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Biochemical Engineering Journal 161 (2020) 107698

Contents lists available at ScienceDirect

Biochemical Engineering Journal


journal homepage: www.elsevier.com/locate/bej

Regular article

Medium design from corncob hydrolyzate for pigment production by T


Talaromyces atroroseus GH2: Kinetics modeling and pigments
characterization
Lourdes Morales-Oyervidesa,b,1, Juan Pablo Ruiz-Sánchezb,1, Jorge C. Oliveiraa,
Maria J. Sousa-Gallaghera, Thelma K. Morales-Martínezc, Ambrogina Albergamod, Andrea Salvoe,
Daniele Giuffridad, Laurent Dufosséf, Julio Montañezb,*
a
School of Engineering, University College Cork, Cork, Ireland
b
Department of Chemical Engineering, Autonomous University of Coahuila. Saltillo, Coahuila, Mexico
c
Biotechnology Department, Autonomous University of Coahuila. Saltillo, Coahuila, Mexico
d
Dipartimento di Scienze Biomediche, Odontoiatriche e delle Immagini Morfologiche e Funzionali, University of Messina, Messina, Italy
e
Dipartimento di Chimica e Tecnologie del Farmaco, Facoltà di Farmacia e Medicina, Sapienza Università di Roma, Roma, Italy
f
Chimie et Biotechnologie des Produits Naturels & ESIROI Agroalimentaire, Université de la Réunion, Ile de la Réunion, France

H I GH L IG H T S

• Corncob-based media is a potential option for pigment production by T. atroroseus GH2.


• The acid hydrolysis treatment released high xylose yields for culture media design.
• Co-utilization of xylose-glucose paves the way to study various agricultural wastes.
• Characterized pigments produced by T. atroroseus GH2 differed among evaluated media.
• Pigments produced by T. atroroseus GH2 are homologous of Monascus’ pigments.

A R T I C LE I N FO A B S T R A C T

Keywords: The genus Talaromyces has gained attention due to its ability to produce pigments with potential industrial
Hydrolysis applications in different areas. Prosperous application of fungal pigments has challenges to overcome, like de-
Biorefinery veloping a cost-effective bioprocess. Using agroindustrial wastes could provide inexpensive substrates and it
Fungal pigments contributes to maximize sustainability. Therefore, this study evaluated the feasibility of using corncob as a low-
Kinetics
cost substrate for pigment production by Talaromyces atroroseus GH2. An acid hydrolysis treatment was used to
Characterization
release sugars from corncob. Corncob liquors with enough xylose concentration (> 20 g/L) were investigated as
fermentation media with and without the addition of nutrients. Process kinetic modeling was applied and
pigments produced in corncob and control media were characterized. The diluted hydrolyzate without nutrient
supplementation showed a pigment production (16.17 ± 0.37 OD500nm) comparable to the control medium
(17.26 ± 0.41 OD500nm). Talaromyces atroroseus GH2 was able to co-utilize xylose and glucose in the corncob-
based medium. However, growth kinetics patterns differed in both media. In the hydrolyzate medium, biomass
growth presented an extended lag phase, which requires reduction for future process optimization. Finally,
characterized pigments differed among evaluated media, but the pigments produced by Talaromyces atroroseus
GH2 were mostly Monascus’ pigments homologous like monascorubrin and rubropunctamine. Talaromyces
atroroseus GH2 ability to produce pigments using corncob hydrolyzate makes it a pigment-producing strain for
an economically competitive large fermentation scale.


Corresponding author.
E-mail address: julio.montanez@uadec.edu.mx (J. Montañez).
1
The first two authors contributed equally to work.

https://doi.org/10.1016/j.bej.2020.107698
Received 2 April 2020; Received in revised form 7 June 2020; Accepted 22 June 2020
Available online 27 June 2020
1369-703X/ © 2020 Elsevier B.V. All rights reserved.
L. Morales-Oyervides, et al. Biochemical Engineering Journal 161 (2020) 107698

Nomenclature dX/dt Biomass growth rate (g/L.h)


dP/dt Production rate (OD/h)
PDA Potato dextrose agar Si Carbon sourcei concentration (g/L)
CDM Czapek-dox modified medium Sires Residual substrate i (g/L)
HM Hydrolyzate based medium SL Limiting substrate (g/L)
HPLC High-performance liquid chromatography Si o′ ratio between the initial substrate consumption rate and
DAD Diode array detector the initial substrate concentration (h−1)
ESI Electrospray ionization ki Lag time before a substrate starts being consumed (h)
MS Mass spectrometry YX/Si Yield of biomass formed by each substrate (g/g)
OD Optical density X Biomass concentration (g/L)
HE Extracellular pigments fromhydrolyzate medium P Total pigment production (OD500nm)
HI Intracellular pigments fromhydrolyzate medium YP/X Yield of total pigment production per biomass (OD.L/g)
CE Extracellular pigments from controlmedium α Production related to growth
CI Intracellular pigments from controlmedium β Production related to maintenance
dSi/dt Consumption rate of substratei (g/L.h) R2 Correlation coefficient

1. Introduction biobased economy [18].


On the other hand, it is crucial to note that Talaromyces growth and
The toxicity of synthetic colorants used in foods, pharmaceuticals, pigment production is profoundly affected by media components like
and cosmetic preparations led to increased research of natural sources carbon and nitrogen sources [11,19]. Hydrolyzate liquors obtained
of pigments [1]. Fungi represent an alternative source of natural pig- from lignocellulosic materials usually contain a mixture of carbohy-
ments with potential industrial applications due to the wide range of drates (pentoses and hexoses) [15]. Thus, it is important to understand
colors that they can produce under scalable, controlled conditions [2]. the microorganism's capability to co-utilize pentoses and hexoses and
Up to now, the most well-documented pigment-producing fungus is its effect on the produced pigmented molecules in order to maximize
Monascus, which is known to produce at least 50–60 secondary meta- process yields.
bolites, from which six pigmented molecules are the most studied [3]. In this sense, the present work aimed to provide knowledge that will
Nevertheless, certain Monascus strains co-produce citrinin with the contribute to the development of a cost-effective bioprocess for the
pigments under various cultivation conditions [4], which makes Mon- production of pigments by Talaromyces atroroseus GH2 using a lig-
ascus food products forbidden by international organisms such as the nocellulosic waste such as corncob as raw material. The study was,
“Food and Drug Administration” (FDA). Consequently, different my- thus, designed in four tasks. Initially, acid hydrolysis conditions were
cotoxin-free fungal pigment producers are required to satisfy the need evaluated to obtain a liquor with high levels of xylose to be used as a
for natural pigments without the presence of harmful side effects. fermentation medium. Then, selected liquors were studied for the
Talaromyces fungal species are known to produce pigments and production of pigments with and without nutrients supplementation.
other bioactive compounds similar to those produced by Monascus [5]. Further, process kinetics were assessed to describe pigment production
Such pigments come in a broad range of colors with diverse structures when using a corncob-based medium composed of different carbon
that form a class of natural molecules of high importance to several sources. Finally, it was performed a partial characterization of the
industries. In most recent studies, the strategy has focused on opti- pigments produced with a chemically defined medium and the designed
mizing process conditions to achieve high yields in terms of color in- corncob-based medium.
tensity [6–9]. However, the regulatory approval by international or-
ganisms via pigment characterization represents a critical step to ensure
that the utilization of these pigments does not pose any risk for human 2. Materials and methods
intake or the environment. Consequently, there is an increased interest
in the isolation and characterization of the pigments produced by Ta- 2.1. Corncob hydrolyzate preparation
laromyces [10–12].
Additionally, the industrial application of natural pigments remains Corncob was donated by the Agricultural Autonomous Antonio
uncompetitive compared to synthetic colorants due to high production Narro University (UAAAN, Mexico). Corncob was milled using a cutting
costs [13]. Efforts are necessary to develop a cost-effective bioprocess mill (Retsch SM 100, Germany), and particles in a range of 1−3 mm
for the production of such pigments. This need to increase production were used for the hydrolysis process. The acid hydrolysis was carried
yields at lower costs requires the use of inexpensive raw materials and out at a constant temperature and pressure (121 °C, 15 psi), and a solid
the utilization of cheap residues as a substrate is a reasonable strategy to liquid ratio of 1:10 was used. Two factors were varied, H2SO4 con-
[14]. Suitable waste selection will depend on the availability of raw centration (0.5, 1.0, 1.5 % v/v) and residence time (30, 60, 90 min).
materials for any geographic zone and the nutrient requirements of the The liquors were recovered by filtration using a muslin-cloth and de-
bioprocess. toxified according to conditions reported in the literature [20].
It has been demonstrated that Talaromyces species can produce high
pigment yields using xylose as a carbon source [6]. Thus, lignocellulosic
2.2. Microorganism and inoculum preparation
hydrolyzates, which contain high levels of xylose [15], represent a
potential source that can be microbiologically converted into pigments.
Talaromyces atroroseus GH2 was used for the production of pigments
One option is the waste generated by corn crops. Worldwide, maize,
(Department of Food Science and Technology strain repository,
one of the most widely cultivated crops, produces a significant amount
Autonomous University of Coahuila. Saltillo, Mexico). The strain was
of corncob residues that are either burned, discarded or used as animal
isolated from a Mexican semi-desert plant (Larrea tridentata tissue,
feed at least [16]. Notably, in Mexico, corn is the most important crop
Coahuila, Mexico) and it was genetically identified. The strain was
since it is a principal constituent of the Mexican diet; for instance, in
maintained at 4 °C on Potato Dextrose Agar (PDA) slants. According to
2019, the cultivated area of maize was 7,143,102 ha [17]. Thus, it is
previously reported conditions, the inoculum was propagated in liquid
mandatory to find a better use for such waste in order to ensure a
culture using Potato Dextrose Broth (ATCC medium: 336) [6].

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L. Morales-Oyervides, et al. Biochemical Engineering Journal 161 (2020) 107698

2.3. Culture media formulation cellobiose, glucose, arabinose, and acetic acid concentration by high-
performance liquid chromatography (HPLC, Agilent, USA). The column
A synthetic Czapek-dox modified medium (CDM) was used as a used was a Hi-Plex (300 mm x 8 mm x10 μm, Agilent, USA). The flow
control [21]. The medium contained (g/L): D-xylose (15.0), NaNO3 rate and solvent phase were 0.5 mL /min and 5.0 mM H2SO4. Detection
(3.0), K2HPO4 (1.0), KCl (1.0), MgSO4·7H2O (0.5), FeSO4· 7H2O (0.1), was carried out by refractive index (RI) detector and an Agilent Hi-Plex
and ethanol (20.0). The corncob liquors obtained by acid hydrolysis column at 45 °C, using 5.0 mM H2SO4 as eluent. The retention time and
were used for fermentation as a) liquor without nutrient supple- peak areas were compared with external standards.
mentation, b) liquor supplemented with CDM nutrients, c) liquor Extracellular pigment recovery and intracellular pigment extraction
without nutrient supplementation adjusted to a xylose concentration of were performed as previously reported [7]. Briefly, samples were cen-
15.0 g/L, and d) liquor adjusted to a xylose concentration of 15.0 g/L trifuged at 6236 g for 20 min at 4 °C (Sorvall, Primo R Biofuge Cen-
and supplemented with CDM nutrients. CDM nutrients include all trifugation Thermo, USA) and the extracellular pigmented extracts were
Czapek-dox medium components except xylose and ethanol. filtered (Cellulose filter, 0.45 μm. Millipore, USA). The collected bio-
mass was rinsed with distilled water and it was used for intracellular
2.4. Cultivation conditions pigments extraction with an aqueous ethanol solution (70 % v/v) using
the same fermentation working volume (25 mL). Extraction was carried
Pigment production was carried out according to previously re- out in an orbital shaker (Inova 94, New Brunswick Scientific, USA) at
ported conditions [7]. The initial pH of all the studied media was ad- 200 rpm at 30 °C for 1 h and biomass was again removed by cen-
justed to 5.0 before sterilizing by using 0.22 μm sterile membranes trifugation (6236 g for 20 min at 4 °C). Pigment concentration (extra-
(Millipore, USA). Erlenmeyer flasks (125 mL with 25 mL of working cellular and intracellular) was quantified indirectly by measuring the
volume) were inoculated with a mycelial suspension (10 % v/v) of optical density at the maximum absorbance wavelength (500 nm)
Talaromyces atroroseus GH2. The inoculated flasks were incubated at [8,9,23]. Total pigment concentration consisted of the sum of extra-
30 ± 2 °C on an orbital shaker (Inova 94, New Brunswick Scientific, cellular and intracellular pigments. The gravimetric method was used
USA) at 200 rpm for 8 days. to measure biomass concentration. The substrate consumption analysis
was carried out by HPLC, as previously mentioned.
2.5. Process kinetics and model fitting
2.7. Partial characterization of colored extracts
Fermentation kinetics in selected corncob hydrolyzate medium
(HM) and control medium were studied and described by unstructured The extracts obtained with different production media (HM and
models. Substrate-dependent models were applied to describe growth CDM) were used for determining CIELAB color coordinates (Minolta CT
and production of pigments as a function of the consumption of the 310, Konica Minolta, Mahwah, NJ). The absorbance for all the extracts
carbon sources presented in both media [22]. The consumption rate of was adjusted to 5.0 at 500 nm for the colorimetric studies [24].
substrate (dSi/dt, g/L.h) was estimated with the model: The pigment characterization was carried out following the meth-
odology previously described by Venkatachalam et al. with some
'
dSi (Sio − Sires ) Sio Sires Si o' e Sio (t − ki ) modifications [10]. Before analysis, ethanol was removed from in-
=− ' tracellular pigments using a rotary evaporator. Then, intracellular and
dt [Sio − Sires + Sires e Sio (t − ki ) ]2 (a)
extracellular extracts were frozen (−20 °C) and lyophilized, yielding a
where the subscript i stands for analyzed substrate, Sires represents the red-colored powder. For each sample, 100 mg of red powder was dis-
residual concentration of substrate i (g/L), Si o′ is the ratio between the solved in 1 mL of methanol, then filtered through a 0.45 μm syringe
initial substrate consumption rate and the substrate concentration at PTFE filter, followed by a second filtration through a 0.20 μm syringe
the beginning of the process (h−1) and ki is the lag time (h) before the PTFE filter. The crude filtrates were stored at 4 °C in a vial until HPLC
carbon source i starts being consumed. analysis. Then, Briefly, HPLC-DAD-ESI-MS analyses were performed on
Biomass growth rate (dX/dt, g/L.h) was expected to be a function of a Shimadzu Prominence UFLC XR system, and data obtained were
the carbon sources concentration (Si, g/L) presented in both media and analyzed using the Shimadzu Lab Solution Software (Shimadzu, Kyoto,
the yield of biomass formed by each substrate i (YX / Si , g/g): Japan). The chromatographic procedure was carried out using a Kinetix
n
C18 column (150 × 2.1 mm; 1.7 μm, Phenomenex, Torrence, CA, USA).
dX dS Mobile phases were water for eluent A and acetonitrile for eluent B.
= −∑ YX / Si i
dt i=1
dt (b) Both phases were acidified with 0.1 % formic acid. A flow ware of
0.2 mL/min, 1 μL for sample injection, and 30 °C oven temperature
Please note that in Eq. b, each substrate will have its individual con-
settings were used. ESI-MS was carried out following the same settings
tribution of biomass per substrate and substrate consumption rate. The
as described by the authors above mentioned [10]. Identification of
Luedeking-Piret model described the rate of pigments production (dP/
azaphilones was made by comparing the retention time, DAD, and MS
dt, OD/h):
spectra obtained from analyzed samples with those already described in
dP dX SL, res ⎞ literature.
=α + βX ⎛1 − ⎜ ⎟

dt dt ⎝ SL ⎠ (c)
2.8. Data and statistical analysis
where X is the instantaneous biomass concentration (g/L), SL and SL, res
are the instantaneous and residual limiting substrate (g/L), respec- Total pigment production (P, OD500nm), biomass (X, g/L), and yield
tively. The model includes two parameters with significant biological of total pigment production per biomass (YP/X, OD.L/g) were the re-
meaning, α for production related to growth, and β for production re- sponses considered for the media formulation from corncob hydro-
lated to maintenance. Carbon sources for model fitting were selected lyzate. YP/X was defined as the ratio between the total produced pig-
after obtaining the kinetic studies results and, thus, they are described ment and biomass at the end of the fermentation [21].
in the results section (3.3). Composition of the corncob liquors for hydrolysis conditions and P,
X and YP/X for media formulation were analyzed with an ANOVA to test
2.6. Analytical methods statistical differences (p < 0.05), followed by post-hoc analysis with
Tukey’s test at 5 % probability to define homogeneous groups.
The liquors obtained from hydrolysis were analyzed for xylose, Eqs. a, b, and c where integrated between X = Xo, P = Po, Si = Sio at

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L. Morales-Oyervides, et al. Biochemical Engineering Journal 161 (2020) 107698

time t = 0 and X = X, P = P, Si = Si at time t = t. Model parameters and with low acid concentration would be preferred. However, the
from resulted equations were jointly estimated by non-linear regression highest concentration of xylose (33.66 ± 0.60 g/L) was obtained using
analysis using Excel (Microsoft, USA). Statistical analyses were made the most severe hydrolysis conditions tested (90 min, 1.5 % H2SO4).
with Statistica 7.0 software (StatSoft, USA). Moreover, under those conditions, acetic acid concentration was also
high (4.18 ± 0.06 g/L), which could negatively affect fungal growth.
3. Results and discussion On the other hand, the concentration of glucose, arabinose and
cellobiose varied significantly among all evaluated treatments
3.1. Selection of hydrolysis conditions (p < 0.05). Reported carbon sources to increase pigment production
by Talaromyces strains are xylose [29], sucrose [30] and starch [31],
Preliminary studies in this work included the evaluation of corncob while simple carbohydrates such as glucose might induce fungal growth
hydrolysis by two proven methods for hemicellulose breakdown, acid with reduced production of pigments [29,32]. It is difficult to select
hydrolysis and autohydrolysis [15]. However, with the autohydrolysis only one treatment (i.e., high xylose – low glucose) because, mostly, the
treatment, the xylose concentration of the control medium (15 g/L) was concentration of these two substrates similarly increased under the
not even reached (data not shown). Therefore, the evaluation of acid applied hydrolysis conditions. Moreover, it was unknown how such
hydrolysis was only continued. obtained mixture of carbohydrates and their concentration could affect
Nine different liquors from corncob hydrolysis at different condi- pigment production by Talaromyces atroroseus GH2.
tions were obtained. The evaluated factors at different levels, sugar Therefore, liquors obtained using the low (30 min, 1.0 % H2SO4),
composition and acetic acid concentrations obtained are shown in intermediate (60 min, 1.0 % H2SO4), and high levels (90 min, 1.5 %
Table 1. The analysis revealed that both factors (time and acid con- H2SO4) of the hydrolysis conditions presented in Table 1 were selected
centration) and their interaction significantly affected the sugars and for the subsequent experiments of the pigment production process. At
acetic acid contents (p < 0.05). Xylose was the primary mono- these conditions, the liquours differed significantly in the composition
saccharide released in all the obtained liquors, representing up to 70 % of all the carbohydrates and acetic acid (Tuckey test different homo-
of recovered sugars, which is explained by the high ratio of hemi- genous groups, p < 0.05).
cellulose in corncob composition (≈ 44 %). Hemicellulose is a het-
erogeneous polymer constituted by different sugars such as L-arabinose, 3.2. Media formulation from corncob hydrolyzate
D-galactose, D-glucose, D-mannose, and D-xylose; depending on its
structural composition, hemicellulose is classified in different groups As shown in section 2.3, the liquors were used as obtained or diluted
like xylans, glucans, mannans, etc [15]. Corncob hemicellulose is con- to achieve a xylose concentration similar to the one utilized in the
sidered xylan-type; thus, it represents a potential source of xylose [25]. control medium. Also, they were evaluated with and without nutrient
The monomers arabinose and glucose were recovered at an average of supplementation. Results of total pigment production (extracellular and
12 % and 15 % of total sugars in all liquors. The xylose and arabinose intracellular), biomass growth, and pigment per biomass yield obtained
levels obtained in this study were similar to those reported by Cai et al. for all designed media with the different liquors are presented in
[25]; however, the glucose level was slightly higher with the acid hy- Table 2. ANOVA for pigment production, biomass growth and pigment
drolysis conditions studied here. It has been reported that glucose re- per biomass yield can be viewed as supplementary material.
covered from hydrolyzates can be obtained from both hemicellulose The total production of pigments was significantly affected by all
and cellulose breakage [26]. It is possible that the cellulose was hy- the factors understudy (p < 0.05). The addition of nutrients was the
drolyzed at a lower level, resulting in higher glucose concentration and factor with the highest effect, which negatively affected the production
solubilized cellobiose (3 %), which is a disaccharide obtained from the of pigments; the production was negligible in all the hydrolyzates
hydrolysis of cellulose. Regarding the acetic acid content in all the li- supplemented with nutrients (0.17–1.01 OD500nm). It has been reported
quors, the reached concentration was in the range of 2.53–4.18 g/L, that Talaromyces pigments are secondary metabolites produced under
which is similar to that obtained by Cai et al. [25]. Previous studies different stress conditions [21]. Therefore, the low production of pig-
reported that acetic acid could negatively impact the microorganism ments when nutrients were added may be due to a low chemical sti-
growth in a fermentation process [27,28], yet the concentration toler- mulation by the medium components when nutrients are widely
ated by Talaromyces atroroseus is still unknown and worth studying. available. Also, it is possible that due to the hydrolyzate glucose com-
In any case, all the liquors presented a higher concentration of xy- position, it is required a different nitrogen source (organic) than the
lose than the one of the chemically defined control medium (15 g/L). utilized in this study (NaNO3), as recently proposed for the pigment
Therefore, in theory, any set of conditions presented in Table 1 could be production by Talaromyces amestolkiae [33]. Xylose adjusted con-
selected to design a waste-based medium by adjusting the xylose con- centration affected the production of pigments significantly
centration according to the control medium. From an economic point of (p < 0.05). When the hydrolyzate was used without the addition of
view, a liquor with a high concentration of xylose obtained in less time nutrients and xylose adjustment, the microorganism produced a low

Table 1
Composition of the corncob liquors obtained after acid hydrolysis.
Corncob Conditions Means of responses, g/L
Liquor
H2S04, v/v% Time, min Cellobiose Glucose Xylose Arabinose Acetic Acid

e e e f
1 0.5 30 0.52 3.30 20.77 3.90 2.53a
2 0.5 60 1.13c 4.88d 26.63d 4.27e 3.21b
3 0.5 90 1.43a 7.11b 29.21cd 4.94de 3.72d
4 1.0 30 1.07cd 4.71d 26.53d 4.34e 3.16b
5 1.0 60 1.33ab 6.82c 29.98c 5.12d 3.74d
6 1.0 90 1.20bc 7.30b 31.83abc 5.49c 3.81d
7 1.5 30 1.28b 6.58c 30.34bc 4.72d 3.45c
8 1.5 60 1.13c 8.20a 32.74ab 6.02b 3.84d
9 1.5 90 0.97d 8.31a 33.66a 6.39a 4.18e

Different letters in each column indicate significant differences (Tukey’s post-hoc comparison, P < 0.05).

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L. Morales-Oyervides, et al. Biochemical Engineering Journal 161 (2020) 107698

Table 2
Designed media for fermentation studies from corncob liquor using selected hydrolysis conditions. Biomass, total pigment production (extracellular and in-
tracellular), and yield of pigment per biomass obtained.
Hydrolysis conditions Nutrient Additioni Xylose Adjustedii X, g/L P, OD500nm YP/X, OD.L/g
Time, min -H2SO4, % v/v

30−0.5 No No 3.64 ± 0.28 c,d 7.45 ± 0.55 c 2.06 ± 0.32 c,d


Yes No 3.11 ± 0.34 d,e,f 0.81 ± 0.28 e 0.26 ± 0.07 e
No Yes 3.41 ± 0.15 c,d 7.51 ± 0.53 c 2.21 ± 0.25 c
Yes Yes 3.92 ± 0.30 b,c 0.69 ± 0.02 e 0.18 ± 0.02 e
60−1.0 No No 6.25 ± 0.46 a 5.29 ± 0.19 d 0.85 ± 0.09 e
Yes No 2.47 ± 0.27 f,g 0.36 ± 0.03 e 0.15 ± 0.01 e
No Yes 3.28 ± 0.14 c,d,e 12.82 ± 0.34 b 3.92 ± 0.24 b
Yes Yes 3.65 ± 0.37 b,c,d 1.01 ± 0.20 e 0.28 ± 0.05 e
90−1.5 No No 4.43 ± 0.13 b 4.86 ± 0.40 d 1.10 ± 0.12 d,e
Yes No 0.88 ± 0.14 h 0.17 ± 0.03 e 0.20 ± 0.05 e
No Yes 1.99 ± 0.15 g 16.17 ± 0.37 a 8.18 ± 0.70 a
Yes Yes 2.67 ± 0.45 e,f 0.82 ± 0.08 e 0.31 ± 0.05 e
Control CDM 2.56 ± 0.23 17.26 ± 0.41 6.77 ± 0.67

i Corncob liquor supplemented with all CDM medium nutrients except xylose and ethanol.
ii corncob diluted with distilled sterile water to obtain a xylose concentration of 15 g/L.
Different letters in each column indicate significant differences between responses obtained using different hydrolysis conditions, nutrient addition and xylose
adjustment (Tukey’s post-hoc comparison, p < 0.05).

pigment yield (4.86–7.45 OD500nm), which confirms that there is some purpureogenus CFRM02 utilizing Bengal gram husk and reported that an
level of inhibition by an elevated substrate. acid pretreatment of the material did not promote the production of
The corncob liquor obtained at different hydrolysis conditions pre- pigments; which implied the need of adding other nutrients such as
sented the lowest effect on pigment production even though it had peptone, glucose and trace elements to the medium to achieve a high
statistical significance (p < 0.05). The highest production of total production yield [12].
pigments was achieved by the diluted liquor obtained at the most se- In this work, Talaromyces atroroseus GH2 was capable of achieving
vere hydrolysis conditions and without the addition of any nutrient high pigment yields by consuming only the diluted hydrolyzate without
(16.17 ± 0.37 OD500nm). any nutrient supplementation. The diluted liquor obtained at the
Regarding the microorganism growth, it was significantly affected maximum levels for hydrolysis conditions without the addition of any
by all the analyzed variables (p < 0.05). It can be seen that nutrient was selected for further fermentation studies (HM). Total
Talaromyces atroroseus GH2 was able to grow in all studied media ex- pigment production obtained with this medium was only 6 % lower
cept for the liquor obtained at the maximum hydrolysis conditions than the pigments produced CDM medium (17.26 ± 0.41 OD500nm ). In
without adjusting the xylose concentration and with the addition of terms of YP/X, it was 21 % higher when HM was used in comparison
nutrients. The ANOVA showed that the combined effect of the addition with CDM (6.77 ± 0.67 OD/g.L).
of nutrients and the xylose adjustment was the highest effect on the Production of pigments using the diluted corncob hydrolyzate
microorganism's growth. When the liquors were diluted, the addition of without any nutrient supplementation makes corncob a potential low-
nutrients promoted an increment in biomass growth; however, the cost raw material towards the development of a cost-effective biopro-
addition of nutrients negatively affected the growth of the micro- cess. Nonetheless, it will be worth studying other hydrolysis methods
organism when the concentrated liquors were used. that comply with the green biorefinery concept [35] and thus be able to
The maximum biomass was obtained with the liquor obtained at develop a sustainable and environmentally friendly process.
intermediate hydrolysis settings without adjusting the xylose con-
centration and without adding any nutrient (6.25 ± 0.46 g/L), and it 3.3. Process kinetics and model fitting
was significantly different from the liquor obtained at the maximum
hydrolysis conditions. Thus, higher inhibitory compounds may be af- It was of particular interest to understand how the microorganism is
fecting the microorganism despite the detoxification step used for the consuming the different carbohydrates presented in the corncob liquor.
hydrolyzates. As for the yield of pigment production per biomass, the Most recently, it has been demonstrated that double substrate kinetics
addition of nutrients was the factor with the highest effect; YP/X was models provide a better understanding of how nutrients conditions af-
significantly reduced with the addition of nutrients. Also, adjusting the fect the performance of biological systems [36]. Fig. 1 shows the per-
xylose concentration promoted a significant increment in this response. centage of each carbohydrate consumed by the microorganism during
The maximum yield of pigment production per biomass was also ob- the pigment production process. The main carbon sources consumed
tained with the diluted liquor obtained at maximum hydrolysis condi- were xylose and glucose, while arabinose and cellobiose were con-
tions and without any nutrient addition. sumed only less than 20 %. Thus, only xylose and glucose were con-
The results obtained here differed from other authors, where fungal sidered for the modeling assessment. Each medium contained two
pigments were produced using a hemicellulose hydrolyzate based carbon sources for the microorganism growth and metabolites bio-
medium [29,34]. Zhou et al. studied the production of pigments by synthesis (xylose and ethanol, CDM; xylose and glucose, HM). For fu-
Monascus spp. on a corncob hydrolyzate medium and reported the ture process development using a waste-based medium, it is crucial to
highest production when the medium was supplemented with nutrients get an insight into how the microorganism consumes different sub-
(salts, xylose, and glucose) to achieve 70.0 g/L of the substrate, which is strates in a medium and the effect on biomass growth and pigment
3.5 higher than the concentration used in this study [34]. Sopandit production. Therefore, the process kinetics using CDM and HM media
et al. studied the pigments' production by Penicillium resticulosum using were studied. The models presented in section 2.5 were used to describe
a waste stream cellulose medium and reported the highest production the carbon source utilization in each medium. Biomass growth was
with the hydrolyzate supplemented with xylose or carbox- expected to be a function of the consumption of both carbon sources in
ymethylcellulose (30 g/L), salts, and a nitrogen source [29]. Pandit each medium.
et al. evaluated the production of pigments by Talaromyces The model fitting of biomass growth using the CDM medium was

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L. Morales-Oyervides, et al. Biochemical Engineering Journal 161 (2020) 107698

phase was observed until 168 h. The microorganism first used the most
assimilable and simple carbohydrate, glucose. Similar findings were
reported by Zhou et al. during the production of pigments by Monascus
in a corncob liquor; glucose was first assimilated than xylose [34]. Even
though initial glucose concentration was low (3.65 ± 0.34 g/L), the
total consumption of glucose was observed at 96 h. This was better
explained by the Si o′ values which were similar in xylose (SXyl o′ = 0.05
h−1) and glucose (SGluc o′ = 0.09 h−1); however, the corresponded initial
consumption rates varied from 0.32 g/L.h in glucose to 0.74 g/L.h in
xylose. These consumption rates are much lower than those obtained in
the CDM medium, which confirmed the low adaption of the micro-
organism to the hydrolyzate. Lower substrate consumption rates could
be attributed to the presence of hydrolysis by-products like furfural or
hydroxymethylfurfural despite the hydrolyzate detoxification step. So-
pandi et al. demonstrated that furfural concentration (1–5 g/L) could
significantly reduce glucose consumption by Penicillium resticulosum
Fig. 1. Carbohydrates consumed during the production of pigments by during the pigment production process [29]. To overcome this issue, it
Talaromyces atroroseus GH2 using HM medium. Cellobiose (square), glucose will be required to evaluate the effect of those hydrolysis by-products
(circle), xylose (triangle) and arabinose (diamond).
on Talaromyces atroroseus growth, pigment production and substrate
uptake. Furthermore, the lag time (kxyl) for xylose assimilation was
made without taking death cell points into account. For the HM 64.29 h, and because the microorganism was at the end of the ex-
medium, it was assumed that pigments were produced during the ponential phase, it started with rapid assimilation.
second phase of the growth kinetics. Xylose was considered as limiting Furthermore, the highest biomass-substrate yield was achieved with
substrate for both mediums. Results are presented in Table 3, and the glucose (YX / SGluc = 0.54), while with xylose was nearly negligible
model fittings for both CDM and HM media are shown in Fig. 2. The (YX / SXyl = 0.02). Therefore, glucose was mainly consumed for micro-
models described the experimental data accurately with correlation organism growth and xylose for cell maintenance. Pigments production
coefficients (R2) of 0.97 and 0.99 for CDM and HM media, respectively. started after 72 h, which mostly corresponds to the exhaustion of glu-
When CDM was used, it can be seen that the microorganism showed a cose. Moreover, when HM was used, pigment production was asso-
short lag phase (less than 24 h), which indicated that it rapidly adapted ciated with cell maintenance with values of α = 0 and β = 2.01. Thus,
to the medium. The stationary phase was reached at 120 h, and finally, in HM, the pigments showed characteristics of secondary metabolites;
the death phase was observed. Si o′ significantly differed from xylose that is, they were produced at the end of the logarithmic growth or by
(SXyl o′ = 0.14 h−1) and ethanol (SEtOH o′ = 0.05 h−1) which corre- nutrients exhaustion [32]. Differences obtained with CDM could be
sponded to the initial consumption rates of 2.11 g/L.h and 1.10 g/L.h, attributed to the conditions utilized for inoculum preparation. The in-
respectively. Thus, even though the lag time obtained for the utilization oculum was prepared using PDA (with glucose added); thus, by trans-
of ethanol was low (kEtOH = 25.47 h), its assimilation started at a lower ferring the microorganism to a medium with a different carbon source
rate than xylose. It is interesting to see that the microorganism con- than glucose (xylose), the microorganism immediately changed its
sumed both xylose and ethanol for its growth and it showed a diauxic metabolism from growth to pigment production.
growth. The biomass yield on ethanol was higher than the obtained Regarding the reported kinetics for the production of pigments by
with xylose (YX / SEtOH = 0.11, YX / SXyl = 0.08, respectively), which could Talaromyces strains (Formerly Penicillium) using wastes, authors have
be explained by the high assimilation of the xylose and its rapid ex- reported that pigments are produced either at the end [23] or at the
haustion. Previous studies from the research group demonstrated that beginning of the logarithmic growth stage [29]. Kantifedaki et al.
the addition of ethanol to the culture medium promoted the production evaluated the production of pigments by Penicillium purpurogenum using
of pigments by Talaromyces atroroseus [37]; however, until now, it was wastes in solid and submerged fermentation and reported a negligible
unclear if the ethanol served as a carbon source or as a stress factor. production of pigments in submerged fermentation when using a
Obtained results here demonstrated that Talaromyces atroroseus was medium designed from hydrodistillation of orange peels [23]. Those
capable of simultaneously consuming ethanol and xylose, yet, xylose authors reported that their medium contained 25 g/L of total sugars
was consumed at a higher rate. Similar behavior has been explained for (mainly glucose, fructose, and sucrose); thus, carbon composition could
Monascus purpureus in regards to pigment production where the mi- be the reason for the low production levels in that study. Moreover, in
croorganism could uptake ethanol, inducing a shift in the metabolism their study, pigment production was observed at the end of the loga-
from growing to maintenance, thus favoring the production of pigments rithmic growth and after sugars exhaustion. Similarly, in the study for
[38,39]. the production of pigments by Penicillium resticulosum using a waste
Pigments were produced since the first 24 h, and the microorganism stream cellulose medium, authors reported the need to add xylose or
continued the production until reaching the stationary phase. The carboxymethylcellulose to achieve high pigment production yields
production of the pigments using CDM was associated with micro-
organism growth (α = 4.92, β = 0). It has been extensively reported Table 3
that fungal pigments are secondary metabolites produced under stress Model parameters obtained by least-squares regression of all data for biomass,
conditions and mostly produced during the stationary phase or at the substrate consumption and pigment production kinetics in CDM and HM media.
end of the exponential growth [21,29,32]. Differences obtained with
Parameter CDM HM
CDM might be attributed to the utilization of mycelium as inoculum,
which required less adaptation time, so the microorganism showed a Ethanol Xylose Xylose Glucose
reduced lag phase [7].
Si o′ , h−1 0.06 0.14 0.05 0.09
On the other hand, when the HM medium was used, the micro-
ki, h 25.47 0.00 64.29 1.07
organism growth, production, and substrate consumption presented
YX / Si 0.11 0.08 0.02 0.54
different patterns. The microorganism required more time for adapting
α 4.92 – 0.00 –
to the medium by showing an extended lag phase. The stationary phase β 0.00 – 2.01 –
was reached after 96 h (24 h less than in CDM); however, the death

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L. Morales-Oyervides, et al. Biochemical Engineering Journal 161 (2020) 107698

Fig. 2. Model fits of growth (a), total pigment production (b), and substrate consumption (c1, CDM; c2, HM) by Talaromyces atroroseus GH2 using CDM (squares) and
HM (circles) as media. Different symbols in c1: xylose (dark grey squares) and ethanol (light grey squares) and in c2: xylose (dark grey circles) and glucose (light grey
circles). Dashed lines represent model curves.

[29]. Such authors observed an extended lag phase (3 days) and the the mixed xylose/glucose utilization by pigment-producing strains is
microorganism started producing the pigments at the beginning of the limited and literature has demonstrated that microorganism behavior
logarithmic phase. In another study for the production of pigments by on such nutrient conditions is quite contrasting [42,43]. Kinetic studies
Penicillium sp. using a potato extract, authors reported a higher pro- using a synthetic defined medium of xylose and glucose could be useful
duction with the extract added with xylose and mannose rather than for a full understanding of the microorganism uptake of these two
with glucose [40]. In that study, kinetics were not evaluated but agreed substrates and then be able to optimize the xylose/glucose ratio in the
with our results and those obtained by Sopandi et al. [29], where hydrolyzate. In any case, our findings highlight that the carbon source
glucose is a good carbon source for growth but might interfere with the composition of raw materials is essential for selecting a suitable waste
production of pigments by Talaromyces strains. On the other hand, our for developing a sustainable and cost-effective bioprocess for the pro-
findings differ from the results obtained by Pandit et al., where they duction of pigments by Talaromyces strains.
obtained higher productivities with the addition of glucose and peptone
to the waste-based medium for the production of pigments by Talar-
omyces purpureogenus CFRM02 [41]. It has recently been pointed out 3.4. Color determination of the pigmented fungal extracts and partial
that glucose could be utilized for pigment production by Talaromyces characterization of the pigments using LC–MS
amestolkiae by using a neutral pH and complex nitrogen sources such as
meat peptone and meat extract [33]. The pigment extracts obtained in CDM and HM media were quali-
The ability of Talaromyces purpureogenus GH2 to co-utilize a mixture tatively perceived to be different. Pigments produced in HM medium
of carbon sources such as xylose and glucose opens the door to evaluate look like bright red, while pigments produced in CDM were dark red. A
various agricultural wastes. The key aspect is understanding how the quantitative description of the color is fundamental for industrial ap-
utilization of these two substrates affects pigment production and the plications. CIELAB plot for pigmented extracts obtained with CDM
process kinetics. Supplementary experiments included the addition of (Extracellular, CE; intracellular, CI) and with HM (Extracellular, HE;
ethanol to the HM medium; however, ethanol was not consumed and its intracellular, HI) is presented in Fig. 3, and it is interpreted as a positive
addition did not increase the production of pigments. Those results a* value indicating a red color, while a positive b* value indicates a
were attributed to the excess of carbon sources; for instance, for HM the yellow color. The a* and b* values were positive for all the extracts
microorganism did not exhaust xylose concentration (Fig. 2c2). Thus, evaluated.
future process optimization should focus on optimizing the glucose to CE and CI exhibited values of a* (54.33–67.91) and b*
xylose ratio to avoid catabolite repression and to reduce the lag time (49.27–50.32), indicating that these extracts were red. Extracts HE and
observed when the corncob-based medium was used. Knowledge about HI had lower values for a* (46.00–47.45) and higher for b*
(56.12–56.94), signifying that these values are “less red” than that

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L. Morales-Oyervides, et al. Biochemical Engineering Journal 161 (2020) 107698

altered the color of the pigmented extracts [44]. Also, in a recent study,
it was reported that the pigments profile obtained by Talaromyces
atroroseus could vary with the addition of different amino acids as a
nitrogen source [11]. Thus, it is hypothesized that besides the sugar
composition in the corncob liquor, the nitrogen source could also be
affecting the metabolism of the strain and inducing the production of
orange-red pigments [4].
Table 4 presents all the tentatively identified compounds, their re-
tention time, DAD and MS data, tentative name and formula based on
the spectroscopic information obtained and the comparison with lit-
erature. Fig. 4 shows the three chromatograms of each sample, showing
the overall compounds detected by HPLC-DAD-MS. According to the
results, 10 different compounds were found in either extra or in-
tracellular crude extracts from the control medium or extracellular
crude extract from corncob hydrolyzate fermentation. Seven of them
were tentatively identified as Monascus-like pigments. Among the seven
identified compounds, four of them, viz. N-threoninerubropunctamine,
PP-R, PP-V, and Monascorubrin, were previously found either on Ta-
laromyces spp. or Talaromyces atroroseus extracts. While the other three
Fig. 3. CIELAB color space for pigmented extracts obtained with CDM medium
(CE, square; CI, triangles) and HM medium (HE, diamond; HI, circle). have been only described for Monascus spp. One more molecule iden-
tified as Cribrarione B has been only described from Cribraria cancellata,
and the last two compounds remained unidentified.
obtained in CDM. Chroma values (color saturation) for all the extracts Compound 1. This compound was tentatively identified as
evaluated were near to the circumference, indicating that they are vivid Manophilone B in agreement with Yuliana et al. [45]. Compound 1
and bright colors (CI, 74.05; CE, 83.90; HI, 73.20; HE 73.20). Hue exhibited the 337 [M−H]− m/z pseudomolecular ion and the UV–vis
values for CE and CI were 35.96–42.80, respectively, while for HE and spectra 206, 270, and 356.
HI were 49.79–51.07, respectively. Hue values near 0 indicated the Compound 2. In accordance with the reported by Iwata et al.,
degree of redness; meanwhile, values near to 90 represent the level of compound 2 was tentatively identified as Cribrarione B [46]. This
yellowness. Results for both medium were higher in terms of chroma compound showed the 249 [M+H]+ m/z and 248 [M−H]− m/z
values (more vivid and bright colors) than those reported for the pro- pseudomolecular ions, and the UV–vis spectra 206 and 361.
duction of pigments by Talaromyces purpureogenus using Bengal gram Compound 5. Compound 5 was tentatively identified as N-threoni-
husks as substrate [12]. Those authors reported improvements in terms nerubropunctamine, accordingly with various results previously re-
of color saturation (chroma) by adding peptone and other salts to the ported [47–49]. It showed the 456 [M+H]+ m/z and 454 [M−H]− m/
waste-designed medium. On the other hand, our results were mostly z pseudomolecular ions, and the abduct 478 [M+H+Na]+ m/z. This
similar in terms of all CIELAB color coordinates (a*, b*, hue, and compound showed the UV–vis spectra 224, 273, 425 and 512.
chroma) reported for Talaromyces amestolkiae [8] and Talaromyces al- Compound 6. Compound 6 results showed the 426 [M+H]+ m/z
bobiverticillius [44]. Regarding the production of pigments by Talar- pseudo molecular ion, along with the abducts 448, [M+H+Na]+ m/z
omyces amestolkiae, authors followed a step-wise statistical approach and 489 [M+H+Na + CH3CN]+ m/z, and the UV–vis spectra 221,
varying nutrients and process conditions from which it was possible to 358, and 516. These results are in accordance with the values reported
increase chroma values and to reduce the hue angles achieving a deep for the tentative identification of this molecule as PP-R [5,24].
red color [8]. As for the production of pigments by Talaromyces albo- Compound 7. This compound showed the 412 [M+H]+ m/z and
biverticillius using a potato dextrose broth medium supplemented with 410 [M−H]− m/z pseudomolecular ions, and the UV–vis spectra 221,
sea salts, authors reported that a variation in added salt concentration 309, 409 and 522. This result, in agreement with the reported by

Table 4
Overall compounds detected by HPLC-DAD-ESI/MS in pigmented extracts produced with control medium, and corncob hydrolyzate by Talaromyces atroroseus GH2.
Compound RT DAD λ nm MS/ESI Tentative Formula Sample Reference
identification

1 5.376 206, 270, 356 337 [M-H]− Monaphilone Cn C20H32O4 CE, CI [45]
2 5.548 206, 361 249 [M+H]+; Cribrarione Bn C12H10O6 CE, CI, HE [46]
248 [M-H]−
3 9.664 219, 273, 425, 488 [M+H]+; n.i. |
CI
514 486 [M-H]−
4 9.689 224, 273, 425, 297 [M+H]+; n.i. |
CE, HE
513 296 [M-H]−
5 10.763 224, 273, 425, 456 [M+H]+; N-threoninerubropunctamineb C25H29NO7 CE, CI, HE [47,48,49]
512 454 [M-H]−; 478[M+H+Na]+
6 12.459 221, 358, 516 426 [M+H]+; 448[M+H+Na]+; PP-R a
C25H31NO5 CI [5,24]
489[M+H+Na + CH3CN]+
7 12.594 221, 309, 409, 412 [M+H]+ ; 410 [M-H]− PP-V a
C23H25NO6 CI [50,51]
552
8 13.161 224, 470 383 [M+H]+; Monascorubrinn C23H26O5 CE [47]
446 [M+H+Na + CH3N]+
9 13.483 223, 471 427 [M-H]− N-alaninerubropunctaminen C24H27NO6 HE [48]
10 14.165 223, 355 332 [M+H]+ Monaphilone Bn C20H28O4 CI [52]

a
Reported in Talaromyces atroroseus. b Reported in Talaromyces sp. n Non reported in Talaromyces spp. n.i., non identified. CE and CI, extracellular and intracellular
pigments respectively from control medium. HE, extracellular pigments from corncob hydrolyzate.

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L. Morales-Oyervides, et al. Biochemical Engineering Journal 161 (2020) 107698

Fig. 4. Chromatograms of each sample showing the overall compounds detected by HPLC-DAD-MS. a) control medium, extracellular pigments; b) control medium,
intracellular pigments; c) corncob hydrolyzate medium, extracellular pigments.

research groups, permitted to identify the molecule as PP-V [50,51]. pigments are still forbidden in Europe and the USA for commercial use
Compound 8. This compound was tentatively identified in ac- [10].
cordance with the reports of Mapari et al. as Monascorubrin [47]. It The differentiation of azaphilone pigments may depend on the
showed the 383 [M+H]+ m/z pseudo molecular ion, and the abduct structural components [24]. For red extract, while some molecules are
446 [M+H+Na + CH3N]+ m/z, and the UV–vis 224 and 470. conformed by one component, some others can be constituted by two or
Compound 9. The results of compound 9 are in agreement with the more components. This mixture allows the azaphilone pigments to ex-
values reported by Jung et al. and identified tentatively as N-alani- hibit a variety of hues depending on the other moiety, more likely to be
nerubropunctamine [48]. This molecule exhibited the 427 [M−H]− m/ an amine due to its remarkable affinity to ammonia that leads to the red
z pseudo molecular ion, and UV–vis spectra of 223, and 471. derivatives pigments [54].
Compound 10. This molecule was tentatively identified as Modifying the media components provokes a change in the pattern
Monaphilone B. The molecule showed the 332 [M+H] + m/z pseudo of pigment production, as demonstrated by Mapari et al. They de-
molecular ion and UV–vis spectra 223, and 355. Such results are in monstrated how the type of pigments produced might vary in asco-
agreement with the values reported by Hsu et al. [52]. mycetous filamentous fungi not only among different species closely
Finding similar pigments produced among different fungal species related but also within the same species by growing the fungi in dif-
can be well explained in accordance that the polyketide pathway, ferent media [24].
which is the metabolic pathway that yields the azaphilone pigments, is Although the metabolic pathways of pigments produced by
found among several species including Monascus, Penicillium, and Talaromyces have not been fully elucidated [33], it is believed that
Talaromyces [47,53]. This phenomenon is of major importance because pigments biosynthesis is similar to Monascus. It was reported that or-
it permits the production and obtention of pigments without the co- ange pigments are first synthesized; then, the orange pigments can be
production of harmful components, which is the reason that Monascus reduced to yellow pigments; meanwhile, amination of the orange

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L. Morales-Oyervides, et al. Biochemical Engineering Journal 161 (2020) 107698

pigments leads to red pigments [55]. Thus, varying the nitrogen source Acknowledgments
has been extensively applied to modify the pigments produced by both
Monascus and Talaromyces [48,50,56]. Similarly, this technique has Authors L. Morales-Oyervides and J.P. Ruiz-Sanchez acknowledge
been successfully applied for the production of azaphilone pigments CONACyT-México for the financial support provided for conducting
derivatives by Talaromyces atroroseus by utilizing amino acids as the their PhD and Master studies, respectively. Authors acknowledge
sole nitrogen source, thus modifying the produced pigments [11,19]. Autonomous University of Coahuila (Postgraduate and Research Office)
The difference between the amino derivatives pigments produced for the financial support (Seed project UADEC 2019 CGPI-UADEC C01-
with control and corncob hydrolyzate media may be explained by the 2019-54).
quantity and type of amino acids available in each medium.
Unfortunately, we were unable to characterize the hydrolysate in terms Appendix A. Supplementary data
of nitrogen composition. Nevertheless, studies have shown that despite
the relatively low corncob protein (≈ 5 %) [57], such components Supplementary material related to this article can be found, in the
could still be present in the hydrolyzate as a nitrogen source. Thus, we online version, at doi:https://doi.org/10.1016/j.bej.2020.107698.
assume that in the case of HM medium, the pigments could have re-
acted with possible free amino acids in the medium. On the other hand, References
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