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PRESSURE REGULATORS

GAS BACK PRESSURE NON VENTING


MODEL BN
APPLICATION:
Self-contained, pilot-operated regulator used on vent lines
for separators, heat treaters, compressor stations, gas gathering Pilot Assembly
systems where it is desired that no gas be vented Motor Valve Stem Assembly
• Inside Buildings Upstream Pressure
• In populated areas
• Emissions regulated areas Downstream Pressure
• Sour or poisonous gas systems Diaphragm Pressure

FEATURES:
Tight shut-off - Class VI
Single soft seat
Removable valve seat
Minimum maintenance
All internal parts can be removed with valve in line
Single-point adjustment of setpoint
Utilizes upstream pressure as actuation pressure
Efficient 3-way plug accurately maintains setpoint

CERTIFICATIONS:
Canadian Registration Number (CRN):
0C16234.24567890NTY (Ductile)
0C15604.24567890NTY (Steel)
Kimray is an ISO 9001- certified manufacturer.

CLASSIFICATIONS:
Non-Bleed / Intermittent Vent

MIN. DIFFERENTIAL:
10 psig
Oil

Standard Order Line Connection Oper. Press. Max. W.P.


Cv Cf
Configuration Code † Code Size Type psig psig ††

RBN1SADF1S ALDD 1" NPT 10-300 300 13.2 0.74


RBN2SADF1S ALED NPT 10-300 300
2" 47.0 0.84
RBN2ARDF1S ALFD 150RF 10-250 250
RBN3SADF1S ALHD NPT 10-300 300
Ductile

3" 117 0.75


RBN3ARDF1S ALID 150RF 10-250 250
RBN4SADF1S ALJD NPT 10-300 300
4" 210 0.75
RBN4ARDF1S ALKD 150RF 10-250 250
RBN4ARDF1S ALLD 6" 150RF 10-250 250 480 0.75
RBN2ARWF1S AGF 2" 150RF 10-285 285 47.0 0.84
RBN3ARWF1S AGV 3" 150RF 10-285 285 117 0.75
Steel

RBN4ARWF1S AGP 4" 150RF 10-285 285 210 0.75


RBN6ARWF1S AGU 6" 150RF 10-285 285 480 0.75
NOTES:
For standard & optional seals, metals, Cf Cv values, material specifications &
dimensions see technical data on pages 06:I - 06:IV

For Corrosive service remove last "S" & replace with "C"

For code builder see page 06:00.2
††
Max W.P. values based on -20°F to 100°F.

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

Issued 11/23 www.kimray.com 06:20.1


PRESSURE REGULATORS
DUCTILE GAS BACK PRESSURE NON VENTING
MODEL BN PARTS DRAWING

26 27
25 28
24
29
23
25
22
30
21
31
20

19 32

18 33

17 34
16 35
15
36
14
37
13
4
12

11 38

10 39

9 40
8 41
7
42
6
4
5
43
4
44
3

2 45

1 46

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

06:20.2 www.kimray.com Issued 2/21


PRESSURE REGULATORS
DUCTILE GAS BACK PRESSURE NON VENTING
MODEL BN PARTS LIST
PART NUMBER
ITEM QTY. DESCRIPTION STANDARD CORROSIVE
1 INCH 2 INCH 3 INCH 4 INCH 6 INCH 1 INCH 2 INCH 3 INCH 4 INCH 6 INCH
Body
NPT Thru 2033 1709 1634 2001 ---- 2033 ‡ 1709 ‡ 1634 ‡ 2001 ‡ ----
1 1
150RF Thru ---- 1913 1914 2002 2466 ---- 1913 ‡ 1914 ‡ 2002 ‡ 2466 ‡
Grooved Thru ---- 2964 ---- ---- ---- ---- 2964 ---- ---- ----
2 1 Gasket * ---- 276 277 196 279 ---- 276 277 196 279
Standard * 163HSN 164HSN 165HSN 166HSN 167HSN 163HSN 164HSN 165HSN 166HSN 167HSN
3 1 Seat
Reduced * 163HSN 164HSN 1230HSN 164HSN 165HSN 163HSN 164HSN 1230HSN 164HSN 165HSN
4 3 Ell 875 875SS6
Valve Standard 137 138 139 140 141 137SS6 138SS6 139SS6 140SS6 141SS6
5 1
Stem Reduced 137 138 1222SS6 1223SS6 1224SS6 137SS6 138SS6 1222SS6 1223SS6 1224SS6
6 1 Tubing 7852S6 7854S6 7856S6 7858S6 7860S6 7852S6 7854S6 7856S6 7858S6 7860S6
7 1 O-Ring * 153 154 155 156 157 153 154 155 156 157
8 2 Back Up * 148T 149T 150T 151T 152T 148T 149T 150T 151T 152T
5087 5087SS6
9 1 Tee 7713 5087 1481 7713 5087SS6 1481SS6
648 648SS6
10 1 Gasket * 195 196 197 198 199 195 196 197 198 199
11 1 Diaphragm Plate 132SS6 133 134 135 136 132SS6 133 134 135 136
12 1 Diaphragm * 127 1706 1640 2015 2140 127 1706 1640 2015 2140
13 1 Tubing 7853S6 7855S6 17857S6 7859S6 7861S6 7853S6 7855S6 17857S6 7859S6 7861S6
14 (QTY) Bolt 4318 (6) 965 (8) 907(10) 907 (12) 2142 (16) 4318 (6) 965 (8) 907(10) 907 (12) 2142 (16)
15 1 Connector 1604 874 1604SS6 874SS6
16 1 Gasket * 3018 118 3018 118
17 1 Pilot Seat * 3016 113 3016SS6 113SS6
18 1 Pilot Housing 3013 1701 3013SS6 1701 ‡
19 1 Vent Plug 147 147SS6
20 1 Diaphragm * 3014 110 3014 110
21 1 Spacer Ring * ---- 7437 ---- 7437
22 1 Diaphragm * 3011P 5259P 3011P 5259P
23 1 Diaphragm Plate 3009 105 3009SS6 105SS6
24 4 Bolt 6972 907 6972 907
25 2 Spring Guide 4484SS6 2612 4484SS6 2612SS6
26 1 Thread Seal 4542 4488 4542 4488
27 1 Adjusting Screw 6976 5163 6976SS6 5163SS6
28 1 Nut 1676 2377 1676SS6 2377SS6
29 1 Washer 4543 4491 4543 4491
30 1 Spring 4323 2611 4323 2611
31 2 Lifting Ring ---- 7559 ---- ---- 7559 ----
32 1 Bonnet 4525 2610 4525 2610 ‡
33 1 Pressure Gauge 7707 7707
34 1 Spring * 3008 585 3008 585
35 1 Diaph. Nut 3010 107 3010SS6 107SS6
36 1 1/4 F30 Filter YAS YASSS6
37 1 Nipple 6890 648 6890S6 648SS6
38 1 Pilot Seat * 3015 565 3015SS6 565SS6
39 1 Pilot Plug * 3017 112 3017 112
40 1 Upper Housing 3019 1719 1636 2003 2177 3019SS6 1719 ‡ 1636 ‡ 2003 ‡ 2177 ‡
41 1 Tubing 263SS6 123SS6 124SS6 125SS6 126SS6 263SS6 123SS6 124SS6 125SS6 126SS6
42 1 Lower Housing 142 1704 1632 145 146 142 1704 ‡ 1632 ‡ 145 ‡ 146 ‡
Seat Standard 158 159 160 161 162 158SS6 2493SS6 2494SS6 2495SS6 2961SS6
43 1
Disc Reduced 158 159 1229 159 160 158SS6 2493SS6 2585SS6 2493SS6 2494SS6
Standard 176SS6 177SS6 178 179 180 176SS6 177SS6 3076SS6 3078SS6 3079SS6
44 1 Ratio Plug
Reduced 4932 4933 1228SS6 177SS6 178 4932SS6 4933SS6 1228SS6 177SS6 3076SS6
Rem. Standard ---- 272K 273K 274K 275K ---- 2496SS6K 2497SS6K 2498SS6K 3075SS6K
45 1
Seat Reduced ---- 4934K 1219DK 1220SSK 1221K ---- 4934SS6K 1219SS6K 1220SSK 1221SS6K
Standard * 172 173 906 175 172SS6 173SS6 174SS6 175SS6
46 1 Nut
Reduced * 172 173 906 172SS6 173SS6 174SS6
‡ Coated Parts available with "E" shell material
RYD RYG RYK RYO RYR RYDS6 RYGS6 RYKS6 RYOS6 RYRS6
Repair Kits
* These parts are recommended spare parts and are stocked as repair kits.

Issued 12/23 www.kimray.com 06:20.3


PRESSURE REGULATORS
STEEL GAS BACK PRESSURE NON VENTING
MODEL BN PARTS DRAWING

28 29
27 30
26 31
25 32
24 33
23 34
22 33
21 35
20 36
4 37
19 38
18 39
17 40
16 41
15 14
14 4
13 42
12 43
11 44
10 45
9 46
8 47
7 48
6 4
5 49
4 50
3 51
2 52
1 53
All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.

06:20.4 www.kimray.com Issued 1/24


PRESSURE REGULATORS
STEEL GAS BACK PRESSURE NON VENTING
MODEL BN PARTS LIST

PART NUMBER
ITEM QTY. DESCRIPTION STANDARD CORROSIVE
2 INCH 3 INCH 4 INCH 6 INCH 2 INCH 3 INCH 4 INCH 6 INCH
1 1 Body 2468 2469 2470 2959 2468 ‡ 2469 ‡ 2470 ‡ 2959 ‡
Standard * 173 906 175 173SS6 174SS6 175SS6
2 1 Nut
Reduced * 173 906 173SS6 174SS6
3 1 Gasket * 276 277 196 279 276 277 196 279
4 4 Ell 875 875SS6
5 2 Back Up * 149T 150T 151T 152T 149T 150T 151T 152T
6 1 O-Ring * 5225 5226 5227 4086 5225 5226 5227 4086
7 1 Tubing 2505SS6 4251S6 4418S6 4251S6 2505SS6 4251S6 4418S6 4251S6
8 1 Spacer 4557DS6 4561DS6 4566DS6 4571DS6 4557DS6 4561DS6 4566DS6 4571DS6
9 1 Lower Housing 2481 2482 2483 2957 2481 ‡ 2482 ‡ 2483 ‡ 2957 ‡
10 1 Gasket * 196 197 198 199 196 197 198 199
1 Tee 5087 2000 5087SS6 2000SS6
11 1 Nipple ---- 648 ---- 648SS6
2 Connector ---- 874 ---- 874SS6
12 1 Adapter 7244 ---- 7244S6 ----
13 1 Diaphragm * 1706 1640 2015 2140 1706 1640 2015 2140
14 2 Plug 699 699SS6
15 1 Tubing 2512SS6 4011SS6 4666S6 4011SS6 2512SS6 4011SS6 4666S6 4011SS6
16 1 Bonnet 2487 2488 2489 2956 2487 ‡ 2488 ‡ 2489 ‡ 2956 ‡
17 1 Nipple 2516 2516SS6
18 1 Base 4995 4995 ‡
19 4 Nut 241 241SS6
20 1 Pilot Housing 2514 2514 ‡
21 1 Gasket * 118 118
22 1 Diaphragm Nut 107 107SS6
23 1 Diaphragm * 5259P 5259P
24 4 Bolt 1232 1232
25 1 Diaphragm Plate 105 105SS6
26 1 Breather Plug 147 147SS6
27 1 Spring 2611 2611
28 1 Washer * 4491 4491
29 1 Adjusting Screw 5163 5163SS6
30 1 Nut 2377 2377SS6
31 1 Thread Seal * 4488 4488
32 1 Bonnet 2672 2672 ‡
33 2 Spring Guide 2612 2612SS6
34 2 Lifting Ring 7559 ---- 7559 ----
35 1 Pressure Gauge 7707 7707
36 1 Spring * 585 585
37 1 Spacer Ring * 7437 7437
38 1 Nipple 648 648SS6
39 1 Diaphragm * 110 110
40 1 1/4 F30 Filter YAS YASSS6
41 1 Pilot Seat * 565 565SS6
42 1 Pilot Plug * 112 112
43 1 Pilot Seat * 113 113SS6
44 1 Tubing 2505SS6 2552SS6 2529SS6 5061SS6 2505SS6 2552SS6 2529SS6 5061SS6
45 (QTY) Bolt 965 (8) 907(10) 907 (12) 2142 (16) 965 (8) 907(10) 907 (12) 2142 (16)
46 1 Diaphragm Plate 2490 2491 2492 2958 2490SS6 2491SS6 2492SS6 2958SS6
47 1 O-Ring * 154 807 156 157 154 807 156 157
48 1 Retainer 4557ES6 4561ES6 4566ES6 4571ES6 4557ES6 4561ES6 4566ES6 4571ES6
Valve Standard 138 139 140 141 138SS6 139SS6 140SS6 141SS6
49 1
Stem Reduced 138 1222SS6 1223SS6 1224SS6 138SS6 1222SS6 1223SS6 1224SS6
Standard 2493SS6 2494SS6 2495SS6 2961SS6 2493SS6 2494SS6 2495SS6 2961SS6
50 1 Seat Disc
Reduced 2493SS6 2585SS6 2493SS6 2494SS6 2493SS6 2585SS6 2493SS6 2494SS6
Standard * 164HSN 165HSN 166HSN 167HSN 164HSN 165HSN 166HSN 167HSN
51 1 Seat
Reduced * 164HSN 1230HSN 164HSN 165HSN 164HSN 1230HSN 164HSN 165HSN
Ratio Standard 177SS6 178 179 3079SS6 177SS6 3076SS6 3078SS6 3079SS6
52 1
Plug Reduced 4933 1228SS6 177SS6 178 4933SS6 1228SS6 177SS6 3076SS6
Rem. Standard 2496SS6K 2497SS6K 2498SS6K 3075SS6K 2496SS6K 2497SS6K 2498SS6K 3075SS6K
53 1
Seat Reduced 4934SS6K 1219SS6K 1220SSK 1221SS6K 4934SS6K 1219SS6K 1220SSK 1221SS6K
‡ Coated Parts available with "E" shell material
RYG RYK RYO RYR RYGS6 RYKS6 RYOS6 RYRS6
Repair Kits
* These parts are recommended spare parts and are stocked as repair kits.

Issued 1/24 www.kimray.com 06:20.5


PRESSURE REGULATORS
FLOW COEFFICIENT

Table 1 - Flow Coefficient(Cv) at % stem travel for Pilot-operated Regulators


1" Pressure Regulator
Trim Size Valve Opening Percentage
Cf
in.(mm) 10 20 30 40 50 60 70 80 90 100
1/2 in (12mm) Reduced 0.75 0.4 0.7 0.9 1.3 1.8 2.5 3.2 3.9 4.5 5
1 in (25mm) Full Port 0.74 1.1 1.8 2.4 3.4 4.8 6.6 8.5 10.2 11.9 13.2
2" Pressure Regulator
Trim Size Valve Opening Percentage
Cf
in. (mm) 10 20 30 40 50 60 70 80 90 100
1 1/4 in (31 mm) Reduced 0.75 1.8 2.8 3.9 5.4 7.7 10.5 13.6 16.2 19.0 21.0
2 in Removable Full Port * 0.84 4.0 6.2 8.6 12.1 17.2 23.5 30.4 36.3 42.5 47.0
2 in (50 mm) Full Port * 0.75 4.4 6.9 9.5 13.4 19.1 26.0 33.6 40.2 47.0 52.0
3" Pressure Regulator
Trim Size Valve Opening Percentage
Cf
in. (mm) 10 20 30 40 50 60 70 80 90 100
1 5/8 in (66 mm) Reduced 0.82 2.9 4.5 6.2 8.8 12.5 17.0 22.0 26.3 30.7 34.0
3 in (76 mm) Full Port 0.75 9.9 15.6 21.5 30.2 42.9 58.6 75.7 90.4 105.7 117.0
4" Pressure Regulator
Trim Size Valve Opening Percentage
Cf
in. (mm) 10 20 30 40 50 60 70 80 90 100
2 in (50 mm) Reduced 0.80 4.7 7.3 10.1 14.2 20.2 27.5 35.6 42.5 49.7 55.0
4 in (100 mm) Full Port 0.75 17.8 27.9 38.6 54.2 77.0 105.2 135.9 162.2 189.8 210.0
6" Pressure Regulator
Trim Size Valve Opening Percentage
Cf
in. (mm) 10 20 30 40 50 60 70 80 90 100
3 in (76 mm) Reduced 0.80 10.2 16.0 22.0 30.9 44.0 60.1 77.7 92.7 108.4 120.0
6 in (152 mm) Full Port 0.75 40.6 63.8 88.1 123.8 176.0 240.4 310.6 370.7 433.7 480.0

Kimray flow equations conform to ANSI/ISA - 75.01.01-2002


Kimray inherent flow characteristics conform to ANSI/ISA 75.11.01 -1985

Issued 10/20 www.kimray.com 06:I


PRESSURE REGULATORS
DIMENSIONS

®‡

Back Pressure
 Back Pressure Vacuum
 Liquid Back Pressure
Pressure Reducing
Pressure Reducing Vacuum
Pressure Reducing-Balanced
Pressure Differential
 





DUCTILE STEEL

Low Pressure Back Pressure


Ounces Back Pressure To Vacuum
Ounces Pressure Reducing
Ounces Pressure Reducing Vacuum
Vacuum Back Pressure To Vacuum
 

18 7/8"

13 5/8"


A

 

 B
C
 

DUCTILE STEEL Spring Loaded

LINE BODY
SIZE SIZE
A B C D* E F G H* I

NPT 4 3/8" 1 1/8" 7 1/2" 11 5/8" 3 1/4"


1"
FLANGED 7 1/4" 1 1/8" 2 1/8" 7 1/2" 11 5/8" 3 1/4"
NPT 8 1/2" 2 1/8" 11 1/2" 10 1/2" 6 1/2"
2" FLANGED 9" 3" 11 1/2" 10 1/2" 6 1/2" 9 1/8" 14 1/2" 14"
GROOVED 8 3/4" 2 1/8" 11 1/2" 10 1/2" 6 1/2"

250 NPT 10 1/2"


S/FGT FLANGED 10 3/8"
NPT 12 1/16" 3 1/16" 13" 12" 8 1/2"
3"
FLANGED 12 3/16" 3 3/4" 13" 12" 8 1/2" 12 3/8" 16 1/2" 15 1/2"
NPT 15" 1/16 4" 14 1/2" 13 3/16" 10 1/2"
4"
FLANGED 15 1/16" 4 1/2" 14 1/2" 13 3/16" 10 1/2" 15 1/16" 18 1/2" 16 11/16"
6" FLANGED 22" 5 1/2" 17" 17 7/8" 16" 21 15/16" 20 1/2" 18 3/8"
FLANGE DIMENSIONS ARE ANSI 125/150 STANDARD. *Add 7/8" to Pressure Reducing Balanced and Up Stream Differential Pressure Regulators for this dimension.

All Pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.
‡ Configuration of Back Pressure Control Valve is a trademark of Kimray, Inc.
06:II www.kimray.com Issued 11/23
PRESSURE REGULATORS
SEALS

Table 2 - Seal Options


Part Standard Material Optional Material
Seat HSN FKM, AFLAS®
O-rings Nitrile HSN, FKM, AFLAS®
All Diaphragms Nitrile HSN, FKM, AFLAS®

Table 3 - Seal Specifications


HIGHLY
NITRILE SATURATED FKM AFLAS®
NITRILE
Kimray Suffix - HSN V AF
Abrasion G G-E G G
Acid F G-E G-E E
Chemical F F E E
Cold G G P P
Flame P P E E
Heat G E E E
Resistance

Oil G-E E E E
Ozone P G G-E E
Set G G G-E P
Tear F F F P
Water/Steam F E P G
Weather F G E E
CO2 F-G G G G
H2S P F P E
Methanol F E P P
Dynamic G G G G
Properties

Electrical F F F G-E
Impermeability G G G G
Tensile Strength G G-E G F
-20° to +250°F -20° to +300°F -15° to +400°F +15° to +450°F
Temp. Range
-29° to +121°C -29° to +149°C -26° to +204°C -9° to +232°C
RATINGS: P-POOR, F-FAIR, G-GOOD, E-EXCELLENT

Issued 1/23 www.kimray.com 06:III


PRESSURE REGULATORS
MATERIAL SPECIFICATION

Table 4 - Material Options


Part Description Valve Size Standard Material Corrosive Material
1" & 2" 316 Powdered Metal SS-316NI-25
1" & 2" Reduced Trim Alloy Steel (ASTM A108) 316SS (ASTM A479)
Ratio Plug
3" Powdered Metal F-008 316SS (ASTM A479)
4" & 6" Ductile (ASTM A395) 316SS (ASTM A479)
1" Powdered Metal F-008 316SS (ASTM A479)
Seat Disc 2", 3" & 4" Ductile (ASTM A395) 316SS (ASTM A351 CF8M)
6" Ductile (ASTM A395) 316SS (ASTM A 240)
Stem 1" thru 6" 303SS (ASTM A582) 316SS (ASTM A479)
1" thru 6" Ductile (ASTM A395) Ductile (ASTM A395) + Kimcoat
Body
2" thru 6" WCB (ASTM A216) WCB (ASTM A216) + Kimcoat
Tubing 1" thru 6" 304SS (ASTM A249) 316SS (ASTM A213)
Removable 2" thru 6" Ductile Body Ductile (ASTM A395) 316SS (ASTM A351 CF8M)
Seat 2" thru 6" Steel Body 316SS (ASTM A351 CF8M)

06:IV www.kimray.com Issued 12/23 Rev.1


PRESSURE REGULATORS
CODE BUILDER
STANDARD PRESSURE R SERIES

BP = Back Pressure
Series: BN = Back Pressure Non - Vent
R = Pressure Regulator BV = Back Pressure Vacuum
Model: FB = Back Pressure Outside Supply
Line Size: PR = Pressure Reducing
1 = 1 NPS RN = Pressure Reducing Non - Vent
2 = 2 NPS FR = Pressure Reducing Outside Supply
3 = 3 NPS RB = Pressure Reducing Balanced
4 = 4 NPS PN = Pressure Reducing Balanced Non - Vent
6 = 6 NPS DP = Differential Pressure
End Connection: PA = Pneumatically Adjusted
SA = FNPT
AR = 150RF Flange
GV = Grooved (2 NPS only)
Shell Material:
D = Ductile Iron
E = Ductile Iron w/Coating
W = Steel (WCB)
X = Steel (WCB) w/Coating
Inner Valve Size:
F = Full Port
R = Reduced Port
Control Range:
1 = 10 - 300 psig Spring
Service Type:
S = Standard
C = Corrosive

R BP 2 SA D F 1 S

Options: Additional cost and lead times will apply


If multiple options required input in sequential order
Leave blank if no options required
1 = NACE Certification (Corrosive Option Only)
2 = Hydrostatic Test Certification
3 = MTR (Shell Components)
A = AFLAS Elastomers
H = HSN Elastomers
Not all selections available on all products listed.
See the following product pages for available options V = FKM Elastomers
06:10.1 - 06:10.7, 06:20.1 - 06:20.5,
X = Export (Hydrostatic test, MTR & 3.1)
06:30.1 - 06:30.3, 06:40.1 - 06:40.5,
06:50.1 - 06:50.7, 06:60.1 - 06:60.5,
06:70.1 - 06:70.5, 06:80.1 - 06:80.5,

06:00.2 www.kimray.com Issued 11/23

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