Doc.

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PROJECT NAME: Rev. : 00
MCC BUILDING TG. 10 Date : 0 5 /01/23
ELEV. 103 & 111 Page : 1 of 12

PAINTING PROCEDURE

Reference List
Document No. Description
TDS. MAKE Paint Coating Technical Data Sheet of
AC. MAKE Paint Coating Application Guide of

Review History
Revision Date Prepared by Description Checked Approved by Project
by Accepted
00 5/01/23 Dedy Hadiyat MCC BUILDING TG. 10
ELEV. 103 & 111
PT. TSW
STATUS DEFINITION (latest revision) Total no of pages (incl. att.)
N/B of MCC BUILDING TG 10 12
© Created by Dedy Hadiyat
 TABLE OF CONTENT

1 Introduction .................................................................................. 4

2 Scope of Works ............................................................................. 4

3 Material & Tools/Equipment ........................................................ 5

3.1 Material ................................................................................ 5
3.2 Equipment and Tools .............................................................. 5

4 Work Method ................................................................................. 6

4.1 Preparation of Works .............................................................. 6
4.2 Sequence of Works ................................................................. 7

5 Quality, Health, Safety & Environment ...................................... 10

5.1 Quality Plan ......................................................................... 10
5.2 Health, Safety and Environment Plan ...................................... 12

6 DISCLAIMER. .................................................................................. 12

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05/01/23

Doc. Title : Painting Procedure Created by Dedy Hadiyat
 PROJECT DIRECTORY LIST

Project Description : MCC BUILDING TG 10 ELEV. 103 & 111

Customer : PT. RIAU ANDALAN PULP AND PAPER

Paint Manufacture : PT. TOTAL SOLUSI WARNA/MAKEPAINT

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05/01/23

Doc. Title : Painting Procedure Rev. : 00
 1 Introduction
This procedure required for paint application on concrete substrate with
specified paint system below. Also to repair damage on steel plate and all
damaged coatings. Any further details information needed shall refer to paint
manufacture technical data sheets and application guide for each product
stated on this painting procedure.

2 Scope of Works
Painting procedure offers product description and recommended practices for
the use of the product.

Painting procedure must be read in conjunction with the relevant specification,

Technical Data Sheet (TDS), Application Guide (AG) and Safety Data Sheet
(SDS) for all the products used as part of the coating system below:

GENERAL SPECIFICATION

DFT
NO COAT QUALITY AND SHADE
(µm)
1 1ST MAKEFLOOR, CLEAR 661-001 P* 50
2 2ND MAKEFLOOR, GREY 661-001 P* 250
3 3RD MAKEFLOOR, COLOR 661-100F** 200
TOTAL 500

* The film thickness is only achievable by board finish application in one coat . For further advice please
contact your local representative for other possible thickness

** Depending on the instrument calibration, measurement method and dry film thickness, to measure the
thickness of the floor coating, we suggest to use a panel plate size 300 x 300 mm, where each application
layer is applied to the panel plate and we space it 50 mm apart to faculitate testing the thickness of the
concrete represented by the panel plate. For further advice please contact your local representative for other
possible thickness.

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05/01/23

Doc. Title : Painting & Repair Procedure Rev. : 00
 3 Material & Tools/Equipment
3.1 Material

MAKEFLOOR 661 : This is a two-component high solid epoxy primer for

intermediate coating high performance primer and sealing
concrete surfaces. Good abrasion resistant and excellent
impact resistance, good peneration capability, moisture
tolerance.

3.2 Equipment and Tools (Application Method)

Spray* : Recommend to use airless spray with nozzle orifice as TDS

recomendation
Brush* : May be possible to use. Recommended for stripe coating and
small areas. Care must be taken to achieve the specified dry
film thickness.
Roller* : May be used (for primer layer and second layer). Care
must be taken to achieve the specified dry film thickness

* Recommendation of application method shall be followed information stated on MAKEPaint product

Technical Data Sheet / Application Guide.

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05-01-2022

Doc. Title : Painting Procedure Rev. : 00
 4 Work Method
4.1 Preparation of Works
The required quality of surface preparation can vary depending on the area of
use, expected durability and if applicable, project specification.

When preparing new surfaces, maintaining already coated surfaces or aged

coatings it is necessary to remove all contamination that can interfere with
coating adhesion, and prepare a sound substrate for the subsequent product.
Inspect the surface for hydrocarbon and other contamination and if present,
remove with an alkaline detergent. Agitate the surface to activate the cleaner
and before it dries, wash the treated area using fresh water.

Paint solvents (thinners) shall not be used for general degreasing or

preparation of the surface for painting due to the risk of spreading dissolved
hydrocarbon contamination. Paint thinners can be used to treat small localized
areas of contamination such as marks from marker pens. Use clean, white
cotton cloths that are turned and replaced often. Do not bundle used solvent
saturated cloths. Place used cloths into water.

When applied on coatings past maximum inter coating interval light abrading
may be required to achieve proper inter coat adhesion.

Process sequence
Surface preparation and coating should normally be commenced only after all
concrete fully cured minimum 28 days before coatingcommences.
The moisture content min 4%, before application the moisture should be
measured by using 18” square clear plastic sheets, 2” duct tape bonds sheet
tightly to concrete, underside checked for moisture droplets after 16 hours.

Clear Plastic Sheet

Concrete finishing
For wavy, bug holes, protrusions areas, repairs are carried out first filled up
using Makefloor Mortar 662-000 mixed with silica sand mesh 200 or 300.

Bug Holes Protrusions Drying shrinkage crack often results

from improper joint spacing

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05-01-2023

Doc. Title : Painting Procedure Rev. : 00
 4.2 Sequence of Works

RECOMMENDED C O N C R E T E S UR F A C E S (FOR MAJOR DAMAGE / FULL

REMOVAL) :

1. All oil/grease, dust and other contaminant to surface shall be

remove/wash by fresh water with 250 bar pressure at nozzle. (add
detergent if necessary to remove oil/grease)

2. All surfaces prepared for coating shall be abrasive blast cleaning, or

grinding machine in accordance with the ICRI Guidelines 03732 (1996)
profile replicas or the following:

Fig. CSP 4, Light scarification

3. The profile roughness achieved shall be between 50 – 85 microns to

perform better adhesion.

4. If abrasive used for blast cleaning should be dry and free from dirt, oil
and grease and suitable for procuring the standard of cleanliness and
profile specified.

5. After blast cleaning or grinding, removes loose adhering dust, debris

and abrasive material from surface by use of high pressure air blow
(should be free of oil and moisture).

ALTERNATIVE RECOMMENDATION – For repair all damage on

c o n c r e t e joint area / concrete damage (minor area only) :

1. It is necessary to remove all contamination that can interfere with

coating adhesion, and prepare a sound substrate for the subsequent
product. Inspect the surface for hydrocarbon and other contamination
and if present, remove with solvent.

2. Paint solvents (thinners) shall not be used for general degreasing or

preparation of the surface for painting due to the risk of spreading
dissolved hydrocarbon contamination. Paint thinners can be used to
treat small localized areas of contamination such as marks from marker
pens. Use clean, white cotton cloths that are turned and replaced often.

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05-01-2023

Doc. Title : Painting Procedure Rev. : 00
 3. After the surface dry, make feathering/tapering/light abrading at the
coating surface to obtain sufficient roughness by power tool with non-
woven abrasive disc

4. Overlapping zones to intact coating shall have all leading edges

feathered back by sanding methods to remove all sharp leading edges
and establish a smooth transition from the exposed substrate to the
surrounding coating.

5. Abrade intact coatings around the damaged areas for a minimum 100
mm to ensure a mat, rough surface profile, suitable for over coating.

6. Remove loose adhering dust, debris from surface (should be free of oil
and moisture).

ALTERNATIVE - For repair all damage paints / good existing coating/

pass recoating interval (minor only):

1. All other contaminants shall be removed as per SSPC-SP 1.

2. After surface dry, light abrade the top layer of coating using disc sand
paper or equivalent tools. It is important to pay extra attention to
carefully not removing the all coating materials from the top layer if
direct build up is preferred. OR fully removing top layer shall preferred
to build up from previous layer.

3. Rough the painted surface using disc sand paper power tooling to
provide proper surface roughness for subsequent layer is to make sure
good adhesion prior to apply next coating.

4. Clean up the area by removing loose adhering dust, debris from surface
(should be free of oil and moisture)

5. After all repair area clean and dry, apply the correct paint materials for
build up and make sure DFT achieved as per specification.

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05-01-2023

Doc. Title : Painting Procedure Rev. : 00
 PAINT APPLICATION PROCEDURE

Primer : MAKEFLOR 661-001 P (Colour)

1. Flush equipment’s with Epoxy Thinner

2. Stir Part A (661-000 P) with an explosive-proof power mixer to an

even consistency.

3. Add Hardener Part B (6611) and continue to stir until even

consistency, Allow to stand (induction time) for 20 minutes.

4. Pot Life paint 90 minutes (reduced at higher temperatures) at 32°C.

5. It is recommend to apply Stripe coating (brush method can be used

for better access of application) per layer of coating system in minor
area such as edges, joint seams, notches, angles, bulbs, etc

6. Apply a wet coat in even parallel passes. Overlap each pass 50% to
avoid bare areas pinholes or holidays.

7. Thinning normally as per needed.

8. Apply a wet film thickness of 75 µ to provide 50 µ dry film

thickness.

9. Check thickness of dry coating with a non-destructive Dry Film

Thickness Gauge, on panel plate size 300 x 300 mm

10. In confined areas, observe safety rules as in Industrial Hygiene-

Safety Rules during Paint Application.

11. Uncured paint should not be exposed to water, chemicals or

mechanical stress before the paint is fully cured.

12. Minimum re-coating interval must be follow to TDS (6 hours at

32°C, 1 month at 32˚C).

13. Maximum re-coating interval must be followed to Application Guide.

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05-01-2023

Doc. Title : Painting Procedure Rev. : 00
 5 Quality, Health, Safety & Environment
5.1 Quality Plan
1. The temperature of the substrate should be minimum 10°C and at
least 3°C above the dew point of the air, temperature and relative
humidity measured in the vicinity of the substrate maximum 85%.
Good ventilation is usually required in confined areas to ensure proper
drying. The coating should not be exposed to oil, chemicals or
mechanical stress until cured

2. All Paint could be applied by brush, roller or airless spray should in

general be used.

3. Efficient mechanical stirrers or power mixer for the correct mixing of

paint should be used  wooden stick or something like that is
strongly forbidden to use.

4. Available air pressure and capacity for spray equipment should be at

least 5.5 kg/cm2 and 1.4 m3 (90 - 100 Psi and 50 Cfm).

5. Airless spray equipment must be in good working order and be

capable of performing to be out put requirements defined in the
Makepaint data sheets.

6. It is recommended that pump ratios for 45: 1 or greater.

7. Tips should be the size stipulated on the product datasheets or as

agreed with the MAKEPaint representatives on site. Tips should not
be in a worn condition.

8. Only thinners and additives supplied by or acceptable to Makepaint

Coating are to be used and they are not to exceed the quantity
recommended. Only solvents acceptable by Makepaint Coating are to
be used for cleaning equipment.

9. Sufficient ventilation / outdoor exposure is very important to ensure

proper drying/curing of the film.

10. Re-coating time must be follow to TDS. In case re-coating time

exceeding than TDS, more treatment prior to apply next coat shall be
done (contact your Technical advisor).

11. This procedure act as supporting Application Guide only. Any further
details for the procedure can be found in Technical Data Sheets and
Application Guide.

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05-01-2023

Doc. Title : Painting Procedure Rev. : 00
 5.1.1 Quality Control on site.
1. Dry film thickness: each coat must be checked when the paint is dry. If
the dry film thickness is lower than owner's / employer’s specification,
build up thickness must be done to achieve minimum DFT requirement.

2. After exposure and contaminated with the environment surface shall be

fresh water washed and prepare clean before any coating application.

3. If the maximum re coating interval exceed, roughening of the surface by

sandpaper and/or light abrasive sweeping is mandatory.

4. Note batch number of paint (Comp. A and B) on the log book.

5. Do not apply the coating if the substrate is wet or likely to become wet.

6. It is advisable not to apply the coating if the weather is clearly

deteriorating or unfavorable for application or curing

7. It is advisable not to apply the coating in high wind conditions

5.1.2 Quality Assurance

The following information is the minimum recommended. The specification may
have additional requirements.

- Confirm installed ventilation is balanced and has the capacity to deliver

and maintain the RAQ

- Confirm the required surface preparation standard has been achieved

and is held prior to coating application

- Confirm that the climatic conditions are within recommendation in the AG

and held during the application

- Confirm each coat meets the DFT requirements of the specification

- Confirm the coating has not been adversely affected by rain or any other
agency during curing

- Observe adequate coverage has been achieved on corners, crevices,

edges and surfaces where the spray gun cannot be positioned so that its
spray impinges on the surface at 90°

- Observe the coating is free from defects, discontinuities, insects, spent

abrasive media and other contamination

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05-11-2023

Doc. Title : Painting Procedure Rev. : 00
 - Observe the coating is free from misses, sags, runs, wrinkles, fat edges,
blistering, obvious pinholes, excessive dry spray, heavy brush marks
and excessive film build

- Observe the uniformity and color are satisfactory

- Observe and update all technical document such as MAKEPaint Technical

Data Sheets, Application Guide and MAKEPaint Material Safety Data
Sheets on

All noted defects should be fully repaired to conform to the coating

specification.

5.2 Health, Safety and Environment Plan

The product used on this project is for professional use only. The applicators
and operators shall be trained, experienced and have the capability and
equipment to mix/stir and apply the coatings correctly and according to
MAKEPaint Coating technical documentation. Applicators and operators shall
use appropriate personal protection equipment when using this product. This
guideline is given based on the current knowledge of the product. Any
suggested deviation to suit the site conditions shall be forwarded to the
responsible MAKEPaint Coating representative for approval before commencing
the work.
Please observe the precautionary notices displayed on the container. Use under
well ventilated conditions. Do not inhale spray mist. Avoid skin contact. Spillage
on the skin should immediately be removed with suitable cleanser, soap and
water. Eyes should be well flushed with water and medical attention sought
immediately.
For further advice please contact your local MAKEPaint

6 DISCLAIMER
The information in this document is given to the best of MAKEPaint knowledge,
based on laboratory testing and practical experience. MAKEPaint products are
considered as semi-finished goods and as such, products are often used under
conditions beyond MAKEPaint control. MAKEPaint cannot guarantee anything
but the quality of the product itself. Minor product variations may be
implemented in order to comply with local requirements. MAKEPaint reserves
the right to change thegiven data without further notice.
Users should always consult MAKEPaint for specific guidance on the general
suitability of this product for their needs and specific application practices.
If there is any inconsistency of Data / Information given from this published
document, MAKEPaint Technical Data Sheet / Application Guide the English
(United Kingdom) version will prevail as available on WWW.MAKEPAINT.CO.ID

Project : MCC BUILDING TG 10 ELEV. 103 & 111 Date : 05-01-2023

Doc. Title : Painting Procedure Rev. : 00