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Forwell QDC Catalog May 2020 Bolster Transfer
Forwell QDC Catalog May 2020 Bolster Transfer
GAP FRAME PRESSES STRAIGHT SIDE PRESSES SERVO PRESSES FORGING PRESSES
1-POINT AND 2-POINT 1-POINT, 2-POINT AND 4-POINT 1-POINT AND 2-POINT WARM / HOT AND COLD
GAP AND STRAIGHT SIDE
DIE ARMS • DIE CLAMPS • DIE LIFERS • POWER UNIT • CONTROL BOX
Quick Die Change System Notes
Automatic Die Changing System for Presses and Production Lines
Date:
FEATURES
• Decreased die change time
• Designed for hydraulic and pneumatic presses
• Increased efficiency
• Reduced labor costs
• Safer operations
2 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 31
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
Related Products for Press Machines
Air Pump AV Air Control Valve Rotary Unit
16 50 (kg/cm²) 1:10
1/4"PT x 1/4"H
20 40 (kg/cm²) 1:8
Pressure Resistance : 700kg/cm 2
Model on P12~P13 24 26 (kg/cm²) 1:5 In addition, all dies can be changed
without any modification allowing for
the use of standardized die and press
equipment, SAVING COSTS.
Example Die Cart Systems
Lastly, multiple presses can share a
Cart Cart Cart
single Q. D. C. system, further
A A
economizing on costs and resulting in
Simultaneous 2-die change A A B B
higher efficiency and productivity.
Press Press Press Press
using two carts. The shortest
die change time
is achieved.
Cart Cart Cart
Fixed Platform
Die Lifter Series Power Unit HMI Control
Die Clamp Series Die Arm Series
30 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 3
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Effects of introducing QDCS RC / RD / RE / RF Die Arm
Before and After Detachable, Drop-down and Folding Series
STAMTEC Quick Die Change System from Forwell is an automatic Besides die change systems Forwell offers a wide range of hydraulic and pneumatic controlled
die changing system that can be specifically designed for hydraulic components and equipment for plastic injection molds and workpiece clamping systems for
and mechanical power presses and press production lines. This machine tools. The components shown below represent just a selection of what we have
system automates the die changing process and provides available. For related brochures and further details, don't hesitate to contact us.
increased speed, efficiency and productivity to a workshop. The
Quick Die Change System not only reduces die change time, but
also promotes diverse small batch production runs and
streamlines production management.
BEFORE AFTER
Model OL107
Die / mold changing takes a long time and Only touch the buttons on the
Power Ratio Air Pressure x 70
manpower to tighten. control panel.
Power Pressure 175~385 kgf/cm 2
106.5
Area of Air Outlet 0.42 cm 2
Clamping force will be different by The clamping force is the same.
each operators. Increased safety.
10
26
70
70
Alarm device will stop the machine
No alarm notification while loosening the screws.
26
immediately.
3.8 96 77 52 1.5
226.5
4 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 29
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RE / RF Bolster Extension Series Selection of system components
Folding RE / RF Series Compact, space-saving, wide range of applications
Folding RE/RF Series The Forwell Quick Die Change System boosts the efficiency and safety of
A = ( L+50 ) B small to large scale pressing operations. For the system configuration best
L 45 suited to your needs, please refer to the following sections.
23
12
8
2
20 40
System Configuration
H
H
No. of Circuits Circuit Code
One circuit for simultaneously clamping the upper and lower dies
X
One circuit for the lifter
Y
A = ( L+50 )
Two circuits for clamping the upper and lower dies
L One circuit for the lifter
8
2
20 40 12
RE RF
Two circuits for clamping the upper die
H
The above list is planned according to the number of circuts and value plan based on usage.
55 55 In between circuit type “C” means ON at all times.
Circuit type “D” means OFF at all times.
FP 6308U - 1 - C
Model Die Travel (L) Max. Load Overall Installed
(kg) Length (A) B C H
Rollers
Dimensions X Y FP 63 08U
RE.RF-500-800 500 800 550 525 120
Surface area of pressure increased rod
5
RE.RF-500-1250 500 1250 550 525 160 A
C: Die Clamp | D: Die Lifter Ø 63
RE.RF-700-600 700 600 750 725 120 7
Surface area of piston Ø 100
RE.RF-700-1600 700 1600 750 725 200 7 B
115 90 150
RE.RF-800-800 800 800 850 825 160 8 A
RE.RF-800-1600 800 1600 850 825 200 8
RE.RF-500-1600 500 1600 550 525 5 B
200
RE.RF-900-1600 900 1600 950 925 9
28 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 5
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Selection of clamps RD Bolster Extension Series
Die Clamps for secure clamping, quick mold changing and safe operation Drop-Down RD Series
Drop-Down RD Series
C
Basic Clamp Selection Determine the required Distribution of upper to How to determine the
clamping force. lower die clamping force. number of clamps
Select TX Clamp when die required.
U-slots are provided. Clamping force = 20% of Higher press tonnage for
24
75
Press Tonnage. the upper die. Determine the number of
Select TY Clamp when die clamps according to the
U-slots are not provided. Ratio of upper clamping dimensions and
force to lower clamping configuration of your die Fixture
force=3:2 and the T-slot arrangement
A
on the press. B
(Single die clamping L
force)=(upper or lower die 70 95 45
8
clamping force)÷number of
2
clamps
H
Screw Bolt M16 M18 M20 M24 M30 M38
Y
Clamping Force 3 4 5 10 15 20
X
Determine the number of clamps according to the dimensions and configuration of your die and the T-slot arrangement on the press.
6 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 27
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RC Bolster Extension Series Selection of Die Lifters Die Lifter Series
Select Spring-Loaded (DR DU) or Hydraulic (DL) Die Lifters according to the
press tonnage, die weight and the die positioning accuracy required.
23.5
43.5
64
Light Duty Press
c
Spring-loaded Type DR DU
A DR DU Die Lifter
B
L Medium Duty Press
45
DL DB
8
2
H
Selection Criteria
Die Lifter
Adjustable Support
• Requires adjustable support if die travels over 1000mm. These models come standard with adjustable support.
• Contact us for other specifications.
RC Detachable Type RD Drop-down Type RE/RF Folding Type
26 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 7
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
Selection of Power Unit RC Bolster Extension Series
Typical Hydraulic Schematics Light and Medium-Duty
2 1 80 80 80
12
12
12
40
40
40
4-M12x25 6-M12x25 6-M14x25
20
20
20
40
40
2-Ø10 20 2-Ø10 20 2-Ø10 20
98 98 98
NO
NC
RC Series C 15
SOL ON Pressure Rise SOL OFF Pressure Rise
43.5
24
75
4 3 2 1
L B
70 95 45
8
2
H
NC NO
FP Pump
E Model Die Travel (L) Max. Load Overall Fixture Rollers Installed Fixture Model
(kg) Length (A) Dimensions
S B C H
RC-500-800 500 800 550 120 RC-120
46 A
RC-500-1250 500 1250 550 160 5 RC-160
Filter
RC-500-1600 500 1600 550 50 200 B RC-200
RC-700-600 700 600 750 120 RC-120
7
RC-700-1000 700 1000 750 115 46 160 A
RC-160
RC-800-800 800 800 850 160
D RC-800-1600 800 1600 850 200
8
B RC-200
• (SOL) (DC 24V, AC110V, AC220V) RC-800-2000 800 2000 850 200 9 C RC-200
50
When ordering, please confirm the usage voltage of the magnetical valve. RC-900-1600 900 1600 950 9
200 B RC-200
RC-1000-1600 1000 1600 1050 10
8 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 25
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
RC / RD / RE / RF Die Arm Hydraulic Power Units
Detachable, Drop-down and Folding Series Very secure and stable clamping
Die Arm makes it easy to move dies to an accessible area with a crane or forklift truck for convenient die The hydraulic pump ensures tight and stable die clamping and allows the
changes. Three different designs are available: Detachable RC series, drop-down RD series (alternate system to maintain clamping pressure on the mold even when there is a
model), and folding RE/RF series. power failure or air pressure drops. The PCB Fine Piercing System uses
air-driven hydraulic pumps resulting in very high clamping pressures,
high energy efficiency and convenient automated operations. Forwell’s
hydraulic pump units also feature an easy to adjust air pressure valve to
effectively control the systems air pressure.
24 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 9
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Hydraulic Power Units DB Die Lifter (Ball Type)
FP63 and FP100 Pump Specifications DB-28 Specifications and Dimensions
1/4PT
Model : FP63 Pump Oil Outlet
DB-80 for Dies 1500kg or More
12.5 L-25 12.5
32
1.38 in. 1/4PT
(35 mm) Air Inlet
C 75 75 75*n 75 75 C
(80 mm) L 79 0.1
3.15 in.
4
(35 mm)
3.15 in.
1.38 in.
(80 mm)
-0.1
75 -0
0.79 in. A 0.79 in.
1.38 in. 1.38 in.
8-Ø14 (20 mm) B (20 mm)
(35 mm) (35 mm)
M6 (Leveling Shim Provided) Cylinder
7.87 in. (200 mm)
4-M8*85L 60 P1 P2...P3....P4..... Pn 60 Oil Inlet 1/8"PT
Screw +0.5
80
Total Reservoir Available +0.25
Model A B Weight Lubricant
Circuits Capacity Lubricant
2
1
Float on Table 2
Lower Than Table 1
+0.2
FP6308U 1 13.90 in. (353 mm) 15.47 in. (393 mm) 6 4.7 50.71 lbs. (23 kg)
0 80
FP6308U ISO VG32- VG68
2 13.90 in. (353 mm) 15.47 in. (393 mm) 6 4.7 59.53 lbs. (27 kg)
"U"
FP6308U 3 16.65 in. (423 mm) 18.23 in. (463 mm) 7.5 5.9 77.16 lbs. (35 kg) Standard U- Slot Dimensions Normal Status Lifted
FP6308U hydraulic oil
4 19.41 in. (493 mm) 20.98 in. (533 mm) 9 7.1 94.80 lbs. (43 kg)
Model Overall Ball Lift Cylinder (kg) Lift Cylinder Pitch (mm) Margin
1/4PT
(mm) Q'ty
Oil Outlet
Model : FP100 Pump pcs Lift Force P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 C
3.15 in.
1.38 in.
(80 mm)
DB-80-900 900 11 6 8800 90 90 90 240 90 90 90 75
0.79 in. 0.79 in. 3/8PT
8-Ø14
(20 mm) A (20 mm)
1.38 in. 1.38 in. DB-80-1000 1000 13 6 11000 80 80 80 80 240 80 80 80 80 87.5
(35 mm) (35 mm)
B
10.04 in. DB-80-1100 1100 14 8 11000 90 90 90 90 260 90 90 90 90 62.5
Air Inlet
(255 mm)
DB-80-1200 1200 15 8 11000 100 100 100 100 280 100 100 100 100 75
Total Reservoir Available
Model A B Weight Lubricant DB-80-1300 1300 16 8 13200 90 90 90 90 90 280 90 90 90 90 90 87.5
Circuits Capacity Lubricant
FP1014U 1 13.90 in. (353 mm) 15.47 in. (393 mm) 6 3.8 66.14 lbs. (30 kg) DB-80-1400 1400 18 10 13200 100 100 100 100 100 280 100 100 100 100 100 62.5
FP1014U ISO VG32- VG68
2 13.90 in. (353 mm) 15.47 in. (393 mm) 6 3.8 74.96 lbs. (34 kg) DB-80-1500 1500 19 10 15400 90 90 90 90 90 90 300 90 90 90 90 90 90 75
FP1014U 3 16.65 in. (423 mm) 18.23 in. (463 mm) 7.5 4.8 92.59 lbs. (42 kg) Standard DB-80-1600 1600 20 10 15400 100 100 100 100 100 100 280 100 100 100 100 100 100 87.5
FP1014U hydraulic oil
4 19.41 in. (493 mm) 20.98 in. (533 mm) 9 5.8 110.23 lbs. (50 kg)
DB-80-1700 1700 22 12 17600 90 90 90 90 90 90 90 320 90 90 90 90 90 90 90 62.5
• For purchases please attach a bolster plate diagram for correct sizing of the waste material hole at the bottom.
10 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 23
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DB Die Lifter (Ball Type) Power Units
DB-50 Specifications and Dimensions FP63 Power Unit Specifications
-0.1
-0
50
Weight 8.82 lbs. (4 kg)
13
2
1
Float on Table 2
Lower Than Table 1
Please refer to instructions for large flow.
+0.2
to confirm values.
"U"
U- Slot Dimensions Normal Status Lifted FP-6306 0.45 I/min, Pressure Ratio 1:84 FP-6307 0.6 I/min, Pressure Ratio 1:60 FP-6308 0.7 I/min, Pressure Ratio 1:50
Pressure kg / cm2 (PA) Pressure kg / cm2 (PA) Pressure kg / cm2 (PA)
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 8
700 700 400
Model Overall Ball Q'ty Lift Cylinder (kg) Lift Cylinder Pitch (mm)
Pressure Output
Pressure Output
Pressure Output
600 600
5kg / cm2
(mm) 500 5kg / cm2 500 300
2
5kg / cm
pcs Lift Force (kgf) P1 P2 P3 P4 P5 P6 P7 400 400
200
300 300
Pressure Output
Pressure Output
Pressure Output
2
5kg / cm 125
DB-50-1100 1100 21 5 5500 150 150 400 280 200 200 5kg / cm2 5kg / cm2
100
DB-50-1200 1200 23 5 5500 150 150 400 380 150 150
75
DB-50-1300 1300 25 6 6600 150 150 200 400 280 100 100
50
DB-50-1400 1400 27 6 6600 150 150 200 400 380 kg / cm2 50 kg / cm2 50 kg / cm2
25
(PH) (PH) (PH)
DB-50-1500 1500 29 7 7700 150 150 200 300 300 280 0
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
0
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
0
0 0.3 0.6 0.9 1.2 1.5 1.8 2.1
DB-50-1600 1600 31 7 7700 100 150 250 400 300 280 Oil Volume Output (I/min) Oil Volume Output (I/min) Oil Volume Output (I/min)
DB-50-1700 1700 33 8 8800 100 100 150 250 300 300 380
FP-6314 2.2 I/min, Pressure Ratio 1:16 FP-6316 2.7 I/min, Pressure Ratio 1:10 FP-6320 4.5 I/min, Pressure Ratio 1:8
DB-50-1800 1800 35 8 8800 100 100 150 250 300 300 480
Pressure kg / cm2 (PA) Pressure kg / cm2 (PA) Pressure kg / cm2 (PA)
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
• For purchases please attach a bolster plate diagram for correct sizing of the waste material hole at the bottom. 120 100 70
Pressure Output
Pressure Output
Pressure Output
100 60
80
5kg / cm2 5kg / cm2 50
80 5kg / cm2
60 40
60
40 30
40
20
kg / cm2 20 kg / cm2 20 kg / cm2 10
(PH) (PH) (PH)
0 0 0
0 0.5 1 1.5 2 2.5 3 3.5 0 0.5 1 1.5 2 2.5 3 3.5 0 1 2 3 4 5 6 7
Oil Volume Output (I/min) Oil Volume Output (I/min) Oil Volume Output (I/min)
22 DIE ARMS • DIE CLAMPS • DIE LIFERS 11
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX
Power Units DB Die Lifter (Ball Type)
FP100 Power Unit Specifications DB-28 Specifications and Dimensions
28
3/8"PT
14
9.13 in. (232 mm)
1.5
(ISO VG32-VG68)
Lubricant
-0.1
20
0
Standard hydraulic oil
40
13
M8*35L
Ø50 Weight 24.25 lbs. (11 kg) Cylinder
M8*16L
Screw 1/8"PT
Screw 50 P1 P1...P2...P3 Pn 50
Oil Inlet
• Pressure : Flow characteristics tables provided below for your reference.
3/8"PT +0.5
28 +0.25
MAX = 0.8Nm3 / min. (8e-22cm3 / min.)
Float on Table 2
1
2
Air consumption MAX = 0.8Nm3 / min. (8e-22cm3 / min.)
+0.2
3.74 in. (95 mm)
0
43
Please refer to instructions for large flow.
4.53 in. (115 mm)
3.74 in. (95 mm)
"U"
Specifications are subject to change. Please give us a call at 931-393-5050
U-slot Dimensions Down Lifted
to confirm values.
Ø11-2
Ø11-2 Hole
Model Overall Ball Q'ty Lift Cylinder (kg) Lift Cylinder Pitch (mm)
Diagonally Locked Tight
(mm)
(pcs) Lift Force P1 P2 P3 P4 P5 P6 P7
FP1008 0.9 I/min, Pressure Ratio 1:130 FP1009 1.15 I/min, Pressure Ratio 1:100 FP1012 2.04 I/min, Pressure Ratio 1:60 DB-28-400 400 7 2 1000 300
Pressure kg / cm2 (PA) Pressure kg / cm2 (PA) Pressure kg / cm2 (PA)
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 DB-28-500 500 9 3 1500 90 310
700 700 350
5kg / cm 2 DB-28-600 600 11 4 2000 100 340 60
Pressure Output
Pressure Output
Pressure Output
2
600 600 300 5kg / cm
5kg / cm2 DB-28-700 700 13 4 2000 150 350 100
500 500 250
Pressure Output
Pressure Output
300 150 60
5kg / cm2 5kg / cm 2 5kg / cm2
250 125 50
200 100 40
150 75 30
100 50 20
2 2 2
kg / cm kg / cm kg / cm
50 25 10
(PH) (PH) (PH)
0 0 0
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 2 4 6 8 10 12 14
Oil Volume Output (I/min) Oil Volume Output (I/min) Oil Volume Output (I/min)
This compact, space saving, piston type clamp requires U-slots on the die shoe.
L-25 12.5
12.5
The clamp leg is machined to fit the T-slot on the bolster. With the TX Die Clamp
automatic slide model remote control is made possible.
32
32
25 25
50 100 100 100 100 100xn 100 100 100 50
L
49 0.1
Dust Keeper Roller
-0.1
-0
ØE
50
T-Slot Dimensions
13
PT +1
1/8"PT A -0
Cylinder
F
M6(Leveling Shim Provided)
4-M8X55L Oil I nlet
60 P1 P2...P3...P4...P5 Pn 60
K
Screw
Extra Stroke
+0.25
- 0.25
30 +0.1
Full Stroke
+0
ØG
+0.5
h
50
D
+0.25
Float on Table 2
1
+1
-0
A
C
+0.2
+0
T-Slot
C
+1
ØM B
53
-0
Clamping Stroke B
"U"
U-slot Dimensions Down Lifted
Specifications
Construction
Model Unit TX-1 TX-2 TX-4 TX-6 TX-10 TX-16 TX-25
Model Overall Roller Q'ty Die Load Lift Cylinder Lift Cylinder Pitch (mm)
(mm) Capacity Clamping Force (at 250kgf / cm2) US Tons (Metric Tons) 1.10 (1) 2.21 (2) 4.41 (4) 6.95 (6.3) 11.02 (10) 17.64 (16) 16.54 (15)
(kg) Full Stroke (X) in. (mm) 0.20 (5) 0.32 (8) 0.32 (8) 0.32 (8) 0.32 (8) 0.32 (8) 0.32 (8)
(pcs) Lift Force P1 P2 P3 P4 P5 P6 P7
Clamping Stroke (Y) in. (mm) 0.10 (2.5) 0.16 (4) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3)
DL-50-400 400 4 800 2 2200 280 Extra Stroke (Z) 0.10 (2.5) 0.16 (4) 0.20 (5) 0.20 (5) 0.20 5) 0.20 (5) 0.20 (5)
in. (mm)
DL-50-500 500 5 1000 3 3300 90 290 Cylinder Capacity at Full Stroke cc. 2.7 6.5 13 21 32 54 84
DL-50-600 600 6 1200 4 4400 90 330 60
DL-50-700 700 7 1400 4 4400 140 340 100 • Extra stroke is the difference between full stroke and clamping stroke with extra space allowed for safe operation.
DL-50-1600 1600 31 6200 7 7700 100 150 250 400 300 280 TX-6 3.07 (78) 2.68 (68) 1.06 (27) 2.32 (59) 0.63 (16) 0.55 (14) 1/4 1.10 (28) 1.89 (48) 0.79 (20) 1.10 (28)
100 100 150 250 300 300 380 TX-10 3.86 (98) 2.80 (71) 1.50 (38) 3.11 (79) 0.63 (16) 0.67 (17) 1/4 1.10 (28) 1.89 (48) 0.79 (20) 1.10 (28)
DL-50-1700 1700 33 6600 8 8800 FP1014U- -
TX-16 5.00 (127) 3.09 (78.5) 1.89 (48) 3.47 (88) 0.63 (16) 0.79 (20) 1/4 1.10 (28) 1.89 (48) 0.91 (23) 1.10 (28)
DL-50-1800 1800 35 7000 8 8800 100 100 150 250 300 300 480
TX-25 5.83 (148) 3.94 (100) 2.28 (58) 3.68 (98) 0.59 (15) 0.91 (23) 1/4 1.42 (36) 2.21 (56) 0.98 (25) 1.10 (28)
• For purchases please attach a bolster plate diagram for correct sizing of the waste material hole at the bottom.
• in. (mm)
• Die shoe thickness (h) classify: 0.98in. (25mm), 1.18in. (30mm), 1.38in. (35mm), 1.57in. (40mm), 1.77in. (45mm), 1.97in. (50mm), 2.17in. (55mm), 2.36in. (60mm).
• Before purchase, please verify mold edge thickness (h) and T-slot (A. B. C. D.) has standard or special dimensions.
20 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 13
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
TY Die Clamps DL Die Lifter (Roller Type)
Fits into the T-slot of the bolster for secure positioning. DL-28 Specifications and Dimensions
Because this lever-type clamp does not require a U-slot on the die
shoe it may be used in a wide range of applications. The base of 8 L-16 8
the clamp is machined to fit the T-slot on the bolster. The flange-
mount model clamp may be bolted onto the bolster.
28
14
The automatic slide model makes remote control possible. L
Oil Pipe
Fixture
50 50 50 50 50 50xn 50 50 50 50 50 50
16 16
1.5
Construction Dust Keeper Roller
40 -0.1
-0
1/8"PT
13
Oil I nlet
12
-0.2
28 -0.3
M4(Leveling Shim Provided)
Cylinder
M8*40L 50 P1 P2.P3...P7 50 M8*10L
Screw +0.5 Screw
-0.1
28 +0.25 16 -0.2
Float on Table 2
Specifications
2
1
+0.2
43 +0
Model Unit TY-1 TY-2 TY-4 TY-6 TY-10 TY-16 TY-25
Clamping Force (at 250kgf/cm ) 2
tons 1 2 4 6.3 10 16 25 "U"
U-slot Dimensions Down Lifted
(X) Full Stroke in. (mm) 0.24 (6) 0.28 (7) 0.28 (7) 0.32 (8) 0.32 (8) 0.28 (7) 0.32 (8)
(Y) Clamping Stroke in. (mm) 0.12 (3) 0.08 (2) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3)
(Z) Extra Stroke in. (mm) 0.12 (3) 0.20 (5) 0.16 (4) 0.20 (5) 0.20 (5) 0.16 (4) 0.20 (5)
Cylinder Capacity at Full Stroke cc. 2 6.5 13.2 22.3 37 61 93
Model Overall Roller Q'ty Die Load Lift Cylinder Lift Cylinder Pitch (mm)
• Extra stroke is the difference between full stroke and clamping stroke with extra space (mm) Capacity
allowed for safe operation. (kg) (pcs) Lift Force P1 P2 P3 P4 P5 P6 P7
DL-28-400 400 7 560 2 1000 300
DL-28-500 500 9 720 3 1500 90 310
L
F
J K
DL-28-600 600 11 880 4 2000 100 340 60
Clamping Stroke
G
DL-28-700 700 13 1040 4 2000 150 350 100
N
+1
A-0
DL-28-1000 1000 19 1520 6 3000 130 130 420 110 110
E
P
+0.25
D - 0.25
h
DL-28-1200 1200 23 1840 7 3500 100 150 150 200 200 300
DL-28-1300 1300 25 2000 7 3500 150 150 300 300 150 150
+1
-0
PT
C
B
+1 DL-28-1400 1400 27 2160 8 4000 100 100 150 150 200 250 350
-0
C
DL-28-1500 1500 29 2320 8 4000 100 100 150 150 200 350 350
• For purchases please attach a bolster plate diagram for correct sizing of the waste material hole at the bottom.
TY-1 1.95 (49.5) 1.18 (46) 0.79 (20) 0.59 (15) 2.28 (58) 2.87 (73) 0.39 (10) 0.39 (10) 1.34 (34) 0.65 (16.5) 1/8 0.28 (7) 0.87 (22) 1.46 (37) 0.63 (16) 0.95 (24)
TY-2 2.32 (59) 2.48 (63) 1.10 (28) 0.87 (22) 3.35 (85) 4.21 (107) 0.39 (10) 0.49 (12.5) 1.89 (48) 1.06 (27) 1/8 0.37 (9.5) 0.87 (22) 1.46 (37) 0.63 (16) 0.95 (24) FP6308U- -
TY-4 3.35 (85) 3.43 (87) 1.58 (40) 0.98 (25) 4.72 (120) 5.71 (145) 0.39 (10) 0.63 (16) 2.28 (58) 1.30 (33) 1/4 0.47 (12) 0.87 (22) 1.46 (37) 0.63 (16) 0.95 (24)
TY-6 3.70 (94) 3.82 (97) 1.73 (44) 1.16 (29.5) 5.24 (133) 6.40 (162.5) 0.43 (11) 0.79 (20) 2.68 (68) 1.58 (40) 1/4 0.55 (14) 1.10 (28) 1.89 (48) 0.79 (20) 1.10 (28)
TY-10 4.13 (105) 4.33 (110) 1.97 (50) 1.10 (28) 6.50 (165) 6.65 (193) 0.43 (11) 0.79 (20) 3.22 (82) 2.09 (53) 1/4 0.65 (16.5) 1.10 (28) 1.89 (48) 0.79 (20) 1.10 (28)
FP1014U- -
TY-16 4.72 (120) 5.12 (130) 2.36 (60) 1.18 (30) 7.87 (200) 9.06 (230) 0.47 (12) 0.79 (20) 3.78 (96) 2.64 (67) 1/4 0.75 (19) 1.10 (28) 1.89 (48) 0.91 (23) 1.10 (28)
TY-25 5.24 (133) 5.91 (150) 2.87 (73) 1.18 (30) 9.45 (240) 10.63 (270) 0.51 (13) 0.79 (20) 4.33 (110) 3.19 (81) 1/4 0.87 (22) 1.42 (36) 2.21 (56) 0.98 (25) 1.10 (28)
• in. (mm)
• 25 | 30 | 35 | 40 | 45 | 50 | 55 | 60 mm
• Before purchase, please verify mold edge thickness (h) and T-Slot (A.B.C.D.) has standard or special dimensions.
DIE ARMS • DIE CLAMPS • DIE LIFERS 19
POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
DL Die Lifter (Roller Type) DR Die Lifters
DL-22 Specifications and Dimensions Spring-Loaded or Hydraulic Die Lifters
8 L-16 8
Construction and Action
DR L - 28 - 300
7.79 in. (200 mm)
22
2
Length
1
11
16 16 L ROLL
Roller Model
B BALL
2
Die exceeding 1T is not applicable)
35 -0.1
0
Lifted Down
12
1/8"PT
11
Oil Inlet
-0.2
Cylinder 22 -0.3
M6*35L 50 P1 P2...P5 50 M6*10L
Screw +0.5 Screw
22 +0.25 10
Lower Than Table 1
Float on Table 2
H
Model Overall Roller Q'ty Die Load Lift Cylinder Lift Cylinder Pitch (mm)
(mm) Capacity
(kg) DRL-28-200/ DRB-28-200 1.10 (28) 7.79 (200) 4 165.35 (75)
(pcs) Lift Force P1 P2 P3 P4 P5
Model a H
DL-22-300 300 5 300 2 500 200 DRL-28-300/ DRB-28-300 1.10 (28) 11.81 (300) 6 165.35 (75)
DL-22-400 400 7 420 3 750 90 210 DR22 22 33~43
DL-22-500 500 9 540 4 1000 90 220 90 • DRL-22/DRB-22 80°C DR28 28 45~58
DL-22-600 600 11 660 5 1250 90 160 160 90 • DRL-28/DRB-28 150°C
DL-22-700 700 13 780 5 1250 90 210 210 90
DL-22-800 800 15 900 6 1500 90 150 220 150 90
• For purchases please attach a bolster plate diagram for correct sizing of the waste material hole at the bottom.
18 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 15
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
DR / DU Die Lifter Quote Request For
DR-22 and DR-28 Specifications and Dimensions Quotes for more than one press, please use this form for each machine.
DR-22 Dimensions
L+32
-0.1
-0.2
A B B (54 mm) (46 mm) (42 mm) (54 mm) (54 mm) (54 mm) (54 mm) (42 mm)
Transfer Other Specify
Press Parts
(30 mm)
MIN.32
1.81 in.
A4 Tonnage tf US Metric
(12 mm)
0.47 in.
2-M8*35L Screw
A=0.75 in. (19 mm)
B=1.06 in. (27 mm) End Plate A5 Slide Dimensions (L-R) X (F-B) mm (inch)
Die Parts
A B Roller Center Point End Plate
Roller
(2 mm)
0.08 in.
M8 Screw
Clamp Model X pcs
2-M8*35L Screw
C
Die Lifter Model X pcs
Maximum Lift Force per Line (kgf )
Parts
DR22 330.69
150
496.04
225
661.39
300
826.73
375
992.08
450
1157.43
525
1322.77
600
1488.12
675
1653.47
750
1818.81
825
1984.16
900
2149.51
975
2314.85
1050
2480.20
1125
2645.55
1200
2810.894
1275
2976.24
1350
3141.59
1425
3306.93
1500
Power Unit Model X pcs
661.39 992.08 1322.77 1653.47 1984.16 2314.85 2645.55 2976.24 3306.93 3637.63 3968.32 4299.01 4629.71 4960.40 5291.09 5621.79 5952.48 6283.17 6613.87
DR28 300 450 600 750 900 1050 1200 1350 1500 1650 1800 1950 2100 2250 2400 2550 2700 2850 3000 Manual Automatic
C2 Valve Operation
Specifications Power Supply AC DC Volt Hz
DU
DU100 DU200 Dimension for modify
W(kg) the bolster plate
1.50 in. 1.77 in.
A +0
(38 mm) -0.05
+0
(45 mm) -0.05 ØA
+0.1
+0.2
Your Information
1.50 in. 1.77 in.
S
ADDR :
C
0.12 in 0.12 in
S (3 mm) (3 mm)
220.46 lbf 440.93 lbf TEL : FAX :
W (100 kgf ) (200 kgf )
16 17
DR / DU Die Lifter Quote Request For
DR-22 and DR-28 Specifications and Dimensions Quotes for more than one press, please use this form for each machine.
DR-22 Dimensions
L+32
-0.1
-0.2
A B B (54 mm) (46 mm) (42 mm) (54 mm) (54 mm) (54 mm) (54 mm) (42 mm)
Transfer Other Specify
Press Parts
(30 mm)
MIN.32
1.81 in.
A4 Tonnage tf US Metric
(12 mm)
0.47 in.
2-M8*35L Screw
A=0.75 in. (19 mm)
B=1.06 in. (27 mm) End Plate A5 Slide Dimensions (L-R) X (F-B) mm (inch)
Die Parts
A B Roller Center Point End Plate
Roller
(2 mm)
0.08 in.
M8 Screw
Clamp Model X pcs
2-M8*35L Screw
C
Die Lifter Model X pcs
Maximum Lift Force per Line (kgf )
Parts
DR22 330.69
150
496.04
225
661.39
300
826.73
375
992.08
450
1157.43
525
1322.77
600
1488.12
675
1653.47
750
1818.81
825
1984.16
900
2149.51
975
2314.85
1050
2480.20
1125
2645.55
1200
2810.894
1275
2976.24
1350
3141.59
1425
3306.93
1500
Power Unit Model X pcs
661.39 992.08 1322.77 1653.47 1984.16 2314.85 2645.55 2976.24 3306.93 3637.63 3968.32 4299.01 4629.71 4960.40 5291.09 5621.79 5952.48 6283.17 6613.87
DR28 300 450 600 750 900 1050 1200 1350 1500 1650 1800 1950 2100 2250 2400 2550 2700 2850 3000 Manual Automatic
C2 Valve Operation
Specifications Power Supply AC DC Volt Hz
DU
DU100 DU200 Dimension for modify
W(kg) the bolster plate
1.50 in. 1.77 in.
A +0
(38 mm) -0.05
+0
(45 mm) -0.05 ØA
+0.1
+0.2
Your Information
1.50 in. 1.77 in.
S
ADDR :
C
0.12 in 0.12 in
S (3 mm) (3 mm)
220.46 lbf 440.93 lbf TEL : FAX :
W (100 kgf ) (200 kgf )
16 17
DL Die Lifter (Roller Type) DR Die Lifters
DL-22 Specifications and Dimensions Spring-Loaded or Hydraulic Die Lifters
8 L-16 8
Construction and Action
DR L - 28 - 300
7.79 in. (200 mm)
22
2
Length
1
11
16 16 L ROLL
Roller Model
B BALL
2
Die exceeding 1T is not applicable)
35 -0.1
0
Lifted Down
12
1/8"PT
11
Oil Inlet
-0.2
Cylinder 22 -0.3
M6*35L 50 P1 P2...P5 50 M6*10L
Screw +0.5 Screw
22 +0.25 10
Lower Than Table 1
Float on Table 2
H
Model Overall Roller Q'ty Die Load Lift Cylinder Lift Cylinder Pitch (mm)
(mm) Capacity
(kg) DRL-28-200/ DRB-28-200 1.10 (28) 7.79 (200) 4 165.35 (75)
(pcs) Lift Force P1 P2 P3 P4 P5
Model a H
DL-22-300 300 5 300 2 500 200 DRL-28-300/ DRB-28-300 1.10 (28) 11.81 (300) 6 165.35 (75)
DL-22-400 400 7 420 3 750 90 210 DR22 22 33~43
DL-22-500 500 9 540 4 1000 90 220 90 • DRL-22/DRB-22 80°C DR28 28 45~58
DL-22-600 600 11 660 5 1250 90 160 160 90 • DRL-28/DRB-28 150°C
DL-22-700 700 13 780 5 1250 90 210 210 90
DL-22-800 800 15 900 6 1500 90 150 220 150 90
• For purchases please attach a bolster plate diagram for correct sizing of the waste material hole at the bottom.
18 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 15
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
TY Die Clamps DL Die Lifter (Roller Type)
Fits into the T-slot of the bolster for secure positioning. DL-28 Specifications and Dimensions
Because this lever-type clamp does not require a U-slot on the die
shoe it may be used in a wide range of applications. The base of 8 L-16 8
the clamp is machined to fit the T-slot on the bolster. The flange-
mount model clamp may be bolted onto the bolster.
28
14
The automatic slide model makes remote control possible. L
Oil Pipe
Fixture
50 50 50 50 50 50xn 50 50 50 50 50 50
16 16
1.5
Construction Dust Keeper Roller
40 -0.1
-0
1/8"PT
13
Oil I nlet
12
-0.2
28 -0.3
M4(Leveling Shim Provided)
Cylinder
M8*40L 50 P1 P2.P3...P7 50 M8*10L
Screw +0.5 Screw
-0.1
28 +0.25 16 -0.2
Float on Table 2
Specifications
2
1
+0.2
43 +0
Model Unit TY-1 TY-2 TY-4 TY-6 TY-10 TY-16 TY-25
Clamping Force (at 250kgf/cm ) 2
tons 1 2 4 6.3 10 16 25 "U"
U-slot Dimensions Down Lifted
(X) Full Stroke in. (mm) 0.24 (6) 0.28 (7) 0.28 (7) 0.32 (8) 0.32 (8) 0.28 (7) 0.32 (8)
(Y) Clamping Stroke in. (mm) 0.12 (3) 0.08 (2) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3)
(Z) Extra Stroke in. (mm) 0.12 (3) 0.20 (5) 0.16 (4) 0.20 (5) 0.20 (5) 0.16 (4) 0.20 (5)
Cylinder Capacity at Full Stroke cc. 2 6.5 13.2 22.3 37 61 93
Model Overall Roller Q'ty Die Load Lift Cylinder Lift Cylinder Pitch (mm)
• Extra stroke is the difference between full stroke and clamping stroke with extra space (mm) Capacity
allowed for safe operation. (kg) (pcs) Lift Force P1 P2 P3 P4 P5 P6 P7
DL-28-400 400 7 560 2 1000 300
DL-28-500 500 9 720 3 1500 90 310
L
F
J K
DL-28-600 600 11 880 4 2000 100 340 60
Clamping Stroke
G
DL-28-700 700 13 1040 4 2000 150 350 100
N
+1
A-0
DL-28-1000 1000 19 1520 6 3000 130 130 420 110 110
E
P
+0.25
D - 0.25
h
DL-28-1200 1200 23 1840 7 3500 100 150 150 200 200 300
DL-28-1300 1300 25 2000 7 3500 150 150 300 300 150 150
+1
-0
PT
C
B
+1 DL-28-1400 1400 27 2160 8 4000 100 100 150 150 200 250 350
-0
C
DL-28-1500 1500 29 2320 8 4000 100 100 150 150 200 350 350
• For purchases please attach a bolster plate diagram for correct sizing of the waste material hole at the bottom.
TY-1 1.95 (49.5) 1.18 (46) 0.79 (20) 0.59 (15) 2.28 (58) 2.87 (73) 0.39 (10) 0.39 (10) 1.34 (34) 0.65 (16.5) 1/8 0.28 (7) 0.87 (22) 1.46 (37) 0.63 (16) 0.95 (24)
TY-2 2.32 (59) 2.48 (63) 1.10 (28) 0.87 (22) 3.35 (85) 4.21 (107) 0.39 (10) 0.49 (12.5) 1.89 (48) 1.06 (27) 1/8 0.37 (9.5) 0.87 (22) 1.46 (37) 0.63 (16) 0.95 (24) FP6308U- -
TY-4 3.35 (85) 3.43 (87) 1.58 (40) 0.98 (25) 4.72 (120) 5.71 (145) 0.39 (10) 0.63 (16) 2.28 (58) 1.30 (33) 1/4 0.47 (12) 0.87 (22) 1.46 (37) 0.63 (16) 0.95 (24)
TY-6 3.70 (94) 3.82 (97) 1.73 (44) 1.16 (29.5) 5.24 (133) 6.40 (162.5) 0.43 (11) 0.79 (20) 2.68 (68) 1.58 (40) 1/4 0.55 (14) 1.10 (28) 1.89 (48) 0.79 (20) 1.10 (28)
TY-10 4.13 (105) 4.33 (110) 1.97 (50) 1.10 (28) 6.50 (165) 6.65 (193) 0.43 (11) 0.79 (20) 3.22 (82) 2.09 (53) 1/4 0.65 (16.5) 1.10 (28) 1.89 (48) 0.79 (20) 1.10 (28)
FP1014U- -
TY-16 4.72 (120) 5.12 (130) 2.36 (60) 1.18 (30) 7.87 (200) 9.06 (230) 0.47 (12) 0.79 (20) 3.78 (96) 2.64 (67) 1/4 0.75 (19) 1.10 (28) 1.89 (48) 0.91 (23) 1.10 (28)
TY-25 5.24 (133) 5.91 (150) 2.87 (73) 1.18 (30) 9.45 (240) 10.63 (270) 0.51 (13) 0.79 (20) 4.33 (110) 3.19 (81) 1/4 0.87 (22) 1.42 (36) 2.21 (56) 0.98 (25) 1.10 (28)
• in. (mm)
• 25 | 30 | 35 | 40 | 45 | 50 | 55 | 60 mm
• Before purchase, please verify mold edge thickness (h) and T-Slot (A.B.C.D.) has standard or special dimensions.
DIE ARMS • DIE CLAMPS • DIE LIFERS 19
POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
DL Die Lifter (Roller Type) TX Die Clamps
DL-50 Specifications and Dimensions Compact, space-saving, wide range of applications
This compact, space saving, piston type clamp requires U-slots on the die shoe.
L-25 12.5
12.5
The clamp leg is machined to fit the T-slot on the bolster. With the TX Die Clamp
automatic slide model remote control is made possible.
32
32
25 25
50 100 100 100 100 100xn 100 100 100 50
L
49 0.1
Dust Keeper Roller
-0.1
-0
ØE
50
T-Slot Dimensions
13
PT +1
1/8"PT A -0
Cylinder
F
M6(Leveling Shim Provided)
4-M8X55L Oil I nlet
60 P1 P2...P3...P4...P5 Pn 60
K
Screw
Extra Stroke
+0.25
- 0.25
30 +0.1
Full Stroke
+0
ØG
+0.5
h
50
D
+0.25
Float on Table 2
1
+1
-0
A
C
+0.2
+0
T-Slot
C
+1
ØM B
53
-0
Clamping Stroke B
"U"
U-slot Dimensions Down Lifted
Specifications
Construction
Model Unit TX-1 TX-2 TX-4 TX-6 TX-10 TX-16 TX-25
Model Overall Roller Q'ty Die Load Lift Cylinder Lift Cylinder Pitch (mm)
(mm) Capacity Clamping Force (at 250kgf / cm2) US Tons (Metric Tons) 1.10 (1) 2.21 (2) 4.41 (4) 6.95 (6.3) 11.02 (10) 17.64 (16) 16.54 (15)
(kg) Full Stroke (X) in. (mm) 0.20 (5) 0.32 (8) 0.32 (8) 0.32 (8) 0.32 (8) 0.32 (8) 0.32 (8)
(pcs) Lift Force P1 P2 P3 P4 P5 P6 P7
Clamping Stroke (Y) in. (mm) 0.10 (2.5) 0.16 (4) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3)
DL-50-400 400 4 800 2 2200 280 Extra Stroke (Z) 0.10 (2.5) 0.16 (4) 0.20 (5) 0.20 (5) 0.20 5) 0.20 (5) 0.20 (5)
in. (mm)
DL-50-500 500 5 1000 3 3300 90 290 Cylinder Capacity at Full Stroke cc. 2.7 6.5 13 21 32 54 84
DL-50-600 600 6 1200 4 4400 90 330 60
DL-50-700 700 7 1400 4 4400 140 340 100 • Extra stroke is the difference between full stroke and clamping stroke with extra space allowed for safe operation.
DL-50-1600 1600 31 6200 7 7700 100 150 250 400 300 280 TX-6 3.07 (78) 2.68 (68) 1.06 (27) 2.32 (59) 0.63 (16) 0.55 (14) 1/4 1.10 (28) 1.89 (48) 0.79 (20) 1.10 (28)
100 100 150 250 300 300 380 TX-10 3.86 (98) 2.80 (71) 1.50 (38) 3.11 (79) 0.63 (16) 0.67 (17) 1/4 1.10 (28) 1.89 (48) 0.79 (20) 1.10 (28)
DL-50-1700 1700 33 6600 8 8800 FP1014U- -
TX-16 5.00 (127) 3.09 (78.5) 1.89 (48) 3.47 (88) 0.63 (16) 0.79 (20) 1/4 1.10 (28) 1.89 (48) 0.91 (23) 1.10 (28)
DL-50-1800 1800 35 7000 8 8800 100 100 150 250 300 300 480
TX-25 5.83 (148) 3.94 (100) 2.28 (58) 3.68 (98) 0.59 (15) 0.91 (23) 1/4 1.42 (36) 2.21 (56) 0.98 (25) 1.10 (28)
• For purchases please attach a bolster plate diagram for correct sizing of the waste material hole at the bottom.
• in. (mm)
• Die shoe thickness (h) classify: 0.98in. (25mm), 1.18in. (30mm), 1.38in. (35mm), 1.57in. (40mm), 1.77in. (45mm), 1.97in. (50mm), 2.17in. (55mm), 2.36in. (60mm).
• Before purchase, please verify mold edge thickness (h) and T-slot (A. B. C. D.) has standard or special dimensions.
20 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 13
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
Power Units DB Die Lifter (Ball Type)
FP100 Power Unit Specifications DB-28 Specifications and Dimensions
28
3/8"PT
14
9.13 in. (232 mm)
1.5
(ISO VG32-VG68)
Lubricant
-0.1
20
0
Standard hydraulic oil
40
13
M8*35L
Ø50 Weight 24.25 lbs. (11 kg) Cylinder
M8*16L
Screw 1/8"PT
Screw 50 P1 P1...P2...P3 Pn 50
Oil Inlet
• Pressure : Flow characteristics tables provided below for your reference.
3/8"PT +0.5
28 +0.25
MAX = 0.8Nm3 / min. (8e-22cm3 / min.)
Float on Table 2
1
2
Air consumption MAX = 0.8Nm3 / min. (8e-22cm3 / min.)
+0.2
3.74 in. (95 mm)
0
43
Please refer to instructions for large flow.
4.53 in. (115 mm)
3.74 in. (95 mm)
"U"
Specifications are subject to change. Please give us a call at 931-393-5050
U-slot Dimensions Down Lifted
to confirm values.
Ø11-2
Ø11-2 Hole
Model Overall Ball Q'ty Lift Cylinder (kg) Lift Cylinder Pitch (mm)
Diagonally Locked Tight
(mm)
(pcs) Lift Force P1 P2 P3 P4 P5 P6 P7
FP1008 0.9 I/min, Pressure Ratio 1:130 FP1009 1.15 I/min, Pressure Ratio 1:100 FP1012 2.04 I/min, Pressure Ratio 1:60 DB-28-400 400 7 2 1000 300
Pressure kg / cm2 (PA) Pressure kg / cm2 (PA) Pressure kg / cm2 (PA)
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 DB-28-500 500 9 3 1500 90 310
700 700 350
5kg / cm 2 DB-28-600 600 11 4 2000 100 340 60
Pressure Output
Pressure Output
Pressure Output
2
600 600 300 5kg / cm
5kg / cm2 DB-28-700 700 13 4 2000 150 350 100
500 500 250
Pressure Output
Pressure Output
300 150 60
5kg / cm2 5kg / cm 2 5kg / cm2
250 125 50
200 100 40
150 75 30
100 50 20
2 2 2
kg / cm kg / cm kg / cm
50 25 10
(PH) (PH) (PH)
0 0 0
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 2 4 6 8 10 12 14
Oil Volume Output (I/min) Oil Volume Output (I/min) Oil Volume Output (I/min)
-0.1
-0
50
Weight 8.82 lbs. (4 kg)
13
2
1
Float on Table 2
Lower Than Table 1
Please refer to instructions for large flow.
+0.2
to confirm values.
"U"
U- Slot Dimensions Normal Status Lifted FP-6306 0.45 I/min, Pressure Ratio 1:84 FP-6307 0.6 I/min, Pressure Ratio 1:60 FP-6308 0.7 I/min, Pressure Ratio 1:50
Pressure kg / cm2 (PA) Pressure kg / cm2 (PA) Pressure kg / cm2 (PA)
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 8
700 700 400
Model Overall Ball Q'ty Lift Cylinder (kg) Lift Cylinder Pitch (mm)
Pressure Output
Pressure Output
Pressure Output
600 600
5kg / cm2
(mm) 500 5kg / cm2 500 300
2
5kg / cm
pcs Lift Force (kgf) P1 P2 P3 P4 P5 P6 P7 400 400
200
300 300
Pressure Output
Pressure Output
Pressure Output
2
5kg / cm 125
DB-50-1100 1100 21 5 5500 150 150 400 280 200 200 5kg / cm2 5kg / cm2
100
DB-50-1200 1200 23 5 5500 150 150 400 380 150 150
75
DB-50-1300 1300 25 6 6600 150 150 200 400 280 100 100
50
DB-50-1400 1400 27 6 6600 150 150 200 400 380 kg / cm2 50 kg / cm2 50 kg / cm2
25
(PH) (PH) (PH)
DB-50-1500 1500 29 7 7700 150 150 200 300 300 280 0
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
0
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
0
0 0.3 0.6 0.9 1.2 1.5 1.8 2.1
DB-50-1600 1600 31 7 7700 100 150 250 400 300 280 Oil Volume Output (I/min) Oil Volume Output (I/min) Oil Volume Output (I/min)
DB-50-1700 1700 33 8 8800 100 100 150 250 300 300 380
FP-6314 2.2 I/min, Pressure Ratio 1:16 FP-6316 2.7 I/min, Pressure Ratio 1:10 FP-6320 4.5 I/min, Pressure Ratio 1:8
DB-50-1800 1800 35 8 8800 100 100 150 250 300 300 480
Pressure kg / cm2 (PA) Pressure kg / cm2 (PA) Pressure kg / cm2 (PA)
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
• For purchases please attach a bolster plate diagram for correct sizing of the waste material hole at the bottom. 120 100 70
Pressure Output
Pressure Output
Pressure Output
100 60
80
5kg / cm2 5kg / cm2 50
80 5kg / cm2
60 40
60
40 30
40
20
kg / cm2 20 kg / cm2 20 kg / cm2 10
(PH) (PH) (PH)
0 0 0
0 0.5 1 1.5 2 2.5 3 3.5 0 0.5 1 1.5 2 2.5 3 3.5 0 1 2 3 4 5 6 7
Oil Volume Output (I/min) Oil Volume Output (I/min) Oil Volume Output (I/min)
22 DIE ARMS • DIE CLAMPS • DIE LIFERS 11
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX
Hydraulic Power Units DB Die Lifter (Ball Type)
FP63 and FP100 Pump Specifications DB-28 Specifications and Dimensions
1/4PT
Model : FP63 Pump Oil Outlet
DB-80 for Dies 1500kg or More
12.5 L-25 12.5
32
1.38 in. 1/4PT
(35 mm) Air Inlet
C 75 75 75*n 75 75 C
(80 mm) L 79 0.1
3.15 in.
4
(35 mm)
3.15 in.
1.38 in.
(80 mm)
-0.1
75 -0
0.79 in. A 0.79 in.
1.38 in. 1.38 in.
8-Ø14 (20 mm) B (20 mm)
(35 mm) (35 mm)
M6 (Leveling Shim Provided) Cylinder
7.87 in. (200 mm)
4-M8*85L 60 P1 P2...P3....P4..... Pn 60 Oil Inlet 1/8"PT
Screw +0.5
80
Total Reservoir Available +0.25
Model A B Weight Lubricant
Circuits Capacity Lubricant
2
1
Float on Table 2
Lower Than Table 1
+0.2
FP6308U 1 13.90 in. (353 mm) 15.47 in. (393 mm) 6 4.7 50.71 lbs. (23 kg)
0 80
FP6308U ISO VG32- VG68
2 13.90 in. (353 mm) 15.47 in. (393 mm) 6 4.7 59.53 lbs. (27 kg)
"U"
FP6308U 3 16.65 in. (423 mm) 18.23 in. (463 mm) 7.5 5.9 77.16 lbs. (35 kg) Standard U- Slot Dimensions Normal Status Lifted
FP6308U hydraulic oil
4 19.41 in. (493 mm) 20.98 in. (533 mm) 9 7.1 94.80 lbs. (43 kg)
Model Overall Ball Lift Cylinder (kg) Lift Cylinder Pitch (mm) Margin
1/4PT
(mm) Q'ty
Oil Outlet
Model : FP100 Pump pcs Lift Force P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 C
3.15 in.
1.38 in.
(80 mm)
DB-80-900 900 11 6 8800 90 90 90 240 90 90 90 75
0.79 in. 0.79 in. 3/8PT
8-Ø14
(20 mm) A (20 mm)
1.38 in. 1.38 in. DB-80-1000 1000 13 6 11000 80 80 80 80 240 80 80 80 80 87.5
(35 mm) (35 mm)
B
10.04 in. DB-80-1100 1100 14 8 11000 90 90 90 90 260 90 90 90 90 62.5
Air Inlet
(255 mm)
DB-80-1200 1200 15 8 11000 100 100 100 100 280 100 100 100 100 75
Total Reservoir Available
Model A B Weight Lubricant DB-80-1300 1300 16 8 13200 90 90 90 90 90 280 90 90 90 90 90 87.5
Circuits Capacity Lubricant
FP1014U 1 13.90 in. (353 mm) 15.47 in. (393 mm) 6 3.8 66.14 lbs. (30 kg) DB-80-1400 1400 18 10 13200 100 100 100 100 100 280 100 100 100 100 100 62.5
FP1014U ISO VG32- VG68
2 13.90 in. (353 mm) 15.47 in. (393 mm) 6 3.8 74.96 lbs. (34 kg) DB-80-1500 1500 19 10 15400 90 90 90 90 90 90 300 90 90 90 90 90 90 75
FP1014U 3 16.65 in. (423 mm) 18.23 in. (463 mm) 7.5 4.8 92.59 lbs. (42 kg) Standard DB-80-1600 1600 20 10 15400 100 100 100 100 100 100 280 100 100 100 100 100 100 87.5
FP1014U hydraulic oil
4 19.41 in. (493 mm) 20.98 in. (533 mm) 9 5.8 110.23 lbs. (50 kg)
DB-80-1700 1700 22 12 17600 90 90 90 90 90 90 90 320 90 90 90 90 90 90 90 62.5
• For purchases please attach a bolster plate diagram for correct sizing of the waste material hole at the bottom.
10 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 23
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
RC / RD / RE / RF Die Arm Hydraulic Power Units
Detachable, Drop-down and Folding Series Very secure and stable clamping
Die Arm makes it easy to move dies to an accessible area with a crane or forklift truck for convenient die The hydraulic pump ensures tight and stable die clamping and allows the
changes. Three different designs are available: Detachable RC series, drop-down RD series (alternate system to maintain clamping pressure on the mold even when there is a
model), and folding RE/RF series. power failure or air pressure drops. The PCB Fine Piercing System uses
air-driven hydraulic pumps resulting in very high clamping pressures,
high energy efficiency and convenient automated operations. Forwell’s
hydraulic pump units also feature an easy to adjust air pressure valve to
effectively control the systems air pressure.
24 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 9
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
Selection of Power Unit RC Bolster Extension Series
Typical Hydraulic Schematics Light and Medium-Duty
2 1 80 80 80
12
12
12
40
40
40
4-M12x25 6-M12x25 6-M14x25
20
20
20
40
40
2-Ø10 20 2-Ø10 20 2-Ø10 20
98 98 98
NO
NC
RC Series C 15
SOL ON Pressure Rise SOL OFF Pressure Rise
43.5
24
75
4 3 2 1
L B
70 95 45
8
2
H
NC NO
FP Pump
E Model Die Travel (L) Max. Load Overall Fixture Rollers Installed Fixture Model
(kg) Length (A) Dimensions
S B C H
RC-500-800 500 800 550 120 RC-120
46 A
RC-500-1250 500 1250 550 160 5 RC-160
Filter
RC-500-1600 500 1600 550 50 200 B RC-200
RC-700-600 700 600 750 120 RC-120
7
RC-700-1000 700 1000 750 115 46 160 A
RC-160
RC-800-800 800 800 850 160
D RC-800-1600 800 1600 850 200
8
B RC-200
• (SOL) (DC 24V, AC110V, AC220V) RC-800-2000 800 2000 850 200 9 C RC-200
50
When ordering, please confirm the usage voltage of the magnetical valve. RC-900-1600 900 1600 950 9
200 B RC-200
RC-1000-1600 1000 1600 1050 10
8 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 25
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
RC Bolster Extension Series Selection of Die Lifters Die Lifter Series
Select Spring-Loaded (DR DU) or Hydraulic (DL) Die Lifters according to the
press tonnage, die weight and the die positioning accuracy required.
23.5
43.5
64
Light Duty Press
c
Spring-loaded Type DR DU
A DR DU Die Lifter
B
L Medium Duty Press
45
DL DB
8
2
H
Selection Criteria
Die Lifter
Adjustable Support
• Requires adjustable support if die travels over 1000mm. These models come standard with adjustable support.
• Contact us for other specifications.
RC Detachable Type RD Drop-down Type RE/RF Folding Type
26 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 7
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
Selection of clamps RD Bolster Extension Series
Die Clamps for secure clamping, quick mold changing and safe operation Drop-Down RD Series
Drop-Down RD Series
C
Basic Clamp Selection Determine the required Distribution of upper to How to determine the
clamping force. lower die clamping force. number of clamps
Select TX Clamp when die required.
U-slots are provided. Clamping force = 20% of Higher press tonnage for
24
75
Press Tonnage. the upper die. Determine the number of
Select TY Clamp when die clamps according to the
U-slots are not provided. Ratio of upper clamping dimensions and
force to lower clamping configuration of your die Fixture
force=3:2 and the T-slot arrangement
A
on the press. B
(Single die clamping L
force)=(upper or lower die 70 95 45
8
clamping force)÷number of
2
clamps
H
Screw Bolt M16 M18 M20 M24 M30 M38
Y
Clamping Force 3 4 5 10 15 20
X
Determine the number of clamps according to the dimensions and configuration of your die and the T-slot arrangement on the press.
6 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 27
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
RE / RF Bolster Extension Series Selection of system components
Folding RE / RF Series Compact, space-saving, wide range of applications
Folding RE/RF Series The Forwell Quick Die Change System boosts the efficiency and safety of
A = ( L+50 ) B small to large scale pressing operations. For the system configuration best
L 45 suited to your needs, please refer to the following sections.
23
12
8
2
20 40
System Configuration
H
H
No. of Circuits Circuit Code
One circuit for simultaneously clamping the upper and lower dies
X
One circuit for the lifter
Y
A = ( L+50 )
Two circuits for clamping the upper and lower dies
L One circuit for the lifter
8
2
20 40 12
RE RF
Two circuits for clamping the upper die
H
The above list is planned according to the number of circuts and value plan based on usage.
55 55 In between circuit type “C” means ON at all times.
Circuit type “D” means OFF at all times.
FP 6308U - 1 - C
Model Die Travel (L) Max. Load Overall Installed
(kg) Length (A) B C H
Rollers
Dimensions X Y FP 63 08U
RE.RF-500-800 500 800 550 525 120
Surface area of pressure increased rod
5
RE.RF-500-1250 500 1250 550 525 160 A
C: Die Clamp | D: Die Lifter Ø 63
RE.RF-700-600 700 600 750 725 120 7
Surface area of piston Ø 100
RE.RF-700-1600 700 1600 750 725 200 7 B
115 90 150
RE.RF-800-800 800 800 850 825 160 8 A
RE.RF-800-1600 800 1600 850 825 200 8
RE.RF-500-1600 500 1600 550 525 5 B
200
RE.RF-900-1600 900 1600 950 925 9
28 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 5
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
Effects of introducing QDCS RC / RD / RE / RF Die Arm
Before and After Detachable, Drop-down and Folding Series
STAMTEC Quick Die Change System from Forwell is an automatic Besides die change systems Forwell offers a wide range of hydraulic and pneumatic controlled
die changing system that can be specifically designed for hydraulic components and equipment for plastic injection molds and workpiece clamping systems for
and mechanical power presses and press production lines. This machine tools. The components shown below represent just a selection of what we have
system automates the die changing process and provides available. For related brochures and further details, don't hesitate to contact us.
increased speed, efficiency and productivity to a workshop. The
Quick Die Change System not only reduces die change time, but
also promotes diverse small batch production runs and
streamlines production management.
BEFORE AFTER
Model OL107
Die / mold changing takes a long time and Only touch the buttons on the
Power Ratio Air Pressure x 70
manpower to tighten. control panel.
Power Pressure 175~385 kgf/cm 2
106.5
Area of Air Outlet 0.42 cm 2
Clamping force will be different by The clamping force is the same.
each operators. Increased safety.
10
26
70
70
Alarm device will stop the machine
No alarm notification while loosening the screws.
26
immediately.
3.8 96 77 52 1.5
226.5
4 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 29
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
Related Products for Press Machines
Air Pump AV Air Control Valve Rotary Unit
16 50 (kg/cm²) 1:10
1/4"PT x 1/4"H
20 40 (kg/cm²) 1:8
Pressure Resistance : 700kg/cm 2
Model on P12~P13 24 26 (kg/cm²) 1:5 In addition, all dies can be changed
without any modification allowing for
the use of standardized die and press
equipment, SAVING COSTS.
Example Die Cart Systems
Lastly, multiple presses can share a
Cart Cart Cart
single Q. D. C. system, further
A A
economizing on costs and resulting in
Simultaneous 2-die change A A B B
higher efficiency and productivity.
Press Press Press Press
using two carts. The shortest
die change time
is achieved.
Cart Cart Cart
Fixed Platform
Die Lifter Series Power Unit HMI Control
Die Clamp Series Die Arm Series
30 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 3
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
Quick Die Change System Notes
Automatic Die Changing System for Presses and Production Lines
Date:
FEATURES
• Decreased die change time
• Designed for hydraulic and pneumatic presses
• Increased efficiency
• Reduced labor costs
• Safer operations
2 DIE ARMS • DIE CLAMPS • DIE LIFERS DIE ARMS • DIE CLAMPS • DIE LIFERS 31
METAL STAMPING & FORMING EQUIPMENT POWER UNIT • CONTROL BOX POWER UNIT • CONTROL BOX METAL STAMPING & FORMING EQUIPMENT
METAL STAMPING & FORMING EQUIPMENT METAL STAMPING & FORMING EQUIPMENT
GAP FRAME PRESSES STRAIGHT SIDE PRESSES SERVO PRESSES FORGING PRESSES
1-POINT AND 2-POINT 1-POINT, 2-POINT AND 4-POINT 1-POINT AND 2-POINT WARM / HOT AND COLD
GAP AND STRAIGHT SIDE
DIE ARMS • DIE CLAMPS • DIE LIFERS • POWER UNIT • CONTROL BOX