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Type FL Pressure Reducing Regulators Manual
Type FL Pressure Reducing Regulators Manual
Form 5733
Type FL
April 2012
! WARNING
Introduction
www.tartarini-naturalgas.com
Type FL
Specifications
The Specifications section gives some general specifications for the Type FL regulators. The nameplates
give detailed information for a particular regulator as it comes from the factory.
1. The pressure/temperature limits in this Instruction Manual and any applicable standard or code limitation should not be exceeded.
2. When using a Type SA/2 pilot supply filter regulator, the differential pressure across the regulator must be at least 45 psid / 3.1 bar d for optimum regulator performance.
3. Types PRX and SA/2 Fluorocarbon (FKM) elastomer are limited to 0°F / -18°C.
4. At average ambient temperature.
5. Meets or exceeds ANSI/FCI 70-3 Class VI/VII leakage limits at maximum operating differential pressure.
2
Type FL
S
V
R B
L TYPE PRX/120
M A
TYPE SA/2
E0827
Principle of Operation downstream control line and acts on the pilot diaphragm.
This pressure exceeds the pilot spring setting and moves
The pilot-operated Type FL (Figure 2) uses inlet the diaphragm, closing the orifice. The loading pressure
pressure as the operating medium, which is reduced acting on the main diaphragm bleeds to the downstream
through pilot operation to load the actuator diaphragm. system through the exhaust restriction in the pilot.
Outlet or downstream pressure opposes loading
pressure in the actuator and also opposes the pilot
control spring. Adjustment
When outlet pressure drops below the setting of the The adjustment of the regulator is performed by means
pilot control spring, pilot control spring force on the of the pilot adjusting screw, which varies the compression
pilot diaphragm opens the pilot valve plug, providing of the control spring. Adjustment is performed while the
additional loading pressure to the actuator diaphragm. regulator is in operation with the aid of a test pressure
This diaphragm loading pressure opens the main valve gauge of suitable range. The shut-off valve downstream
plug, supplying the required flow to the downstream of the regulator must not be completely closed; it is
system. Any excess loading pressure on the actuator necessary that a small quantity of gas flows downstream
diaphragm escapes downstream through the exhaust to allow the outlet side to vent down, when it is necessary
restriction in the pilot. to lower the pressure.
When the gas demand in the downstream system Loosen the locknut and turn the adjusting screw slowly to
has been satisfied, the outlet pressure increases. adjust outlet pressure. Use a pressure gauge to check
The increased pressure is transmitted through the the outlet pressure until the desired pressure is reached.
3
Type FL
TYPE
PRX
TYPE
PRX TYPE
TYPE V SA/2
SA/2 S S
R
M
V B B
R L A L A
M
M1204
TYPE TYPE
TYPE
PRX-120 PRX-125
TYPE PRX
SA/2
S S V
TYPE R
SA/2 B B S
L
L M
V A A
B
R L
A
M
M1201
INLET PRESSURE
OUTLET PRESSURE TYPE PRX:
ATMOSPHERIC PRESSURE S - BLEED PORT TYPE SA/2:
LOADING PRESSURE B - SUPPLY PORT V - SENSING PORT
INTERMEDIATE PRESSURE L - LOADING PORT R - PILOT SENSING PORT
PILOT SUPPLY PRESSURE A - SENSING PORT M - INLET PORT
4
Type FL
TYPE TYPE
PRX-120
1
PRX-131
1
S S
B
R B
L L
M A A
5
Type FL
Working Monitoring Regulators (Figure 3) from exceeding those limits. Also, be
sure the installation is in compliance with
In a working monitoring system, the upstream
all applicable codes and regulations.
regulator requires two pilots and it is always the
monitoring regulator. The additional pilot permits Additionally, physical damage to the
the monitoring regulator to act as a series regulator regulator could break the pilot off the
to control an intermediate pressure during normal main valve, causing personal injury
operation. In this way, both units are always operating and property damage due to bursting
and can be easily checked for proper operation. of pressure-containing parts. To avoid
In normal operation, the working regulator controls such injury and damage, install the
the outlet pressure of the system. The monitoring regulator in a safe location.
regulator’s working pilot controls the intermediate
pressure and the monitoring pilot senses the system’s All Installations
outlet pressure. If the working regulator fails, the
monitoring pilot will sense the increase in outlet A Type FL regulator bleeds no gas to atmosphere
pressure and take control. during normal operation, thus making the regulator
suitable for installation in pits and other enclosed
Note locations without elaborate venting systems. This
regulator also can be installed in pits subject to
The working regulator must be flooding by venting the pilot spring case above the
rated for the maximum allowable expected flood level so that the pilot setting can be
operating pressure of the system referenced to atmospheric pressure.
because this will be its inlet pressure
Working monitor installations require a Type FL main 2. Install the regulator so that the flow arrow on the
valve with a Type PRX/120 or PRX/120-AP working main valve matches the flow direction of process
pilot and a Type PRX/125 or PRX/125-AP monitoring fluid through the regulator.
pilot for the upstream regulator and a Type FL with the 3. Apply pipe compound to the external pipeline
appropriate Type PRX/120 or PRX/120-AP pilot for the threads before installing a regulator with threaded
downstream regulator. NPT end connections. Use gaskets between
pipeline and regulator flanges when installing a
Installation regulator with flanged end connections. When
installing butt weld end connections, remove trim
! WARNING before welding and make sure to use approved
welding practices. Use approved piping
procedures when installing the regulator.
Personal injury or equipment damage,
due to bursting of pressure-containing 4. The optimal location of the sense and bleed lines
parts may result if this regulator is is between the Type FL and the Downstream
overpressured or is installed where block valve.
service conditions could exceed the
limits given in the Specification section CAUTION
and on the appropriate nameplate, or
where conditions exceed any rating of the To prevent damage to the pilot during
adjacent piping or piping connections. Startup, the sense and bleed lines
To avoid such injury or damage, provide should be located on the same side of
pressure-relieving or pressure-limiting the downstream block valve.
devices to prevent service conditions
5. Connect inlet supply pressure to the Type SA/2
1/4 NPT inlet, Port M.
6
Type FL
8. The Type PRX pilot connections are 1/4 NPT.
! WARNING Connect a downstream bleed line from the “S”
port on the Type PRX pilot to a straight run of
A regulator may vent some gas to the pipe 6 to 10 pipe diameters from the regulator
atmosphere. In hazardous or flammable outlet as shown in Figure 3, using 3/8 inch /
gas service, vented gas may accumulate, 9.5 mm or larger outside diameter tubing.
causing personal injury, death, or
property damage due to bursting of 9. Install hand valves in the downstream sense and
pressure-retaining parts. Vent a regulator bleed lines if desired. If hand valves are installed,
in hazardous gas service to a remote, they should be full flow valves, such as a full port
safe location away from air intakes or ball valve.
any hazardous location. The vent line or 10. For optional remote pneumatic loading of a
stack opening must be protected against Type PRX pilot, make the spring case piping
condensation or clogging. connections just as they would be made for
6. Type PRX pilots have a 1/4 NPT vent connection remote venting.
in the spring case. To remotely vent gas from
the spring case, remove the screened vent, Wide-Open Monitor Regulator
and connect 1/4-inch / 6.4 mm piping or tubing
to the spring case connection. The piping or 1. Follow the procedures in the All Installations section,
tubing should vent to a safe location, have as few and then continue with step 2 of this section. The
elbows as possible, and have a screened vent on sense and bleed control lines of both the upstream
its exhaust. Install the regulator and any remote and downstream pilots will be connected to the
7
Type FL
Startup and Adjustment 4. Crack open the outlet block valve or bypass valve
to allow minimum flow.
Prestartup Considerations 5. For a single regulator, set the pilot to the desired
outlet (control) pressure according to the Pilot
Each regulator is factory-set for the outlet pressure Adjustment procedure.
specified on the order. If no setting was specified,
outlet pressure was factory-set at the mid-range of For a wide-open downstream monitor installation,
the pilot control spring. Before beginning the startup adjust the upstream working pilot until intermediate
procedure in this section, make sure the following pressure is higher than the desired setpoint of the
conditions are in effect: monitor pilot. Adjust the downstream monitoring pilot to
the desired monitoring takeover pressure. Reduce the
• Block valves isolate the regulator upstream pilot to the normal outlet pressure setting.
• Vent valves are closed For a wide-open upstream monitor installation,
• A bypass, if any, is in operation adjust the downstream working pilot to a setpoint
higher than the setpoint of the monitor pilot. Adjust
In all cases, check the control spring setting to make the upstream monitoring pilot to the desired monitoring
sure it is correct for the application. takeover pressure. Reduce the downstream pilot to
the normal outlet pressure setting.
CAUTION For a working monitor installation, adjust the
setpoint of the upstream monitor pilot to the desired
Be sure to slowly introduce pressure maximum pressure. Adjust the upstream working pilot
8
Type FL
Note
! WARNING
The Type PRX/125 (upstream monitor
pilot in working monitor installations) To avoid personal injury or property
does not have a restrictor screw. damage from sudden release of pressure,
isolate the regulator from the pressure
The Restrictor and Damper screws on the PRX Series
system, and release all pressure from the
pilot control the regulator’s proportional band (droop)
pilot and main valve before performing
and speed of response. For additional tuning follow
maintenance operations.
the steps outlined below:
To prevent personal injury or damage
1. Start with the restrictor screw 1 turn
to the equipment during storage,
counterclockwise from fully seated (turn restrictor
installation or maintenance operations,
fully clockwise then 1 turn counterclockwise) and
proper supports shall be used to keep
the damper screw fully counterclockwise.
the Type FL Regulator from rolling while
2. Turn damper screw clockwise until desired it is sitting on a flat surface.
performance is achieved. This reduces the flow path
of the damper. If the damper becomes fully seated
Main Valve (Refer to Figure 4)
(no longer able to turn clockwise) and the desired
performance has not been achieved, return the
damper screw to the fully counterclockwise position.
Main Valve Pad/Disk Replacement
3. Turn the restrictor screw an additional turn 1. Remove outlet flange (key 22) by removing socket
head cap screws (key 5).
9
Type FL
E0831
OUTLET FLANGE
(KEY 22)
DISK-HOLDER
(KEY 19)
E0832
O-RING
Flange Bolt (key 9) Socket Head Screw (key 5 / 64) Socket Head Screw (key 25) Socket Head Screw (key 27)
NPS DN
Foot-pounds N•m Foot-pounds N•m Foot-pounds N•m Foot-pounds N•m
10
Type FL
5. Remove diaphragm assembly by removing screws 8. Lightly lubricate the O-ring (key 18) and place it in
(key 27) to separate the outlet and the inlet plates the lower case (key 21).
(keys 12 and 8). Check diaphragm (key 10) and 9. Place the washer (key 11) and stem nut (key 20) on
O-rings (keys 26 and 28) for damage and replace the stem (key 23) and tighten. If also performing
if necessary. Check sleeve (key 16) seating Upper Case Maintenance, skip to step 2 of the
surface for damage. Check O-rings (keys 3 and 4) Upper Case Maintenance section.
and anti-friction rings (key 2), replace if necessary.
10. Insert machine screws (key 10) in the lower
6. Reassemble in reverse order. Refer to Table 2 for cover (key 21) and tighten uniformly to ensure
torque values. Tighten all bolts using a star pattern proper seal.
and repeat 2 to 3 times to ensure proper torque.
Upper Case Maintenance
PRX Series Pilot Maintenance
1. Remove pressure from the pilot.
2. Loosen locknut (key 2) and back out adjusting
CAUTION screw (key 1) until compression is removed from
the spring. Remove cap (key 3).
Always remove spring (key 7) tension
before performing maintenance on this 3. Lift the spring carrier (key 6), spring (key 7), and
unit. To remove spring tension, loosen O-ring (key 4) out of the upper cover (key 8).
locknut (key 2) and back out adjusting Inspect O-ring and replace if necessary.
screw (key 1) until compression is 4. Remove machine screws (key 10) from lower
removed from the spring.
11
Type FL
3. Remove damper adjusting screw (key 27). 6. Unscrew and remove the seat (key 5). Inspect
Remove and inspect O-ring (key 28) for damage O-ring (key 6) for damage or wear, and replace if
or wear, and replace if necessary. Lightly lubricate necessary. Lightly lubricate the O-ring and place
O-ring before placing on the adjusting screw. Insert it on the seat (key 5).
damper adjusting screw into the body (key 16) and
7. Pull the pad holder unit (key 15) out of the
tighten. Insert ring nut (key 30) and tighten. Back
body (key 7). Inspect the seat for damage, and
out damper adjusting screw until it stops.
replace if necessary.
4. Remove restrictor adjusting screw (key 32).
8. Set the pad holder unit (key 15) on the spring
Remove and inspect O-ring (key 28) for damage
(key 14) and insert the seat (key 5). Tighten the
or wear, and replace if necessary. Lightly
seat (key 5) until it stops.
lubricate O-ring before placing on the adjusting
screw. Insert restrictor adjusting screw into the 9. Lightly lubricate the outer and inner rims of
body (key 16) and completely tighten. Insert ring the diaphragm (key 18). Place the diaphragm
nut (key 30) and completely tighten. Back out assembly on top of the seat (key 5). The screw
restrictor adjusting screw 1/2 turn. unit (key 17) will slide into the seat (key 5). Use
care to avoid damage to parts when reassembling.
Note
10. Set the spring (key 1) on top of the nut (key 21).
When using a Type PRX/120 pilot with a 11. Align the cover (key 19) over the body (key 7)
Type PRX/125 pilot as a monitor, use the with the sensing port (V) opposite the pilot supply
following settings: port (R).
• Restrictor - completely tighten and 12. Place the filter pad (key 12) and screens
12
Type FL
Key Description Part Number
Parts List
5 Socket Head Screw
Type FL Main Valve (Figure 5) NPS 1 / DN 25 (16 required) M5011044X12
NPS 2 / DN 50 (16 required) M5011062X12
Key Description Part Number NPS 3 / DN 80 (16 required) M5011086X12
NPS 4 / DN 100 (16 required) M5011094X12
Start-Up Repair Kit NPS 6 / DN 150 (16 required) M5011115X12
(includes keys 4,18, 20, 46, and 47. NPS 8 / DN 200 (24 required) M5011115X12
Key 46 is only used for Type SR/SRII-SRS. NPS 10 / DN 250 (24 required) ERCA04502A0
Not all parts are used for all sizes.) See Table 3 6 Spring
Parts kit (includes keys 2, 3, 4, 10, NPS 1 / DN 25 M0194590X12
18, 20, 26, 28, 35, 37, 46, and 47. NPS 2 / DN 50 M0191440X12
Key 46 is only used for Type SR/SRII-SRS. NPS 3 / DN 80 M0192240X12
Not all parts are used for all sizes.) See Table 4 NPS 4 / DN 100 M0194880X12
Travel Indicator Kit (includes keys 33, 34, 35, NPS 6 / DN 150 M0249030X12
36, 37, 38, 39, and 40) See Table 5 NPS 8 / DN 200 M0296460X12
1 Inlet Flange NPS 10 / DN 250 ERCA01214A0
CL300 RF 7 Tube Fitting -----------
NPS 1 / DN 25 M0268280X12 8 Inlet Plate
NPS 2 / DN 50 M0268410X12 NPS 1 / DN 25 M0194440X12
NPS 3 / DN 80 M0268520X12 NPS 2 / DN 50 M0194620X12
NPS 4 / DN 100 M0268580X12 NPS 3 / DN 80 M0192080X12
NPS 6 / DN 150 M0298170X12 NPS 4 / DN 100 M0194740X12
NPS 8 / DN 200 M0298330X12 NPS 6 / DN 150 M0302910X12
NPS 10 / DN 250 ERCA01166A0 NPS 8 / DN 200 M0302950X12
CL600 RF NPS 10 / DN 250 ERCA01164A0
NPS 1 / DN 25 M0268260X12 9 Flange Bolt
NPS 2 / DN 50 M0268430X12 NPS 1 / DN 25 (16 required) M5007026X12
NPS 2 / DN 50 (16 required) M5007045X12
13
Type FL
Key Description Part Number Key Description Part Number
14
Type FL
Key Description Part Number Key Description Part Number
15
Type FL
Key Description Part Number Key Description Part Number
16
Type FL
Key Description Part Number Key Description Part Number
202 Stud 210 Spacer
NPS 1 / DN 25 M5002004X12 NPS 8 / DN 200 ERCA00807A0
NPS 2 / DN 50 M5002006X12 211 Spring
NPS 3 / DN 80 M5002007X12 NPS 1 / DN 25 (50 required) M0273680X12
NPS 4 / DN 100 M5002007X12 NPS 2 / DN 50 (50 required) M0273680X12
NPS 6 / DN 150 M5002007X12 NPS 3 / DN 80 (600 required) M0273680X12
202 Nut NPS 4 / DN 100 (3250 required) M0273680X12
NPS 8 / DN 200 M5085005X12 NPS 6 / DN 150 (3250 required) M0273680X12
203 Attenuator Plate NPS 8 / DN 200 (3250 required) M0273680X12
NPS 1 / DN 25 M0272880X12 213 Attenuator Plate
NPS 2 / DN 50 M0273100X12 CL300 RF
NPS 3 / DN 80 M0290400X12 NPS 8 / DN 200 ERCA01000A0
NPS 4 / DN 100 M0282670X12 CL600 RF
NPS 6 / DN 150 M0286300X12 NPS 8 / DN 200 ERCA00806A0
204 Spring Pin 215 O-ring
NPS 1 / DN 25 (2 required) M4501106X12 NPS 8 / DN 200 M6020192X12
NPS 2 / DN 50 (2 required) M4501106X12 216 Spacer
NPS 3 / DN 80 (2 required) M4501106X12 NPS 8 / DN 200 ERCA00808A0
NPS 4 / DN 100 M4501106X12 217 Spacer
NPS 6 / DN 150 ----------- NPS 8 / DN 200 ERCA00810A0
205 Ring 218 O-ring
CL300 RF NPS 8 / DN 200 M6020193X12
NPS 1 / DN 25 M0272890X12 219 Screw
NPS 2 / DN 50 M0273000X12 NPS 8 / DN 200 M5011045X12
NPS 3 / DN 80 M0273330X12 220 Washer
NPS 4 / DN 100 M0273330X12 NPS 8 / DN 200 M5055005X12
NPS 6 / DN 150 -----------
CL600 RF
17
Type FL
Key Description Part Number Type SA/2 Pilot Supply Filter Regulator
28* Restrictor/Damper O-ring See Parts Kits (Figure 9)
29 Damper/Restrictor Plate
Types PRX/120 and PRX/120-AP GD25440X012 Key Description Part Number
Types PRX/125 and PRX/125-AP GD25793X012
30 Ring Nut GD25349X012 Parts Kits
31 Nameplate Screw GD06100X012 Elastomer Parts Kits
32 Restrictor Adjusting Screw with Hole GD25348X012 (includes keys: 6, 12, 13, 15, and 18)
33 Plug (Types PRX/125 and PRX/125-AP Only) GD25792X012 Nitrile (NBR) GD89995X012
34 Plug (Types PRX/125 and PRX/125-AP Only) GD50032X012 Fluorocarbon (FKM) GD89995X022
35 Spring Barrel Extension for AP GD27410X012 1 Spring M0192560X12
2 Socket Head Cap Screw M5058003X12
3 Washer M0248490X12
Mounting Parts (Figure 7) 4 Plate M0174470X12
5 Regulator Seat M0200830X12
6* O-ring See Parts Kits
Standard Configurations for Single Pilot 7 Body M0297920X12
Key Description Part Number 8 Filter Net M0102200X12
9 Washer M5057002X12
50 Mounting Bracket ----------- 10 Nut M5060005X12
51 Lifting Bracket ----------- 11 Filter Cover M0174411X12
52 Pipe Nipple (4 required) ----------- 12* Felt See Parts Kits
53 Tube Elbow (2 required) ----------- 13* O-ring See Parts Kits
54 Tube Connector (4 required) ----------- 14 Spring M0105970X12
55 Pipe Cross ----------- 15* Pad Holder Unit See Parts Kits
56 Tubing ----------- 16 Nameplate M0300470X12
57 45° Pipe Elbow (2 required) ----------- 17 Screw Unit M0200790X12
18* Diaphragm See Parts Kits
19 Regulator Cover M0239890X12
Type FL or FL-SR Nitrile (NBR) M2600750X12 M2600754X12 M2600758X12 M2600762X12 M2600766X12 M2600948X12 ERCA00598A0
or FL-SR/SRS Fluorocarbon (FKM) M2600751X12 M2600755X12 M2600759X12 M2600763X12 M2600767X12 M2600988X12 ERCA00571A0
Type FL-SRII or Nitrile (NBR) M2601115X12 M2601118X12 M2601121X12 M2601124X12 M2601127X12 M2601130X12 ERCA00598A0
FL-SRII/SRS Fluorocarbon (FKM) M2601114X12 M2601117X12 M2601120X12 M2601097X12 M2601098X12 M2601099X12 ERCA00571A0
Type FL or FL-SR Nitrile (NBR) GD89973X012 GD89972X012 GD89971X012 GD89970X012 GD89969X012 M2200948X12 ERCA00558A0
or FL-SR/SRS Fluorocarbon (FKM) GD89973X022 GD89972X022 GD89971X022 GD89970X022 GD89969X022 M2200988X12 ERCA00525A0
Type FL-SRII or Nitrile (NBR) M2201115X12 M2201118X12 M2201121X12 M2201124X12 M2201127X12 M2201130X12 ERCA00558A0
FL-SRII/SRS Fluorocarbon (FKM) M2201114X12 M2201117X12 M2201120X12 M2201097X12 M2201098X12 M2201099X12 ERCA00525A0
Travel Indicator Fluorocarbon (FKM) M2007104X12 M2007117X12 M2007137X12 M2007598X12 M2007599X12 M2007600X12 ERCA00489A0
18
Type FL
9 10 11 13 14 15 17
6 4 5 5/64 4/18 22 23 24
27
16
28
12
SPACER DETAILS
FOR SIZES SMALLER THAN
NPS 6 / DN 150
40 39 38 37 36 35 34 33 31 32 30 29 SPACER DETAILS
FOR NPS 6 TO 12 /
DN 150 TO 300
19 19
NOTE: KEYS 18 AND 64 FOR NPS 6 AND 8 / DN 150 AND 200 19
20 20
19 20
43 21
43 21
20
25 FL Main Valve Assembly 21
25 Figure 5. Type
48 48 21
25
46 46
25 47
47
19
Type FL
9 31 32 29 30 31 13 14 15
59 35
59
36
5
37
39 34 38 10
22
40 33
3 23 24
28
1 18
27 3
2 6 16 8 26 12 2
LM/1403
7 17
NPS 10 / DN 250
20
16
12
12
Type FL
2 30 29
29 40 39 38 37 36 35 34 33 31 32 3
40 39 38 37 36 35 34 33 31 32
19 19 19
19 19 19
20 20 20
19 20
19 20 20
43 43 21 21
43 43 21 21
20 20
21 21 25 25
25 25
21 21 48 48 48
25 25 48
46 46 46 46
25 47
25 47 47
47
NPS 1 AND 2 / DN 25 AND 50 NPS 3 / DN 80 NPS 4 AND 6 / DN 100 AND 150 NPS 8 / DN 200
WITH TYPE SRII WITH TYPE SRII WITH TYPE SRII WITH TYPE SRII
21
Type FL
LM/1403
NPS 10 / DN 250
WITH TYPE SRII
22
Type FL
NPS 1 TO 6 / DN 25 TO 150
23
Type FL
206 207
200 202 201 206 208
213
209
218
219
215 210 211 216 216
NPS 8 / DN 200
24
Type FL
50
56
52
57
54
“L” PORT
55
TYPE PRX/120
“B” PORT “A” PORT
TYPE SA/2
GE46220_A
25
Type FL
53
“L” PORT
“B” PORT
56
“A” PORT
50
54
TYPE SA/2
55
GE45181_B
26
Type FL
“L” PORT
“B” PORT
56
52
54
55
TYPE SA/2
GE45213_B
27
Type FL
“B” PORT
“L” PORT
56
“S” PORT
“L” PORT
“B” PORT
52
53
54
NPS 10 / DN 250
28
1 Type FL
2
5
1
6
2
7
3
8
4
26 9
5
11 10 13
6
18 11 18
7
25 12 14
8
A 13 A B
26 9
11 28 14
33
10 20 11 13 19 18
33 B
B
34 34
29 28
28 34 31 28 34 31 29
29
Type FL
L 27
33 S L
S
27 28
28
B B 29
29 D 30
D
30 32 31
28 31 28
R 30
34
35
30
Type FL
HOT WATER INLET/OUTLET
H
H
H
1
19 20HOT21WATER INLET/OUTLET
2
M
INLET
PORT
13 12 11
31
Type FL
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a business of Emerson Process Management.
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