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ROOTS-ISO-TRN-9001 /12
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2
ROOTS-ISO-TRN-9001 /12
• Introduction
05 Min

• Definition – Quality
05 Min

• Quality
y Assurance
• Quality Control
10 Min
• Quality Management System

• Function of Eight
g QMS
Q Principles
p
10 Min

• Brief about ISO 9001:2008


25 Min

• Questions – If Any
05 Min

ROOTS-ISO-TRN-9001 /12
3
Concepts of Quality and Historic Evolution?

What is Quality ?
Fitness for the Purpose
p
Conformance to Requirements

Customer Satisfaction /Delight

How does the ISO standard define “Quality”?


Quality ?

Degree to which a set of characteristics fulfills requirements

ROOTS-ISO-TRN-9001 /12
4
Quality Management System

Quality Assurance:
“All
All the Planned and Systematic activities implemented within the
Quality Management System and Demonstrated as needed to
provide adequate confidence for an entity to fulfill requirements
for Quality ”

Two aspects
p of Q
Quality
y Assurance are:
1. External - Quality Assurance provides Confidence to Customers.

2. Internall - Quality
l d Confidence
Assurance provides fd h
to the
management to understand the customer’s needs at lowest
possible cost & time, thus making profit.

ROOTS-ISO-TRN-9001 /12
5
Quality Management System

Quality Control:

“ Operational Techniques and Activities


that are used to fulfill requirements for
Q lit ”
Quality

Quality Control is Reactive in nature


nature.
Quality Assurance is Pro-
Pro-active in
nature..
nature

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6
Quality Management System

Quality Management System:

“All activities of overall Management function that


determine Quality Policy, Objectives &
Responsibility, & Implement them by means of
Q li Planning,
Quality Pl i Q li Control,
Quality C l Quality
Q li Assurance
A
& Quality Improvement”
Improvement”..

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8 Quality Management Principles

Eight Principles:

Customer Focus

Leadership

Involvement
o e e to of People
eop e

Process Approach

System Approach

Continual Improvement

Factual Approach to decision making

M
Mutually
t ll B Beneficial
fi i l S
Supplier
li R Relationship
l ti hi

ISO 9001:2008 is developed based on 8 Quality


Management Principles

ROOTS-ISO-TRN-9001 /12
8
ISO 9001:2008

What is ISO?

ISO (International Organization for Standardization) is a worldwide


group of national standards bodies from approximately 150
countries (1 from each);

ISO is a non-
non-governmental organization established in 1947;

ISO’s name – came from the Greek word “ isos ” means “equal ”.

ISO 9000: 1987 – FIRST Edition


ISO 9000: 1994 – Second Edition
ISO 9001: 2000 – Third Edition
ISO 9001: 2008 – Fourth Edition
ISO 9001; 2015 – Fifth Edition Upcoming

ROOTS-ISO-TRN-9001 /12
9
ISO

ISO 9001 is the most successful standard in ISO


history and is accepted world wide.
Nearly 1,000,000
1 000 000 registrations world
world-
-wide with
registrants in over 157 countries

Being applied in a wide variety of organizations

Over 40 “sectors” or industry classifications

Led by: electrical/optical equipment


equipment, metal products
products, Chemicals
Chemicals,
construction,, machinery, wholesale/retail trade
construction

but growing in acceptance by many others, including:

engineering, information technology, health/social work,


engineering,
utilities,, transportation, public administration, education, other
utilities
services..
services

ROOTS-ISO-TRN-9001 /12
10
ISO 9001 Standard

ISO 9001:2008
Quality Management System

ROOTS-ISO-TRN-9001 /12
11
ISO 9001-
9001- Flow Diagram
CUSTOMERS 8.2 Monitoring Customer
Satisfaction

8.2 Internal Audits


Shipping & Covering the entire QMS is:
Delivery 8.3 Control of 4.2.3 DOCUMENT
Nonconforming Product CONTROL AND
4.2.4 RECORDS
8.4 Analysis of Data CONTROL
(Suppliers, Process,
Product, Customer) 8.5 CONTINUAL
IMPROVEMENT
7.6 Monitoring & 8 5 Corrective &
8.5
Measuring Devices Preventive Action

RESPONS
5.0 MANA
7.5 Production Control 8.0 MEASUREMENT, 5.6 Management Review
ATION

ANALYSIS AND
DUCT

7.4 Purchasing & IMPROVEMENT 5.4 Quality Objectives


REALIZA
7.0 PROD

AGEMENT
R i i
Receiving

SIBILITY
5.3 Quality Policy

7.3 Design 5.1 Management


Commitment
6.0 RESOURCE
7.1 Planning MANAGEMENT

6.2 Human Resources


(Training)

6.3 Infrastructure

64W
6.4 Workk Environment
E i
Bids, Quotations,
Orders, and Contracts CUSTOMERS
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12
QMS Pyramid
Pyramid-- Documentation Structure

Quality Policy ------------------- 0

Quality Manual ----------------- 1

Procedures---------------------- 2
Procedures

Work Instructions-------------- 3

Forms & Lists------------------- 4

Records------------------------- 5

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13
ISO 9001 Standard

• Needs to demonstrate its ability and


1.Scope enhance customer satisfaction
• Any Exclusion – only from Clause 7

2.Normative • Referenced documents are input for


Reference the application of this document

3.Terms
3 Terms & • Supplier – Organization – Customer
Definitions • “ Product’’ means “ service’’ also.
also.

ROOTS-ISO-TRN-9001 /12 14
ISO 9001 Standard

4.2.1
General
4.1
General Requirements
4.2.2
422
4. Quality Management Quality manual
System

4.2 4.2.3
Document Information Control of documents

4.2.4
Control of records

ROOTS-ISO-TRN-9001 /12 15
ISO 9001 Standard

4 . Quality management system


4 1 General requirements
4.1
The organization shall
Determine the processes
p
Sequence and interaction of these processes,
Ensure the availability of resources
monitor, measure and analyze these processes where applicable

ROOTS-ISO-TRN-9001 /12
16
ISO 9001 Standard

4.2 Documentation requirements


4.2.1 General
a) Quality policy and quality objective
objective;;

b) Quality manual
manual;;

c) Documented procedures and records required by QMS


QMS..

4.2.2 Quality manual


The organization shall establish and maintain,

a) The scope & and justification for any exclusions;

b) d
procedures
procedures, f
, or reference h ; and
to them
them; d

c) interaction between the processes.


processes.

ROOTS-ISO-TRN-9001 /12
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ISO 9001 Standard

4.2.3 Control of 4.2.4 Control of Document /Records shall


documents records remain legible, readily
identifiable and
•Created ,Reviewed & •Evidence of conformity retrievable & retention
Approved . to requirements time and disposition to
•Distribution Controlled be maintained.

ROOTS-ISO-TRN-9001 /12 18
ISO 9001 Standard

5.1 5.4.1 Quality


management objectives
commitment

5.4.2 QMS
5.2 Customer
p g
planning
Focus

5.5.1 Rasp&
5.3 Quality
Authority
policy

5. Management 5.5.2 MR
5.4 Planning
responsibility

5.5.3 Internal
5.5
5 5RResp, Communication
C
Authority &
communication

5.6.1 General

Management
Review
5.6.2 Review
Input

5.6.3
5 6 3 Review
Output

ROOTS-ISO-TRN-9001 /12 19
ISO 9001 Standard

5 . Management responsibility
5.1
5 1 Management commitment

a) Communicating to the org the importance of meeting customer as


well as statutory and regulatory requirements;

b) establish the quality policy


policy;;

c)) ensure that


h quality
l objectives
b are established
established;
bl h d;

d) conduct management reviews;


reviews; and

e) ensure the availability of resources


resources..

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20
ISO 9001 Standard

5.2 Customer Focus


Top management shall ensure

a) Customer requirement are determined ;and

b) Are met with the aim of enhancing customer satisfaction

5.3 Quality policy


a) Appropriate
Appropriate;;

b) commitment to comply and continually improve


improve;;

c) provides a framework for establishing and reviewing quality


objectives;;
objectives

d) communicated and understood


understood;; and

e)) Reviewed
R i
Reviewed.
d.

ROOTS-ISO-TRN-9001 /12
21
ISO 9001 Standard

5.4 Planning
5.4.1 Qua
5 Quality
ty object
objectives
es

a) Establish quality objectives at relevant function & levels; and

b) these
h shall
h ll be
b measurable
bl and
d consistent
i with
i h the
h quality
li policy.
li

5.4.2 Quality
y management
g system
y p
planning
g

Planning of the QMS is carried out in order to meet the

requirements as well as the quality objectives


objectives..

ROOTS-ISO-TRN-9001 /12
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ISO 9001 Standard

5.5 Responsibility, authority & communication


5.5.1
5 5 1 Responsibility and authority

a) Define
Define;; and

b) communicate.

5.5.2 Management representative

a) Ensure QMS is established, implemented & maintained;

b)) report
p to top
p management
g on the performance
p & need for
improvement; and

c) promote awareness of customer requirement.


requirement.

ROOTS-ISO-TRN-9001 /12
23
ISO 9001 Standard

5.5.3 Internal communication

a) Top management shall ensure that appropriate


communication processes are established; and

b) that communication takes place regarding the


effectiveness of the QMS.
QMS

ROOTS-ISO-TRN-9001 /12
24
ISO 9001 Standard

5.6 Management review


5.6.1
5 6 1 General

1. Top management shall review QMS, at planned intervals, to ensure


its continuing suitability,
bl adequacy
d and
d effectiveness
effectiveness.
ff .

2. Maintain records.
records.

ROOTS-ISO-TRN-9001 /12
25
ISO 9001 Standard

5.6.2 Review input

a) Customer feedback;
b) process performance
f and
d product
d t conformity;
f it
c) status of preventive and corrective actions;
d) follow
follow-
-up actions from previous management reviews;
e)) recommendation
d i for
f improvements;
i and d
f) results of audit.
5.6.3 Review output
The output from the management review shall include any

decisions and actions related to:

a) Improvement of the effectiveness of the QMS and its processes;


processes;
b) improvement of product related to customer requirements;
requirements; and
c)) resource needs
needs.
d .

ROOTS-ISO-TRN-9001 /12
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ISO 9001 Standard

6.1 .
Provision of resources
6.2.1
General
6.2 .
Human resources
6.2.2
6 . Resource
Competence, training
management
and awareness
6.3 .
Infrastructure

6.4 .
Work environment

ROOTS-ISO-TRN-9001 /12 27
ISO 9001 Standard

6 . Resource management
6.1 Provision of resources
The
h organization shall
h ll provide
d the
h resources needed
d d to
to implement
l and
d maintain

the QMS and continually improve its effectiveness and customer Satisfaction.
6 2 Human resources
6.2
6.2.1 General

6.2.2 Competence, training and awareness


a) Personnel performing work affecting conformity to product requirements
shall be competent on the basis of appropriate education
education, training
training, skills
and experience.

b) maintain appropriate records of education, training, skills and experience.

ROOTS-ISO-TRN-9001 /12 28
ISO 9001 Standard

6.3 Infrastructure

a) Buildings
Buildings,, workspace and associated utilities;

b) process equipment (both hardware and software);

c)) supporting
pp g services ((such as transport
p or communication or
information system).

6.4
6 4 Work environment
The organization shall determine and manage the work environment
needed to achieve conformity to product requirements
requirements..
NOTE The term "work environment" relates to conditions under which
work is performed including physical, environmental and other factors
(such as noise, temperature, humidity, lighting, or weather).

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29
ISO 9001 Standard

7.1
Planning of product
realization

72
7.2
Customer-related
Customer-
processes

7.3
73
Design and
development
7. Product realization
(Service)

74
7.4
Purchasing

7.5
Production & Service
Provision

7.6
Control of Monitoring &
Measuring Equipment.

ROOTS-ISO-TRN-9001 /15 30
ISO 9001 Standard

7 . Product realization (Service)


7 1 Pl
7.1 Planning
i off product
d realization
li i
1. Project quality
a) The need to establish processes, documents, plans
and provide resources to the product; 2. Organization
Quality Plan
b) required verification, validation, monitoring, (QCS 2014)
3 Process flow
3.
measurement, inspection & test activities & the
diagrams
criteria for acceptance; and 4. Method
statements
c) records needed to provide evidence that the
realization processes and resulting product
q
meet requirements (see 4.2.4).

ROOTS-ISO-TRN-9001 /12
31
ISO 9001 Standard

7.2.1
Determination of
requirement related to the
product

7.2 7.2.2
Customer-related Review of requirements
processes l t d tto th
related d t
the product.

7.2.3
Customer Communication

ROOTS-ISO-TRN-9001 /15 32
ISO 9001 Standard

7.2 Customer
Customer--related
processes
7.2.1 Determination of requirements
related to the product

a)) R
Requirements
i t specified
ifi d b
by th
the
customer;

b) requirements not stated by the


customer but necessary for specified or
intended use, where known;

c) statutory and regulatory requirements;

ROOTS-ISO-TRN-9001 /12
33
ISO 9001 Standard

7.2.2
7 2 2 Review of requirements related to the product

a) Product requirements are defined


defined;;

b) the organization has the ability to meet the defined requirements


requirements..

c) maintain records of review.

d) if product requirements are changed, ensure that relevant


documents are amended and that relevant personnel are made
aware
aware.

ROOTS-ISO-TRN-9001 /12
34
ISO 9001 Standard

7.2.3 Customer communication

The organization shall determine and implement


effective arrangements for communicating with
customers in relation to

a) Product information;
b) enquiries,
i i contracts or order
d h handling,
dli
including amendments; and
c) customer
custo e feedback,
eedbac , including
c ud g customer
custo e
complaints.

ROOTS-ISO-TRN-9001 /12 35
ISO 9001 Standard

7.3.1
D & D planning

7.3.2
D & D inputs

7.3.3
D & D outputs

7.3 Design and 7.3.4


development
D & D review

7.3.5
D & D verification

7.3.6
D & D validation

7.3.7
Control of D&D
changes

ROOTS-ISO-TRN-9001 /15 36
ISO 9001 Standard

7 3 Design and development


7.3
7.3.1 Design and development planning
a) The design and development stages
stages;;

b) the review, verification & validation that


are appropriate to each design &
development stage
stage;; and

c) responsibilities & authorities for design &


develop..
develop

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ISO 9001 Standard

7 3 2 Design and development inputs


7.3.2
Inputs relating to product requirements
requirements::
a)) Functional and performance
p
requirement;;
requirement

b) applicable statutory and regulatory


requirements;;
requirements

c) where applicable, information derived


ffrom previous similar
l d designs
designs;;

ROOTS-ISO-TRN-9001 /12 38
ISO 9001 Standard

7.3.3 Design and development outputs


Design and development outputs shall:

a) Meet the input requirements for design


and
d development
d
development;
l ;

b) provide appropriate information for


purchasing production and for service
purchasing,
provision;;
provision

c) specify the characteristics of the product


that are essential for its safe and proper
use..
use

ROOTS-ISO-TRN-9001 /12
39
ISO 9001 Standard

7.3.4 Design and development review

a) To evaluate the ability of the results of design and


development to meet requirements; and

b) to identify any problems and propose necessary


actions..
actions

c) Records shall be maintained


maintained..

7.3.5 Design and development verification


a) Planned arrangements
arrangements;;

b) have met the design and development input


input;; and

c)) records shall be maintained


maintained..

ROOTS-ISO-TRN-9001 /12
40
ISO 9001 Standard

7.3.6 Design and development validation


a) Planned arrangements
arrangements;;

b) product is capable of meeting the requirements


for the specified application / intended use
use;;

c) validate prior to the delivery / implementation


implementation;;
and

d) records shall be maintained


maintained..

7.3.7 Control of design and development


changes
a) Identified and records maintained
maintained;; and

b) reviewed, verified and validated, as appropriate,


and
d approved
d before
b f i
implementation.
implementation
l t ti .

ROOTS-ISO-TRN-9001 /12
41
ISO 9001 Standard

7.4.1
Purchasing
P h i process

7.4 Purchasing 7.4.2


Purchasing information

743
7.4.3
Verification of purchased
product.

ROOTS-ISO-TRN-9001 /15 42
ISO 9001 Standard

7.4 Purchasing
7.4.1 Purchasing
g process
p

Ensure purchased product conforms to


specified requirements
requirements;; and

evaluate and select suppliers based on


their ability;
ability;

criteria for selection, evaluation and re


re-
-
evaluation shall be established
established;; and

maintain records.
records.

ROOTS-ISO-TRN-9001 /12
43
ISO 9001 Standard

7.4.2 Purchasing information


a) Requirements for approval of product.
product.
procedures, processes and equipment
equipment;;

b) Requirement for qualification and QMS


i f
information.
information
i .

7.4.3 Verification of purchased


p
product

a) Establish and implement the


inspection or other activities necessary
for ensuring;
ensuring; and

b) verification at the supplier premises.

ROOTS-ISO-TRN-9001 /12
44
ISO 9001 Standard
751
7.5.1
Control of
production and
service provision

7.5.2
Validation of
processes for
production and
service provision
7.5 Production &
service provision 7.5.3
Identification and
traceability

7.5.4
Customer
property

7.5.5
Preservation of
product

ROOTS-ISO-TRN-9001 /15 45
ISO 9001 Standard

7.5 Production & service provision


7.5.1 Control of production and service provision
Plan and carry out production and service provision under controlled
conditions
co
conditions.
d t o s.

a) The availability of work instructions, as necessary


necessary;;

b) the
th use off suitable
it bl equipment
equipment;
i t;

c) the availability and use of monitoring and measuring equipment;


equipment;

d) the implementation of monitoring & measurement


measurement;;

ROOTS-ISO-TRN-9001 /12
46
ISO 9001 Standard

7.5.2 Validation of processes for production and service provision


Validation shall demonstrate the ability of these processes to achieve
planned
l d results
results.
lt .
a) Defined criteria for review and approval
approval;;

b) approval of equipment and personnel


personnel;;

c) use of specific methods and procedures


procedures;;

d)) requirements
q for records;
records;

7.5.3 Identification and traceability

Where appropriate, shall identify & trace the product by suitable means

and maintain records


records..

ROOTS-ISO-TRN-9001 /12
47
ISO 9001 Standard

7.5.4 Customer property

Exercise care with customer property while it is under the organization’s

control or being used by the organization.


organization.

Identify;
dentify;

verify;;
verify

protect;; and
protect

Safeguard

maintain
i i records.
records
d .

ROOTS-ISO-TRN-9001 /12
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ISO 9001 Standard

7.5.5 Preservation of product

Identification;
dentification;

handling;;
handling

packaging;;
packaging

delivery;;
delivery

storage;; and
storage

protection..
protection

ROOTS-ISO-TRN-9001 /12
49
ISO 9001 Standard

7.6 Control of monitoring and measuring equipment

Determine monitoring and measuring devices needed


needed;; and

Establish processes to ensure that monitoring and measurement


are consistent with requirements.
requirements.

Be calibrated or verified or both at specified intervals, or prior to


use;;
use

Be identified to enable the calibration status to be determined


determined::

ROOTS-ISO-TRN-9001 /12
50
ISO 9001 Standard
8.2.1
8 21
8.1 Customer
General Satisfaction

8.2.2
8.2 Internal Audit
Monitoring &
Measurement
8.2.3
8.3 M & M Of Process.

8 .Measurement , Control of
Analysis and nonconformity
product 8.2.4
Improvement
M & M Of Product.

8.4 8.5.1
Analysis of Data Continual
Improvement

8.5.2
8.5 Corrective Action
Improvement

8.5.3
P
Preventive
i Action
A i

ROOTS-ISO-TRN-9001 /15 51
ISO 9001 Standard

8 . Measurement Analysis and Improvement


8.2 Monitoring and measurement
8.2.1
8 2 1 Customer satisfaction

Monitor information relating to customer perception as to whether


the organization has met customer requirements
requirements..
(customer satisfaction survey )

ROOTS-ISO-TRN-9001 /12
52
ISO 9001 Standard

8.2.2 Internal audit

To determine whether the QMS


QMS::
Conforms to the requirements of this standard and to
the QMS requirements established;
established; and

is effectively implemented and maintained


maintained..

An audit program shall be:


be:
planned - consider the status and importance
importance;;

criteria, scope, frequency & methods shall be defined


defined;;
and

auditors and conduct of audits shall ensure objectivity


p y of the audit p
and impartiality process..
process

ROOTS-ISO-TRN-9001 /12
53
ISO 9001 Standard

8.2.3 Monitoring & measurement


of processes
Methods for monitoring QMS
processes;

measurement of the QMS


processes ;

demonstrate the ability of the


processes to achieve planned
results;;

when planned results are not


achieved, correction and corrective
action shall be taken; and

maintain records.

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ISO 9001 Standard

8.2.4 Monitoring & measurement of product

Methods for monitoring product


product;;

measurement of the product ;

Evidence of conformity with acceptance criteria shall be


maintained..
maintained

demonstrate the ability of the processes to achieve planned


results;;
results

when planned results are not achieved, correction and corrective


action shall be taken
taken;; and

maintain records.
records.

ROOTS-ISO-TRN-9001 /12
55
ISO 9001 Standard

8.3 Control of nonconforming


p
product

Identify and control to prevent its unintended


use or delivery

responsibilities and authorities for dealing with


nonconforming product shall be defined

ROOTS-ISO-TRN-9001 /12
56
ISO 9001 Standard

8.4 Analysis of data


Determine,, collect & analyze data – to demonstrate the suitability &
Determine
effectiveness of QMS. Collect data from monitoring & measurement of
processes.

This shall provide information relating to


to::

Customer satisfaction;
satisfaction;
Conformity to product requirement
requirement;;
Ch
Characteristics
t i ti and d trend
t d off processes
processes;; and
d
Suppliers..
Suppliers

ROOTS-ISO-TRN-9001 /12
57
ISO 9001 Standard

8.5.1 Continual Improvement

Organization shall continually improve the effectiveness of the QMS


through the use of Quality policy , Objectives ,Analysis
Analysis of Data,
Data CAPA
&Management Review.

852C
8.5.2 Corrective
ti action
ti

Take action to eliminate the causes of nonconformities in order to

prevent recurrence.
a) reviewing nonconformities
nonconformities;;
b) determining the cause of nonconformities
nonconformities;;
c) evaluating the need for action;
action;
d) determining and implementing action needed
needed;;

ROOTS-ISO-TRN-9001 /12
58
ISO 9001 Standard

8.5.3 Preventive action

Determine action to eliminate the causes of potential nonconformities in

order to prevent their occurrence.


occurrence.

Establish procedures to define requirements for


for::

a) evaluating the need for action to prevent occurrence of non-


non-
conformities;

b) records of results of action taken; and

c) reviewing the effectiveness of preventive action taken.

ROOTS-ISO-TRN-9001 /12
59
New ISO 9001:2015

Scope

Normative
Improvement
Reference

Performance Terms
Evaluation Definitions

ISO 9001:2015

Context of
Operation
Organization

Support Leadership

Planning

ROOTS-ISO-TRN-9001 /12
60
MARAMING SALAMAT PO
NANRI … NANRI
THANK YOU

ROOTS-ISO-TRN-9001 /12 61

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