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(Download PDF) Rfid For The Supply Chain and Operations Professional Second Edition Victor Sower Online Ebook All Chapter PDF
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THE BUSINESS RFID for the Supply Chain and Supply and Operations
ZELBST • SOWER
EXPERT PRESS Operations Professional Management Collection
DIGITAL LIBRARIES M. Johnny Rungtusanatham and Joy M. Field,
Second Edition
EBOOKS FOR Editors
BUSINESS STUDENTS Pamela J. Zelbst • Victor E. Sower
Curriculum-oriented, born-
digital books for advanced RFID’s (radio frequency identification) presence is increasing in
business students, written our personal and business lives—you name it and RFID is likely
by academic thought to be finding its way there. RFID has many advantages over other
10 9 8 7 6 5 4 3 2 1
This book does a great job of introducing and explaining RFID technol-
ogy, what makes it work, and the various settings and applications where
it can improve process flows. I am now more aware of where I might
encounter RFID technology, where and when it could be used to improve
processes, and how to add value to an organization.
Mr. Ken Holland
Continuous Improvement Program Manager, Supply Chain Operations
Freescale, Inc.
vi TESTIMONIALS AND REVIEWS
Keywords
agility, asset tracking, customer responsiveness, effectiveness, efficiency,
inventory management, real-time information systems, RFID implemen-
tation, RFID integration, RFID, timeliness
Contents
Abbreviations and Acronyms�������������������������������������������������������������������xi
Acknowledgments���������������������������������������������������������������������������������xiii
Appendix��������������������������������������������������������������������������������������������141
Notes�������������������������������������������������������������������������������������������������171
References�������������������������������������������������������������������������������������������177
Index�������������������������������������������������������������������������������������������������185
Abbreviations and Acronyms
ADC automatic data capture
AFSP average factory selling price
AIDC automatic identification and data capture
AII auto ID infrastructure
AIM Association for Automatic Identification and
Mobility
AIT automatic information technology
ANSI American National Standards Institute
aRFID active radio frequency identification
CNC computer numerical control
DARPA Defense Advanced Research Projects Agency
DLA Defense Logistics Agency
DOD Department of Defense
EAS electronic article surveillance
EM event management
EMEA Europe, the Middle East, and Africa
EMV Europay MasterCard Visa
EPC Electronic Product Code
ERP enterprise resource planning
ETSI European Telecommunications Standards
Institute
FCC Federal Communications Commission
FLC foldable large container
GPS global positioning system
HF high frequency
IoT Internet of Things
ISO International Organization for Standardization
ITV in-transit visibility
KPI key performance indicators
xii ABBREVIATIONS AND ACRONYMS
RFID Basics
On a recent international trip, one of the authors parked in a long-term
parking facility near the airport that provides an identification card to
frequent parkers. When I arrived at the parking facility, I placed my card
against a reader. My name immediately appeared on an LCD display
and the attendant addressed me by name when she directed me to my
parking space. When returning, again I placed my card against a reader,
which displayed my name, the number of days I had been parked, and
the amount due. I paid my bill with my radio frequency identification
(RFID)-enabled smart card without speaking to an attendant. Any fre-
quent parker specials were automatically credited to my bill. This was
made possible by a RFID tag embedded in the frequent parkers’ iden-
tification card. The only information recorded on the tag was a coded
number, which matched my name in a protected database.
When I went through the customs and border security stations at the
international airport, I was required to present my passport. The security
agent saw my picture on a monitor along with other identifying informa-
tion to ensure that I am who I say I am, that I am using a valid passport,
and that I am not on any watch lists. This was made possible by the RFID
tag embedded in my passport.
When I checked into the hotel at my destination, I was given an
RFID-enabled card, which was the key to my room.
Upon returning home, I used the toll road out of the airport. An
E-ZPass transponder made it a breeze to speed through special lanes at the
toll booths. The toll authority registered my passage and automatically
billed my account. This too is made possible by an RFID tag, which is
embedded in the E-ZPass transponder.
Returning home I was greeted by Buddy, my dog. He has an RFID
chip implanted in his neck that is encoded with a number that is tied to
me in a database to identify him should he wander away from home.
2 RFID FOR THE SUPPLY CHAIN AND OPERATIONS PROFESSIONAL
The point is, believe it or not, you are already using RFID in your per-
sonal life. And each of these uses shows that businesses and governmental
agencies are also using RFID technology in order to increase efficiency,
gain a competitive advantage, increase security, or provide a service that is
better than could be otherwise provided.
Perhaps your organization has not explored the possibilities that RFID
technology has for improving performance and reducing cost. P erhaps
your competitors have.
Civilian businesses and the military are already using RFID. The
U.S. Army uses active RFID tags and a variety of sensors to monitor
temperature, shock, unauthorized entry, and various other critical data
for shipments to war zones. A tortilla manufacturer saved $700,000 in
packaging costs by tracking shipping containers using RFID.1 Marathon
Oil Company estimated that using RFID on its downhole drilling tools
would result in a savings of $17 million and improve operational safety of
its employees.2 Libraries are locating mis-shelved books simply by walk-
ing through the stacks with a portable RFID reader. Many organizations
are using RFID to simplify asset management. With RFID it is possible
to inventory all tagged assets in a room in a matter of minutes without
WMS
ERP
SCM
MRP
POS
Antenna Microchip
RFID tag system works in the same way except that it contains its own
power source rather than relying on the radio frequency signal from the
reader for power.
Until recently, all RFID systems needed middleware to act as a con-
duit to get the information into the database. A current trend is toward
intelligent RFID readers that eliminate the need for middleware so that
the information can be transmitted directly into a database. Most RFID
systems now come with a development package that allows the operator
to develop a custom program to import the data into a database. Most of
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CHAPTER II
THE GATEWAY TO EGYPT
The whole of to-day has been spent wandering about the cotton
wharves of Alexandria. They extend for a mile or so up and down the
Mahmudiyeh Canal, which joins the city to the Nile, and are flanked
on the other side by railroads filled with cotton trains from every part
of Egypt. These wharves lie under the shadow of Pompey’s Pillar
and line the canal almost to the harbour. Upon them are great
warehouses filled with bales and bags. Near by are cotton presses,
while in the city itself is a great cotton exchange where the people
buy and sell, as they do at Liverpool, from the samples of lint which
show the quality of the bales brought in from the plantations.
Indeed, cotton is as big a factor here as it is in New Orleans, and
the banks of this canal make one think of that city’s great cotton
market. The warehouses are of vast extent, and the road between
them and the waterway is covered with bales of lint and great bags
of cotton seed. Skullcapped blue-gowned Egyptians sit high up on
the bales on long-bedded wagons hauled by mules. Other Egyptians
unload the bales from the cars and the boats and others carry them
to the warehouses. They bear the bales and the bags on their backs,
while now and then a man may be seen carrying upon his head a
bag of loose cotton weighing a couple of hundred pounds. The
cotton seed is taken from the boats in the same way, seed to the
amount of three hundred pounds often making one man’s load.
Late in the afternoon I went down to the harbour to see the cotton
steamers. They were taking on cargoes for Great Britain, Russia,
France, Germany, and the United States. This staple forms three
fourths of the exports of Egypt. Millions of pounds of it are annually
shipped to the United States, notwithstanding the fact that we raise
more than two thirds of all the cotton of the world. Because of its
long fibre, there is always a great demand for Egyptian cotton, which
is worth more on the average than that of any other country.
For hundreds of years before the reign of that wily old tyrant,
Mehemet Ali, whose rule ended with the middle of the nineteenth
century, Egypt had gone along with the vast majority of her people
poor, working for a wage of ten cents or so a day, and barely out of
reach of starvation all the time. Mehemet Ali saw that what she
needed to become truly prosperous and raise the standard of living
was some crop in which she might be the leader. It was he who
introduced long-staple cotton, a product worth three times as much
as the common sort, and showed what it could do for his country.
Since then King Cotton has been the money maker of the Nile valley,
the great White Pharaoh whom the modern Egyptians worship. He
has the majority of the Nile farmers in his employ and pays them
royally. He has rolled up a wave of prosperity that has engulfed the
Nile valley from the Mediterranean to the cataracts and the
prospects are that he will continue to make the country richer from
year to year. The yield is steadily increasing and with the improved
irrigation methods it will soon be greater than ever. From 1895 to
1900 its average annual value was only forty-five million dollars; but
after the Aswan Dam was completed it jumped to double that sum.
Though cotton is the big cash crop of Egypt, small flocks of sheep are kept on
many of the farms and the women spin the wool for the use of the family.
Sugar is Egypt’s crop of second importance. Heavy investments of French and
British capital in the Egyptian industry were first made when political troubles
curtailed Cuba’s production.
The greater part of Upper and Lower Egypt can be made to grow
cotton, and cotton plantations may eventually cover over five million
five hundred thousand acres. If only fifty per cent. of this area is
annually put into cotton it will produce upward of two million bales
per annum, or more than one sixth as much as the present cotton
crop of the world. In addition to this, there might be a further increase
by putting water into some of the oases that lie in the valley of the
Nile outside the river bottom, and also by draining the great lakes
about Alexandria and in other parts of the lower delta.
Egypt has already risen to a high place among the world’s cotton
countries. The United States stands first, British India second, and
Egypt third. Yet Egypt grows more of this staple for its size and the
area planted than any other country on the globe. Its average yield is
around four hundred and fifty pounds per acre, which is far in excess
of ours. Our Department of Agriculture says that our average is only
one hundred and ninety pounds per acre, although we have, of
course, many acres which produce five hundred pounds and more.
It is, however, because of its quality rather than its quantity that
Egyptian cotton holds such a commanding position in the world’s
markets. Cotton-manufacturing countries must depend on Egypt for
their chief supply of long-staple fibre. There are some kinds that sell
for double the amount our product brings. It is, in fact, the best cotton
grown with the exception of the Sea Island raised on the islands off
the coasts of Georgia and South Carolina. The Sea Island cotton has
a rather longer fibre than the Egyptian. The latter is usually brown in
colour and is noted for its silkiness, which makes it valuable for
manufacturing mercerized goods. We import an enormous quantity
of it to mix with our cotton, and we have used the Egyptian seed to
develop a species known as American-Egyptian, which possesses
the virtues of both kinds.
There is a great difference in the varieties raised, according to the
part of the Nile valley from which each kind comes. The best cotton
grows in the delta, which produces more than four fifths of the
output.
A trip through the Nile cotton fields is an interesting one. The
scenes there are not in the least like those of our Southern states.
Much of the crop is raised on small farms and every field is marked
out with little canals into which the water is introduced from time to
time. There are no great farm houses in the landscape and no barns.
The people live in mud villages from which they go out to work in the
fields. They use odd animals for ploughing and harrowing and the
crop is handled in a different way from ours.
Let me give you a few of the pictures I have seen while travelling
through the country. Take a look over the delta. It is a wide expanse
of green, spotted here and there with white patches. The green
consists of alfalfa, Indian corn, or beans. The white is cotton,
stretching out before me as far as my eye can follow it.
Here is a field where the lint has been gathered. The earth is
black, with windrows of dry stalks running across it. Every stalk has
been pulled out by the roots and piled up. Farther on we see another
field in which the stalks have been tied into bundles. They will be
sold as fuel and will produce a full ton of dry wood to the acre. There
are no forests in Egypt, where all sorts of fuel are scarce. The stalks
from one acre will sell for two dollars or more. They are used for
cooking, for the farm engines on the larger plantations, and even for
running the machinery of the ginning establishments. In that village
over there one may see great bundles of them stored away on the
flat roofs of the houses. Corn fodder is piled up beside them, the
leaves having been torn off for stock feed. A queer country this,
where the people keep their wood piles on their roofs!
In that field over there they are picking cotton. There are scores of
little Egyptian boys and girls bending their dark brown faces above
the white bolls. The boys for the most part wear blue gowns and dirty
white skullcaps, though some are almost naked. The little girls have
cloths over their heads. All are barefooted. They are picking the fibre
in baskets and are paid so much per hundred pounds. A boy will
gather thirty or forty pounds in a day and does well if he earns as
much as ten cents.
The first picking begins in September. After that the land is
watered, and a second picking takes place in October. There is a
third in November, the soil being irrigated between times. The first
and second pickings, which yield the best fibre, are kept apart from
the third and sold separately.
After the cotton is picked it is put into great bags and loaded upon
camels. They are loading four in that field at the side of the road. The
camels lie flat on the ground, with their long necks stretched out.
Two bags, which together weigh about six hundred pounds, make a
load for each beast. Every bag is as long and wide as the mattress
of a single bed and about four feet thick. Listen to the groans of the
camels as the freight is piled on. There is one actually weeping. We
can see the tears run down his cheeks.
Now watch the awkward beasts get up. Each rises back end first,
the bags swaying to and fro as he does so. How angry he is! He
goes off with his lower lip hanging down, grumbling and groaning like
a spoiled child. The camels make queer figures as they travel. The
bags on each side their backs reach almost to the ground, so that
the lumbering creatures seem to be walking on six legs apiece.
Looking down the road, we see long caravans of camels loaded
with bales, while on the other side of that little canal is a small drove
of donkeys bringing in cotton. Each donkey is hidden by a bag that
completely covers its back and hides all but its little legs.
In these ways the crop is brought to the railroad stations and to the
boats on the canals. The boats go from one little waterway to
another until they come into the Mahmudiyeh Canal, and thence to
Alexandria. During the harvesting season the railroads are filled with
cotton trains. Some of the cotton has been ginned and baled upon
the plantations, and the rest is in the seed to be ginned at
Alexandria. There are ginning establishments also at the larger
cotton markets of the interior. Many of them are run by steam and
have as up-to-date machinery as we have. At these gins the seed is
carefully saved and shipped to Alexandria by rail or by boat.
The Nile bridge swings back to let through the native boats sailing down to
Alexandria with cargoes of cotton and sugar grown on the irrigated lands farther
upstream.
A rainless country, Egypt must dip up most of its water from the Nile, usually by
the crude methods of thousands of years ago. Here an ox is turning the creaking
sakieh, a wheel with jars fastened to its rim.
Egypt is a land that resists change, where even the native ox, despite the
frequent importation of foreign breeds, has the same features as are found in the
picture writings of ancient times. He is a cousin of the zebu.
The Egyptians put more work on their crop than our Southern
farmers do. In the first place, the land has to be ploughed with
camels or buffaloes and prepared for the planting. It must be divided
into basins, each walled around so that it will hold water, and inside
each basin little canals are so arranged that the water will run in and
out through every row. The whole field is cut up into these beds,
ranging in size from twenty-four to seventy-five feet square.
The cotton plants are from fourteen to twenty inches apart and set
in rows thirty-five inches from each other. It takes a little more than a
bushel of seed to the acre. The seeds are soaked in water before
planting, any which rise to the surface being thrown away. The
planting is done by men and boys at a cost of something like a dollar
an acre. The seeds soon sprout and the plants appear in ten or
twelve days. They are thinned by hand and water is let in upon them,
the farmers taking care not to give them too much. The plants are
frequently hoed and have water every week or so, almost to the time
of picking. The planting is usually done in the month of March, and,
as I have said, the first picking begins along in September.
I have been told that cotton, as it is grown here, exhausts the soil
and that the people injure the staple and reduce the yield by
overcropping. It was formerly planted on the same ground only every
third year, the ground being used in the interval for other crops or
allowed to lie fallow. At present some of the cotton fields are worked
every year and others two years out of three. On most of the farms
cotton is planted every other year, whereas the authorities say that in
order to have a good yield not more than forty per cent. of a man’s
farm should be kept to this crop from year to year. Just as in our
Southern states, a year of high cotton prices is likely to lead to
overcropping and reduced profits, and vice versa. Another trouble in
Egypt, and one which it would seem impossible to get around, is the
fact that cotton is practically the only farm crop. This puts the
fellaheen more or less at the mercy of fluctuating prices and
changing business conditions; so that, like our cotton farmers of the
South, they have their lean years and their fat years.
Egypt also has had a lot of trouble with the pink boll weevil. This
pestiferous cotton worm, which is to be found all along the valley of