QUALITY MANAGEMENT SYSTEM

MS for Installation of Cooling Tower

DOC.No: VKBS/HPCL/HVAC/07

PROJECT HPGRDC

EMPLOYER HPCL

PMC EIL

CONTRACTOR VK Building Services Pvt. Ltd

METHOD STATEMENT FOR INSTALLATION OF COOLING

TOWER

VKBS EIL

Signature:

Date:

Name: Sahayaraj Binod Davis Mohan

Organization: VKBS VKBS VKBS

HVAC Work Method Statement 1

 QUALITY MANAGEMENT SYSTEM

MS for Installation of Cooling Tower

DOC.No: VKBS/HPCL/HVAC/07

INDEX

1. PURPOSE
2. REFERENCE
3. TOOLS & EQUIPMENTS
4. METHOD
1) STORAGE
2) PREPARATION
3) SAFETY REQUIREMENTS
4) INSTALLATION METHOD
5. RECORDS

HVAC Work Method Statement 2

 QUALITY MANAGEMENT SYSTEM

MS for Installation of Cooling Tower

DOC.No: VKBS/HPCL/HVAC/07

1.0 Purpose

Purpose of this method statement is to outline the method of carrying out installation of Cooling Tower.

2.0 References

Manufacturers instruction manual

Approved Technical Data Sheets

Approved Shop drawings.

3.0 Tools & Equipment

 Cooling Tower
 Tool Box with tools
 Impact drill machine
 Electric drill machine
 Grinding machine
 Chain pulley
 Mobile scaffolding
 Stage platform
 Hydra crane

4.0 Method

1) Storage

 On arrival at site, receiving and unloading of Cooling Tower parts shall be done as per manufacturer’s
recommendation. Manufacturer’s hoisting provisions like lifting legs etc. shall be used for hoisting and
unloading. Unloading equipment like cranes, fork lift, and trolleys shall be used if required.

 Joint visual inspections shall be carried out on arrival of Cooling Tower with transporter, supplier and
any physical damages shall be reported immediately to manufacturer.

 Check the Cooling tower for receipt of accessories like vibration pads / isolators, motors, fills, FRP
sections for any damages.

 Check the cooling tower for correct model and type on delivery to site.

HVAC Work Method Statement 3

 QUALITY MANAGEMENT SYSTEM

MS for Installation of Cooling Tower

DOC.No: VKBS/HPCL/HVAC/07

2) Preparation

 Check the cooling tower’s plinth size, location and height according to equipment foundation layout
drawings.

 Check and verify the correctness in type, Size and quantity of vibration isolators.

 Check for clearance for delivery routes of cooling towers from ground level to where the towers are to be
erected.

3) Safety Requirements

 Barricade the affected work areas as a safety precaution.

 Wear PPE for personal safety and protection.

 Confirm documentation for lifting equipments.

 Only qualified lifting supervisor, signaller and rigger shall be in command and control the lifting
activities.

4) Installation method

 Check for Cooling Tower orientation and alignment where concrete plinth dimensions provided is in
accordance with the approved shop drawing.

 Mark, drill and install anchor bolts for vibration isolators to correct position

 Check that size and hole positions of vibration isolators are correct.

 Install Expansion Anchor Bolt to the foundation.

 Install vibration Isolators for Cooling Tower.

 Place Cooling Tower Base Channel onto Vibration Isolators and ensure that the orientation are as per
approved shop drawing.

 Lift Cooling Tower Bottom Module onto the Base Channel and fix by Bolts / Nuts.

 Lift Cooling Tower Upper Module onto the bottom module connect both modules by bolts & nuts.

 Lift the fan deck and discharge cowl onto the upper module.

 Connect all piping system and other necessary components as per manufacture’s recommendations.

 Connect electrical supply wiring and other field control wiring system.

HVAC Work Method Statement 4

 QUALITY MANAGEMENT SYSTEM

MS for Installation of Cooling Tower

DOC.No: VKBS/HPCL/HVAC/07

 Cover the Cooling Tower with protective sheet. For prevention of damaged to corners especially when
Cooling Tower is located at the common material / equipment delivery route, plywood covers are ideal
for protection.

 Check and adjust the level of Cooling Tower after water filling.

5.0 Records

5.1 Signed off Material Inspection Request.

5.2 Signed off Installation request with installation check list

5.3 Factory Performance Test reports from Manufacturer.

HVAC Work Method Statement 5