight overall, protective gloves and boots, cover your head
and use a suitable respirator (separator, e. g. Auer 3S with combination filter 89 ABEK 2Hg/St. or, if a
sufficient oxygen concentration has been measured, a filtering device).
Do not Eat, Drink o r Smoke. Do not drink, eat, smoke or store food in any room with open compartments
that may contain decomposition products.
Leave Contaminated Rooms. If an unpleasant pungent odour (similar to hydrogen sulphide) indicates the
presence of gaseous decomposition products, leave the room immediately. Do not enter the room before
having thoroughly ventilated it, or without wearing a suitable respirator.
Check Oxygen Concentratio n. After faults, when potentially hazardous SF 6 concentrations are to be
expected, do not enter the switchgear room and all rooms at a lower level before thoroughly ventilating them
and measuring the present oxygen contents (minimum 17 vol.%), or without wearing a suitable respirator.
Your local ABB Service will be happy to assist you with any problems related to reusing, cleaning or
disposing of SF6.
1.6 Evacuation o f the Gas Compartments
The enclo sure of the inducti ve volt age transform ers must not be opened or evacuated withou t the
prior consent of the manufacturer!
If a gas compartment is evacuated after a long period of operation, the SF 6 has to be thoroughly filtered.
Gas Compartments:
PASS consists of several individual gas compartments that are separated by means of gastight barrier
insulators.
Each gas compartment is equipped with its own gas density relay and a gas fitting of Malmkvist-type for
works on the gas compartment. Both, the gas and the density relay fittings, have a non-return valve to
prevent unintentional gas losses.
Prior to filling it with SF6, a gas compartment has to be evacuated. The pressure in the gas
compartment shall be measured with a sensitive pressure gauge.
5/19
Doc. 2GJA700294
Rev. A
Delivery:
All gas compartments are delivered filled with SF6 at reduced pressure of approximately 0.03 MPa rel.
1.7 Packing
SF6 is delivered under pressure, in the liquid state at room temperature and is steel vessels (bottles,
spheres, cylinders, etc.). The gas mass held in a vessel range from 3 to 500 kg; the maximum filling density
3
is 1.04 kg/dm .
1.8 Control of gas quality

The quality of the gas SF6 can be tested using chemical and physical measurements stated by the IEC
Recommendation. These measurements generally require sampling and laboratory instruments that
guarantee a high accuracy in the measurement. However, it is possible to carry out some quality tests both
on the gas available on the market and on the operating gas using simple instruments.
1.9 Control of the dielectric strength

The dielectric strength is a basic characteristic of the SF6. The control of this strength makes the
identification of the gas possible and ensures that the gas can guarantee its function as an insulator. The
dielectric strength can be easily measured with a cell equipped with a spark gap that is fed by a high voltage
generator.
1.10 Ai r Cont ent

Only a considerable amount of air mixed in with SF6 will impair the dielectric strength of the SF 6. The small
content of air allowed in the pure SF6 has no effect on the dielectric strength.
Besides that, the treatments preceding the filling of SF 6, when putting the equipment into service, leave a
small residual amount of air that has no influence on the characteristics of the gas. However, it is possible to
check whether all the air has been removed before filling the enclosures with SF 6, or whether, after a
maintenance process in which the SF6 has been recovered, a casual intake of air (for instance in pipes) has
allowed a penetration of air in the SF6.
Two methods are possible:
- IEC method:
chromatography in the gaseous state;
analyser that measures the paramagnetic susceptivity of oxygen;
- Quick method:
measurement of the dielectric strength of gas with a suitable test cell.
1.11 Filling p ressure of SF6

Filling pressure with SF 6
The rated filling pressure of the SF6 has been established at a Pn value, at 20°C temperature value and at
sea level atmospheric pressure.
It is necessary to adjust the pressure as a function of the actual temperature and/or adjust the pressure P2
as a function of the altitude.
Filling pressu re as a function of temperature

The filling pressure at 20°C for each compartment is shown on the specific layout drawing.
For different temperatures the pressure shall be set acc. table 1.
6/19
Doc. 2GJA700294
Rev. A
Tab. 1. Filli ng pr essure as a funct ion of t emperature
7/19
Doc. 2GJA700294
Rev. A
Warning: COMPARTMENT ONLY, NOT FOR VT FILLING
At the end of the filling operation:

close the cylinder valve (8) on the bottle (9);
remove the hose (12) from the valve (6) and place the cap (5), on the latter;
remove the pressure gauge (3) from the valve (2) and close with the cap (1), on the latter;
check the seal of the valves (2 and 6) with the leak detector.
LEGEND:
1. cap
2. valve
3. pressure gauge
4. nut
5. cap
6. filling device DILO DN8
7. regulation valve
8. cylinder valve
9. bottle
10. H.P. gauge
11. L.P. gauge
12. hose
13. hose valve
14. non-return valve
15. hose coupling
16. nut
17. instrument case
Fig. 2. Filling of SF6 gas

9/19
Doc. 2GJA700294
Rev. A
Fig. 3. Saturated steam pressure of SF6
11/19
Doc. 2GJA700294
Rev. A
Fig. 4. Pressure-Temperature diagram with co nstant specifi c weight
12/19
Doc. 2GJA700294
Rev. A
Fig. 5. Disruptive voltage of SF6, air and carbon d ioxid e as a functio n of pressure.
13/19
Doc. 2GJA700294
Rev. A
Fig. 7. Adjustment of filli ng pressure as function of altitude
15/19
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Rev. A
Fig. 8. Absorpti on capacity of mol ecular bags
16/19
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Rev. A
Fig. 9. Treatment pr ocess on each comp artment
17/19
Doc. 2GJA700294
Rev. A
Fig. 10. Maintenance
3. OPERATION
WARNING: Do not operate t he circ uit b reaker at low p ressur e of 0.02-0.03 MPa at 20°C.
Only operate when the pressure is 0.5 MPa relative (20°C)
18/19
Doc. 2GJA700294
Rev. A
NOTES
Copyright
permission.
an undertaking from ABB S.p.A. - Power Products Division – U.O. Adda-HV
ABB S.p.A. - Power Products Division – U.O. Adda-HV takes no responsibility for errors that can occur in
the documentation.
ABB S.p.A. - Power Products Division – U.O. Adda-HV is not responsible for damage incurred due to the
misuse of this document.
By law, we remain the owners of this document. Under no circumstances may it be reproduced, handed over
or disclosed to competitor companies or to third parties without our written authorisation.
© ABB S.p.A. - Power Products Division – U.O. Adda-HV
Ad dr ess
ABB S.p.A. -PPD U.O. Adda
Via dei Ceramisti
tel. +39.0371 – 452.1
fax +39.0371 – 452.222
Notes
19/19
Doc. 2GJ 700295

Rev. A
Manual BLK
INDEX
Item Subject Page

1 GENERAL INFORMATION 4
1.1 Components 4
1.2 BLK 82 4
1.3 BLK 222 4
1.4 BLK Optional Equipment 4
2 MAIN COMPONENTS AND EQUIPMENT 8
2.1 Operating device cubicle 8
2.2 Driving Mechanism 9
2.2.1 Driving Mechanism without cubicle 9
2.2.2 Operating Mechanism 10
2.2.3 Driving Mechanism sectioned through drive shaft 11
2.2.4 Driving Mechanism operations 11
2.3 Electrical Equipment 13
3 OPERATION 14
3.1 Normal Operation 14
3.1.1 Remote/Local operations from control room control panel 14
3.1.2 Closing Operation 14
3.1.3 Opening Operation 14
3.1.4 Rapid auto-re-closing operation 15
3.2 Charging the closing spring 16
3.2.1 Motor powered charging 16
3.2.2 Manual charging and discharging of the spring control drive 16
3.3 Discharging the closing spring 22
3.3.1 Discharge by command 22
3.4 Interlocking system 22
3.5 Heating 22
4 MAINTENANCE 22
4.1 General 22
4.2 Lubrication 22
4.3 Actions after periodic inspection 22
4.4 Faults during operation 23
4.5 Analysis of deviations or faults 23
4.6 Overhaul of operating device 24
4.6.1 Preparation 24
4.6.2 Change of OPENING or CLOSING catch gear 25
4.6.3 Replacing catch gear in zero voltage condition 26
4.6.4 Replacing of coil in the OPENING or CLOSING catch gear 27
4.6.5 Replacing of motor 28
4.6.6 Replacing of shock absorber 29
4.6.7 Checks and reconnection 30
5 TESTING AND RESTART AFTER OVERHAUL 31
6 NECESSARY EQUIPMENT 31
6.1 Lifting tools and equipment 31
6.2 Cleaning and lubricating equipment 31
6.3 Testing equipment 31
6.4 Locking liquid for threads 31
7 OPTIONAL EQUIPMENTS 31
7.1 Manual operating device 31
7.2 Opening block 34
8 VARIANT EQUIPMENT 36
8.1 Inductive limit switch 36
8.2 Snap action switches limit switch 38
APPENDIX A 39
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Doc. 2GJ 700295

Rev. A
Manual BLK
During assembling and transport, the closing spring of control device must be
discharged. Discharged condition is shown by the color signs from the window (Figure
A.1).
Do not operate the control device before it has been coupled and adju sted to the circui t breaker and
the circui t breaker has been filled with gas, to full service pr essure.
Fig. A.1
Back cover of BLK for manual
charge of closing spring
Fig. A.1
Window under cover of BLK
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Rev. A
Manual BLK
MANUAL SPRING
CHARGE
ACCESS COVER
Fig. A.1.1 Descript ions of spri ng posit ion
Fig. A.1.2 Descript ions of spri ng posit ion
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Rev. A
Manual BLK
2. MAIN COMPONENTS AND EQUIPMENT
2.1 Operating Devic e Cubicl e (Fig. C)

The control cubicle is heat proof. The centralised control cubicle has an internal pocket to hold the circuit
diagram and product information.
Fig. C Legend:
1. Cover
2. Locking handle
3. Mechanical limit switch with contacts
4. Window
5. Contact which breaks the motor circuit when the cubicle is opened
6. Auxiliary contacts
Fig. C. Operating Device Cubicle
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Rev. A
Manual BLK
2.2 Driving Mechanism
2.2.1 Driving mechanism withou t cubicle (Fig. D)

Legend:
1. OPEN latch
2. CLOSE latch
3. Operating arm
4. Opening damper
6. Limit switch contacts
8. Frame
9. Closing spring (spiral spring)
10. Spring container (drum)
11. Driving Unit
12. Motor, spur gears transmission and worm gears transmission
13. Control pull-rod to circuit-breaker
14. Zero voltage trip latch
Fig. D. Driving mechanism with out cub icle
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Rev. A
Manual BLK
The auxiliary equipment is characterized by the following main components:
-
-
robust auxiliary
indication contacts
of charged, andcharged
partly limit switches;
or discharged closing spring.
The housing of the spring operating mechanism is characterized by the f ollowing feature:
- corrosion resistant housing of painted aluminium.
2.2.2 Operatin g Mechanism (Fig. E)
The Circuit Breaker is in a closed position with the closing spring charged.
The Circuit B reaker opening spring is always charged when the circuit b reaker is c losed.
Fig. E Legend
1. OPEN latch
2. CLOSE latch
3. Operating arm
4. Carrier
6. Drive auxiliary contact
7. Opening Damper
8. Control pull-rod to circuit-breaker
9. Shaft for manual charging of spring
10. Brake for discharging spring
11. Transmission with worm gears
12. Transmission with spur gears
13. Motor
14. Zero voltage trip latch (optional)
Fig. E. Operating Mechanism
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Rev. A
Manual BLK
2.2.3 Driving mechanism sectioned through dr ive shaft (Fig. F)
Fig. F Legend
1. Frame
2. Driving shaft
3. Control arm
4. Carrier splined to driving shaft
5. Spring container (drum)
6. Closing spring (spiral spring)
7. Motor
8. Transmission with worm gears
9. Transmission with spur gears
10. Control pull-rod to Circuit Breaker
Fig. F. Driving mechanism. Section throug h drive shaft
2.2.4 Driving mechanism operations (Fig. G)
Position 1:
Circuit breaker in CLOSED position.
Closing spring charged.
Opening spring charged.
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Rev. A
Manual BLK
Position 2:
Circuit breaker in OPEN position.
The damper has damped the circuit breaker’s contact
movement.
The damper is in OPEN position at the end stop.
Closing spring charged.
Position 3:
Circuit breaker after closing, prior to spring charging.
Support 4 and catch dog 41 are free from Arm 5 and from
catch dog 51. The damper piston is fully extracted and is
ready for an opening operation. The motor starts and re-
charges the closing spring, after which position 1 is
reached and the operating device is ready for a new closing
operation.
Fig. G. Driving mechanism operations
12/38
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Rev. A
Manual BLK
3. OPERATION
3.1 Normal Operation

3.1.1 Remote/Local operations from the contro l room contr ol panel
The selector switch, located in the control cubicle, allows to select the control mode.
The local position enables the opening and closing buttons located in the control cubicle.
3.1.2 Closin g operatio n

The following conditions must be satisfied to perform a closing operation using the push-button, or remote
electric impulse:
- Selector switch must be in the remote or local position.
- Closing operation spring must be fully charged.
- The Circuit Breaker must be in the OPEN position.
- The gas density must be higher than the locking level.
3.1.3 Openin g operati on (Fig. I)

Opening can be performed locally with the Circuit Breaker in the CLOSED position, with the selector switch
in the local position and by activating any one of the opening coils using the relevant push-button.
If the control is equipped with a zero voltage opening coil operation Y3 (Fig. H) this may be de-activated by
loosening screws (1) and moving plate (2) against the mobile anchor (3) to prevent the spring action. Then
re-tighten screws 1.
WARNING: ensure when performing either 3.1.2 or 3.1.3 (above) that Y3 is mechanically
de-activated or energized with the circuit br eaker in the opening p osition and the closing
spring discharged.
Fig. I Legend
1. Nut
2. Clamping Plate
14/38
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Rev. A
Manual BLK
Fig. I Zero Voltage opening operation coil
3.1.4 Rapid auto re-closing operation

The automatic rapid re-closing operation OPEN-0.3s-CLOSE-OPEN can be performed in the following
conditions:
- The Circuit Breaker is in the closed position.
- The closing spring in the operating device is fully charged when the operating cycle starts.
Since the control circuits are interlocked using the auxiliary contact S1 (fig.H), a closing operation will always
be finished before an opening operation starts.
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Rev. A
Manual BLK
- Insert the crank in the “discharging side” and charge the spring by turning counterclockwise until the
zero voltage is reaching.
- Once the yellow and white bars are aligned, extract the crank, turn and re-insert it in the “charge
side” and insert it, side charge.
- Position the support guide. Pushing to beat the guide supports against the nut A (Fig. L.3).
Nut A
Support
Guide
Fig. L.3
- Turn the crank counterclockwise (view from under drive BLK), until the guide support reaches the
nuts B (Fig. L.4).
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Rev. A
Manual BLK
Support
Nut B guide
Fig. L.4
- At the end, check that the red bar is lined up to the white bar (Fig. L.5).
Fig. L.5
White bar on Red bar on

the BLK the spring
support frame
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Rev. A
Manual BLK
- Without overshoot it (Fig. L.6)
Fig. L.6
- In the case described above, discharge the spring until white and red bars are aligned (Fig. L.5).
This is the last operation possible using the crank side discharge (Fig. L.7).
Fig. L.7. Terminal end of crank, to disch arge the closi ng spr ing of BL K
19/38
Doc. 2GJ 700295

Rev. A
Manual BLK
Utilization of th e crank for manual di scharge
- Switch off the motor protection F1 in the control cubi cle;
-
-
Switch
Open theoff back
auxiliary voltage
cover of control circuit;
(Fig. A.1);
- Insert the crank (fig. L.8) into hexagonal socket and press the button (2); discharge the spring by
turning the crank with clockwise rotation (view from bottom), pay attenti on to r elieve the spring.
Terminal
end of the
crank, to
discharge
the closing
spring of
BLK
Fig. L.8
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Rev. A
Manual BLK
- Totally discharged spring is indicated when the roller releases the drive, (fig. M)
- And the spring charge indicator shows that the spring is fully discharged.
NOTE: Bu tton 2 (Fig. L.8) must be pressed
WARNING: Never release brake 2, until the manual di scharge process i s com plete
WARNING: MANUAL DISCHARGING REQUIRES ATTENTION.

THE ACTING TORQUE, IF NOT PROPERLY SUPPORTED, CAN RESULT IN
DANGEROUS FAST ROTATION OF THE HAND CRANK.
Fig. M. Discharged sprin g
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Rev. A
Manual BLK
3.3 Discharging t he closing spr ing
IMPORTANT: Alw ays disch arge the closing sp ring befo re starting maintenance work on
the Circuit B reaker or on the operating d evice.
3.3.1 Disch arge by comm and

- Switch off the motor protection switch F1 in the control cubicle.
- Position selector switch in the control cubicle to local.
- Perform a sequence of OPEN-CLOSE-OPEN operations.
- Check the position of spring means color signs from window, under drive cover (A.1).
3.4 Interlocking system

The following electrical interlocks are installed in the centralized control cubicle and in the control device.
Closing circuit: (to be read in conjunction with schematic diagram)
-The closing impulse, which passes through the NC auxiliary contact (closed when the Circuit
Breaker is open) only reaches the closing coil Y4 if the Circuit Breaker is open.
- The closing impulse reaches the closing coil Y4 by passing through a spring charging limit switch
contact which is closed only when the spring is charged.
- The closing impulse is stopped if the SF6 gas density is lower than the blocking level during any
phase.
- A prolonged closing impulse is interrupted by the anti-pumping relay after the closing operation has
been completed.
Motor circuit:
- Microswitch S4 interrupts the motor circuit when the cover is open.
3.5 Heating
Energize the heater by closing the heating circuit protection switch in the control cubicle.
1. MAINTENANCE
1.1 General
Refer to “PREVENTIVE MAINTENANCE GUIDE”.
1.2 Lubrication
Lubricate latch (1) and latch (2) (Fig. E) using grease L after 2.000 operations. (See appendix A at the end of
this manual).
1.3 Acti on s af ter perio di c ins pecti on

Faults and anomalies, as well as deviations from functional values noted during periodic inspections can be
corrected, for example, by cleaning, tightening, adjusting or lubricating, or may be regarded as more serious
and require corrective maintenance. This maintenance does not require immediate intervention, but can be
scheduled for an appropriate time.
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Rev. A
Manual BLK
1.4 Faults during operation
Faults that occur during operation and that can cause the Ci rcuit Breaker to breakdown must, as a rule, be
corrected immediately. Before adequate measures can be taken, the type of fault and its possible cause
must first be analyzed.
1.5 Analy si s of d eviat ions or faul ts

Type of fault Possible reason for anomaly Corrective measure in order of prior ity
or fault
1. Operation times - Control voltage too low - Check control voltage.
too long at CLOSE - Catch gear sticks - Check the minimum control voltage. If this exceeds
and OPEN the original value by more than 20%, the catch
operations. gear must be checked and if necessary, lubricate
with grease “L”.
2. Minimum control - Catch gear sticks - Check catch gear
voltage too high - Lubricate with grease “L”
- -
3. Time differences
between poles Deviation in some
device at single operating
pole Check catch gear
operation. - Lubricate with grease “L”.
- Link system loosened. - Comply with circuit-breaker fault analysis
- Worn arcing contacts.
4. Circuit-breaker - No control voltage - Check position of selector switch located in the
does not operate at centralised control cubicle
impulse to OPEN - Check control voltage
- Check the pressure/density gauge 63GB
- Open control circuit - Check the blocking relay K3, K2
interrupted - Check control circuit
- Control circuit interrupted - Check opening catch gear
- Opening catch gear sticks
5. Circuit-breaker - No control voltage - Check position of selector switch located on
does nottooperate
impulse CLOSE at - centralised control
Check control panel
voltage
- Check pressure/densit y gauge 63GB
- Closing impulse blocked - Check blocking relay K3
- Check control circuit
- Check spring closing limit switches S2, S3
- Circuit-breaker control circuit
- Check catch gear
- Lubricate with grease “L”
- Catch gear sticks - Closing spring discharged
- Check that switch F1 is on
- Check the motor contactor KM
- Check micro switch S4
- Check motor voltage
- Gas pressure too low - Refill gas
6. Circuit-breaker - Short-circuit or connection - Check control circuit according to circuit diagram
operates without fault in control circuit
impulse to CLOSE - Worn or broken catch gear - Test insulation
or OPEN - Check and change catch gear
7. Circuit-breaker - worn or broken catch gear - Check opening catch gear
does not remain in - Opening spring is
CLOSED position at overcharged - See note 1 below
closing operation - Closing spring is
insufficiently charged - See note 1 below
23/38
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Rev. A
Manual BLK
Type of anom aly or Possible reason for Corrective measures in order of prio rity
fault anomaly or fault
8. Circuit-breaker - Faulty anti-pumping relay - Check control circuit
closes again - Check anti-pumping relay
immediately after a
CLOSE-OPEN
operation
9. Faulty damping - Oil leak in shock absorber - Check shock absorber and replace if necessary
time - Shock absorber sticks
10. Charging time - Excessive friction in worm - Check oil level in the gear
too long and motor gear - Check control voltage
currents too high
greater than 15 - Electric fault in motor - Change motor
seconds.
11. Motor does not - Motor protection tripped - Check protection switch F1
start at closing - No motor voltage - Check micro switch S4
operation
- Fault in limit switch - Check contactor KM
contact BW - Check contact S2 - S3
12. Motor does not - Electric fault in motor - Check motor contactor KM
stop at fully charged circuit - Check contact S2 – S3
spring
13. Ice or - Heater does not function - Check heater operation R1
condensate in the
operating device
Table.1. Analysis o f deviations or faults
1) The Circuit Breaker does not remain in the closed position.

This may be due to insufficient energy provided by the closing spring due to an insufficient charge or to
an overcharge of the opening spring.
Spring adjustments must be performed by our fully trained ABB SERVICE personnel.
1.6 Overhaul o f op erating d evice
1.6.1 Preparation
Read these instructions before opening the control device and follow the i nstructions during overhauling
operations. All the applicable Electrical Industry Safety Regulations shall be strictly followed.
WARNING: Carry o ut the OPEN operation, di sconnect and earth the Circuit Breaker’s high
voltage connectio ns. Interrupt th e control volt age, moto r voltage and where appli cable
also the heater voltage before working on the contro l device. Discharge the closing
spring.
Overhauling can be carried out on site with the control device mounted on the Circuit Breaker. All essential
components can be dismantled for checking or replacement, if necessary.
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Rev. A
Manual BLK
1.6.2 Chang e of OPENING or CL OSING catch g ear (Fig. N)

Fig. N Legend
1. Electromagnet
2. Armature
3. Spring
4. Pin
5. Auxiliary catch
6. Intermediate catch
7. Spring
8. Pin
9. Bearing
10. Roller
11. Main catch
12. Roller
13. Spring
14. Bearing
15. Shaft
16. Catch holder
17. Screw M5x20
18. Screw M8x70 (torque 50Nm)
Fig. N
Replace the complete OPENING or CLOSING device by loosening the screws M18. Use the same screws
when assembling the new catch gear.
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Rev. A
Manual BLK
1.6.4 Rep laci ng coil s in OPENING or CLOSING catch gear

Dismantle the electromagnet first by loosening screws M17 from the catch gear.
Fig. P Legend
1. Screw M6x30
2. Locking nut M6
3. Coil
4. Armature
5. Spring
6. Support plate
7. Arm
8. Washer
9. Pin
10. Magnet core
Fig. P
Replace coil as follows:

Loosen locking nut (2) and remove screw (1).
Pull the support plate (6), including the armature and coil, upwards and to the side as indicated by
the arrow in the figure.
Replace the coil, re-assemble the components in their original positions.
Press arm (7) downwards with force, using a screwdriver as shown in fig. Q, before tightening
locking nut (2, fig. P) to make the air gap as small as possible.
27/38
Doc. 2GJ 700295

Rev. A
Manual BLK
Fig. Q. Armature Adju stment

Install the electromagnet in its seat on the catch gear (fig. N). The nominal gap between the
electromagnet
N). arm (2 fig. N) and the auxiliary catch (5 fig. N) is 1±0,1 mm. Tighten all screws (17 fig.
Connect all coil wires.
Re-assemble the OPENING and CLOSING catch gears in the control device.
1.6.5 Repl acing of motor

Fig. R Legend
1. Motorized charging device
2. Motor
3. Screw M8x40 (Torque 50 Nm)
4. Carrier
5. Roller on close latch
Fig. R. Driving mechanism, fron t
28/38
Doc. 2GJ 700295

Rev. A
Manual BLK
Isolate control device according to relevant Electrical Industry Safety Regulations
Remove the operating device cover.

Discharge the closing spring completely. The spring symbol is green to indicate the spring is
discharged.
Bring carrier (4 fig. R) in contact with roller (5 fig. R) by manually cranking in the direction of charging
the closing spring.
Loosen the two screws (3 fig. S) holding the motor.
Disconnect the motor and lift it out.
Install the new motor using the same screws. Tighten screws (3 fig. S).
Connect the electric wires to the motor.
Fig. S Legend
1. Motor
2. Screw M6x70 9.6 Nm
3. Screw M6x75 9.6 Nm
4. Washer 6.4x12x1.5
Fig. S. Motor ized charging device
29/38
Doc. 2GJ 700295

Rev. A
Manual BLK
Fig. U Legend
1. Push button
support
2. Push buttons
4. Lever
5. Pin
6. Pin
13. Ring
22. Adjustment
23. Bushing
24. Cable clamp
25. Fitting screws
30. Roller plate
31. Spring
32.
33. Frame
Trip lever
40. Closing lever
*) Adjust the length of wire of the OPENING-CLOSING devices: DO NOT TOUCH items shown in Pos.3).
Fig. U. Position 1, Position 2, Position 3.

32/38
Doc. 2GJ 700295

Rev. A
Manual BLK
U4
Main catch U4
Closing
lever U-40
U4
Intermediate
catch
U4
Pin
U4
Auxiliary
catch
Fig. U4
An action on closing push button (2 fig. U) (pos. 1-2) rotates the lever (4 Fig. U) and, consequently, the wire
is pulled. This turns the roller plates (30 fig. U) that rotates the closing lever (40 fig. U) (pos. 4), with little
eccentric motion that is transmitted to the pin (U pos 4) in the same way. The auxiliary catch moves and
releases the intermediate catch that lets the main catch move; the carrier is free to rotate. This starts the
closing operation. The opening operation is similar.
33/38
Doc. 2GJ 700295

Rev. A
Manual BLK
4.2 Opening blo ck
The drive BLK can be equipped with a device, on request, for the Opening block (see figure V) (for
calibration of this device the closing spring must be discharged and the breaker open).
Fig. V Legend 8. Block
1. Support 9. Micro switch
2. Transmission 10. Regulating screw
3. Transmission 15. Pin
4. Lever 17. Screws
5. Support 18. Stop ring
6. Pin 19. Padlock
Fig. V. OPENING BLOCK device
The drawing V represents the opening block device in BLOCK position: the OPEN operation of C.B. is
prevented.
34/38
Doc. 2GJ 700295

Rev. A
Manual BLK
With the support (1), (5) mounted, assemble the transmission (2) and fit it by the pin (15) (upper hole as in
picture).
Pull theposition
In this transmission (3), carrying
join together up the block(2)
the transmissions (8)and
against
(3). the auxiliary catch.
Make sure that the block (8) is pressed against the auxiliary catch.
Verify that micro switch is pressed, eventually adjust the screws.
After adjustment, with the device in BLOCKED position, the BLK device does not open when the coil is
energized.
Fig. V
With the pin 15 in the upper hole
the BLOCK 8 is against t he
auxiliary catch: Open operation
is blocked. The transmission 2,
3 can be locked by a padlock
Fig. V
With the pin 15 in the lower hole
the BLOCK 8 is not against the
auxiliary catch: OPEN operation
is possible. The transmission 2, 3
can be locked by a padlock.
35/38
Doc. 2GJ 700295

Rev. A
Manual BLK
5. VARIANT EQUIPMENT
6. Snap action swit ches limit switch

To unify the design for each circuit breaker type inside the group a new limit switch was developed, tested
and released for production.
The new solution is based on micro switches acted by mechanical cammes placed on the main shaft and on
the indication disc (see picture below).
The contacts for each camme are doubled so with the present solution we have a redundancy granting even
a higher safety level than the actually used.
Cam on the main shaft
Indication disc with cam
Micro switches
36/38
Doc. 2GJ 700295

Rev. A
Manual BLK
APPENDIX A
Grease “G”
Low-temperature grease for all type of bearings, gearing and worm gears and valves in air-blast circuit
breakers. Also used for greasing sealing rings and crevice corrosion protection on breakers. Type HPL
Grease “L ”
Low temperature grease, especially suitable for lubricating precision components, such as latch mechanism
operating in very cold environment.
Grease “M”
Low temperature grease for long term and permanent lubrication of worm gears, and spur gears and other
machine elements. Counteracts wear and corrosion.
SUPPLIER GREASE “ G” GREASE “ L” GREASE “ M”

ABB art. No. 1171 4014-407 1171 4016-606 1171 4016-612
ABB spare part No. 5316 318-A 5316 381-H 5316 381-J
ASEOL AG - ASEOL SYLITEA 4-018 -
Klüber Isoflex Topas NB 52
GULF 718EP Synthetic grease - -
MOBIL Mobil grease 28 - -
SHELL Aero Shell Grease 223 - -
37/38
Doc. n. 2GJA700296
Rev. A 5/2008 [AI]
Type of document Title
Manual Bushing SF6/Air 145-170 kV
BUSHING SF6/Air
145-170 kV
ABB PT S.p.A. U.O. ADDA 1/5
Doc. n. 2GJA700296
Rev. A 5/2008 [AI]
INDEX
1. GENERAL DESCRIPTION………………………………………………….pag e 3
1.1 Main Component s page 3
1.2 Techni cal Data page 4
2. ERECTION & COMMISSIONING NOTES…………………………………page 4
3. MAINTENANCE……………………………………………………………….page 4
CONTENTS OF FIGURE
Fig. 1 B ushing Secti on…………………………………………………………page 3
CONTENTS OF TABLE
Tab. 1 Maintenance……………………………………………………………...page 4
Doc. n. 2GJA700296
Rev. A 5/2008 [AI]
Overhead lines and Bus Bars are connected to the module by air bushings. The main insulation is
compressed SF6 gas. The insulator consists of an epoxy impregnated fibreglass tube with silicon
rubbersheds. The flanges are heat shrunk and glued onto the tube making an extremely strong
and gastight joint.
The silicon rubber sheds are cast onto the tube and chemically bonded to it, thus allowing no
moisture orcontamination to enter between them. The silicon rubber sheds are hydrophobic and
give very good rain andpollution performance. The main features are:
- High safety (crack and explosion resistant);

- Low weight;
- Excellent pollution and rain performance;
- Sandstorm resistant;
- Salty, tropical and polluted areas condition resistant;
- Maintenance free.
1.1 Main Components
Bushings are composed of:
LEGEND:
1. Reinforced cylinder made of

glass, aramid and polyester
endless fibres
2. Base flange
3. Lid
4. Terminal
5. Primary Bus Bar
6. Silicone rubber
Fig. 1 – Bushing s ection
Doc. n. 2GJA700296
Rev. A 5/2008 [AI]
1.2 Technical data
Bushings
Type ........................................................................................... composite insulator

Rated voltage .............................................................................145kV / 170 kV
Arching distance .........................................................................1304mm/1633 mm
Creepage distance ......................................................................4670mm/5462 mm
Max. permissible static mechanical force ...................................in accordo con la normativa IEC 62271-100
2. ERECTION & COMMISSIONING NOTES
Silicon bushing shall be protected, during transport, by means of 0,15 mm thick polyethylene bags.
Bottom part shall be sealed with clamp and adhesive tape resistant to saline atmospheres and high
temperatures.
WARNING: Never use any sharp t ools during unpacking to avoid damages in
bushing
3. MAINTENANCE
Silicon bushings can only be touched with clean protective gloves (plastic or rubber).
For bushings which have been contaminated during transport or handling (greasy fingerprints or
sooty gas exhaust, etc.) cleaning can be performed with different cleaning agents as follows:
Contamination Level Cleaning Agent

Slight contamination 5% watery solut ion of detergent
Medium Contamination Al ip hatic hy droc arb ons s uch as
“ Rivolt a M.T.X. 100)”
Heavy Contamination Ac eto ne or t ri ch lo roethyl ene
Tab. 1
All cleaning has to be performed by penetrating the cleaning agent into a cotton cloth and wiping
the bushing with it. Before starting a qualification test, a recovery time after cleaning of minimum
24 hours should be allowed for.
Doc. n. 2GJA700296
Rev. A 5/2008 [AI]
NOTES
Copyright
permission.
an undertaking from ABB S.p.A. - Power Products Division – U.O. Adda-HV
ABBdocumentation.
the S.p.A. - Power Products Division – U.O. Adda-HV takes no responsibility for errors that can occur in
ABB S.p.A. - Power Products Division – U.O. Adda-HV is not responsible for damage incurred due to the
misuse of this document.
© ABB S.p.A. - Power Products Division – U.O. Adda-HV
Ad dr ess
ABB S.p.A. -PPD U.O. Adda
Via dei Ceramisti

tel. +39.0371 – 452.1
fax +39.0371 – 452.222
Notes
Doc. 2GJ 700297

Rev. A
Manual Spare parts
SPARE PARTS
1/5
Doc. 2GJ 700297

Rev. A
Manual Spare parts
INDEX
1. SET OF SPARE PARTS FOR OPERATION…….………………………………..pag. 4
2. SPECIAL TOOLS, APPLIANCES AND SF6 GAS HANDLING EQUIPMENT…page 4
3. LOGISTIC……..………………………………………………………………………page 4
3.1 Infor mation for ordering page4
4. EXPANDABLE AND AUXILIARY MATERIAL…..……………………………….page 5

4.1 SF6 insul ating gas page 5
4.2 Cleaning material page 5
4.3 Cleaning Agents page 5
4.4 Greases and oils page 5
4.5 Adhesi ves pag e 5
5. TOOLS AND EQUIPMENT…………………………………………………………pag e 5

5.1 Standard tools page 5
5.2 Special tool s page 5
5.3 Equipm ent page 5
CONTENTS OF TABLES
Tab. 1 Set of Spare parts …..…………………………………………………page 4

Tab. 2 Special Tools……………………………………………………………page 4
2/5
Doc. 2GJ 700297

Rev. A
Manual Spare parts
1. SET OF SPARE PARTS FOR OPERATION (NOT INCLUDED IN THE SUPPLY)
(otherwise confir med)
Item Description Unit

1 Drive mechanism (BLK 222 or/and 82) for circuit breaker 1
2 Drive mechanism (BES7) fo r disconnector/earthing switch 1
3 Drive mechanism (BES6) for disconnector FES (if presen t) 1
4 Opening coil 1
5 Closing coil 1
6 Rupture disc for PASS 1
7 Rupture disc for VT (if present) 1
8 Set of heaters (2 for each type) 1
9 Set of rel ays (1 for each type) 1
10 Set of O-Rings (2 for each type) 1
11 Set of terminal blocks (3 for each type) 1
Tab. 1
For quick and easy maintenance, we recommend to purchase a complete set consisting of: circuit
breaker,combined disconnector, SF6/air bushing without current transformers.
2. SPECIAL TOOLS, APPLIANCES AND SF6 GAS HANDLING EQUIPMENT
The tools, appliances and SF6 gas equipment necessary for assembly, operation and maintenance not
included in the supply.
Item Description Units

1 Circuit breaker (Hand – Crack) (supplied) 1
2 Set of keys for overhauling and maintenance 1
3
4 SF6 bottle
Bottle (kg 43)
carrying trolley 1
1
5 Empty bottle 1
6 Box containing SF6 control and refill unit 1
7 Pressure gauge control 1
8 Complete piping for electronic h ygrometer 1
9 Electrolytic hygrometer 1
10 SF6 gas leak detector 1
11 DILO SF6 filtering and recovering service wagon (option) 1
Tab. 2
6. LOGISTIC
The large number of operation and/or maintenance carried out on the PASS equipment requires that the
operator makes use of all material, specified by the manufacturer, in these operating instructions.
6.1 Information for orderin g
The material mentioned in the tables can be supplied at any time. The following information is required so
that the order can be understood and carried out quickly:
_ allocation of equipment installation;
_ order confirmation and serial number, according to the installation plate;
_ identification number of these operating instructions;
_ quantity, allocation and order number from the following tables, in this chapter..
3/5
Doc. 2GJ 700297

Rev. A
Manual Spare parts
7. EXPANDABLE ANDAUXILIARY MATERIAL
7.1 SF6 insulating gas

Quantity Allocation Application Order number
1 SF6 insulating gas Supplier….
7.2 Cleaning material

1 Clean rags, without threads Available commercially
1 Sand paper Available commercially
1 Scrap er Available commercially
1 Metal brush Available commercially
7.3 Cleaning Agents

1 Ethyl alcohol Available commercially
1 Volatile agents Available commercially
7.4 Greases and oils

1 Grease: RHODIA Patè 4 Seals Available commercially
1 Grease: ASEOL u tea 806/12 Main contacts Available commercially
BLK closure spring
1 Grease: ASEOL NLGI1 - 1730 Avail abl e co mm erc ial ly
BLK releases
1 Grease: AEROSHELL 22 BL K kineti cs Available commercially
7.5 Ad hes ives

1 FD Plast UA500267P01
1 Silicone Available commercially
8. TOOLS AND EQUIPMENT

8.1 Standard tools
1 Install er too ls Available commercially
8.2 Special tools

1 Crank for BLK Charging sprin g of BLK
1 Tool for turning main shaft C.B.
1 Complete crank Drive BES7
1 Crank Drive BES6
8.3 Equipment
1 SF6 control and filling kit UA14631R06
4/5
Doc. 2GJ 700297

Rev. A
Manual Spare parts
NOTES
Copyright
permission.
Ad dr ess
Via dei C eramisti
tel.
fax +39.0371
+39.0371 – – 452.1
452.222
Notes
such products.
5/5
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     
                
          

    
              
             
                
                   
                 
  
                
                 
           


 
         
 
 

          
             
           

    
                  
    
                    

   

    
   
           
    
           
       
         
           

             
     
              
           
  
              
    
     
             
       
             
    
              

                 
            
               
        
                

    
   
               
            
    
   
                
          
  
             
    
           
                  
         
            
                 
 
               
       
  

              
                  
                 
        

    
              
   
                  
            
   
    

               
             
                
                 
     
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             
 
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  
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 
        
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 
            
           
            


    

                   
    

    
Doc. n. 2GJ 700300

Rev. B 10/2009
Manual Storage
STORAGE
Doc. n. 2GJ 700300

Rev. B 10/2009
Manual Storage
INDEX
1. GENERAL DESCRIPTION pag e 3
1.1 Scope page 3
2. STORAGE pag e 3
2.1 Verify at receipt page 3
2.2 General informatio n on p acking and carriage page 3

2.3 Conservation or s torage page 4
3. CONSERVATION OF SPARE PARTS pag e 4
3.1 Particular storage conditions page 4
4. SETTING AT WORK AFTER STORGE pag e 5
5. SETTING AT WORK AFTER LONG TIME STORAGE page 5
Doc. n. 2GJ 700300

Rev. B 10/2009
Manual Storage
The storage of a multifunctional device requires special precautions.
The installation can be done only when all the prescriptions described in this document are fulfilled.
WARNING: Please carefully r efer to the present do cument!!

Not fulfilling all storage instructions and checks may result in warranty limitations.
1.1 Scope
This document describes the correct preservation of multifunctional hybrid devices.
2. STORAGE
2.1 Verify at receipt
Every dispatch must be checked at receipt for:
- completeness and correctness (dispatch’s papers);

- verify of packaging and possible spill;
- if available on the external part of the packaging:
o shock indicators;
o moisture indicators.
Every irregularity must be communicated to: Ufficio Spedizioni ABB PT U.O. Adda.
At the end of the check the relevant checklist part shall be filled in and signed by the person in charge.
2.2 General infor mation on p acking and carriage

Taking into consideration the transport limitations and the assembly possibilities at the installation site, the
largest possible assembly sub-units of the so-called PASS are assembled and tested at the manufacturer’s
factory.
The detailed list of items and relevant quantities is available in the dispatch documentation.
During the transportation at site the units are filled in either:
with SF6 gas (pressure 0,02-0,03 MPa at 20°C) for units that do not require
assembling at site
or
with Nitrogen (pressure 0.02-0,03 MPa at 20°C) for the units that require assembling
at site (preparation of compartments).
All parts that constitute the module are packed to avoid mechanical stresses, to preserve them from weather
agents (rain, humidity, dust) and to withstand the possible load and unload operations and handling in
erecting yard.
The largest dimensional unit, constituted by the module, is dispatched ready to be stored; the preferred
storage is indoors; in this way the storage time is unlimited. The control cubicle is normally packaged over
dedicated pallets or i n wood-crates.
The detailed materials as bolts and nuts, gaskets, contacts, special fixtures are packed in wood-crates; these
packages can withstand long duration storage indoor.
Doc. n. 2GJ 700300

Rev. B 10/2009
Manual Storage
2.3 Conservation or sto rage
Indoor conservation
A corrected storage, indoor building, consists in:
- a building with solid and flat floor;

- relative humidity less than 70%;
- temperature 20°C ± 20°C.
Outdoor conservation
For outdoor storage, the apparatus shall be preserved from the action of weather agents.
The anti condensation circuit of local control cabinet and drives shall be fed with suitable power supply. In
case the anti condensation circuit has been designed with series accommodation resistance (drives and
Local Control Cabinet) arrange for suitable ohmic circuit.
Crates, boxes and packages must rest on dry, solid and drained ground; a better protection can be achieved
with polyethylene covers. For a period longer than 6 months polyethylene covers are absolutely necessary.
Furthermore:
check every 3 months the condition of apparatus, of packages and protection cloths;
check every 3 months the pressure of compartments dispatched with SF6 or
Nitrogen, directly on density monitors;
3. CONSERVATION OF SPARE PARTS
Spare parts are generally furnished in wooden crates and do not require any other accommodation; for
indoor and outdoor storage please refer to the above information.
3.1 Particular storage conditions

Spare parts for ready intervention or maintenance must be stored with different criteria, resumed as f ollows:
a) Spare parts that require protection from moisture
These components must be stored in a properly aerated room
b) Spare parts and products with own restricted life, such as rubber parts, lubricants, adhesives
Rubber parts
The relative humidity must not exceed 65% from 15°C to 25°C, for long time.
To avoid deformation, no more than 3 bags of gaskets can be stacked in a pile.
To avoid effect of light, oxygen and ozone, rubber parts shall be placed in black sealed plastic bags.
The storage under these conditions ensures the preservation as printed on the package.
Lubricants and adhesives

The correct conditions of storage are reported in the product description, on the label, or in the
instruction sheet
c) Flammable products, such as cleaning agents and solvents, greases and oils, paints and adhesives
The condition of storage depends on local conditions and national rules.
Doc. n. 2GJ 700300

Rev. B 10/2009
Manual Storage
NOTES
Copyright
permission.
Ad dr ess
Via dei C eramisti
tel. +39.0371 – 452.1
fax +39.0371 – 452.222
Notes
such products.
Doc. 2GJ 700301

Rev. 0
Manual Circuit Breaker
CIRCUIT BREAKER
Doc. 2GJ 700301

Rev. 0
INDEX
1. GENERAL DESCRIPTION pag e 4
1.1 Main Components page 4
1.2 Technical Data page 5
2. ERECTION & COMMISSIONING NOTES pag e 5
3. OPERATION pag e 5
3.1 Normal operational positio n page 6
3.2 Closing Operation page 7
3.3 Charging of the closing sp ring page 8

3.4 Opening o peration page 9
4. SERVICE – TROUBLESHOOTING pag e 10
Doc. 2GJ 700301

Rev. 0
CONTENTS OF FIGURES
Fig. 1 Main Components page 4
Fig. 2 Operational Position page 6
Fig. 3 Closing Operation page 7
Fig. 4 Charging of the closing spring page 7
Fig. 5 Opening operation page 8
CONTENTS OF TABLES
Tab. 1 Service – Troubleshooting page 8
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Rev. 0
1.2 Technical Data
Single breaker, type LTB-D

Rated short circuit breaking current ........................................ 40kA / 50 Hz - 40kA / 60 Hz
Rated short circuit making current (close and latch)................. 100 kA
Line charging switching ................................................................................63A
Cable charging switching ...........................................................................160A
Drive .........................................................3 poles spring operated / Single pole
Type...................................................................................... BLK 222 / BLK 82
Rated operating sequence............................................... O-0.3 s-CO-1min-CO
Opening time ........................................................................................ =<25 ms
Breaking time (50 Hz).......................................................................... =<47 ms
Breaking time (60 Hz).......................................................................... =<44 ms
2. ERECTION & COMMISSIONING NOTES
WARNING: Don’t operate the control device before it has been coupled and adjusted to
the circuit breaker and the circuit breaker has been filled with gas, to full service
pressure.
3. OPERATION
The circuit breaker is operated by an opening spring (Fig. 2 - A) located in the base frame of the breaker.
The closing spring (6) is located in the motor charged spring operating mechanism.
The closing spring is spiral wound and is charged by means of a universal motor (8) over a worm drive (7).
After releasing the closing latch (4) t he closing energy during closing is transmitted via the driver (2) to the
circuit breaker contact and the opening spring.
The circuit breaker is kept in the closed position by an opening latch (1).
Doc. 2GJ 700301

Rev. 0
3.1 Normal operational posi tion (Fig.2)

Normal position of the circuit breaker:
- the contacts are closed;
- the opening springs are charged.
The breaker is ready to interrupt on opening command and also ready to complete a full auto re-closing
cycle 0 – 0.3s – CO.
Fig. 2. Normal operational positi on
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Rev. 0
3.2 Closing Operation (Fig. 3)

Releasing of the closing latch means an immediate response to close the circuit-breaker.
The driver lever (2) brings the eccentric guided closing lever (3) to the closed position.
At the same time the opening spring (A) is charged.
At the end of the stroke the cl osing lever (3) c onnected to the breaker is hooked up by the opening la tch (1)
in the closed position.
Due to the eccentric guided lever (3) the driver lever (2) is declutched.
To perform a closing operation using the push button or remote electric impulse, the following conditions
must be satisfied:
- Selector switch in the remote or local position.

- Closing operation spring fully charged.
- The circuit-breaker in the OPEN position.
- The gas density higher than the blocking level.
Fig. 3. Closin g Operation
Doc. 2GJ 700301

Rev. 0
3.3 Charging of t he closing spring (Fig. 4)

The circuit-breaker has been closed. The motor circuit is closed by the limit switch (9). The motor (8) starts
and charges the closing spring (6) as the main shaft (5) and the driver (2) are hooked up by the closing latch
(4). When the closing spring is fully charged the limit switch will open the motor circuit. In case of emergency,
the spring can be charged by means of the hand crank enclosed in the cubicle.
Fig. 4. Charging o f the closin g spring
Doc. 2GJ 700301

Rev. 0
3.4 Opening operation (Fig. 5)

To open the breaker, the opening latch (1) is released by the tripping coil, and the opening spring (A) of the
breaker carries out the operation. The motion of the contact system is retarded by a damping device (11).
With a spring operated breaker the opening operation is extremely reliable; the operation depends only on
the functioning of the opening latch and the opening spring. Opening can be performed locally with the
circuit-breaker in the CLOSED position, with the selector switch in the local position and by activating any
one of the opening coils using the relative push-button. If the control is equipped with a voltage failure
opening coil this may be de-activated by loosening screws and moving plate against the mobile anchor to
prevent the spring action. Then re-tighten screws.
Fig. 5. Opening operation
WARNING: When perfor ming o pening and closin g operation, ensure that the zero
voltage opening o peration coil (where fitt ed) is mechanically nedged or energised with
the circuit -breaker in the open posit ion and the closing sp rings discharg ed.
Doc. 2GJ 700301

Rev. 0
NOTES
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Copyright
We reserve all rights concerning this document and the components described therein. It must not be reproduced or disclosed to third
parties and the contents must not be made use of neither in part or in whole without our prior written permission.
The information in this document is subject to alteration without prior notice and should not be regarded as an undertaking from ABB
ABB Power Technologies S.p.A. is not responsible for damage incurred due to the misuse of this document.
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            
                  
            
              
   
              
         
            
                
              
       
            
       
            
  
              
             
  
        
                
 
               
     
              
 
        
  

  
    
  
 
 
   
  
  
  
  
      
  
        

           
        
     

 
   

     
      
  
   
   
     
   
              
              

               
   
                
              
   
        
          

          
            
             
    
        
 
        

                   
    

               
    
                   

       
                
               
                 
    
                 
      
 
                
             
            

 
   
    
   
   
   
 
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            
     
               
            
        
Doc n. 2GJA700306
Rev. A 10/2009
Type of Document Titl
Manual Erection & Commissioning
ERECTION & COMMISSIONING
Doc n. 2GJA700306
Rev. A 10/2009
INDEX
CONTENT OF FIGURES ................................................................................................................ 2
1. GENERAL INFORMATION..................................................................................................... 3
2. SHIPPING ............................................................................................................................... 3
3. INCOMING CHECK ................................................................................................................ 3
4. INSTALLA TION...................................................................................................................... 4
4.1 Introd uct ion ................................................................................................................... 4
4.2 Fixin g the vertic al frame ............................................................................................... 5
4.3 Assemblin g t he main sh ippin g unit ............................................................................. 6
4.4 Rotating o f lateral poles (Fig. 2) ................................................................................... 7
4.5 Eart h co nn ect io n…...….……………………………………………………………………….7
CONTENT OF FIGURES
Fig. 1. Instructions for anchor holes………………………………………………………………….4
Fig. 2. Rotatin g th e sid e pole…………………………………………………………………………..8
Doc n. 2GJA700306
Rev. A 10/2009
1. GENERAL INFORMATION
This manual has the scope to explain the main operation to assembling the module.
NOTE: all descripti ons present in thi s document are generic infor mation which do es not
take into consideration specific project requirement. Please refer to specific project
schematics f or th e working and in terlock principle of the equipment.
1.1. For your safety:
To verify that all the operations of installation, put in service and maintenance is effected from personal
specialized.
To verify that during the phases of installation, exercise and maintenance the normative prescriptions of
law are respected, for the execution of the fittings in accord with the rules of good technique and safety on
the job.
To meticulously observe the instructions brought in the manual present.
2. SHIPPING
The module is completely tested at the factory. The mechanical and dielectric tests are carried out on the
whole module completely assembled. The PASS M00 device is shipped with the circuit breaker open, its
closing springs unloaded and the combined disconnector closed on the earth side. The poles are already
conditioned and filled with SF 6 gas at a pressure of 0.02-0.03 MPa rel. at 20°C.
3. INCOMING CHECK
On receipt of the m aterial, check the entire module in detail, especially the density switches, the controls of
the circuit breaker and the disconnector and the bushings. Check that the equipment shows no signs of
breakage or tampering. If any problems are found, inform the: Shipping Office of ABB S.p.A. PPD U.O.
ADDA immediately.
Doc n. 2GJA700306
Rev. A 10/2009
4. INSTALLATION
4.1 Introduction
The following main operations must be carried out to install this equipment:
check the building works (if it is to be assembled on plinths, or a platform, made of reinforced
concrete);
check the presence of gas at low pressure of 0.02-0.03 MPa rel. at 20°C by using the density switch
or by a slow pressure of the valve;
check the layout, the secondary circuit drawings, all the necessary accessories;
remove the packaging;
position the terminal palm on the clean bushings;
fix the vertical platform to the reinforced concrete plinths (if present) using the chemical or expansion
plugs;
position and assemble the main shipping unit;
lay and connect up the L.V. cables;
connect the earth cables;
fill with SF6 at rated pressure.
0perating positio n
Side poles opening
Installation on support
Module unpackaged
Trasport unit
Doc n. 2GJA700306
Rev. A 10/2009
Fig. 1. Instructions for anchor holes
°C °F t.rel t.cure
Min. -5° … 0° Min. 23° …32° 60’ 5h
0° …10° 32° … 50° 30’ 1h
10° …20° 50° … 68° 20’ 30’
20° … max. 40° 68° … max. 104° 8’ 20’
Lift and position the supporting structure by using a crane and take care that no space is present between
concrete of foundations and bottom plate of support structure.
4.3 Assem bl ing t he main sh ip ping u nit
Lift the main module using a crane taking care of it is perfectly balanced before handling: the weight of
module is indicated in the project documentation (N.B. all lifting accessories such as belts, shackles, belt-
tighteners etc. are NOT included in the supply.)
Move it close to the previously fixed support frame taking care to line up the holes of the main module beam
with those of the support structure.
Insert the M16 bolts and tight relevant nuts with torque 14 daNm.
Unhook all the lifting accessories.
Doc n. 2GJA700306
Rev. A 10/2009
Fig. 2. Rotating the side po le
Fig. 2. LEGEND:
1. Metal square
3. Pivot
4. Threaded rod
5. Washer
6. Nut
7. Split
9. Higher nut
10. Bolt M16
11. Bolt M16
12. Hole
13. Spring pin
15. Support pole
16. Beam C
The transportation tools are red.

The tools for assembly are yellow.
Doc n. 2GJA700306
Rev. A 10/2009
NOTES
Copyright
permission.
Ad dr ess
Via dei C eramisti
tel. +39.0371 – 452.1
fax +39.0371 – 452.222
Notes
such products.
Doc 2GJA700333
Rev. A [MT]
Tipo di Documento/Type of Document Titl
Manual M0 SBB OPERATING
PRINCIPLE
M0 SBB
OPERATING PRINCIPLE
AND SIGNALLING
Doc 2GJA700333
Rev. A [MT]
PRINCIPLE
PASS is equipped with a combined disconnector/earthing switch m oved by the BES7 drive.
The operating principle (patented) is based on the rotary motion of the contact which can be closed on the
Bus Bar, earthed or left in the neutral position; the operation can be performed either manually or by the
electrical control unit.
The mechanism has a limited number of mechanical components, it is intrinsically reliable, and maintenance
free.
This modular design can be applied to PASS M0 in Single Bus Bar configuration, Double Bus Bar
configuration and on all the bushings: Bus Bar or Line Side.
0° position
90° position
Fig. 1. Combin ed Disconnector earthing switch fo r PASS M0 Single Bus Bar.

The cont act is clo sed on the bus b ar (0° position). With a 90° rotation th e disconnector is in neutral
posi tion (open); with a 180° rotation the disconnector i s earthed.
All c om bi nati on s ar e po ss ib le.

In both cases, Single Bus Bar and Double Bus Bar, the position of the combined disconnector/earthing
switch is always clearly indicated by an indicator which is mechanically coupled to the shaft.
In addition to this, a visual confirmation is possible by means of an inspection window in the enclosure.
The disconnector/earthing switch may be operated manually, in case of emergency, by means of a hand
crank.
For the PASS M0 the run is 0 – 90°

In zero position is open, in 90° position is in earth position.
Doc 2GJA700333
Rev. A [MT]
PRINCIPLE
Indicator
Fig. 2. Two p ositio n Indicator

Two Posi tion Indicator i s present only fo r PASS M0 SBB with ball Disconn ector/earthing swit ch
1.1 Technical data
Disconnector/Earthing Switch
Drive 3 poles motor operated
Rated supply voltage of auxiliary circuits 110 – 125 – 220 Vdc (or according to customer specs)
Emergency manual operation possible (hand-crank)
Contact position visible through inspection window.
Doc 2GJA700333
Rev. A [MT]
PRINCIPLE
NOTES
Thank You f or your collaboration.
Copyright
Doc n. 2GJ 700338

Rev. A [MT]
Manual M0 DBB OPERATING
PRINCIPLE
Fig. 5. Three posit ion Signaller

Three posit ion signaller is pr esent onl y for PASS M0 DBB
1.1 Technical data
Drive............................................................................. 3 poles motor operated
Rated supply voltage of auxiliary circuits ............................................. 110 – 125 – 220 Vdc (or according to
customer specs)
Emergency manual operation possible (hand-crank).
Contact position visible through porthole.
Doc n. 2GJ 700338

Rev. A [MT]
PRINCIPLE
NOTES
Copyright
Doc n. 2GJ 700339

Rev. A [MT]
PRINCIPLE
M00 SBB
OPERATING PRINCIPLE
AND SIGNALLING
Doc n. 2GJ 700339

Rev. A [MT]
PRINCIPLE
PASS is equipped with a combined disconnector/earthing switch moved by the BES7 command. The
operating principle (patented) is based upon the rotary motion of the contact which can be cl osed on the Bus
Bar, earthed or left in the neutral position by the utilization of a manual and electrical control unit.
The mechanism is composed of a minimal number of mechanical components and it is intrinsically reliable,
and maintenance free.
For PASS M00 SBB the rotation is 0 – 135°
For PASS M00 SBB

BUSHING 1
BREAKER
CLOSED POSITION
ALFA 0°
BUSHING 2 Bushing 1: In
Bushing 2: In
BUSHING 1
DISCONNECTED POSITION
BUSHING 2 ALFA 45°
Bushing 1: Off
Bushing 2: Off
The module is fully isolated
ALFA 45°
BUSHING 1
BUSHING 2 EARTHING POSITION FOR THE

BUSHING 2
ALFA 90°
ALFA 90° Bushing 1: Off
Bushing 2: Earthed via the Breaker
through the earthing contacts of the
bushing 1
PASS M00 combined disconnector is made by a rotating rod. Disconnector contacts are fixed on this rod.
Disconnector status is therefore depending on its rotation angle. Only the following configurations are
allowed:
Doc n. 2GJ 700339

Rev. A [MT]
PRINCIPLE
L2
L1
TL1
TL2
L2
L1
TL1
TL2
L2
L1
TL1
TL2
L2
L1
TL1
TL2
Fig. 2. PASS M00 combin ed discon nector
Doc n. 2GJ 700339

Rev. A [MT]
PRINCIPLE
L1: Line 1 disconnector
L2: Line 2 disconnector
TL1: Earthing switch for Line 1 crossed connection

TL2: Earthing switch for Line 2 crossed connection
The following table summarizes the status of the single line diagram in relation to the rotation angle:
Angle -135° -45° 0° +45°

L1-TL1 L1-L2 Neutral L2-TL2
L1 Close Close Open Open
L2 Open Close Open Close
TL1 Close Open Open Open

TL2 Open Open Open Close
Fig. 6. Four po sition signaller is pr esent on ly for PASS M00

Four posi tion sig naller is present only for PASS M00
1.1 Technical data
customer specs)
Doc n. 2GJ 700339

Rev. A [MT]
PRINCIPLE
NOTES
Copyright
Doc n. 2GJ 700340

Rev. A [MT]
PRINCIPLE
M00 DBB
OPERATING PRINCIPLE
AND SIGNALLING
Doc n. 2GJ 700340

Rev. A [MT]
PRINCIPLE
L INE
BB 1 CB OPENED
DS
BB2 BB1 DISCONNECTED
DS BB2 DISCONNECTED
DS LINE CONNECTED
CB EARTH SWITCH DISCONNECTED
ES
PASS MODULE ISOLATED

L INE CB OPENED
BB 1
DS BB 2 BB1 DISCONNECTED
DS BB2 DISCONNECTED
DS LINE DISCONNECTED
EARTH SWITCH DISCONNECTED
C
B
ES
Doc n. 2GJ 700340

Rev. A [MT]
PRINCIPLE
L INE
DS BB 1 PASS MODULE EARTHED VIA CB
BB 2
CB CLOSED
DS
BB1 DISCONNECTED
DS BB2 DISCONNECTED
LINE CONNECTED
EARTH SWITCH CONNECTED
CB CL OSED
ES
1.1 Technical data
customer specs)
Doc n. 2GJ 700340

Rev. A [MT]
PRINCIPLE
NOTES
Copyright
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          
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  
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    
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        
            
      
         
        
     
     
          
         
        
 
 
  
  
  
                 
  
                  
         
              
              
                  
             
     
 
 
  
  
  
     
                 
                 
         

  
  
   
  
  
 
 
 
  
     
     

    
   
  
 
  
    
 
 
  
  
    
               
               
             
      


         

        
      
        
         

  
       

       
      
 
       
       
   
      
       
       

     
  
        

       
         

   
          

 
    
 
 
  
  
                   
      
 
  
 
   
    
                

                     
                
               
         
        
 
 
  
  
                
  
      

   

    
  
        

               
               
 
 
  
  
            
     
           
 
    
    
 
    

    
     
  
           
             
  
 
    
    

 
   
 

   
   
         
   
 
 
  
  
 
 
 
  
  
  
 
              
        
            

 
 
  
  
            
     
           
 
    
    
 
    

    
     
  
          
             
    
 
    
    

 
   
 
    

    
         
   
 
 
  
  
  
 
              
        
            


 
 
  
  

                   
    

                
    
                   

       
 
   

   
  
 
 
   
 
     
                  
   
                 
      
 
                 
            
            

       



 
   
   
  

             
    
               
            
 
 
  
  
Doc. n. 2GJA700404
Rev. B 01/2011 [AI]
Tipo di document Titolo
Manuale Manodensostato
Tipo ZMJ 100
DENSITY MONITOR
Type ZMJ 100
1/6
ABB S.p.A. PPD Unita’ Operativa ADDA - HV
Doc. n. 2GJA700404
Rev. B 01/2011 [AI]
Tipo di documento Titolo
Tipo ZMJ 100
1. GENERALITY
SF6 switchgear used to be monitored by pressure gauges, where the operator had to determine the
reading of the gauge by choosing a temperature band to ensure that the density of gas inside the
switchgear is sufficient for safe operation. Today, Sulfur hexafluoride (SF 6) switchgear is controlled by
using gas density monitors.
The main advantage the density monitors have over the pressure gauges is that the density monitors
will automatically redeem the reading from any changes in the pressure which are resulted from
changes in temperature. Thus, ZMJ Series Density Monitor will always indicate the relative gas pressure
of that at +20 C, regardless of the ambient temperature. Hence the reading obtained actually reflects the
gas density. The Density Monitors have up to 4 micro switch contacts for alarm and blocking at preset
pressure levels. The ZMJ series of SF6 gas density monitors are specifically designed to monitor the
gas density of high voltage and medium voltage gas insulated switchgear, circuit breakers and
apparatus.
2. CHARACTERISTICS
2.1 Technical characterist ics
Nominal diameter size: 100 mm

Case material: Stainless Steel
Cover in Stainless Steel
Gas connection: by means hexagonal nut threaded M30x2 in stainless material with double O-RING
Sensitive element: Bourdon tube made of brass
Movement: in brass
Electrical contacts: in Silver-Nickel (Ag80Ni20) with micro switches
Electrical connections: with secondary terminal box and cable glands
Dial with either, scale MPa and colored sectors
Application: outdoor
Aeratine system: by means one aerator
Anti-shock and vibration system equipped
Temperature compensation by bimetal band
2.2 Features
Measuring range: -0.1 1 1,5 MPa relative

Functional range (standard): -30°C +60°C ( - 60°C / + 80°C upon request)
Electrical contacts: from 1 to 4
Rated voltage: 110 Vdc - 220 Vdc
Nominal current at 110 Vdc 5°
Nominal current at 220 Vdc 5A
Breaking capacity at 110 Vdc with L / R< 20 ms 0.2 A
Breaking capacity at 220 Vdc with L / R< 20 ms 0.1 A
Reated short time withstand current 100 A / 30 ms
Insualtion between contactsand to ground: 2000V at 50Hz for one minute
Protection: IP55 with protection cover
Accuracy at 20°C: 5 kPa
Accuracy on operational range: 2,5 s.v.f.s.
ABB S.p.A. PPD Unita’ Operativa ADDA - HV 3/6
Doc. n. 2GJA700404
Rev. B 01/2011 [AI]
Tipo ZMJ 100
(with reference at nominal isochoric curve of compensation and gas SF6 or Mixed Gas fields)
Max Temperature gradient: 10°C/h
Leakage rate: 1 x 10-6 cm3 /sec.
2.3 Contacts settin g (at 20°C)
Check project single line diagram.
2.4 Fill ing press ure (at 20°C)
Check project single line diagram.
3. DENSITY MONITOR REPLACEMENT

Please follow the below procedure in order to replace the density monitor:
1) disconnect the low voltage cable from terminal box (1);
2) unscrew hexagonal nut (2) using 36 spanner 36, This is necessary to close the valve (3),
3) unscrew hexagonal nut (2) definitely using the same spanner 36
4) close the valve (3) using its stopper (4).
5 1
Doc. n. 2GJA700404
Rev. B 01/2011 [AI]
Tipo ZMJ 100
6
LEGEND:
1. Low voltage terminal box

2. Hexagonal n ut
3. Valve
4. Stopper
5. Scale [TYPICAL]
6. Cover
7. Cable gland s
Doc. n. 2GJA700404
Rev. B 01/2011 [AI]
Tipo ZMJ 100
NOTES
Copyright
We reserve all rights concerning this document and the components described therein. It must not be reproduced
or disclosed to third
The information in this document is subject to alteration without prior notice and should not be regarded as an
undertaking from ABB
ABB S.p.A. - Power Products Division - U.O. Adda HV takes no responsibility for errors that can occur in the
documentation.
ABB S.p.A. - Power P roducts Division - U.O. Adda HV is not responsible for damage incurred due to the misuse of
this document.
© ABB S.p.A. - Power Products Division - U .O. Adda HV
Ad dr ess
ABB SpA PPD U.O. Adda
Via dei Ceramisti
tel. +39.0371 – 452.1
fax +39.0371 – 452.222
Notes
These instructions describe high voltage technology products and are i ntended specifically for making known the
use of such products.
 
 
      

   
 
   
  
    
    
   
      

 

    
 
  
  
 
  
   
   
  
     
   
   
    
  
  
  
    
    
     
        
     
  
  
      
  
              
             
 
    
            
                
         
          
                
            
               
              
             
                   
        
         
    


  
   

   

      
 
   
 
  
   
 
   
  
  
  
      

 
                
       
    
 
         
                   
               
             
   

                
     
         
                  
      
 
                
                 
                   
        
   
      


                 
         
                  
                
             
 
                
   
 
        
   
  
      
                

             
               
            

 
     
  
  
  
 
  
  
 
 
              
       
  

                 

             
                 
                   
              
 
                
       
           
                
                
            
      
              
                
                    
                 
                
        
                 
                  
    
   
          

          

            
            
            
                
      
      
       

                   
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      

                                                      
                                                      
                                                      
                                                      
                  
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                   
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                  
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
                                                      
 
      

                   
    

                
    
                   

       
                 
              
                  
   
                 
      
 
                 
            
            

       
  
   
   
   
  

             
    
               
            
      
  

 

       
  
            

      
            
      
            
         
            
         
  
           

  
   
  
 
  
     
     
    
  

       
       
         

       
    

              

 
 
                
             
  
             
            
                
             
                
             

                    
  
     

       
 
  

                 
             
        
          
               
                
                
            
      

       
  
            
            
               
          
                 
                
                  
   
                   
 
    
  

    
 
 
    
  
  

       

                   
    

                
    
                   

       
                 
              
                  
   
                 
      
 
                 
            
            

       
  
   
   
   
  

             
    
               
            

       
  
      

       

  
      
  
  
      
      
       
  
  
       
     
  
  
      
 

 
 
 
 
   

       
      
      

       
 
             
          
     
            
           
               
              
      
 
                
   
  

 
     

   
   
      
                
      
              
  
                
             

         

       
      

      
  
 
  
       
  
 
  
   

    

  
   
     

      

       
     
              
           
                
      
                
             
               
          
  
 
  
  
  
  
  
 
 
  
   
       
    
 
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  
    


        

       
      
 
             
  

 
      

   
   
      
                
      
              
  
                
             
    

       
  
 
  
  
  
  
 
 
   
   
  
     
   

   
    

    


 

  
 
 

 

     

       
     
 
         
  

 
     

   
   
      
                
      
                 


       
  
 
  
  
  
  
  
 
 
  
   
 
  
     
  
 

  
 
     

       

                   
    

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8/9/2019 PASS Module Complete Manual - En

Doc. 2GJ 700292

Doc. 2GJ 700292

Doc. 2GJ 700292

1.1 Supplier’s / Manufacturer’s Add ress 1.2 Contact Address

1.3 Purpose of this Manual

1.4 Safety Note

Ac ti viti es d esc ribed un der “ Maintena nce” must on ly be carr ied ou t f ro m o ur

Informationt Mechanical Operation

DANGER: Information indicating

Doc. 2GJ 700292

The innovative characteristic of PASS M0S is a three-position disconnected, which allows

Doc. 2GJ 700292

PASS M00 PASS M0 PASS M0S PASS M0S

PASS M00 PASS M0 PASS M0S PASS M0S 50 kA

Doc. 2GJ 700292

Doc. 2GJ 700292

A PASS module is equivalent or almost equivalent to a complete bay.

PASS meets the requirements set out in the following documents:

• IEC (all relevant standards - see technical data)

PASS switchgear is produced according to the following standards:

Doc. 2GJ 700292

For switchgear and associated equipment:

11. PASS VARIANTS

 PASS M00 SBB  PASS M0 SBB  PASS M0S SBB

 PASS M00 Cable  PASS M0 (SBB, DBB or DCB)

Doc. 2GJ 700292

12.1 Type tests

12.2 Routine tests

12.3 On-site testing

Doc. 2GJ 700292

Thank You for your collaboration.

PREVENTIVE MAINTENANCE GUIDE FOR PASS

ABB S.p.A. PPD U.O. ADDA 1/8

Tab. 1 Perio dical ins pect io ns…………………………………………………………page 3

ABB S.p.A. PPD U.O. ADDA 2/8

1.1 Periodical inspection

Perio dical inspections: module in-service

Inspection type Timing / tools / person nel Instructi on s

ABB S.p.A. PPD U.O. ADDA 3/8

Preventive maintenance: modul e out of service

ABB S.p.A. PPD U.O. ADDA 5/8

10000 mechanic al operations

Revision : module out of service

ABB S.p.A. PPD U.O. ADDA 6/8

ABB S.p.A. PPD U.O. ADDA 7/8

ABB S.p.A. PPD U.O. ADDA 8/8

SF6 Gas System

1.1 Health and Safety

depending on the amount

- Metal fluorides, metal sulphides and metal oxides

Technical Data of commercial SF6

1.4 Decomposition Products

1.5 Safety Infor mation

1.6 Evacuation o f the Gas Compartments

1.8 Control of gas quality

1.9 Control of the dielectric strength

1.10 Ai r Cont ent

1.11 Filling p ressure of SF6

Filling pressu re as a function of temperature

Tab. 1. Filli ng pr essure as a funct ion of t emperature

Warning: COMPARTMENT ONLY, NOT FOR VT FILLING

At the end of the filling operation: