SVM 20i-C Series 53 I&c XL - 32 Ixl&Cxl

Savema SVM 20 I-C Series
53I - 53C - 53IXL - 53CXL -

32IXL – 32CXL
User Manual
V.7.0.0.1
Last Revision Date:
24.12.2019
SVM 20I-C SERIES 53 I&C XL - 32 IXL&CXL
TABLE OF CONTENTS
TABLE OF CONTENTS............................................................................................................................................... 2
PART 1: HEALTH & SAFETY .......................................................................................................................................... 5
1.1. GENERAL SAFETY GUIDELINES................................................................................................................................... 5
1.2. MACHINE SAFETY .................................................................................................................................................. 6
1.3. HAZARD INFORMATION .......................................................................................................................................... 6
1.3.1. Warning Notices........................................................................................................................................ 6
1.3.2. Caution Notices ......................................................................................................................................... 7
1.4. INTENDED USE/MISUSE .......................................................................................................................................... 7
PART 2: INSTALLATION ............................................................................................................................................... 9
2.1. UNPACKING THE SAVEMA 53C TTO SYSTEM ............................................................................................................... 9
2.2 COMPRESSED AIR PREPARATION ...............................................................................................................................10
2.3 SETTING AIR PRESSURE ...........................................................................................................................................10
PNEUMATIC DIAGRAM .................................................................................................................................................12
2. PRINTER INSTALLATION .............................................................................................................................................13
2.1 Removing and Reinstalling Cassette..............................................................................................................13
2.2 Checking and Replacing the Ribbon ..............................................................................................................14
2.3 Using Ribbons of Different Widths ................................................................................................................15
2.4 Cleaning the Printhead .................................................................................................................................16
3.1 SETTING PRINT HEAD POSITION ................................................................................................................................18
4. TYPICAL BRACKET ARRANGEMENTS FOR SAVEMA PRINTERS .............................................................................................20
5. SAVEMA 53 MM PRINTER DIMENSIONS ......................................................................................................................21
PART 3: OPERATION ..................................................................................................................................................23
3.1. USER INTERFACE SCREEN .......................................................................................................................................23
3.2. MAIN MENU ......................................................................................................................................................23
3.3. USER INTERFACE SCREEN SYMBOLS ...........................................................................................................................24
3.4. CHOOSING A TEMPLATE .........................................................................................................................................25
3.5. TEMPLATE EDITING AND SAVING ..............................................................................................................................26
3.6. PRINTER SETTINGS ................................................................................................................................................28
3.7 SYSTEM CONTROL .................................................................................................................................................28
3.8 SOFTWARE SETTING ...............................................................................................................................................29
3.9. MEMORY MANAGEMENT .......................................................................................................................................33
3.10. TESTING ...........................................................................................................................................................34
3.11. SYSTEM DATE AND TIME SETTINGS .........................................................................................................................34
PART 4: SAYASIS OPERATION.....................................................................................................................................37
4.1. MAIN MENU ......................................................................................................................................................37
4.2. MENU DESCRIPTIONS ...........................................................................................................................................38
4.2. TEXT ................................................................................................................................................................39
4.3. TIME................................................................................................................................................................40
4.4. DATE ................................................................................................................................................................41
4.5. COUNTER ..........................................................................................................................................................42
4.6. BARCODE ..........................................................................................................................................................43
4.7. 2D BARCODE ......................................................................................................................................................45
4.8. LOGO ................................................................................................................................................................46
4.9. DRAWING ..........................................................................................................................................................47
4.10. TEXT BLOCKS.....................................................................................................................................................48
4.11. TABLE..............................................................................................................................................................48
4.12. FONT SETTINGS .................................................................................................................................................49
4.13. FIELDS GENERAL SETTINGS ...................................................................................................................................49
4.14. FONT UPLOAD ..................................................................................................................................................50
4.15. NETWORK ........................................................................................................................................................50
PART 5: PRINTER SETTINGS........................................................................................................................................52
5.1 MAIN MENU .....................................................................................................................................................52
2
5.1.1 SELECT TEMPLATE SECTION .......................................................................................................................54

5.1.2 SYSTEM DATE SECTION ..............................................................................................................................54
5.1.3 SYSTEM TIME SECTION ..............................................................................................................................55
5.1.4 SETTINGS SECTION ....................................................................................................................................55
5.1.5 MENU FUNCTIONS ....................................................................................................................................59
5.1.5.1 CONTROL – CONTROL SECTION............................................................................................................................ 60
5.1.5.2 CONTROL – SYSTEM PROPERTIES SECTION ........................................................................................................... 61
5.2 ERRORS ............................................................................................................................................................62
5.2.1 COMMUNICATION ERRORS .......................................................................................................................62
5.2.2 RIBBON BREAK/RIBBON NOT FOUND ERROR .............................................................................................62
5.2.3 TPH ERROR................................................................................................................................................63
5.2.4 MAINBOARD/MOTOR DRIVER FUSE ERROR................................................................................................63
5.2.5 MISSING PRINT ERROR ..............................................................................................................................64
5.2.6 UPDATE ERROR .........................................................................................................................................64
5.2.7 PRINT SIGNAL ERROR ................................................................................................................................65
5.2.8 ENCODER ERROR .......................................................................................................................................65
5.2.9 TEMPLATE ERROR .....................................................................................................................................65
5.2.10 MEMORY ERROR .....................................................................................................................................66
5.2.11 MOTOR DRIVER COMMUNICATION ERROR ..............................................................................................66
5.2.12 VOLTAGE ADJUSTMENT ERROR ...............................................................................................................66
5.2.13 RIBBON TENSION ERROR .........................................................................................................................66
5.2.14 COVER ERROR .........................................................................................................................................67
5.2.15 HORIZONTAL LIMIT SENSOR ERROR .........................................................................................................67
5.3 CASSETTE LED DESCRIPTIONS ............................................................................................................................67
PART 6: ELECTRICAL DIAGRAMS ................................................................................................................................69
6.1 MACHINE ELECTRONIC COMPONENTS AND BOARDS CONNECTION ...................................................................69
6.2 PACK MACHINE CONNECTIONS .........................................................................................................................70
6.2.1 PNP CONNECTIONS ...................................................................................................................................70
6.2.2 NPN CONNECTIONS ...................................................................................................................................71
6.2.3 FAULT MOSFET CONNECTION ....................................................................................................................72
PART 7: ELECTRICAL INSTALLATION ...........................................................................................................................73
7.1 ENCODER CABLE ...............................................................................................................................................73
7.2 PRINTER CABLES ...............................................................................................................................................74
7.3 MACHINE I/O CONNECTION DIAGRAM ..............................................................................................................77
7.4 THERMAL PRINTER ELECTRONIC INSTALLATION.................................................................................................78
7.4.1 TPH INSTALLATION ....................................................................................................................................78
7.4.1.1 THERMAL PRINTER HEAD PRINT POSITION ........................................................................................................... 79
7.4.1.1.1 Thermal Print Head with CORRECT Pack Stop Positions ................................................................................. 79
7.4.1.1.2 Thermal Print Head with WRONG Pack Stop Position .................................................................................... 80
7.4.2 ENCODER INSTALLATION (This section is only valid for continuous printers)................................................80
8. SAVEMA PRINTERS EXPLODED PARTS ....................................................................................................................82
8.1. 53 CONTINUOUS RIGHT HAND EXPLODED PARTS .........................................................................................................82
8.2. 53 CONTINUOUS LEFT HAND EXPLODED PARTS ...........................................................................................................88
8.3. 53 INTERMITTENT EXPLODED PARTS .........................................................................................................................94
8.4. 53X125 INTERMITTENT EXPLODED PARTS ................................................................................................................100
8.5. 53 COUNTINUOUS XL RIGHT HAND EXPLODED PARTS .................................................................................................106
8.6. 53 CONTINUOUS XL LEFT HAND EXPLODED PARTS .....................................................................................................112
8.7. 53 INTERMITTENT XL EXPLODED PARTS ...................................................................................................................118
8.8 32 CONTINUOUS XL RIGHT HAND EXPLODED PARTS ....................................................................................................124
8.9 32 CONTINUOUS XL LEFT HAND EXPLODED PARTS ...............................................................................................130
8.10 32 INTERMITTENT XL EXPLODED PARTS ..................................................................................................................136
9.BRACKET EXPLODED PARTS ..................................................................................................................................142
9.1. INTERMITTENT BRACKET EXPLODED PARTS ...............................................................................................................142
9.2. CONTINUOUS BRACKET EXPLODED PARTS .................................................................................................................144
3
9.3. MECHANICAL ADJUSTMENT ROLLER EXPLODED PARTS .................................................................................................146

10.CONTROLLER EXPLODED PARTS ..........................................................................................................................147
10.1. SAVEMA 7” CONTROLLER (PART NUMBER: NS70-01) ........................................................................................147
10.2. SAVEMA 7” HMI (PART NUMBER: NS70-02) ..................................................................................................148
10.3. SAVEMA 7” SCREEN CONTROL PANEL EXPLODED PARTS ..........................................................................................149
4
PART 1: HEALTH & SAFETY

1
1.1. General Safety Guidelines
Please read through this section before operating the machine.
1. Always disconnect the machine’s power source before removing any covers. You must
remove the plug from the main power supply.
2. Do not operate the machine with any covers removed. All covers must be in place using
the appropriate number of fasteners. It is essential that electrical and non-electrical
connector dust covers (provided with the machine) are fitted to all unused connectors to
protect against dust, dirt, and possible static damage to internal components.
3. Disconnect the air supply before working on the printer.
4. Do not adjust the regulator pressure above three bars under any circumstances. Doing
so could make the unit unsafe.
5. Take care to avoid injury in the unlikely event of an electronic fault causing an unexpected
startup of the printer drive motors.
6. Take all reasonable safety precautions when working with or around the machine to avoid
potential hazards. Be careful not to slip, trip, or fall, especially if the machine is used in
areas where the floor may be wet or greasy.
7. Ensure that the body of the printer is at a temperature that can be safely handled before
removing the printer from the host machine. Pay particular attention to the perimeter of
the printer main plate, which is exposed between the front and rear covers and is likely to
be the warmest zone.
8. Do not insert body parts into the printhead opening while the printer is on. The mechanism
may move without warning and present a crushing hazard.
9. The printer and its component parts must be used for the purpose for which they were
intended. Do not use parts for other functions.
10. Do not touch the printer or the controller with wet or damp hands.
11. Do not expose the printer or controller to rain.
12. Do not run the printer without ribbon material as this may damage the printhead.
13. All electronic checks must be performed by qualified personnel to avoid the risk of electric
shock.
14. Only use the unit-recommended replacement parts.
15. The information above is correct to the best of our knowledge and belief at the date of
publication. The information provided is intended only as a guideline for safe handling,
use, processing, storage, transportation, disposal, and release and is not considered a
warranty or quality specification. The information contained in this manual relates only to
the specified material and may not be valid for such material used in combination with
any other materials or in any process not specified in writing.
5
1.2. Machine Safety

The product is designed to conform to all current machine safety regulations. All relevant safety
procedures must be followed.
Warning: Failure to do so may invalidate the warranty.
Please read through this section before operating the machine.
1.3. Hazard Information
1.3.1. Warning Notices
Handling
The cassette handle is for removing the cassette only. Do not use it as a
means of carrying or holding the printer. Doing so may detach the printer
from the cassette, causing a crushing hazard.
Heating Element
The heating element and surrounding areas become very hot during use.
To avoid the risk of burns or damage to the printhead, never touch the
heating element or surrounding areas of the printhead.
Organic Solvents
When using cleaning fluids containing organic solvents, wear suitable
goggles and clothes to avoid contact with the eyes and skin. Avoid
inhalation of fumes, and do not smoke in the presence of fumes.
Lethal Voltages
Lethal voltages are present within this equipment when it is connected to
the main power supply. Only trained and authorized personnel may carry
out maintenance work.
Observe all statutory electrical safety codes and practices. Unless it is
necessary to run the printer, disconnect the printer from the main electrical
supply before any repair activity to avoid injury or death.
Compressed Air Supply

To avoid the risk of injury to personnel or damage to the equipment, do
not exceed the flow and pressure specifications.
Fuses Fire Hazard

To ensure continued protection against the risk of fire, replace fuses with
the specified type and rating only.
6
1.3.2. Caution Notices

Printhead Damage
To avoid severe damage to the printhead, do not change the printhead
without setting the new resistance value.
Equipment Damage
To avoid the possibility of electric shock and damage to the equipment,
do not fit or remove any connector on the printer while the printer is on.
Main Supply Voltage

To avoid damage to the equipment, do not exceed the supply voltage
specified in the manual.
Cable Routing
To avoid damage to the cables or equipment, ensure that the cables are
not in contact with any moving parts.
Cleaning Materials for Printhead

To avoid damage to the printer components, use only soft brushes and
lint-free cloths for cleaning. We recommend using a cleaning kit.
Do not use high pressure air, cotton by-product, abrasive materials,
metallic objects, or degreasing cleaning fluids (e.g., benzene, acetone,
etc.).
Spare Parts and Consumables

To avoid the risk of damage to the printhead, use only the unit-
recommended spares, parts, and consumables.
1.4. Intended Use/Misuse

This document and the accompanying CD/USB provide information on Safety, Installation,
Operation, Troubleshooting, Illustrated Parts, Electrical Schematics, Recommended Spares, and
Preventative Maintenance Procedures. Using the unit in any other manner is considered a misuse
of the product.
Misuse includes, but is not limited to, the following:
7
- Operating a system that is incomplete, cannot be serviced, or has been modified without
authorization
- Failing to observe hazard requirements in the manual and on safety labels
- Permitting a person who has not been fully trained to operate or service the system
- Using unspecified supplies or materials that may produce unsatisfactory or unexpected
results
The information above is correct to the best of our knowledge and belief at the date of publication.
The information provided is intended only as a guideline for safe handling, use, processing, storage,
transportation, disposal, and release and is not considered a warranty or quality specification. The
information contained in this manual relates only to the specified material and may not be valid for
such material used in combination with any other materials or in any process not specified in writing.
8
PART 2: INSTALLATION
2
2.1. Unpacking the Savema 53C TTO System
Figure 2.1. Unpacking Parts
No Part Name Qty. Description

1 Continuous Bracket 1 For continuous printer
2 Intermittent Bracket 1 For intermittent printer
3 Without Cassette Printer 1 -
4 With Cassette Printer 1 -
5 Controller 4.3’’ 1 It depends on printer type
6 Controller 7’’ 1 It depends on printer type
7 Ribbon 1 -
8 Data + Contact Cables 1 For without cassette printer
9 Data + Contact Cables 1 For with cassette printer
10 Power Supply 1 For 4.3’’ Controller
11 Power Cable 1 For 7’’ Controller
12 Encoder 1 For continuous printer
13 Air Regulator + Air Pipes 1 -
14 Shim 1 -
15 User Manuel 1 -
16 USB 1 -
17 Cleaning Wipes 3 -
9
Table 2.1. Unpacking Parts List

2.2 Compressed Air Preparation
Properly prepared compressed air helps to prevent faults in pneumatic components. It
increases the service life of the components and reduces machine failures and downtime, thereby
increasing process reliability. Compressed air contains contaminants in the form of;
• Particles
• Water
• Oil
Poorly prepared compressed air causes faults such as;

• Accelerated wearing of seals
• Dirty exhaust air pipes
• Faulty of cylinders movement
• Faulty of electronic boards
Possible effects for the user and machine;

• Reduced machine availability
• Higher energy costs due to leakages
• Higher maintenance cost
• Shorter component and system life
2.3 Setting Air Pressure

Air pressure adjustment is one of the factors that directly affect print quality and printhead
life. With the air regulator shown in Figure 2.1, air pressure adjustment between 0 and 10 bar. The
knob (A) increases and decreases the air pressure. This air pressure value is shown in bar on the
manometer (B). The compressed air from the main line to the printer has to be dry. Otherwise, oil
and water in the air will accumulate in the regulator tank (C). Accumulated fluids are discharged by
loosening the screw at the bottom of the tank.
Caution
Foreign fluids passing through the regulator's filter may damage the mechanical or electronic
components when they reach the printer. The air supply line must therefore have an air dryer!
10
Figure 2.2 Air Regulator
Mounting of air regulator is done with sheet (D) as shown in Figure 1.1. At the rear of the air
regulator, the air inlet direction is indicated by the small arrow (E). In the regulator of the figure, the
air coming from the main supply from direction 1 is connected to the printer from the direction 2.
The recommended air pressure is shown Table 2.2. for Savema printers. All Savema 107
printers have two air input pipes. One of them is for print valve, other is stop valve. Stop valve air
pressure value should be 5 bar.
Savema printer air consumption is 0,007 lt / cycle, at 3 bar air pressure.
Printer Type Air Pressure
32 mm 1,5 – 4 Bar
53 mm 1,5 – 5 Bar
107 mm 2 – 5 Bar & 5 Bar Stop Valve
Table 2.2 Air Pressure
Caution
Do not increase the air pressure without consulting the SAVEMA COMPANY!
11
PNEUMATIC DIAGRAM
Savema printers pneumatic diagram is shown Figure 2.3.
Figure 2.3 Air Regulator

Idendification Item Name Description
A Input Air Main Compressed air
K Air Regulator Adjustment air Value
M1 Print Piston It works during printing
M2 Stop Piston It works during cassette take on/off
Q1 Print Valve Triggers to print piston
Q2 Stop Valve Triggers to stop piston
e Exhaust Air Pipes Throws out waste air
Table 2.3 Air Pressure
Savema cassette printers has both valves and pistons. Without cassette printers has only Q1
valve and M1 piston. Magnetic printer doesn’t have any pneumatic equipment.
12
2. Printer Installation
2.1 Removing and Reinstalling Cassette
To remove the cassette, proceed as follows;
1- Turn the printer to the OFFLINE state.
2- Pull the circular knob on the front of the printer and slide it, as shown in Figure 2.4. After
that cassette unlocks from the printer body.
Figure 2.4. Cassette Unlocking

3- Hold the handles and extract the cassette away from the printer body, as shown Figure
2.5
Figure 2.5 Cassette Removal

To reinstall the cassette, proceed as follows;
1- Hold the cassette above the printer body. Align the locating rods as shown Figure 2.6.
13
Figure 2.6 Locating Rod Alignment
2- Push the cassette onto the printer body after that slide the lock knob and be sure knob
is in place.
Savema without cassette printers cover has magnet, there isn’t lock system as shown Figure
2.7.
Figure 2.7 Without Casette Printer Cover

2.2 Checking and Replacing the Ribbon
To replace the ribbon, proceed as follows;
1- Remove the cassette or cover.
2- Pull the two ribbon spools (one full of used ribbon) from the cassette firmly. The discs that
are situated under each spool can be used to lever the spool off the cassette.
3- Discard the used ribbon and spools.
4- Open a new shrink wrapped roll of the ribbon and unwind about 25-30 cm.
14
5- Slide the new ribbon and empty ribbon board onto the spools.
6- After that pass the ribbon according to label scheme where sticked on cassette (or plastic
cover).
7- Wrap the ribbon a few cm for adjust the ribbon tension.
Figure 2.8 Ribbon Spool Installation – With Cassette and Without Cassette Printers
2.3 Using Ribbons of Different Widths
Different widths of ribbon can be used in the 32 mm, 53 mm and 107 mm variants of the
printhead;
• The maximum ribbon width dimension for 32 mm printer is 35 mm.
• Savema current printer maximum ribbon diameter capacity is 82 mm, larger series
(XL) capacity is 98 mm.
Caution
Please contact SAVEMA COMPANY when you use smaller width ribbon except recommended width!
Caution
15
Failure to set ribbon width correctly can cause ribbon break problem. It can also cause the ribbon to wind tightly
onto the used ribbon spool. This can make it difficult to remove the spool of used ribbon.
Caution
The use of incompatible ribbon can seriously damage your printer and such damage will not be covered by
your printer warranty. Use only the ribbon that is approved by your dealer.
2.4 Cleaning the Printhead
To maintain maximum print quality and printhead life, you should the printhead every time
the ribbon is changed. To clean the printhead, proceed as follows;
1- Power of the printer.
2- Remove the cassette or cover
3- Clean the printhead pixel line as shown Figure 2.9, the silver aluminum rollers and peel
roller gently, using the cleaning wet wipe provided with the printer.
Figure 2.9 Printhead Cleaning

Caution
Use only isopropanol to clean the printer. Do not touch the printhead with sharp objects.
3. Bracket Installation
There are two different bracket models mainly, continuous printer bracket and intermittent
printer bracket. Savema printer uses common bracket frame (E) both intermittent and continuous
models. Also Savema XL printers are mounted on wider frame bracket. The brackets are shown
Figure 2.10.
Figure 2.10. Intermittent & Continuous Bracket
16
Printer is mounted on bracket top mounting part (A) with using 4 quantity screws. And then
printer prints on print pad (B) or rubber roller (F). Stainless steel tubes (C) are support the printer
and print pad. The package film flows on the aluminum rollers (D). Continuous brackets have an
encoder (G) with small mounting equipment. Encoder wheel must press on rubber roller properly,
neither much nor less.
Figure 2.11. Mechanical Adjustment Roller

Mechanical adjustment roller is used when if it needs to move print place (Figure 2.11). Print
place is adjusted by using sliding roller (H). The plates (I) are installed after printer.
Position the print pad or rubber roller such that the product is presented at a maximum
distance of 1.5 mm. This gap can be set by adding shims, add either a single or a combination of
SAVEMA supplied with shims to reduce the gap 1.5 mm. If this distance is greater than 1.5 mm
reduce the gap by adding the appropriate shim from the kit. Ensure the measurement is that the
printhead mechanism location is print position. Fit the chosen shim and re-measure the distance to
ensure that the action has brought the gap within specification.
Caution
The printhead is easily damaged and care must be taken not to damage the printhead by scratching it with
any metal object while measuring the gap.
17
Figure 2.12. Intermittent & Continuous Printhead Gap
3.1 Setting Print Head Position

When printing continuously, the printhead presses on the film down against the roller. There
are 3 location of the printhead on platen mainly; left the center line, on center line, right the center
line as shown in Figure 2.13. You can change the angle of the printhead against the target material,
by changing the printhead position. This angle affects the print quality. If the angle is not suitable,
the resulting print may appear faded.
Caution
This feature can be applied only continuous mode applications.
Figure 2.13. Printhead Print Position
To find a suitable printhead position, proceed as follows;

1- Remove cassette or cover and close the air.
2- Loose 4 screws which mounting on printhead mechanism.
18
3- Press printhead by hand and observe the printhead location on the platen.
4- Examine the sample prints from each position until you find the optimum print quality at
the required print speed.
Printhead alignment on the plates is so important for print quality and ribbon winding well.
After install the printer on bracket, it needs to adjust printhead alignment. Printer mounting screws
have a bit gap so it could have adjust printhead alignment.
Figure 2.14. Printhead Alignment
19
4. Typical Bracket Arrangements for SAVEMA Printers

Intermittent bracket, continuous bracket and mechanical adjustment roller systems are
shown Figure 2.15.
Figure 2.15 Film Flowing According to Roller Locations
20
5. SAVEMA 53 mm Printer Dimensions

Savema 53 mm printer dimensions are shown below drawings.
Figure 2.16. Savema 53 mm Printer Dimensions
Figure 2.17. Savema 53x125 mm Printer Dimensions
Figure 2.18. Savema 53 mm XL Printer Dimensions
21
Figure 2.19. Savema 32 mm XL Printer Dimensions
Caution
Printhead stroke had been given according to intermittent models. Printhead is fix on the body in
continuous models.
22
PART 3: OPERATION
3
3.1. User Interface Screen
When you turn on the machine, the
display shown in Figure 3.1 will
appear.
Figure 3.1 Splash Screen-1
When there is communication

problems, this error screen is
shown.
Figure 3.2 Error Screen

3.2. Main Menu
You can control all the settings of
the machine (saving, printing,
editing, etc.) from the Main Menu
screen. Buttons that appear blue
are active. When you start the
Passive machine, the "Stop," "Printer," and
Buttons "Edit" buttons will not be active.
You must choose a template in
order to activate these settings.
(Figure 3.3)
Active Button Passive Button

Figure 3.3 Main Menu
23
3.3. User Interface Screen Symbols

SOFTWARE LOGO
Click the logo icon to open the machine settings
menu. This area is reserved for Savema
technical service personnel.
SYSTEM DATE & TIME FIELD

This field shows the current date and time. Click
to open the date and time setting panel to make
adjustments.
TEMPLATE SELECT BUTTON

Click this icon to choose a template stored in
the drop-down memory list.
PRINT BUTTON
The print button will activate once you select a
template. The machine will be ready to print
when you click this button.
STOP BUTTON
Click to cancel a printing job.
You can access the following menus under

this button.
Zoom Button:
Shows the template with various zooming

levels.
24
3.4. Choosing a Template

When you turn on the machine, no template
will be displayed. The Print and Stop
functions will not be active until you have
selected a template (Figure 3.4). If the
module does not have any templates, refer
to Part-4.
Figure 3.4 Main Menu-2
After clicking "Select Template,” choose a

template from the list, and click the "OK"
button. Your selected template will appear
on the screen. (Figure 3.5)
Figure 3.5 Choosing a Template
Figure 3.6.2 Active Main Menu

Figure 3.6.1 Active Main Menu Buttons(Intermittent)
Buttons(Continuous)
25
3.5. Template Editing and Saving

You can change some components of the
template (barcode, text, date , time ,
counter) in this area. The “Save” button is
not active, and you can exit without
making any changes. (Figure 3.7 and 3.8)
Figure 3.7 Template Editing
Save
Save As
Figure 3.8 Template Editing Area Hidden Objects
Exit
To change the template bar code, click the

bar code on the screen and use the virtual
keyboard to change the barcode. (Figure
3.9)
You can only change the barcode value
and the white ribbon option. If you are
using white ribbon, you must select the
white ribbon option. Otherwise, the printer
will print normally, and the barcode will be
unreadable.
Figure 3.9 Barcode

26
Click the clock icon to open a screen that

will allow you to change the time of a
template. (Figure 3.10)
Figure 3.10 Time Editing Screen
Click the calendar icon to open a screen

that will allow you to change the date of a
template. When you change that value
that values will be adding actual that so
that edit will add offset (Figure 3.11)
Figure 3.11 Date Editing Screen
Counter settings can be adjusted in this

window. (Figure 3.12)
Figure 3.12 Counter Settings
Text settings can be adjusted in this

window. Only Fixed Text can be editing.
(Figure 3.12.1)
Figure 3.12.1 Text Settings
27
3.6. Printer Settings

GENERAL SETTINGS
The following procedures are performed in the
General Settings section (Figure 3.14 and
3.15):
About general settings information, you can
find in part 5
Figure 3.13 Machine Settings
Figure 3.14 Settings Continuous Figure 3.15 Settings Intermittent
3.7 System Control
SYSTEM CONTROL
You can find system control details, including
printing properties and identity information, in
this section.
Figure 3.15 System Control
Figure 3.16 System Control

28
3.8 Software Setting

Software Setting: You can make some
important adjustments in software settings.
This window is only for authorized users. You
will be required to enter a password when the
window opens.
The default password is 1. Authorized users
must change this password for security.
The software settings screen allows the user
to take these important actions:
• Add/Remove Fonts
Figure 3.17. Softwarre Setting Window:
• Local Variables
• Network Settings
• Remote Connection
• Software Driver Mode
• Screen Calibration
• Apply the factory settings.
• Update from USB.
• Authorization
• System Backup
Figure 3.18. Add/Remove Fonts:
FONTS: Utility for importing exporting fonts.

Internal Font Area: Shows already installed
fonts.
USB Font Area: Shows available fonts.
(Inside USB Sticks “fonts” folder.)
Figure 3.19.1 Font Window
29
USB Indicator: Shows USB Stick plugged in

and contains fonts folder or not. (Red: Not
plugged in or “fonts” folder not present, Green:
USB plugged in and “fonts” folder is present)
Import-Export Buttons (Left for import,
right for export)
Note: After importing a font, if the loaded
template contains that please reload the
template in order to change font.
Delete: Delete a font file from internal
Figure 3.19.2 Advanced Setting Window(USB memory.
Inserted)
Figure 3.20 Local Variables

Figure 3.20.1 Local Variables
This shows the machine’s IP address or a RS-

232. When you click on this open button, a
screen opens so you can set your settings.
(Figure 3.21)
Figure 3.21. Network , RS-232 Settings
Your machine can be connected by either an IP

address or a RS-232 depending on your
chosen settings. When you finish adjusting your
settings, click “OK”. You have to restart the
machine to activate these settings.
DHCP: IP address and automatically
configures other network information
Figure 3.21.1 Network Setting
30
Figure 3.22 Remote Connection

Figure 3.21.2 IP Address or RS-232 of
Machine
Active Remote Control: Enables the remote
live control.
Software Driver Mode: Current series of

machine have 2 type of connection mode via
Ethernet or Rs-232. These types are:
1- Standart Mode
2- Windows Driver Mode: Machine operates
same as desktop printer mode. Requires
Savema Windows driver package from
supplier.
3- ZPL Emulation Mode: Machine operates as
Figure 3.23. Software Setting Window(Driver ZPL emulator. For further questions please
Mode Selection) contact with the supplier.
4- Old Type Mode: Old version sayasis
templates can using in new printers with that
mode
Note: If you don’t know which mode is suitable,
please contact you supplier.
Note2: Any changes on the driver mode
requires restarting the machine. After restart,
settings are apllied.
Screen Calibration: You can adjust the screen
calibration settings by clicking this button.
When you click the button, a calibration window
opens. Click the center of the plus
Figure 3.24. Software Setting Window
Figure 3.24.1 Calibration

31
Apply the factory settings: When you change

parameters or make a mistake in printer
settings, you can return to the factory settings.
After applying factory setting, you will see the
message, “Factory settings uploaded
successfully. Please restart printer.” You must
restart your machine for the factory settings to
load.
System Update: Use this function to update

the screen software. When updates are
necessary, we will send an update file via
email. Copy the update file to a USB, and save
to a Savema folder.
Then, insert the USB drive into the machine,
and wait for the USB indicator light to turn
green. Click the “System Update” button, and
wait for the update to finish. You will see the
message, “Update is successful. Please restart
printer,” at the top of your screen.
Note: Before update please ask distributor
Authorization: In this screen you can add
password protection for which screen you want
and you can change password(default
password is 1)
Figure 3.27.1 Authorization Setting Window
Figure 3.27.1 Authorization

32
You can create system backup file with USB

Stick.
Figure 3.27.2 Software Setting Window

3.9. Memory Management
The Savema Thermal Transfer Machine has
two memory types, internal memory and USB
devices. Easily import a computer-based
operator panel display to the internal memory
via a USB drive. You can also transfer built-in
templates and databases from the main menu
to the USB memory. (Figure 3.28)
The USB memory

Figure 3.28 Memory Management template are copied
to the internal
memory.
Double << button
copies all to internal
memory
The internal memory

template are copied
to the USB memory.
Double >> button
copies all to USB
memory
Figure 3.28.1Adding or Removing a USB
Memory Built-in Template and
Search Templates
with templates name
from memory
Use this button to

delete template and
database files.
Use this button to

return to the main
menu.
33
Internal Memory Area USB Memory Area When the USB stick is inserted, the
indicator light will turn green. (Figure
3.28.x)
Figure 3.28.2
Note: In the USB memory, there should be
a folder named “sayasis” for template
files.
3.10. Testing
Click the “TEST” button to print a test template.
After clicking the “TEST” button, the machine
will print the template. This function can only be
used in Intermittent models.(Figure 3.29)
Figure 3.29 Test

3.11. System Date and Time Settings
Click the top right corner of the main

menu to set the system date
settings. Click on the "↑" and "↓"
buttons to increase or decrease the
date and time values. (Figure
3.30.1)
Click the “OK” button to save your
changes. Click “CANCEL” to exit
without saving. (Figure 3.30.1)
Figure 3.30 Date and Time Setting
34
Button to
increase the
value
Value
reduction
button
Approval
button
Figure 3.30.1 Date and Time Setting Panel
Exit Button
Remaining Ribbon: This shows the

ribbon percentage remaining on the
cassette.
Figure 3.31 Remaining Ribbon
Print/Minute: This displays your

prints per minute.
Printing Count: This displays the
total prints.
Figure 3.32 Print/Minute and Printing Count
35
Replace the battery as shown.

(Figure 3.33)
Figure 3.33 Real-Time Clock Battery (RTC)
36
PART 4: SAYASIS OPERATION

4
4.1. Main Menu
Figure 4.3 Adjusting Size
Figure 4.4 Selecting Version
Figure 4.1 Sayasis Splash Screen

A small window appears in the splash
screen for setting the template dimensions.
(Figure 4.2)
Select your printer model and type your

template height in the appropriate field in
this window. A width value of 32 is standard
(not changeable) for the 32*50I and 32C
models; 53 is standard for the 53*76I.
However, the height can be changed to the
minimum/maximum allowable for each
printer model.
Note : rox for 2020 or newer printer
ronx for 2018-2019 V6 printers
ron(v6) for 2017-2018 V6 printers
ron(v4-v5) for 2014-2016 v4-v5
printers
Figure 4.5
After choosing printer model and template
Figure 4.2 Template Scaling type please click ok button.(figure4.5)
37
4.2. Menu Descriptions
The Sayasis software menu has five

sections. (Figure 4.6) They are as follows:
• File
Figure 4.6 Menu
• Edit
• View
• Tools
• Help
File
The applications and their functions in the
file menu (Figure 4.7) include:
• New: Create a new file.
• Open: Open the registered file.
• Save: Save a created template.
• Save as: If you change some
information on a previously saved
template, use this selection to save
with different file name.
• Select Printer: Choose printer
model
• Properties: Change language
• Font Upload: Add new fonts
• Send to USB Drive: Send the
created template to the USB flash
memory.
• Network : Connection to printer.
Figure 4.7 File Menu
• Exit: Close program
Note: Template files must saved in the

“sayasis” folder in USB flash memory.
Once the template has been created and
saved, you can transfer it using the Send to
USB option. The USB must be plugged in
for the Send to USB option to be active.
Edit
Applications and their functions are in the
Edit menu (Figure 4.8) include:
• Undo: Cancel to a previous action
• Rendo: To do again next action.
• Cut: Remove selected objects from
the working area and keep them
available for adding somewhere
else using the Paste function.
Figure 4.8 Edit Menu
38
• Copy: Copy the selected object.

• Paste: Paste cut or copied objects
into the working area.
• Delete: Delete the selected object.
View
Toolbar:. Show or hidden toolbar
Status Bar: Show or hidden status bar

Figure 4.9 View Menu
Zoom in: Zoom in workplace area
Zoom out: Zoom in workplace area
Tools
Allignment: Set alligment

Figure 4.10 Tool Menu Rotation: Set rotation
Help: Contents: You can find detailed

explanations and examples about
Sayasis S20
About Sayasis
Figure 4.11 Tool Menu
4.2. Text
Click the Text button to open the Text Properties window. (Figure 4.12)
Set the font, font size, and position of added text in the template area. Click the Add Special
Character button to add special characters to the template area. (Figure 4.13)
Note: You must use the SimSun font for Chinese characters and you must use Gullim for Korean .
Note: Text provide a lot of type data input for example : Fixed text , user entered text, merge field ,
user list, fixed database, changeable database, device code , factory code, line code, user code.
Note: For more information please look at Sayasis S20 help file.
39
Figure 4.12 Text Properties Window
Figure 4.13 Adding Specific Characters
4.3. TIME
Click the Time button to open the Time Properties window. (Figure 4.14)
Add the date type, separator. (Figure 4.14)

Also you can add your own format by Advanced button (Figure 4.15)
Figure 4.14 Date Properties Window
40
Figure 4.15 Time Format Builder Window
4.4. Date
Click the Date button to open the Date Properties window. (Figure 4.16)
Figure 4.16 Date Properties Window
Manage the date offset (such as days, weeks, months, or years) and you can create own date format
or calculations from this window. (Figure 4.16)
41
4.5. Counter
Set the counter specifications. There are 4 kinds of counters:

• Numeric Counter: (00, 01, ... 99) (Figure 4.17)
• Alphabetic Counter: (AA, AB, ZZ) (Figure 4.17.1)
• Alphanumeric Counter: (A0, A1, Z9)
• Numeric-Alpha: (0A, 0B, 9Z)
Figure 4.17 Counter (Nummeric) Properties Window
Figure 4.17.1 Counter (Alpha) Properties Window
42
4.6. Barcode
Click the Barcode button to open the Barcode Properties window. (Figure 4.18)
Configure the barcode type, barcode bar width, bar width rate, barcode height, barcode value,
barcode position, barcode font, and font size. (Figure 4.18)
Some properties are commonly used by all barcodes (BarHeight, BarWidth, BorderWidth,
QuietZoneWidth, BottomMargin, TopMargin, DisplayCode, CodeAlignment, TextAlignment).
The other properties are special for barcodes.
Figure 4.18 Barcode Properties Window
Figure 4.19 Sample Barcode
43
Figure 4.20 White Ribbon Option
Figure 4.21 GS-1 Wizard
44
4.7. 2D Barcode
Click the 2D Barcode button to open the 2D Barcode Properties window. Select the type of barcode
for use with the barcode value. Click OK to apply the barcode. (Figure 4.22)
Set the line width ratio of the 2D barcode, line height, line thickness, and other parameters.
Properties can change based on the type of barcode.
Barcode Name : Select one of the following barcode: Code16k, Data Matrix, PDF417, QRCode,
SemaCode, AztecCode, GS1Datamatrix CompactPDF417, MacroPDF417, or MicroPDF417.
Figure 4.22 2D Barcode Properties Window
45
4.8. Logo
Click the Logo button to open the Logo Properties window. (Figure 4.23)
Click the browse button to select a saved logo to add to the template area. (Figure 4.24)
Then, click OK to display the chosen logo on the Logo Properties window. Click Apply, and then click
OK to add the chosen logo to the template area.
Figure 4.23 Logo Properties Window-1
Figure 4.24 Logo Properties Window-2
46
4.9. Drawing
Click on the Drawing button to open the Drawing Properties window. (Figure 4.25)
The following can be added to figures:
• Line
• Outline Box
• Filled Box
• Outline Ellipse
• Filled Ellipse
Set the line width

Figure 4.25 Drawing Specifications Window
47
4.10. Text Blocks
Click the Text Block button to open the Text Block Properties window. (Figure 4.26)
Set the font, font size, and position of the text on the template area. (Figure 4.26)
Figure 4.26 Text Block Specifications Window
4.11. Table
Click the Table button to open the Table Properties window. Create flexible table, enter your data
and add to template
Figure 4.27 Table Specifications Window
48
4.12. Font Settings
Figure 4.27 Font Specifications Window

This window allow change font name , font size , magnification and features.
4.13. Fields General Settings
Figure 4.28 General Setting Window
Each field has general setting , general setting allows to change field name, rotation , position and
size , field inverse , field mirror image , and printed or non-printed.
49
4.14. Font Upload
You can upload font from sayasis font upload tool. When you use font which you added to sayasis
also you need to transfer to printer over USB(font folder in USB). (Sayasis is support only True
Type Fonts)
Figure 4.29 Font Upload Tool
4.15. Network
You can connect to printer from Sayasis program over Ethernet or RS232 connection.
Figure 4.30 Network Connection Login Window

50
You can send templates or database files from computer , you can delete templates or database
files also you can choose template and load screen, you can start print that template or stop printing.
Figure 4.31 Connected Network Winndow
51
5 PART 5: PRINTER SETTINGS
5.1 MAIN MENU
When the machine started, the following screen will appear. The functions on the main menu are
explained one by one.
Figure 5.1. Main Menu for Continuous Printer
Figure 5.2. Main Menu for Intermittent Printer
No Designation No Designation No Designation

1 SAYASIS LOGO 7 PRINT STOP 13 PRINT/MINUTE
2 SELECT TEMPLATE 8 EDIT 14 PRINTING COUNT
3 TEMPLATE SCREEN 9 SETTINGS 15 MENU
4 SYSTEM TIME 10 PRINT SPEED / TEST 16 ZOOM
5 SYSTEM DATE 11 MACHINE TYPE
6 PRINT START 12 REMAINING RIBBON
Table 5.1. Main Menu Functions
52
1. SAYASIS LOGO: This logo provides to open hidden settings window. When the clicked on
this logo, system wants to enter password that is system date. Password format is “dmyyyy”.
Example 1; password is “18102019” for this date “18/10/2019”. Example 2; password is
“952019” for this date “09/05/2019” (zero at the beginning of the month and day is not
entered in the password). After password is entered correctly, the hidden settings screen
is opened. The screen provides to adjust parameter that variables to the general work of the
machine. Also it provides to learn Information’s of customer and machine ID. Authorization
that variables of network adjusting is made from hidden settings screen. The logo is passive
when printer started to print. If printer stops, the logo becomes active.
2. SELECT TEMPLATE: If the module doesn’t have any template, the template must be
installed from USB to internal memory. The Print and Stop functions will not be active until
template has been selected. When the first template is loaded to system, Print function is
active. If desired to change template after printer started, no need to stop the printer. This
function (select template) is active every time (printer working state is on or off) after first
working.
3. TEMPLATE SCREEN: This area shows chosen template. The template can’t change via this
screen. System will not response when was touched on this area. On this area, template can
be scrolled to right or left via horizontal scroll bar and to up or down via vertical scroll bar.
The scrolling does not affect printing.
4. SYSTEM TIME: This area shows the current system time. When the clicked to system time
area, the time can be increased or decreased respectively “↑“and “↓” symbols. This function
is active every time so the system time can be changed every time printer works or not.
5. SYSTEM DATE: This area shows the current system date. The correct password for hidden
setting is this date. If today is 06/05/2019 but system date is 02/01/2008, the correct password
is 212008 not 652019. When the clicked to system date area, the date can be increased or
decreased respectively “↑“and “↓” symbols. This function is active every time so the system
date can be changed every time printer works or not.
6. PRINT START: This button is used to start print. There is a condition to activate this function.
The template should be chosen. The active and passive displays of the button are shown
below.
7. PRINT STOP: This button is used to stop print. There are 2 conditions to activate this
function. First of all the template should be chosen and secondly printing should be started.
The active and passive displays of the button are shown below.
8. EDIT: Some components of the template (barcode, text, monetary value etc.) can be edited
via this property. This feature can be active when the template has been chosen.
53
9. SETTINGS: Settings window provides to change some values (delay, contrast and template
shifting etc.) while printer was printing. Also ribbonsave mode and mirroring settings can be
done on this menu. Unless the template is selected, settings button is not active.
10. PRINT SPEED: Shows the speed of lines. The unit is mm/s. This field is for illustration only.
No value can be entered. The value is reset in the area when the machine is stopped. (This
feature is only valid for continuous printers.)
TEST: Test button prints template just once. The template should be chosen to activate the
button. (This feature is only valid for intermittent printers.)
11. MACHINE TYPE: This area shows whether it is pneumatic or magnetic and also shows
whether the intermittent or continuous. This field is for illustration only. No value can be
entered.
12. REMAINING RIBBON: This field shows how much ribbon is remain. Line length decreases
as the ribbon decreases. This field is for illustration only. No value can be entered.
13. PRINT/MINUTE: Shows the number of prints that printed in one minute. This field is for
illustration only. No value can be entered. The value is reset in the area when the machine
is restarted. Even if the template is changed, this value not reset.
14. PRINTING COUNT: Shows the number of prints that printed since the machine was started.
This field is for illustration only. No value can be entered. The value is reset in the area when
the machine is restarted. Even if the template is changed, this value not reset.
15. MENU: This button opens the screen that have functions provide to load template to system,
choose and edit template and control sensors, valves, motors and fuses. The printer must be
stopped to control sensors, valves, motors and fuses. The other situation, the printer doesn’t
have to stop. The menu button is active every time. Buttons that appear blue in this menu
are active.
16. ZOOM: This function provides to zoom in or zoom out to selected template. Unless the
template is selected, zoom feature is not active. Zooming in or out not affect template that
printed. Only shows template from different scale.
5.1.1 SELECT TEMPLATE SECTION
If the module doesn’t have any template, the template must be installed from USB to internal
memory. Choose desired template by using up or down arrow signs and press OK button. Unless
press the button or if press CANCEL button, the chosen template is invalid. Press OK button before
CANCEL button to be selected template is valid. After a five-second wait, selected template will
appear on the screen.
5.1.2 SYSTEM DATE SECTION
System date can be changed with these settings. The date can be increased or decreased by using
"↑" and "↓" buttons. System date is used for hidden settings and update templates. After the changes
are completed, press OK button. Unless press the button or if press CANCEL button, the changes
don’t save. After pressing the OK button, if press CANCEL button, the changes are saved.
54
5.1.3 SYSTEM TIME SECTION
System time can be changed with these settings. The date can be increased or decreased by using
"↑" and "↓" buttons. System can be used time for update templates. After the changes are completed,
press OK button. Unless press the button or if press CANCEL button, the changes don’t save. After
pressing the OK button, if press CANCEL button, the changes are saved.
5.1.4 SETTINGS SECTION
Settings menu provides to change some values (speed, delay, contrast, template direction, template
shifting and home position) while printer was printing. Also ribbonsave mode and mirroring settings
can be done on this menu. Unless the template is selected, settings button is not active
Figure 5.3. Settings Functions
55
No Designation No Designation
1 PRINT SPEED 7 VER. RIBBONSAVE/SHIFTING
2 PRINT DELAY 8 MIRRORING
3 CONTRAST 9 HOME POSITION
4 TEMPLATE SHIFTING 10 HOR. RIBBONSAVE/COLUMN NO
5 DIRECTION OF THE TEMPLATE 11 HOR. RIBBONSAVE/SHIFTING
6 VER. RIBBONSAVE/COLUMN NO 12 OPERATING BUTTONS
Table 5.2. Settings Functions
1. PRINT SPEED: This function adjusts print length per second. The unit is mm/sec. That’s
mean; if 300 is entered to value, printer prints 300 mm in one second. “+” button increases
the speed value and printed quantity in one second is increases. “–” button decreases the
speed value and printed quantity in one second is decreases. The speed value cannot be
negative. The maximum limit for speed value is 1000. The APPLY button must be pressed
after the change has been made. Otherwise the change is not saved. The EXIT button must
be pressed after the change has been saved. After the change is saved, the change will be
applied in the first print. (This feature is only valid for intermittent printers.)
2. PRINT DELAY: Printer waits until the entered time in this box after contact signal came and
does nothing. Printer prints after time-out. The unit is 10ms. That’s mean; if 10 is entered to
value, printer waits 100 ms. “+” button increases the delay value and print shifts more. “–”
button decreases the delay value and print shifts less. The delay time cannot be negative.
The maximum limit for delay time is 1000. The APPLY button must be pressed after the
change has been made. Otherwise the change is not saved. The EXIT button must be
pressed after the change has been saved. After the change is saved, the change will be
applied in the first print.
3. CONTRAST: This function adjusts print darkness. The unit is none. “+” button increases the
darkness value and print becomes darker. “–” button decreases the darkness value and print
becomes lighter. The standard value is 100. The changeable range is 60-120 for contrast
value. The APPLY button must be pressed after the change has been made. Otherwise the
change is not saved. The EXIT button must be pressed after the change has been saved.
After the change is saved, the change will be applied in the first print.
4. TEMPLATE SHIFTING: This function provides to determine the printing position along the
thermal print head. The unit is mm. That’s mean; if the first shifting value is 0 and 30 is entered
to value, print shifts to right 30-0 so 30 mm. “+” button increases the shifting value and print
shifts to right. “–” button decreases the shifting value and print shifts to left. The shifting value
cannot be negative. The maximum value is none. If the shifting result exceeds the thermal
print head limits, the template is not lost. Excessive template is printed from head side. The
APPLY button must be pressed after the change has been made. Otherwise the change is
not saved. The EXIT button must be pressed after the change has been saved. After the
change is saved, the change will be applied in the first print. If the template is shifted more to
the right in the print, the template can be shifted to left by using “-” button. For example; 20
is entered to value, print shifts to left 30-20 so 10 mm because of 20 is smaller than 30(30 is
the previous value).
5. DIRECTION OF THE TEMPLATE: This feature provides to rotate template. By clicking down
arrow sign, the desired rotation angle can be selected. Template can be rotated to right 0,
90, 180, 270 degree. The rotation angle should not considered by summing. Rotation process
is performed by taking 0 point is a reference. The APPLY button must be pressed after the
56
6. VER. RIBBONSAVE/COLUMN NO: This feature provides to more than one print in same
row. Printer prints up the selected number. The APPLY button must be pressed after the
7. VER. RIBBONSAVE/SHIFTING: This feature provide to shift between two print out in same
row after ribbonsave mode/column no is entered more than one. The unit is mm. The APPLY
button must be pressed after the change has been made. Otherwise the change is not saved.
The EXIT button must be pressed after the change has been saved. After the change is
saved, the change will be applied in the first print.
The following illustration is drawn for VER. RIBBONSAVE MODE/COLUMN NO is 3. The distance
between prints on ribbon is automatically adjusted according to the value entered in VER.
RIBBONSAVE MODE/SHIFTING. If vertical ribbonsave function is used, the same column of ribbon
is used for 3 prints since the VER. RIBBONSAVE MODE/COLUMN NO is entered 3. The point to
note here is that if the function is used, printing on the package is not continuously done in the same
place.
Figure 5.4. Vertical Ribbonsave Function
8. MIRRORING: This function provides to mirror template. The APPLY button must be pressed
after the change has been made. Otherwise the change is not saved. The EXIT button must
be pressed after the change has been saved. After the change is saved, the change will be
Figure 5.5. Original Template (Left) and Mirrored Template (Right)

9. HOME POSITION: This is used to adjust thermal print head print position. “+” button shifts to
right. “–” button shifts to left. The unit is mm. The maximum value will be entered is 250. For
example; if 25 is entered, thermal print head prints after 25 mm. The APPLY button must be
57
pressed after the change has been made. Otherwise the change is not saved. The EXIT
button must be pressed after the change has been saved. After the change is saved, the
change will be applied in the first print. (This feature is only valid for intermittent printers.)
10. HOR. RIBBONSAVE/COLUMN NO: This feature provides to more than one print in same
row. Printer prints up the selected number. The APPLY button must be pressed after the
applied in the first print. (This feature is only valid for intermittent printers.)
11. HOR. RIBBONSAVE/SHIFTING: This feature provide to shift between two print out in same
row after ribbonsave mode/column no is entered more than one. The unit is mm. The APPLY
button must be pressed after the change has been made. Otherwise the change is not saved.
The EXIT button must be pressed after the change has been saved. After the change is
saved, the change will be applied in the first print. (This feature is only valid for intermittent
printers.)
The following illustration is drawn for HOR. RIBBONSAVE MODE/COLUMN NO is 2. The distance
between prints on ribbon is automatically adjusted according to the value entered in HOR.
RIBBONSAVE MODE/SHIFTING. If horizontal ribbonsave function is used, the ribbon comes back
for 1 print since the HOR. RIBBONSAVE MODE/COLUMN NO is entered 2. The horizontal
ribbonsave parameters must be precisely adjusted to the range in the print, otherwise a decrease in
print quality may occur.
Figure 5.6. Horizontal Ribbonsave Function

12. OPERATING BUTTONS: The APPLY button must be pressed after the change has been
made. Otherwise the change is not saved. The EXIT button must be pressed after the change
has been saved. After the change is saved, the change will be applied in the first print.
58
5.1.5 MENU FUNCTIONS
Menu functions provide to load template to system, edit template

and control sensors, valves, motors and fuses etc. Also some
operations related to database and software settings can be
done from this menu. The printer must be stopped to entering
control section. The other situation, the printer doesn’t have to
stop. Buttons that appear blue are active.
1 CONTROL 5 SYSTEM LANGUAGE
2 TEMPLATES 6 EDIT
3 SOFTWARE SETTINGS 7 SETTINGS
4 DATABASE 8 EXIT
Table 5.3. Menu Functions

Figure 5.7. Menu Functions
1. CONTROL: Printer sensors, fuses, valves and motors can be controlled in this section. Also
some signals that come to printer can be observed from the window. This function is not active
while printer is printing. The printer must be stopped to enable this feature.
2. TEMPLATES: Templates can be saw in printer memory and USB stick memory. Templates can
be inserted from USB stick to printer memory. The button is active every time.
3. SOFTWARE SETTINGS: Software related operations can be made.
4. DATABASE: Database related operations can be made.
5. SYSTEM LANGUAGES: System languages can be changed via this section. The area is active
every time.
6. EDIT: Some components of the template (barcode, text, monetary value etc.) can be edited via
this property. The template must be selected to enable this feature.
7. SETTINGS: Settings window provides to change some values (delay, contrast and print position
etc.) while printer was printing. Also ribbonsave mode and mirroring settings can be done on this
menu. Unless the template is selected, settings button is not active.
8. EXIT: It is used to go back main menu.
LIMITED PRINT COUNT:

Value that desired template quantity can be entered with the help of
the “+” and “–” buttons on drop-down area. When clicked “+” button
increases value while “–” button is decreases. For example; if 5000 is
entered in this area, printer counts back from 5000.If the value equals
to 0, printer stops. The value is reset in the area when the machine is
restarted. If the template is changed, this value does not reset. There
is a condition to activate this function. This condition is that template
should be chosen.
First press the menu button to access this field. The “print / minute”,
“printing count” and “print / minute” fields are then pressed sequentially.
59
5.1.5.1 CONTROL – CONTROL SECTION
Printer sensors, fuses, valves and motors can be controlled in this

section. Also some signals that come to printer can be observed from
the window. This function is not active while printer is printing. The
printer must be stopped to enable this feature.
• CONTACT 1: Shows whether or not there is contact 1 signal. This field

is for illustration only. System does not respond when clicked. If there is
a contact signal, the field’s color is green. Otherwise, color is red.
• CONTACT 2: Shows whether or not there is contact 2 signal. This field

is for illustration only. System does not respond when clicked. If there is
a contact signal, the field’s color is green. Otherwise, color is red.
• CASETTE: Shows whether or not there is cassette. This field is for

illustration only. System does not respond when clicked. If the cassette
is inserted, the field’s color is green. Otherwise, color is red. (This
feature is only valid for printers that have a cassette.)
Figure 5.8. Control Menu

• RIBBON 1: This is used to check if the ribbon is broken. This field is for
illustration only. System does not respond when clicked. If the ribbon is
broken. The field’s color is red. Otherwise, color is green.
• RIBBON 2: Shows that the ribbon is turning left or right. This field is for illustration only.
System does not respond when clicked. If the ribbon is turning, the field’s color is green.
Otherwise, color is red. (This feature is only valid for printers that have a cassette.)
• RIBBON SWITCH: Shows whether the ribbon break switch is working. When the switch is
pressed, the color turns green.
• MAINBOARD FUSE: Shows whether the main board fuse is damaged. This field is for
illustration only. System does not respond when clicked. If the fuse is damaged, the field’s
color is red. Otherwise, color is green.
• MOTOR DRIVER FUSE: Shows whether the main board fuse is damaged. This field is for
illustration only. System does not respond when clicked. If the fuse is damaged, the field’s
color is red. Otherwise, color is green.
• FAULT OUT: This used to check the printer fault relay. The button is darker when clicked
and relay connections that are normally open becomes normally close state.
• BUSY OUT: This used to check the printer busy relay. The button is darker when clicked
and relay connections that are normally open becomes normally close state.
• PRINT VALVE: This used to test whether the print piston is working. The button is darker
when clicked and thermal print head goes to print position. ATTENTION: Finger should not
be placed under the thermal head while this feature is used.
• STOP VALVE: This used to test whether the stop piston is working. The button is darker
when clicked and thermal print head goes as far as it goes. ATTENTION: Fingers should
not be placed under the thermal head while this feature is used. (If written at this area
“reserved” instead of “stop valve”, this means printer does not have stop valve.)
60
• FAULT 2: This used to check the printer fault mosfet. The button is darker when clicked and
the circuit is completed through mosfet
• RIBBON MOTOR: This used to detect if the ribbon motor is turning left or right. The button
is darker when right direction button was clicked and ribbon motor turns right. Also the button
is darker when left direction button was clicked and ribbon motor turns left.
• HORIZONTAL MOTOR: This used to detect if the horizontal motor is moving left or right.
The button is darker when right direction button was clicked and motor moves thermal print
head to right. Also the button is darker when left direction button was clicked and motor
moves thermal print head to left. (This feature is only valid for intermittent printers.)
5.1.5.2 CONTROL – SYSTEM PROPERTIES SECTION
This field provides to take some information about machine. These

fields are for illustration only. System does not respond when clicked.
• PRINT HEAD TEMPERATURE (°C): This field gives information

about momentary print head temperature.
• TPH VOLTAGE: This field gives information about momentary

print head voltage.
• FIRMWARE TYPE: This field gives information about machine

firmware.
• SOFTWARE NAME: The name of the software installed on the

system.
• DIAMETER OF RIBBON: This field gives information about used

ribbon diameter.
• ENCODER POSITION: If the encoder is turning at correct

Figure 9. System Properties
direction, the value increases. If the encoder is turning at wrong
direction, the value decreases. (This feature is only valid for continuous printers.)
• PRINT HEAD USAGE: This field gives information about amount of thermal head used in km
from the first print. The value is never reset.
• PRINTER DIRECTION: This field gives information about printer direction (Left/Right). (This
feature is only valid for continuous printers.)
• MACHINE SERIAL NUMBER: This field gives information about machine serial number.
• TOTAL PRINTING COUNT: Shows the number of prints from the first print. The value is
never reset, neither the machine is reset nor the template is changed.
• IP ADDRESS: This field gives information about machine IP address.
• PRINTER NAME: This field gives information about name of machine.
• DHCP: This field gives information about automatic IP address acquisition (ON/OFF).
• RS-232: This field gives information about connection of RS-232 (ON/OFF).

61
• RS-232 PARAMETER: This field gives information about RS-232 parameters.
OK BUTTON: Provides to return to the menu function screen.
5.2 ERRORS
5.2.1 COMMUNICATION ERRORS
After cable installation; turn power on/off switch to “ON” mode. When you
turn the power switch, firstly open screen will come and if all the
connections well, screen goes to next window. If there is a communication
problem, screen shows message on the left. This error is not dependent
on to the parameter, so it cannot be set to be passive or active with
parameter.
When the error occurs, check steps in below;

• The communication cable between the screen and the printer must be
fully inserted into the sockets and the cable must be unbroken.
• The communication cable between mainboard and screen board must
be fully inserted into the sockets and the cable must be unbroken.
• The screen board must be unbroken (there should be no burn or
discharge marks around any component).
• The little board in the screen must be fully inserted into the socket.
If the communication between the display and the printer suddenly stops after the printer has started,
the following warning appears
Rs422 communication error
When the error occurs, check steps in below;

• The communication cable between the screen and the printer must be fully inserted into the
sockets and the cable must be unbroken.
• The communication cable between mainboard and screen board must be fully inserted into
the sockets and the cable must be unbroken.
5.2.2 RIBBON BREAK/RIBBON NOT FOUND ERROR
The machine has a switch that detects the ribbon break and sensors that detect the absence of
ribbon in the system. These elements inform the printer in the event of any problem. If there is a
ribbon break problem, screen shows message on the bottom.
Existing Ribbon broken. Please change the Ribbon.
When ribbon break error occurs, check steps in below;
• Air pressure should not exceed 2–2.5 bars (maximum).

• Ribbon mounting must be correct. If not, there can be a ribbon tension problem. It must be
checked according to the instructions on the cartridge cover.
• Check the ribbon tension. If it is not good, then determine the reason and correct the problem.
• The ribbon may be wrapped around the rubber roll. Investigate to see if there is any problem
with ribbon conveyance.
62
• If the thermal print head printing edge is not parallel to the printing surface, then the ribbon
may break.
• The ribbon broken sensor cable on the mainboard must be fully seated and not broken.
If there is a ribbon not found problem, screen shows message on the bottom.
Ribbon not found. Please insert ribbon.
When ribbon not found error occurs, check steps in below;
• Ribbon should be replaced according to the instructions on the cartridge cover.

• The ribbon broken sensor cable and switch cable on the mainboard must be fully seated and
not broken.
Activation of ribbon break and ribbon not found errors can be adjust in the parameter menu. Ribbon
sensor setting/Ribbon broken sensor activation parameter dedicated to this work.
5.2.3 TPH ERROR
Thermal print head (TPH) is the part of the printer used to print. Tph-related problems may occur in
some cases. In this case the warning message on the bottom will appear.
Thermal print head error. Please check below steps.

1- Print head cable must be inserted well.
2- Print head temperature must be between +1 and +55 °C.
3- Print head must be robust.
4- Print head cable must be robust.
If problem continue, please contact with manufacturer.
Activation of TPH error can be adjust in the parameter menu. Fuse warning setting parameter
dedicated to this work.
When TPH error occurs, check steps in below;
• Tph must be installed in the system.

• Tph cable should not be broken
• Tph cable must be fully inserted into the TPH cable connection board socket.
• The cable must be fully inserted into the print head cable socket.
• Optimal temperature must be 24 °C. Pre-heating setting/pre-heating activation parameter
should be “0” for automatically heating.
5.2.4 MAINBOARD/MOTOR DRIVER FUSE ERROR
Fuses are used in electronic circuit boards to protect devices after a certain current. If there is a
mainboard fuse problem, screen shows message on the bottom.
Main board fuse is broken. Please contact manufacturer.
63
If there is a motor driver problem, screen shows message on the bottom.
Motor driver fuse is broken. Please contact manufacturer.
When fuse error occurs, check steps in below;
• Make sure the fuses are not damaged. If there is damage, it must be replaced.
Activation of fuse errors can be adjust in the parameter menu. Fuse warning setting parameter
dedicated to this work. The fuses can be checked for damage in the control menu.
5.2.5 MISSING PRINT ERROR
Printer gives missing error when printing process is not complete. If there is a missing problem,
screen shows message on the bottom.
Missing print error
When missing error occurs, check steps in below;
• Make sure the encoder touches the cylinder.

• Prevent any vibration caused by the packaging machine.
• Make sure the pistons are working correctly.
• Make sure the head is in the correct position (more detail see section 7.5.1).
Activation of missing print error can be adjust in the parameter menu. Print faults setting/print faults
activations parameter dedicated to this work.
(NOTE: This feature is only valid for continuous printers.)
5.2.6 UPDATE ERROR
Some templates change with each print. These are called variable templates. Variable template is
like number of package, serial number that specific to each product etc. Printer gives update error
when the printer prints the same print twice. If there is an update problem, screen shows message
on the bottom.
Update error
When update error occurs, check steps in below;
• Be sure to use a variable template. If the template does not have this property, update error
property should be turned off.
• Communication may be slow if there are too many variables in the same template. In this
case the print speed should be reduced.
Activation of update error can be adjust in the parameter menu. Print faults setting/print faults
64
5.2.7 PRINT SIGNAL ERROR
The printer needs a contact signal to print. Printer gives print signal error if the printer does not
receive contact signal within the value entered in print faults setting/print signal faulty limit length
parameter after switching the printer to print mode. If there is a print signal problem, screen shows
message on the bottom.
Print signal error
When print signal error occurs, check steps in below;
• The value entered in the print faults setting/print signal faulty limit length parameter must be
greater than the packet length used.
• The contact cable must be fully inserted into the sockets and the cable must be unbroken.
• Check the contact signal to the printer.
• The contact board must be unbroken (there should be no burn or discharge marks around
any component).
Activation of print signal error can be adjust in the parameter menu. Print faults setting/Print faults
5.2.8 ENCODER ERROR
Encoder is used as hardware to inform the printer of the speed of the packaging machine. Printer
gives encoder error when the encoder doesn’t rotate or rotate wrong direction. If there is an encoder
problem, screen shows message on the bottom.
Encoder doesn't rotating or does rotating inverse. Please check encoder

connection.
When encoder error occurs, check steps in below;
• Make sure encoder cable fully inserted.

• Make sure the encoder touches the roller under the thermal head.
• Be sure that the direction of rotation of the encoder is entered correctly in encoder settings/
encoder rotation direction parameter.
Activation of encoder error can be adjust in the parameter menu. Print faults setting/print faults
(NOTE: This feature is only valid for continuous printers.)
5.2.9 TEMPLATE ERROR
When the machine is first turned on, the printer does not have a template under normal state. The
screen shows following warning to install a template on the printer.
Please install the template.
When template error occurs, check steps in below;
65
• Make sure template is installed.
5.2.10 MEMORY ERROR
If there is a problem ram on the mainboard, screen shows warning on the bottom.
Memory error
When memory error occurs, check steps in below;
• Ram may be corrupted. Please contact manufacturer.
5.2.11 MOTOR DRIVER COMMUNICATION ERROR
When there is a communication problem between motor driver and mainboard, screen shows
following warning.
Motor driver communication error
When motor driver communication error occurs, check steps in below;
• Make sure communication cable between motor driver and mainboard is fully inserted.
5.2.12 VOLTAGE ADJUSTMENT ERROR
When TPH voltage is lower than 24 °C, screen shows warning on the bottom.
Voltage adjustment error

When voltage adjustment error occurs, check steps in below;
• TPH resistance value is entered “1200” on parameter menu.
• Ribbon thickness setting is entered “1”.
• TP3 and TPGND test points on the mainboard are measured. The measurement is made by
placing the “+” end of the multimeter to the TP3 and the “-” end to the TPGND.
• TPH voltage calibration value is changed until the value on the meter indicates 24 volts.
• TPH resistance value is rechanged to original TPH resistance.
5.2.13 RIBBON TENSION ERROR
The ribbon must has a certain tension for the printer to print. When the ribbon has not optimal tension,
screen shows warning on the bottom.
Ribbon tension error
When ribbon tension error occurs, check steps in below;

• Make sure the encoder is working correctly.
• Prevent any vibration caused by the packaging machine.
• Make sure the pistons are working correctly.
66
• Make sure the head is in the correct position (more detail see section 3.5.1).
• Make sure TPH temperature is 24 °C.
(NOTE: This feature is only valid for printers that have a cassette.)
5.2.14 COVER ERROR
When the printer cover is not fully inserted, the following message is shown on the screen.
Printer Cover is Open. Please Close the Cover.
When cover error occurs, check steps in below;

• Gently pull the cover outward and push it straight into the printer.
5.2.15 HORIZONTAL LIMIT SENSOR ERROR
The following error appears when communication between the printer and sensor cannot be
established.
Horizontal limit sensor is broken. Please contact manufacturer.
When horizontal limit sensor error occurs, check steps in below;

• Make sure that the limit sensor is fully inserted into the socket on the motor driver.
• Make sure communication cable between motor driver and mainboard is fully inserted.
• if the problem is not resolved in the previous steps, contact manufacturer
(NOTE: This feature is only valid for intermittent printers.)

5.3 CASSETTE LED DESCRIPTIONS
There are LEDs on the cassette which provide information about various situations. The color of the
LEDs may vary from product to product. The reference point is the location of the printer. On a flat-
installed printer, the leftmost LED indicates communication, the middle LED indicates fault, the
rightmost LED indicates contact.
2 No Designation
1 COMMUNICATION LED
1 2 FAULT LED
3 CONTACT LED
Figure 5.10. Information LEDs on Cassette Table 4. LEDs Descriptions on Cassette
1. Communication LED: This LED indicates communication between the screen and the printer when
the machine is first turned on. If the LED is blinking during opening, there is no problem in
communication. There is a led used for the same operation on the mainboard. In order to control that
led, it is necessary to remove the case of the machine. The LED on the cassette is designed to
eliminate this difficulty.
67
This LED is used for another operation after the machine has completed the opening process.
Another operation is that the LED is on as long as the thermal head is in the printing position.
2. Fault LED: This LED is on when the printer gives an error. For proper operation of the LED, it
should be ensured that the desired errors are activated in the parameters section.
3. Contact LED: This LED lights up when the printer receives a contact signal. The LED is designed
to check whether the contact signal comes correctly. This led only works when contact 1 input is
used. If the contact is given from the contact 2 input, the led will not operate.
68
6 PART 6: ELECTRICAL DIAGRAMS
6.1 MACHINE ELECTRONIC COMPONENTS AND BOARDS CONNECTION
Basically, there are 4 boards in the printer;
• Mainboard
• Motor driver board
• Screen communication board (power board)
• Contact board
Besides, there is a connection board for TPH cable. Also there are 3 boards in screen;
• Screen board (for 4.3” screen)

• COM board (for 4.3” screen)
• EY board (for 7” screen)
Figure 11. Screen Connections for 7” Controller (Left) and 4.3” Controller (Right)
Figure 6.1. Printer Electrical Connections
69
Note 1: “SVM_TTO_V7_LD” and “SAVEMA_TT_VER005-CS” materials are only valid for printer
that have a cassette.
Note 2: “LIMIT SENSOR” is only valid for intermittent printers.
Note 3: “ENCODER INPUT” is only valid for continuous printers.
Note 4: “HEATER” is not valid for printers that do not need air to print.
Note 5: “SVM 20i Series 53*40” and “SVM 20i Series 53*50” models do not need to “STOP VALVE”.
Note 6: The “POWER INPUT” and “BUTTON” is on printer side at printer that have 4.3” controller.
6.2 PACK MACHINE CONNECTIONS
Contact signal is required for the printer to print. If this contact signal is to be supplied from an
external source (such as a photocell or relay), attention must be paid to the type of source, ie whether
it is PNP or NPN. Once the type of source has been determined, the connection can be made as
shown below.
In addition, the printer generates fault and busy signals to be used in the package machine. The
connections of these signals to the packaging machine are shown below.
There are 2 contact inputs for the printer. These two inputs cannot be used at the same time. Contact
2 is designed to be an alternative when the contact 1 input fails. Which contact to use must be
activated in the parameters section. External print signal settings / external print signal source
parameter dedicated to this work. Also, the printer cannot detect the signal from an inactive contact.
In addition, if contact 1 is used, contact 1 GND must be used as GND. If contact 2 is used, contact
2 GND must be used as GND.
6.2.1 PNP CONNECTIONS
Photocell sensors have two different types, PNP or NPN. The connection diagram varies depending
on the type of sensor. This is a point to be considered for the smooth operation of the system. The
PNP type sensors trigger the positive voltage. Connection must be made according to this rule.
Figure 6.2. PNP Relay Connections
70
Figure 6.3. PNP PHOTOCELL Connections
The relays have three ports; COM, NO, NC. When the relay is triggered by means of terminals A1+
and A2-, the signal given from terminal COM can be used from terminal NO. When the A1+ and A2-
terminals are not triggered, the signal from the COM terminal is transmitted to the NC terminal. For
example, if 24 V is connected to the COM terminal and the relay is triggered, there will be 24 V at
the NO end and no signal at the NC. Similarly, if 24 V is connected to the COM terminal and the
relay is not triggered, there will be 24 V at the NC terminal, and no signal will be at the terminal NO.
6.2.2 NPN CONNECTIONS
Photocell sensors have two different types, PNP or NPN. The connection diagram varies depending
on the type of sensor. This is a point to be considered for the smooth operation of the system. The
NPN type sensors trigger the negative/neutral voltage. Connection must be made according to this
rule.
Figure 6.4. NPN Relay Connections
71
Figure 6.5. NPN PHOTOCELL Connections
The relays have three ports; COM, NO, NC. When the relay is triggered by means of terminals A1+
and A2-, the signal given from terminal COM can be used from terminal NO. When the A1+ and A2-
terminals are not triggered, the signal from the COM terminal is transmitted to the NC terminal. For
example, if GND is connected to the COM terminal and the relay is triggered, there will be 0 V at the
NO end and no signal at the NC. Similarly, if GND is connected to the COM terminal and the relay
is not triggered, there will be 0 V at the NC terminal, and no signal will be at the terminal NO.
6.2.3 FAULT MOSFET CONNECTION
Fault mosfet output can be used if fault signal output is wanted to receive the error signal from the
mosfet rather than from the relay. 24 V on the printer's contact cable (pink color cable) to the A1+
pin of the external relay. The fault mosfet output on the printer's contact cable (green-white color
cable) is also connected to A2- pin of the external relay.
Figure 6.6. Fault Mosfet Connection
72
7 PART 7: ELECTRICAL INSTALLATION
7.1 ENCODER CABLE (This section is only valid for continuous printers)
Encoder is the element that gives the machine speed information.

Encoder outputs are shown below.
No Designation
1 +24 V
2 GND
3 A+
4 A-
5 B-
6 B+
Figure 7.1. Encoder Figure 7.2. Encoder Cable Table 7.1. Encoder Cable Pin-Outs
The cable of encoder is connected by an additional connecting cable (a secondary cable) that the
other end of which is DB9 male connector.
No Designation
ENCODER SECONDARY CABLE
1 TO ENCODER
ENCODER SECONDARY CABLE
2
TO PRİNTER
Figure 7.3. Encoder Secondary Cable Table 7.2. Encoder Secondary Cable Descriptions
No Designation
1/5/6 NO CONNECTION
9 +24 V
4 GND
7 A+
2 A-
3 B-
8 B+
Figure 7.4 Encoder Secondary Cable DB9 Terminal Numbers Table 7.3. Encoder Secondary Cable DB9 Pin-Outs
73
7.2 PRINTER CABLES
The cables attached to the printer are gathered in a common socket. This common socket contains
contact, screen, encoder and power supply sockets. The number of socket can change according to
printer model.
Figure 7.10. Printer Common Sockets for with Cassette Model
1 MALE ENCODER SOCKET 3 MALE CONTACT SOCKET
2 FEMALE POWER SUPPLY SOCKET 4 FEMALE SCREEN SOCKET
Table 7.9. Printer Common Socket Descriptions
Screen cable is change according to whether is printer have a cassette or not. The cable types are
shown below.
Figure 7.11. Screen Cable
1 SCREEN CABLE TO PRINTER 2 SCREEN CABLE TO SCREEN
Table 7.10. Screen Cable Descriptions
Figure 7.12. Screen Cable Printer Side (Female) Terminal Numbers
24 +24 V 18 Rx
16/17 GND 6 Tx +
5 Rx + 19 Tx
Table 7.11. Screen Cable Printer Side Terminal Explanations for 4.3” Controller
74
10/11/12/13/22/23/24/25 +24 V 18 Rx
1/2/3/4/14/15/16/17 GND 6 Tx +
5 Rx + 19 Tx
Table 7.12. Screen Cable Printer Side Terminal Explanations for 7” Controller
Figure 7.14. Screen Cable Screen Side (Male) Terminal Numbers for 7” Controller
10/11/12/13/22/23/24/25 +24 V 18 Rx
1/2/3/4/14/15/16/17 GND 6 Tx +
5 Rx + 19 Tx
Table 7.14. Screen Cable Screen Side Terminal Explanations for 7” Controller
The pin numbers on the DB25 female and DB25 male connectors of the screen cable are identical.
So DB25 female screen cable pin 1 is connected to DB25 male screen connector pin 1, 2 to 2, 3 to
3 and so on. The following figure shows the pin mappings between screen cable DB25 female and
male connectors. Pin numbers not shown do not have any connections.
Figure 7.15. Screen Cable Pin-Out Matching for 7” Controller
One side of the contact cable is attached to the printer, while the other side is left to the user to
connect it to the required places. The contact cable contains the cables carrying the busy, fault and
contact signals.
No Designation
1 CONTACT CABLE TO PRINTER
2 CONTACT CABLE TO USER
Figure 7.16. Contact Cable Table 7.15. Contact Cable Description
75
Figure 7.17. Contact Cable Printer Side Terminal Numbers
No Designation Explanation Color(User Side)

1 BUSY COM BUSY COM BLACK
2 BUSY N.C. BUSY RELAY NORMALLY-CLOSED CONTACT PIN BLUE
3 FAULT COM FAULT COM GRAY
4 - - -
5 CONTACT 1 GND GND 1 PIN OF THE PRINT SIGNAL TO WRITE RED
6/7/8/9 - - -
10 CONTACT 2 GND GND 2 PIN OF THE PRINT SIGNAL TO WRITE BROWN-YELLOW
11/12/13 - -
14 BUSY N.O. BUSY RELAY NORMALLY-OPEN CONTACT PIN PURPLE
15 FAULT N.O. FAULT RELAY NORMALLY-OPEN CONTACT PIN YELLOW
16 FAULT N.C. FAULT RELAY NORMALLY-CLOSED CONTACT PIN GREEN
17 CONTACT 1 CONTACT 1 PIN OF THE PRINT SIGNAL TO WRITE WHITE
18/19/20/21 - - -
22 CONTACT 2 CONTACT 2 PIN OF THE PRINT SIGNAL TO WRITE YELLOW-WHITE
23 FAULT MOSFET FAULT MOSFET CONTACT PIN GREEN-WHITE
24 LOW-GND - BROWN
25 LOW-24 V 24V DC (MAX 1A) OUTPUT PINK
Table 7.16. Contact Cable Printer Side Terminal Explanations
BUSY COM: This pin must be connected to the busy power output of the packaging machine. Busy
power output of the packaging machine must be maximum 24 volt DC and 1 ampere. This connection
must be done to use the busy signal.
BUSY N.C.: This pin is active when the printer does not produce a busy signal. If it is active, it
transmits the voltage that coming from the busy com to the output.
BUSY N.O.: This pin is active when the printer produces a busy signal. If it is active, it transmits the
voltage that coming from the busy com to the output.
Busy Com, Busy N.C. and Busy N.O. connections are illustrated in section 6.
FAULT COM: This pin must be connected to the fault power output of the packaging machine. Fault
power output of the packaging machine must be maximum 24 volt DC and 1 ampere. This connection
must be done to use the fault signal.
FAULT N.C.: This pin is active when the printer does not produce a fault signal. If it is active, it
transmits the voltage that coming from the fault com to the output.
FAULT N.O.: This pin is active when the printer produces a fault signal. If it is active, it transmits the
voltage that coming from the fault com to the output.
FAULT MOSFET: This pin gives a fault signal output when printer produce a fault signal even if the
fault relay fails.
Fault Com, Fault N.C., Fault N.O. and Fault Mosfet connections are illustrated in section 6.
76
CONTACT 1: The contact signal is required for the printer to print. If this signal is to be received
from outside, the + pin of the signal must be connected to this pin.
CONTACT 1 GND: - pin of the signal that + pin is connected to contact 1 is connected to this pin.
Contact 1 must be selected from the parameters in order to use contact 1. External print signal
setting/External print signal source parameter should be entered 0. Contact 1 connections are
mentioned in section 6.2.
CONTACT 2: Contact 2 is designed for use in the event of a contact 1 input failure. The + pin of the
print signal must be connected to this pin. Contact 2 and contact 1 cannot be active at the same
time. In order to use contact 2, External print signal setting/External print signal source parameter
should be entered 1.
CONTACT 2 GND: - pin of the signal that + pin is connected to contact 2 is connected to this pin.
Contact 2 connections are same as contact 1 connections mentioned in section 6.2. That is, the
connection to Contact 1 is made to Contact 2 and the connection to Contact 1 GND is made to
Contact 2 GND.
LOW-24 V: It is the + pin of the supply power to the system to be used to generate the contact signal.
LOW-GND: It is the - pin of the supply power to the system to be used to generate the contact signal.
(See section 6.2 for Low-24 V and Low-GND connection diagram)
7.3 MACHINE I/O CONNECTION DIAGRAM

The cables attached to the machine's and screen’s casing are shown below. The number of socket
can change according to printer model.
Figure 7.18. Contact, Encoder, Screen, Power Cable and Air Hose Sockets from Printer Side for with Cassette Model
Figure 7.19. Screen Cable Socket from Screen Side for 7” Controller
77
7.4 THERMAL PRINTER ELECTRONIC INSTALLATION

At the time of mechanical installation, make sure there is no power in the system when disconnecting
cables. Remove all cables when it is clear that there is no power in the system.
7.4.1 TPH INSTALLATION
Control to thermal print head position is middle of the rubber roller. And be sure the distance between
print head and rubber roller is maximum 1.5mm.
Figure 7.22. TPH and Rubber Roller Adjustment
Note: The above adjustment applies only to continuous printers.
Figure 7.23. Rear View of the Thermal Print Head

The printing part of the thermal head must be parallel to the surface area being printed.
Figure 7.24. Top View of Thermal Print Head
78
7.4.1.1 THERMAL PRINTER HEAD PRINT POSITION

(This section is only valid for continuous printers)
Continuous printer prints while pack is running. If pack stop while printer is printing, printer cancel
printing or not print. Printer Print time and pack machine Stop time must be different time. Continuous
printer needs setting for this time conflict. If occur like this problem print position must set from
adjustment roller or bracket installation or bracket pipe. When pack machine stop thermal print head
position must not on print place.
7.4.1.1.1 Thermal Print Head with CORRECT Pack Stop Positions
When the package machine stopped, package must be set up as below for printer.
Solution 1: Print area should be before thermal print head.
Figure7.25. Correct TPH Stop Position Solution 1
Solution 2: Thermal print head must be minimum 15 mm before print place.
Figure7.26. Correct TPH Stop Position Solution 2

Solution 3: Thermal print place must be middle of two print places.
79
Figure 7.27. Correct TPH Stop Position Solution 3
7.4.1.1.2 Thermal Print Head with WRONG Pack Stop Position
When the package machine stopped, if thermal print head is like below printer does not print.
Figure 7.2812. False TPH Stop Position
7.4.2 ENCODER INSTALLATION (This section is only valid for continuous printers)
Install the encoder like red box in technical picture. Encoder settings/encoder rotation direction
parameter must be change “1 or 0” for encoder turn way.
Figure 7.29. Encoder Position and Turning Directions
After completing all installations, connect all cables and energize the system Make sure enter the all
cable well.
80
7.5 RIBBON BREAK SYSTEM
The ribbon and cassette sensors in the machine are shown below;
Figure 7.30. Cassette (Left) and Cassette Slot (Right)
No Designation
1 RIBBON SENSOR TRANSMITTER
2 CASETTE SENSOR TRANSMITTER
3 RIBBON AND CASSETTE SENSOR RECEIVER
4 RIBBON BREAK SWITCH
Table 7.17. Sensor Descriptions
Note: There is only “ribbon break switch” at printers that do not have a cassette.
81
8. SAVEMA Printers Exploded Parts

8
8.1. 53 Continuous Right Hand Exploded Parts
Figure 8.1. 53 Continuous Right Hand Cassette Exploded Part Drawing

82
Part Nu. Part Code Part Name Qty.

1 T-098 Cassette 1
2 H-062 Ballerina Spring 1
3 T-136 Ballerina Stamp 1
4 T-144 Ballerina Roller 2
5 T-145 Ballerina Roller Shaft 1
6 T-082 Ballerina 1
7 T-130 Ballerina Spring Shaft 2
8 T-138 Full Ribbon Roller Shaft 1
9 T-148 Full Ribbon Roller 1
10 H-073 Break Pressure Part 1
11 T-088 Break Pressure Shaft 1
12 T-129 Break Shaft 1
13 H-063 Break Pressure Spring 1
14 T-117 Break Spring Casing 1
15 H-080 Ribbon Roller Magnet 9
18 H-001 Bearing 685 1
19 T-087 Break Mechanism 1
20 T-085 Ballerina Front Part 1
21 S-033 Ribbon Sheet Metal 4
23 T-149 Empty Ribbon Roller 1
24 H-072 Breaking Felt 1
25 H-008 Bearing HK 0810 2
26 T-056 T Shape Stamp 2
27 H-059 Ribbon Breaking Spring 1
28 H-014 Bearing CSK 15M 1
29 T-154 Rubber Roller Pulley 1
31 H-026 Ring 6x8x8 14
32 H-055 Ballerina Stopper O-Ring 1
33 T-143 Roller Shaft 5
34 T-142 Roller 5
36 S-012 Setting Tension Of Belt 1
37 T-028 Pulley Of Setting Belt 1
39 T-137 Cassette Centering Shaft 3
40 T-133 Pressure Body Shaft 1
41 H-002 Bearing 686 3
42 H-066 Holding The Handle 2
43 H-064 Pressure Mechanism Spring 2
44 H-070 Lock Knob 1
45 S-013 Lock Slide Sheet Metal 1
46 H-065 Lock Shaft Spring 1
83
47 H-071 Lock Knob Cover 1

48 T-135 Lock Shaft 1
49 S-015 Lock Cover Sheet Metal 1
51 T-151 Rubber Roller 1
52 T-131 Ballerina Stopper Shaft 1
53 T-061 Empty Ribbon Roller Pulley 1
55 T-139 Empty Ribbon Roller Shaft 1
56 T-134 Shaft Of Setting Belt 1
57 T-019 Pressure Body Part 1
59 T-132 Pressure Stopper Part 1
60 T-023 Pressure Roller 1
61 T-025 Pressure Roller Shaft 1
62 T-158 Ribbon Lower Part 1
63 H-006 Bearing 6901 2
64 H-007 Bearing HF 0812 1
65 T-155 Rubber Roller Circular Part 1
66 H-003 Bearing 688 4
67 T-156 Rubber Roller Stamp 1
68 T-157 Rubber Roller Cover Part 1
71 H-023 3M 264 5mm Thickness Belt 1
73 H-010 Bearing 686 (Q) 1
77 H-017 Baering AXK 1024 1
78 H-018 Bearing AXK 1024 Stamp 2
79 S-126 Belt Casing 1
80 T-344 Casing Shaft 1
82 T-434 Keyway 1
83 T-432 Wedge 1
85 H-180 Wedge Holding Spring 1
86 T-392 Ribbon Tension Part 1
87 H-164 Ribbon Tension Part Spring 1
88 H-038 MR9 Rail - X 1
89 H-035 MR9MN Linear Bearing 1
92 H-153 Bearing AXK 0619 1
Table 8.1. 53 Continuous Right Hand Cassette Exploded Part List
84
Figure 8.2. 53 Continuous Right Hand Main Body Exploded Part Drawing
85

2 T-101 Main Plate 1
3 200107-M9 Step Motor 1
5 T-123 Sensor Fixing Part 1
8 T-103 Part Of Fixing Piston 1
9 T-108 Stop Position Fixing Part 1
11 T-110 Piston Fixing Part 1
15 T-106 Piston Moving Part 1
16 S-016 Cable Casing Top Part 1
17 S-023 Side Circuit Sheet Metal 1
18 S-026 Valve Fixing Part 1
19 S-043 Cover Of Back 1
20 S-048 Side Cover Right 1
21 S-049 Side Cover Left 1
22 H-027 Ring 5x7x8 2
23 H-028 Ring 10x12x8 3
24 H-032 Big Piston 1
25 H-033 Slim Valve 1
26 H-034 Big Valve 1
28 H-038 MR9 Rail - D 1
29 H-038 MR9 Rail - E 1
30 H-041 M5x4 Elbow Air Connector 2
31 H-042 M5x4 Straight Air Connector 2
32 200107-TPH Thermal Print Head 1
33 200107-TH2 TPH Preheater 1
34 H-031 Slim Piston - B Type 1
35 H-060 TPH Spring 2
36 T-011 TPH Mechanism With Bearing 1
37 T-014 TPH Mechanism 1
39 T-121 Centering Shaft Passing Part 2
40 T-122 Cover Of Back Shaft 3
41 T-052 Circuit Fixing Shaft 3
42 T-116 Cable Casing 1
43 H-004 Bearing 6802 1
44 200107-YI Power Board 1
45 200107-YO Contact Board 1
46 S-021 Mainboard Sheet Metal 1
47 T-124 TPH Roller 1
48 T-125 TPH Roller Shaft 1
49 S-017 Cable Casing Lower Part 1
50 T-114 Thermal Top Fixing 1
51 T-035 TPH Fixing Ring 1
86
52 T-034 TPH Fixing Shaft 1

61 H-052 1-8 Air Tube Transition 1
62 H-048 1-8 4 mm Elbow Connector 6
63 H-050 1-8 4 mm Straight Connector 1
69 T-221 Cooling Part 1
70 200107-MB Mainboard 1
71 200107-MDB Motor Driver 1
72 T-030 Switch Fixing Part 1
73 200107-SWU Micro Switch 1
74 200107-TCCB TPH Cable Connection Board 1
75 T-241 Switch Fixing Part Shaft 1
77 200107-TC23 TPH Cable 1
78 S-087 Air Exhaust Sheet 1
79 T-437 Led Board Socket 1
80 200107-LD Led Board 1
81 T-439 Led Board Cover 1
83 H-178 Cable Fixing Part 1
84 H-176 Socket Fixing Part 1
85 200107-ENC Encoder Input Board 1
87 T-430 Motor Shaft 1
89 200107-CS Cassette Sensor for 53mm Printers 1
90 T-444 Lock Adjust Part 1
92 T-445 Cooling Part-2 1
94 T-128 Piston Shaft Stamp 1
Table 8.2. 53 Continuous Right Hand Main Body Exploded Part List
87
8.2. 53 Continuous Left Hand Exploded Parts
Figure 8.3. 53 Continuous Left Hand Cassette Exploded Part Drawing
88

1 T-099 Cassette 1
6 T-081 Ballerina 1
18 H-001 Bearing 685 1
24 H-008 Bearing HK 0810 2
32 H-026 Ring 6x8x8 14
33 T-142 Roller 5
44 H-002 Bearing 686 4
89

53 H-006 Bearing 6901 2
59 H-007 Bearing HF 0812 1
64 H-003 Bearing 688 4
80 T-432 Wedge 1
81 T-434 Keyway 1
85 H-038 MR9 Rail - X 1
93 H-010 Bearing 686 (Q) 1
Table 8.3. 53 Continuous Left Hand Cassette Exploded Part List
90
Figure 8.4. 53 Continuous Left Hand Main Body Exploded Part Drawing
91

14 H-027 Ring 5x7x8 2
40 H-038 MR9 Rail - E 1
42 H-038 MR9 Rail - D 1
48 H-028 Ring 10x12x8 3
52 H-004 Baering 6802 1
92
61 200107-TH2 TPH Heater 1

75 200107-TC23 TPH Cable 1
Table 8.4. 53 Continuous Left Hand Main Body Exploded Part List
93
8.3. 53 Intermittent Exploded Parts
Figure 8.5. 53 Intermittent Cassette Exploded Part Drawing
94

1 T-097 Cassette 1
6 T-082 Ballerina 1
18 H-001 Bearing 685 1
22 T-447 Rubber Roller Shaft 1
26 H-008 Bearing HK 0810 2
27 H-007 Bearing HF 0812 1
32 H-026 Ring 6x8x8 14
36 T-142 Roller 6
44 H-002 Bearing 686 3
95

62 H-003 Bearing 688 5
63 H-010 Bearing 686 (Q) 1
75 T-431 Wedge 1
76 T-433 Keyway 1
80 H-005 Bearing 6800 1
Table 8.5. 53 Intermittent Cassette Exploded Part List
96
Figure 8.6. 53 Intermittent Main Body Exploded Part Drawing
97

4 T-127 Belt Cover Lock 1
5 H-027 Ring 5x7x8 2
6 H-004 Bearing 6802 2
14 T-072 Linear Belt Pulley 1
15 T-073 Linear Belt Torque Pulley 1
16 T-075 Pulley Shaft Of Linear Belt 1
17 H-003 Bearing 688 2
19 T-126 Belt Lock 1
26 T-078 Part Of Fixing Motor 1
33 H-038 MR9 Rail - D 1
34 H-038 MR9 Rail - E 1
98

60 H-039 MR12 Rail 1
61 H-036 MR12ML Linear Bearing 1
63 H-028 Ring 10x12x8 3
70 S-055 Cable Casing Sheet Metal 1
73 T-211 Torque Pulley Shaft 1
80 H-057 Stopper Part 1
81 H-053 Piston O-Ring 1
88 200117-MD70 Motor Driver 1
89 200117-MDB70 Mainboard 1
94 200117-TC23 TPH Cable 1
106 200117-LS Limit Sensor 1
Table 8.6. 53 Intermittent Main Body Exploded Part List
99
8.4. 53x125 Intermittent Exploded Parts
Figure 8.7. 53x125 Intermittent Cassette Exploded Part Drawing
100

1 T-247 Cassette 1
6 T-082 Ballerina 1
18 H-001 Bearing 685 1
26 H-008 Bearing HK 0810 2
27 H-007 Bearing HF 0812 1
32 H-026 Ring 6x8x8 14
36 T-142 Roller 6
44 H-002 Bearing 686 3
101

62 H-003 Bearing 688 5
63 H-010 Bearing 686 (Q) 1
75 T-431 Wedge 1
76 T-433 Keyway 1
80 H-005 Bearing 6800 1
Table 8.7. 53x125 Intermittent Cassette Exploded Part List
102
Figure 8.8. 53 Intermittent Main Body Exploded Part Drawing
103

5 H-027 Ring 5x7x8 2
6 H-004 Bearing 6802 2
17 H-003 Bearing 688 2
33 H-038 MR9 Rail - D 1
34 H-038 MR9 Rail - E 1
104
55 200117-TH2 Print Head Heater 1

60 H-039 MR12 Rail - A 1
63 H-028 Ring 10x12x8 3
81 H-053 Piston O-Ring 1
88 200117-MD125 Motor Driver 1
89 200117-MDB125 Mainboard 1
94 200117-TC26 TPH Cable 1
106 200117-LS Limit Sensor 1
Table 8.8. 53x125 Intermittent Main Body Exploded Part List
105
8.5. 53 Countinuous XL Right Hand Exploded Parts
Figure 8.9. 53 Continuous XL Right Hand Cassette Exploded Part Drawing
106

1 T-357 Cassette 1
6 T-387 Ballerina 1
18 H-001 Bearing 685 1
25 H-008 Bearing HK 0810 2
26 H-007 Bearing HF 0812 1
31 H-026 Ring 6x8x8 14
35 T-142 Roller 5
43 H-002 Bearing 686 4
107

56 H-003 Bearing 688 6
66 H-006 Bearing 6901 2
75 H-038 MR9 Rail - X 1
86 T-434 Keyway 1
87 T-432 Wedge 1
Table 8.9. 53 Continuous XL Right Hand Cassette Exploded Part List
108
Figure 8.10. 53 Continuous XL Right Hand Main Body Exploded Part Drawing
109

3 H-027 Ring 5x7x8 2
20 H-038 MR9 Rail - E 1
41 H-028 Ring 10x12x8 3
47 H-004 Bearing 6802 1
110

57 T-391 Air Pipe Casing Part 1
62 H-038 MR9 Rail - D 1
64 S-136 Air Pipe Casing Cover 1
65 S-139 Cable Casing Cover 1
70 200507-TC9 TPH Cable 1
92 200507-CS Cassette Sensor 1
Table 8.10. 53 Continuous XL Right Hand Main Body Exploded Part List
111
8.6. 53 Continuous XL Left Hand Exploded Parts
Figure 8.11. 53 Continuous XL Left Hand Cassette Exploded Part Drawing
112

1 T-358 Cassette 1
17 H-001 Bearing 685 1
23 H-008 Bearing HK 0810 2
31 H-026 Ring 6x8x8 14
32 T-142 Roller 5
43 H-002 Bearing 686 4
113
52 H-006 Bearing 6901 2

58 H-007 Bearing HF 0812 1
63 H-003 Bearing 688 4
77 T-388 Ballerina 1
80 H-038 MR9 Rail - X 1
87 T-434 Keyway 1
88 T-432 Wedge 1
Table 8.11. 53 Continuous XL Left Hand Cassette Exploded Part List
114
Figure 8.12. 53 Continuous XL Left Hand Main Body Exploded Part Drawing
115

13 H-027 Ring 5x7x8 2
38 H-038 MR9 Rail - E 1
40 H-038 MR9 Rail - D 1
44 H-028 Ring 10x12x8 3
48 H-004 Bearing 6802 1
116

70 200507-TC9 TPH Cable 1
92 200507-CS Cassette Board 1
Table 8.12. 53 Continuous XL Left Hand Main Body Exploded Part List
117
8.7. 53 Intermittent XL Exploded Parts
Figure 8.13. 53 Intermittent XL Cassette Exploded Part Drawing
118

1 T-356 Cassette 1
6 T-387 Ballerina 1
18 H-001 Bearing 685 1
26 H-008 Bearing HK 0810 2
27 H-007 Bearing HF 0812 1
32 H-026 Ring 6x8x8 14
36 T-142 Roller 6
45 H-002 Bearing 686 3
119

63 H-003 Bearing 688 5
76 T-433 Keyway 1
77 T-431 Wedge 1
80 H-005 Bearing 6800 1
82 H-010 Bearing 686 (Q) 1
Table 8.13. 53 Intermittent XL Cassette Exploded Part List
120
Figure 8.14. 53 Intermittent XL Main Body Exploded Part Drawing
121

4 H-027 Ring 5x7x8 2
14 H-004 Bearing 6802 2
16 H-003 Bearing 688 2
29 H-038 MR9 Rail - E 1
52 H-039 MR12 Rail 1
55 H-028 Ring 10x12x8 3
122

63 200517-MB70 Mainboard 1
64 200517-MDB70 Motor Driver 1
74 H-038 MR9 Rail - D 1
77 T-137 Cable Casing Sheet Metal 1
94 T-394 Cable Fixing Part 1
97 200517-TC14 TPH Cable 1
104 S-139 Cable Fixing Sheet Metal 1
Table 8.14. 53 Intermittent XL Main Body Exploded Part List
123
8.8 32 Continuous XL Right Hand Exploded Parts
Figure 8.15. 32 Continuous XL Right Hand Cassette Exploded Part Drawing
124

1 T-357 Cassette 1
6 T-387 Ballerina 1
18 H-001 Bearing 685 1
25 H-008 Bearing HK 0810 2
26 H-007 Bearing HF 0812 1
30 H-026 Ring 6x8x8 14
34 T-038 Roller 5
42 H-002 Bearing 686 4
125

55 H-003 Bearing 688 4
63 H-006 Bearing 6901 2
76 H-038 MR9 Rail - X 1
88 T-434 Keyway 1
90 T-432 Wedge 1
Table 8.14. 32 Continuous XL Right Hand Cassette Exploded Part List
126
Figure 8.15. 32 Continuous XL Right Hand Main Body Exploded Part Drawing
127

3 H-027 Ring 5x7x8 2
4 H-004 Bearing 6802 1
21 H-038 MR9 Rail - E 1
38 200417-TH2 Thermal Heater 1
42 H-028 Ring 10x12x8 3
45 200417-YI/70 Power Board 1
46 200417-YO/70 Contact Board 1
51 200417-MB/70 Mainboard 1
52 200417-MDB/70 Motor Driver 1
128

62 H-038 MR9 Rail - D 1
77 200417-TC24 TPH Cable 1
Table 8.15. 32 Continuous XL Right Hand Main Body Exploded Part List
129
8.9 32 Continuous XL Left Hand Exploded Parts
Figure 8.16. 32 Continuous XL Left Hand Cassette Exploded Part Drawing
130

1 T-358 Cassette 1
17 H-001 Bearing 685 1
23 H-008 Bearing HK 0810 2
30 H-026 Ring 6x8x8 14
31 T-038 Roller 5
42 H-002 Bearing 686 4
51 H-006 Bearing 6901 2
131

57 H-007 Bearing HF 0812 1
64 H-003 Bearing 688 4
76 T-388 Ballerina 1
79 H-038 MR9 Rail - X 1
90 T-434 Keyway 1
91 T-432 Wedge 1
Table 8.16. 32 Continuous XL Left Hand Cassette Exploded Part List
132
Figure 8.17. 32 Continuous XL Left Hand Main Body Exploded Part Drawing
133

14 H-027 Ring 5x7x8 2
38 H-038 MR9 Rail - E 1
40 H-038 MR9 Rail - D 1
44 H-004 Bearing 6802 1
45 H-028 Ring 10x12x8 3
134

70 200407-TC8H5 TPH Cable 1
Table 8.17. 32 Continuous XL Left Hand Main Body Exploded Part List
135
8.10 32 Intermittent XL Exploded Parts
Figure 8.18. 32 Intermittent XL Cassette Exploded Part Drawing
136

1 T-356 Cassette 1
3 T-387 Ballerina 1
10 H-001 Bearing 685 1
16 H-008 Bearing HK 0810 2
17 H-007 Bearing HF 0812 1
20 H-026 Ring 6x8x8 14
27 H-002 Bearing 686 3
43 H-003 Bearing 688 5
44 H-010 Bearing 686 (Q) 1
49 T-038 Roller 6
137

79 T-433 Keyway 1
80 T-431 Wedge 1
82 H-005 Bearing 6800 1
Table 8.18. 32 Intermittent XL Cassette Exploded Part List
138
Figure 8.19. 32 Intermittent XL Main Body Exploded Part Drawing
139

5 H-027 Ring 5x7x8 2
6 H-004 Bearing 6802 2
17 H-003 Bearing 688 2
25 T-183-122 Cover Of Back Shaft 3
27 H-038 MR9 Rail - D 1
28 H-038 MR9 Rail - E 1
46 H-039 MR12 Rail 1
49 H-028 Ring 10x12x8 3
140
54 200417-YI/70 Power Board 1

55 200417-YO/70 Contact Board 1
73 200417-MDB/70 Motor Driver 1
74 200417-MB/70 Mainboard 1
81 200417-TC24 TPH Cable 1
99 S-140 Cable Fixing Sheet Metal 1
Table 8.19. 32 Intermittent XL Main Body Exploded Part List
141
9.Bracket Exploded Parts

9
9.1. Intermittent Bracket Exploded Parts
Figure 9.1. Intermittent Bracket Exploded Part Drawing
142

1 B-003 Bracket Frame - R 1
2 B-004 Bracket Frame - L 1
3 B-014 Top Fixing Part 1
4 B-045 30 mm Alluminum Pipe 4
5 B-043 30 mm Stainless Pipe 4
6 H-093 Stainless Pipe Cover - L 8
7 B-015 Clamp 2
8 B-039 Clamp Fixing Screw - L 4
11 B-038 Thumbscrew Long 2
12 H-092 Alluminum Pipe Cover 8
13 B-035 Alluminum Pipe Screw 8
14 H-101 Bearing 608 8
15 H-099 Rubber Pad - S 1
15 H-100 Rubber Pad - M 1
16 B-016 Rubber Pad Fixing Part 1
16 B-017 Rubber Pad Fixing Part 1
3 - B-014 Top Fixing Part (For Cassette Models)
NOTE 1 :
3 - B-067 Top Fixing Part (For Without Cassette Models)
15 - H-099 Rubber Pad - S (For 32Int&53Int)
NOTE 2 :
15 - H-100 Rubber Pad - M (For 107Int)
16 - B-016 Rubber Pad Fixing Part (For 32Int&53Int)
NOTE 3 :
16 - B-017 Rubber Pad Fixing Part (For 107Int)
Table 9.1. Intermittent Bracket Exploded Part List
143
9.2. Continuous Bracket Exploded Parts
Figure 9.2. Continuous Bracket Exploded Part Drawing
144

1 B-003 Bracket Frame - R 1
2 B-004 Bracket Frame - L 1
5 B-043 30 mm Stainless Pipe 2
6 H-093 Stainless Pipe Cover - L 4
7 B-015 Clamp 1
8 B-039 Clamp Fixing Screw - L 2
11 B-038 Thumbscrew Long 1
16 B-046 Rubber Roller Shaft 1
17 H-102 Bearing 6904 2
19 H-097 Ring 16x18x10 2
20 B-025 Encoder Fixing Part 1
21 B-026 Encoder Ring 2
22 B-027 Encoder Disc 1
23 B-028 Encoder Shaft 1
24 B-029 Encoder Bracket 1
26 H-095 Encoder O-Ring 1
27 H-096 Encoder Spring 2
28 H-101 Bearing 608 12
29 B-055 48,5x470 Rubber Roller 1
3 - B-014 Top Fixing Part (For Cassette Models)
NOT 1 :
3 - B-067 Top Fixing Part (For Without Cassette Models)
Table 9.2. Continuous Bracket Exploded Part List
145
9.3. Mechanical Adjustment Roller Exploded Parts
Figure 9.3. Mechanical Adjustment Roller Exploded Part Drawing
Part Nu. Part Code Part Name Qua.

1 B-031 Adjustment Roller Frame 2
2 B-032 Pinion Gear 2
3 B-030 Frame Fixing Part 2
4 B-033 Rack 2
5 B-034 Adjustment Roller Plastic Cover 2
6 B-065 Adjustment Roller Shaft 1
8 H-098 Knob 3
9 H-005 Bearing 6800 2
10 H-101 Bearing 608 2
Table 9.3. Mechanical Adjustment Roller Exploded Part List
146
10.Controller Exploded Parts

10
10.1. SAVEMA 7” Controller (PART NUMBER: NS70-01)
Figure 10.1. Savema 7” Controller
147
10.2. SAVEMA 7” HMI (PART NUMBER: NS70-02)
Figure 10.2. Savema 7” HMI
148
10.3. SAVEMA 7” Screen Control Panel Exploded Parts
Figure 10.3. Savema 7” Screen Control Panel Exploded Parts
149

2 NS70-18-V7 Controller Communication Board 1
3 S-130 Controller Fixing Part 1
4 H-098 Knob 2
6 S-129 Controller Casing Sheet 1
7 T-348 Controller Cooler 1
8 T-347 Stamp 2
9 NS70-03 7" HMI Touch Panel 1
10 NS70-06 7" HMI Back Plastic Cover 1
12 NS70-05 7" HMI Board 1
13 NS70-13 7" HMI Mounting Screws 4
14 NS70-04 7" HMI LCD 1
16 NS70-08 7" HMI SD Card 1
17 NS70-17 Fuse (1,6 A) 1
18 NS70-12 RS-232 Extension Cable 1
19 NS70-07 CR2032 3V Battery 1
20 NS70-14 Power Supply (7" Controller) 1
21 NS70-11-V7 Internal Communication Cable (7" Controller) 1
22 NS70-19 Ethernet Socket (BRJ45) 1
23 NS70-20 USB Socket (BUSB30) 1
24 H-131 Controller Socket Cover 1
25 NS70-16 IEC Power Socket 1
Table 10.1. Savema 7” Screen Control Panel Exploded Parts List
150

SVM 20i-C Series 53 I&c XL - 32 Ixl&Cxl

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SVM 20i-C Series 53 I&c XL - 32 Ixl&Cxl

Uploaded by

Copyright:

Available Formats

Savema SVM 20 I-C Series

53I - 53C - 53IXL - 53CXL -

5.1.1 SELECT TEMPLATE SECTION .......................................................................................................................54

9.3. MECHANICAL ADJUSTMENT ROLLER EXPLODED PARTS .................................................................................................146

PART 1: HEALTH & SAFETY

1.2. Machine Safety

Compressed Air Supply

Fuses Fire Hazard

1.3.2. Caution Notices

Main Supply Voltage

Cleaning Materials for Printhead

Spare Parts and Consumables

1.4. Intended Use/Misuse

Figure 2.1. Unpacking Parts

No Part Name Qty. Description

Table 2.1. Unpacking Parts List

Poorly prepared compressed air causes faults such as;

Possible effects for the user and machine;

2.3 Setting Air Pressure

Figure 2.2 Air Regulator

Table 2.2 Air Pressure

Figure 2.3 Air Regulator

Figure 2.4. Cassette Unlocking

Figure 2.5 Cassette Removal

Figure 2.6 Locating Rod Alignment

Figure 2.7 Without Casette Printer Cover

Figure 2.9 Printhead Cleaning

Figure 2.10. Intermittent & Continuous Bracket

Figure 2.11. Mechanical Adjustment Roller

Figure 2.12. Intermittent & Continuous Printhead Gap

3.1 Setting Print Head Position

Figure 2.13. Printhead Print Position

To find a suitable printhead position, proceed as follows;

Figure 2.14. Printhead Alignment

4. Typical Bracket Arrangements for SAVEMA Printers

Figure 2.15 Film Flowing According to Roller Locations

5. SAVEMA 53 mm Printer Dimensions

Figure 2.16. Savema 53 mm Printer Dimensions

Figure 2.17. Savema 53x125 mm Printer Dimensions

Figure 2.18. Savema 53 mm XL Printer Dimensions

Figure 2.19. Savema 32 mm XL Printer Dimensions

Figure 3.1 Splash Screen-1

When there is communication

Figure 3.2 Error Screen

Active Button Passive Button

3.3. User Interface Screen Symbols

SYSTEM DATE & TIME FIELD

TEMPLATE SELECT BUTTON

You can access the following menus under

Shows the template with various zooming

3.4. Choosing a Template

Figure 3.4 Main Menu-2

After clicking "Select Template,” choose a

Figure 3.5 Choosing a Template

Figure 3.6.2 Active Main Menu

3.5. Template Editing and Saving

Figure 3.7 Template Editing

Figure 3.8 Template Editing Area Hidden Objects

To change the template bar code, click the

Figure 3.9 Barcode

Click the clock icon to open a screen that

Figure 3.10 Time Editing Screen

Click the calendar icon to open a screen