QUALITY MANAGEMENT SYSTEM

MS for Installation of Chilled water

pipe Insulation Works
DOC.No: VKBS/HPCL/HVAC/0002

PROJECT HPGRDC

EMPLOYER HPCL

PMC EIL

CONTRACTOR VK Building Services Pvt Ltd

METHOD STATEMENT FOR INSTALLATION OF

CHILLED WATER PIPE INSULATION WORKS
ABOVE GROUND LEVEL

VKBS EIL

Signature:

Date:

Name: Sahayaraj Binod Davis Mohan

Organization: VKBS VKBS VKBS

HVAC Work Method Statement 1

 QUALITY MANAGEMENT SYSTEM
MS for Installation of Chilled water
pipe Insulation Works
DOC.No: VKBS/HPCL/HVAC/0002

INDEX

1. PURPOSE

2. MATERIAL

3. REFERENCES

4. PROCEDURE

4.1. STORAGE

4.2. PREPARATION

4.3. INSULATION APPLICATION

5. RECORDS

HVAC Work Method Statement 2

 QUALITY MANAGEMENT SYSTEM
MS for Installation of Chilled water
pipe Insulation Works
DOC.No: VKBS/HPCL/HVAC/0002

INSTALLATION OF PIPE INSULATION USING NITRILE RUBBER (SOR NO. 1.20.2)

1. PURPOSE

Purpose of this method statement is to outline the method of storage, handling,

fabrication and installation of Pipe insulation with Nitrile Rubber.

2. MATERIAL

 Nitrile Rubber insulation.

 Insulation adhesive, Block tape etc.

3. TOOLS & TACKLES

1. Rigid and flexible measuring tape

2. Compass and marker

3. Cutters and knives

4. Calipers

5. Scissors

6. Brushes of different sizes

4. REFERENCES

 Insulation Manufacturer’s catalogues, tender specifications and approved TDS.

 Insulation thickness application as per tender schedule.

HVAC Work Method Statement 3

 QUALITY MANAGEMENT SYSTEM
MS for Installation of Chilled water
pipe Insulation Works
DOC.No: VKBS/HPCL/HVAC/0002

5. PROCEDURE

A. STORAGE

 Insulation material shall be stored in proper storage place and shall be stacked
one above other in neatly manner as per material safety data sheet.

 Flammable materials like insulation adhesive (hot bitumen) shall be stored

separately in enclosed cold area as per manufacturer’s recommendations and
shall not be exposed directly to sunlight or hot conditions with proper
barricading and away from flammable materials.

 Storage shall have adequate lighting and proper ventilation.

B. PREPARTION

 Before starting the works ensure the piping installation is complete and
inspection, pressure testing for the same is completed and approved to start
the insulation works.

 Ensure all service clearances are available prior to start and same documents
to be attached for PMC clearance.

 All work permits are needs to be obtained from the PMC and client.

 Ensure latest revisions of approved and coordinated drawings are available to

execute the work.

 All pipes shall be brushed and cleaned properly. All pipes shall be primer
coated before starting the insulation.

 The following approved schedule of insulation thickness to be used in

HVAC Work Method Statement 4

 QUALITY MANAGEMENT SYSTEM
MS for Installation of Chilled water
pipe Insulation Works
DOC.No: VKBS/HPCL/HVAC/0002

different sizes.

Description Pipe diameter in mm Insulation thickness in mm

Indoor Chilled Water Piping 25 32

32 to 40 40

50 to 80 45

100 to 250 50

C. INSULATION APPLICATION

 Insulation materials sheets are to be pre-cut as per required pipes length on a

flat surface.

 A thin film of the adhesive is to be applied on the surface of the insulation

and also on pipe surface.

 When the adhesive is tack dry, place the insulation on the pipe surface and
then apply pressure firmly on insulation to achieve good bonding and to avoid
air bubbles.

 After installation of insulation on the pipes, seal the transverse and

longitudinal joints as per manufacturer’s recommendations.

 After completion of pressure test, insulation sheets to be precut as per pipe

joints with overlap.

HVAC Work Method Statement 5

 QUALITY MANAGEMENT SYSTEM
MS for Installation of Chilled water
pipe Insulation Works
DOC.No: VKBS/HPCL/HVAC/0002

 All longitudinal and transverse joints shall be sealed by application of

adhesive and Insulation Tape.

 All valves, fittings, joints, strainers etc. shall be insulated to the same
thickness as specified for the main run of the piping.

 Vale bonnet, spindles shall be insulated in such a manner as not to cause

damage to the insulation when the valve is open or close.

 All equipment like pumps, expansion tanks shall be insulated as specified

thickness as per approved TDS.

 Complete the identification with the direction of flow.

6. RECORDS

 Signed off IMIR

 Signed off Installation inspection request with installation check list

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HVAC Work Method Statement 6