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Service Manual Distriwel en Rev-A
Service Manual Distriwel en Rev-A
SERVICE MANUAL
Revision A-
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Pictograms used in the manual
To make this manual easier to read, the following symbols indicate specific
information:
This symbol indicates an important message for the device good operating
order.
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Document History:
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Warranty
ALLIANCE BIO EXPERTISE hereby certifies that the device displays the characteristics
set out in this manual on delivery. Machines are guaranteed against manufacturing
defects and defective components for a period of twelve months from the dispatch
date.
ALLIANCE BIO EXPERTISE shall carry out possible repairs of components, within its
premises, during the warranty period. All components or devices experiencing any kind
of malfunction must be returned to the ALLIANCE BIO EXPERTISE factory at the cost
of ALLIANCE BIO EXPERTISE's representative or the client, if necessary.
The warranty shall not be valid for issues relating to transport, accidents, incorrect use
or internal interference caused by a poor-quality electricity network or people who are
not authorized to use the device.
The DISTRIWEL is a mechanical device. For this reason, it is essential to follow the
safety instructions described in this manual.
• Defective parts must only be replaced with original spare parts supplied
directly or indirectly by ALLIANCE BIO EXPERTISE.
• The power selector must only be replaced with one that can be supplied
directly or indirectly by ALLIANCE BIO EXPERTISE.
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Risks and Prevention
Limbs being
Piston Learn how to use the device
entangled
UV
Eye injury UV lamp
exposure
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Installing Distriwel
Only engineers trained by Alliance Bio Expertise can install the DISTRIWEL.
Environment
• Indoor.
• On a clean, dry, flat and stable bench, approximately 80 cm high, capable of
bearing a 30kg load.
• There should be enough space to set the device and facilitate access to the
carrousel.
• The device must be connected to a mains socket of 110 Volts / 230 Volts,
+/- 10%, 50 Hz, 10A.
• The device has a 500 Watts electrical consumption.
• Alliance Bio Expertise shall not be held liable for any electrical issues if the
above points have not been complied with when switching the device on.
• Operating temperature range: from 15°C to 40°C (59°F à 104°F).
• Maximum relative humidity: 80%.
• Non-condensing humidity.
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Unpacking
For optimal operation, please follow the following instructions when unpacking your
device.
2 cases are delivered and contain the Distriwel and its accessories:
Case 1:
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Case 2
The carrousel.
Make sure that you hold the carrousel using the central rods.
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Assembling the device
Before assembling the device, all delivered elements should be cleaned with
alcohol such as Ethanol 70° and surface spray.
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10. Slide the transfer disk under 9. Secure it using the blocking
the plate. screw.
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Entry
• Make sure that the dishes
do not hit the edges of the
guides.
Exit
• The guide must be
orientated toward the
column
A spirit level is
included on the
device's carrousel
sliding plate.
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Checking and adjusting dish positioning
Before using Distriwel, it is important to check that dishes are properly guided within the
transfer disk and the carrousel.
If necessary, you might need to adjust the deflector, using the wedges
delivered in the accessories kit (DISW4033).
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5. Turn over the sliding plate
and slide the wedge(s)
between the deflector and
the sliding plate.
This adjustment needs to be check again if the reference of the dishes has been
changed or evolved.
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First Commissioning
Once the device has been properly assembled, you can switch it on.
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3. Enter SERVICE as the access
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Testing the alignment of elements
Column A Column B
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Operational test
Once you ensured proper alignment of elements, you should run an operational test.
First, you need to create a “Test” program.
If the device is fitted with a double pump option, you need to indicate that you
need to use only 1 pump.
8. Press to confirm.
14. Place 6 dishes into column A, and one dish into the following columns.
16. Select the TEST cycle and start it (1000ml, 500 dishes in continuous mode)
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Testing and settings
Sensor testing
E A
D F
C
I
B
C
K
C
M G
C
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To check sensors, use the MAINTENANCE menu from the touch screen:
Each sensor has been assigned a letter as indicated in the table below:
When testing manually sensor you can see their status changing on screen
(0 or 1).
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To test the dispensing nozzle sensor:
1. Insert the dispensing nozzle.
2. On the touch screen, check that 0 turns to 1 for sensor B.
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Motor testing
The device is equipped with 4 types of motors:
• Carrousel motor
• Transfer disk motor
• Piston motor
• Pump motor
Motors can be tested one by one, by activating them from the touch screen.
Equipment required:
• Voltmeter
• Electronic flat screwdriver
• Torx key
On the automate board, use a voltmeter between neutral and resistance to measure
current values for the motor.
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Voltage settings for carrousel motor:
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Screen interface testing
To check the screen operational order, you can first have a look at the status pictogram
on screen:
1. Check the wire between the HMI and the Automate Board ( Yellow and Blue wire)
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2. If connection is ok, check the automate board input power supply (24 VDC).
3. If the input power supply is present, check that the light is powered on the
automate board.
1. Check that the red led on the e-trace board is turned on.
3. When switching on the device, check that a green led is lighting up close
to the red led, for the first 15 seconds.
5. If this green led does not light up, replace the SD card by a newly
programmed card.
6. If the led still does not light up, replace the e-trace board.
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Stirring device testing
Checking the stirring device operation
1. On the touch screen, check that the pictogram indicates that the stirring
device is present and identified by the screen interface.
a. Check the USB connection to the screen interface and the stirring device
connection to the stirrer board
b. Check connections 5 et 6 (power supply 5 VDC).
You can test the stirring device by starting it from the touch screen.
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• If stirring is ok, while it does not work properly in cycle, communication
between the stirring device and the automate PCB encounters a problem.
Check connection cables outside the device (RS232) and connection to the
stirring device. (Connections 1 and 2). For check the good working of the
command, you can manually make a short between the connections 1 and 2.
It should induce the activation of the stirrer.
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Checking the suction pad
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Power supply testing
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Resetting the device
Please note that resetting the device leads to the deletion of the transfer disk and
carrousel adjustments, as well as calibration settings.
4. Press to select
Reset Parameters.
5. Once the resetting operation is over, switch off the device. Then switch it back on.
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Spare parts
FLIPPER SPRING -
PISTON ADHESIVE
DISW4003
RUBBER - DISW4041
FLIPPER - DISW4022
UV LAMP - DISW4028
UV LAMP SOCKET - DISW4030
SLIDING PLATE -
DISW4038
SENSOR CONNEXION
BOARD - DISW4008
STIRRING MOTORS
ASSY - DISW4044
OPTICAL SLOT
SENSOR - DISW4024
CARROUSEL MOTOR
- DISW4015
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PUMP DRIVE BOARD – MAIN BOARD WITH PUMP 24 VDC POWER
DISW4032 STEPPER BOARD - DISW4005 SUPPLY – DISW4010
Reference Designation
DISW4003 FLIPPER SPRING - 2EA
DISW4004 CAROUSEL ROD SPRING
DISW4005 MAIN BOARD WITH PUMP STEPPER BOARD
DISW4006 ALTUGLASS COVER WITHOUT HINGES
DISW4007 PETRI DISH GUIDES - 1EA
DISW4008 SENSOR CONNEXION BOARD
DISW4009 PUMP SHOCK ABSORBERS - 4EA
DISW4010 POWER SUPPLY 24V
DISW4011 PUMP MOTOR
DISW4012 PUMP HEAD
DISW4013 DISPLAY BOARD
DISW4014 PELTIER COOLING DEVICE
DISW4015 CAROUSEL MOTOR
DISW4016 LIFT MOTOR
DISW4017 DISK MOTOR
DISW4018 PELTIER FAN
DISW4019 PETRI DISH OPTICAL SENSOR - 1EA
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Reference Designation
DISW4020 CAROUSEL BALL BEARING
DISW4021 BALLAST UV
DISW4022 FLIPPER - 1EA
DISW4023 DISK BALL BEARING
DISW4024 OPTICAL SLOT SENSOR
DISW4025 NOZZLE DETECTION MICROSWITCH
DISW4026 DISTRIWEL PACKING
DISW4027 SD CARD DISPLAY BOARD
DISW4028 U.V. LAMP
DISW4029 DISK
DISW4030 UV LAMP SOCKET - 2EA
DISW4031 UV LAMP SENSOR DETECTION - ILS
DISW4032 PUMP DRIVE BOARD
DISW4033 ADJUSTMENT WEDGES - 1EA
DISW4034 SPECIAL ALTUGLASS COVER FOR LINX PRINTER
DISW4037 COVER HINGE KIT
DISW4038 SLIDING PLATE
DISW4040 CLEANING KIT
DISW4041 PISTON ADHESIVE RUBBER
DISW4042 PROGRAMMING TOOLS
DISW4043 UPGRADE KIT DOMINO PRINTER
DISW4044 STIRRING MOTORS ASSY
DISW4050 PISTON HEAD 55
DISW4051 LID FOR STIRRER AND DOMINO PRINTER
DISW4054 SHARP SENSOR 1U
DISW4055 LID WITH STIRRER OPTION
DISW4056 STIRRING RETROFIT KIT
DISW4057 DOMINO RETROFIT KIT (printer sold separately)
DISW4058 STICKER HMI V2
DISW4059 ACTUGLAS COVER ASSY
DISW4060 NOZZLE SUPPORT V2 (sharp sensor)
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Maintenance and Servicing
To perform a preventive maintenance and servicing on Distriwel, you should have the
maintenance kit (DISW4500) at your disposal.
This kit includes:
• A lamp UV cleaning kit
• Flipper springs
• A dispensing nozzle sensor
• Peltier fan filter
• Grease and cleaning kit
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Troubleshooting
Symptoms Remedy
The device does not turn on. - Check the device is properly plugged in.
- Verify the fuses within the ON/OFF switch
block.
- Verify the 24 VDC power supply.
- Verify the 5 VDC power supply.
Dishes are not levelled. - Check the spirit level to ensure the device is
properly levelled.
- Verify the transfer disk and carrousel
adjustment.
- Verify the deflector to ensure that dishes are
correctly guided.
Some dishes are not filled in during Verify the dish optical sensors and clean them
dispensing with some alcohol.
When checking the pump operating An error occurred during the last calibration.
order, the pump keeps on turning. Resetting the device is necessary.
The UV lamp does not work. - Verify the LED indicator on the ILS sensor
- Check the ballast.
- Replace the UV lamp.
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Some dish lids are not placed - Verify the carrousel and transfer disk
properly on the transfer disk. adjustment.
- Verify the number of the wedges required to
elevate the deflector (see procedure Checking
and adjusting dish positioning).
Stirring does not work. Refer to the stirring device testing procedure.
The inkjet printer does not work. - Check that the printer is properly connected
(Jack socket at the back of the device.
- Check the signal continuity signal while the
pump is operating. Refer to Appendix 1 for
printer setting indications).
The Peltier cooling device does not - Verify the 24V input supply of the Peltier
work. cooling device.
- Verify the Peltier fan working order.
- Verify the fan filter is not clogged.
The pump is jerking. - Verify the pump control board (4 led indicators
should light up).
- Verify the pump shock absorbers.
- Verify the pump coupling.
The screen does not light up. - Verify the 5 VDC input supply.
- Verify the e-trace (see procedure).
The touch screen is not responding. - Verify the connection between the e-trace
board and the user interface board.
- Verify that the screen is properly placed under
the HMI sticker.
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Technical Specifications
With packaging:
2 boxes (L850*W800*H620cm) +( L800*W600*600cm)
Dimensions
Without packaging:
L940*W808*689cm
Ambient Temperature
From 15 to 40°C
recommended
Ambient humidity
From 10 to 80%
recommended
Atmospheric pressure
From 700 HPA to 100 HPA
required
Power supply voltage AC 115 volts +/-10% or AC 230 volts +/-10% 50 et 60Hz
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Appendices
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Appendix 2 – Principle diagram
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Contact us:
+33 (0)2 40 51 79 53
Email: contact@abioexpertise.com
www.alliance-bio-expertise.com
“Empowered from our people’ skills and experiences, we, ALLIANCE BIO EXPERTISE, together with our
customers and partners decided to manufacture Microbiology automated equipment around essential values:
Customer Focus, Service, Loyalty, Innovations”
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