Cover Letter

Subject: Application for the Manufacturing Engineer (Automotive/ Electronics)

I am Munendra Kumar - M.Tech (Mechanical Engg.), JLPT N4 Certified Six Sigma Green Belt, presently working with
Daikin Air -conditioning India Pvt. Ltd, Alwar as M a n u f a c t u r i n g Engineer. I am confident that my skills and
experience would make great contributions to your organization. Therefore, I would appreciate the opportunity to discuss
my experience for this post in detail with you personally at a suitable time. My resume is attached for your review.

TOTAL WORK EXPERIENCE 5 YEARS

Experience with Daikin Industries like: Project Management and Control for Facility Preparation for Main Assembly
line (Digital Manufacturing), Warehouse, Industrial Engineering, Production support, Work on ‘Industry 4.0’ Facility.

Previous 3 years’ Experience with Denso India Pvt. Ltd in Industrial Engineering department on Starter Assembly
Line & Production Improvement Cell monitoring in Mikuni India Pvt. Ltd Neemrana.
.
BEST SUMMARY OF PROFILE

A competent Professional experience in

√ Work in Industry 4.0 and optimize the Manpower as well as increase productivity.
√ Define work schedule and tracking/Monitor the plan Vs actual for daily, monthly and yearly base.
√ Process Enhancement/Improvement & Do Kaizen for Defect free product and smooth production to increase
productivity and quality also reduce cost of manufacturing process.
√Time Study, Standard Time calculation, Line balancing, New Line Set-up & Installation, MOST.

√ In charge of Main Assembly Section (6 Lines) of Room Air-conditioning Unit as well as sub Assembly also.

√ Successfully achieved Pilot Trial as well as Mass Production on New Room Air-conditioning Unit Line

√ New Product Development Activity Lead & Preparation for Production and Quality.
(E.g. - SOP, Standard, Review Meeting, Standard Production Time, FMEA, Line Balancing)

√Specification Preparation, RFQ, Procurement, and Cost down activity in regular production and optimize the
manpower and machine to achieve Target productivity by JISHUKEN also control waste and scrap as much as
possible.
√ Documentation of Production control and Management report of Daily Production Plan and Finish Good inventory.
√ Training & Evaluation to operators for New process for New Development Requirements, Improvement.
√ Good knowledge of FMEA, SPC, Engineering Drawing, ECN, JIT, TPS, JIDOKA, Yamazaumi Chart , 7QC
Tools, 8D Analysis, POKA YOKE, Line Balancing, Card Board Simulation, Microsoft Office, Autocad, 5’S’, 3M,
BOM Analysis.

Thanks for your consideration and I look forward to hear from you.
MUNENDRA KUMAR
M.Tech: Mechanical Engineering
JLPT N4 Certified, Six Sigma GB
E-Mail: kumarmunendrasharma1993@gmail.com
Mobile: +91-8107200201

MANUFACTURING ENGINEER

To work in a competitive & challenging work environment to contribute the best of my ability towards the
growth and development of a progressive company to fully utilize my interpersonal and academic skills to
pursue a challenging and rewarding career.

PROFILE

• Competent & diligent professional offering Having 5 years of experience in Manufacturing

Operations, Flexible/Digital Production System, Lean manufacturing practice , Process
Improvements and Operations Management.

• Currently spearheading as an Engineer with Daikin Air-conditioning India Pvt. Ltd. (May 2019-Present)
& previously associated with Denso India Pvt. Ltd. - (May 2018- May 2019) & Mikuni India Pvt. Ltd. -
(Feb 2016-May 2018)

 Managing & Leading process Improvement Activities of starter Assembly as per S, Q, C, D, M, E & Lean
Manufacturing Tools (Capacity enhancement, Line balancing at its optimize level by using best available
resources & Muda elimination, Low cost automation, Material flow control via pull system) & Co-ordination
with supporting functions for New projects implementation on shop floor.

 Responsible for Installation of Making Digital Production Lines, ANDON, Digital Production Monitoring
Systems, LN System & AGV Installation to increase OEE.

 Responsible for New line setup (Capacity planning vs. Actual calculation, Productivity optimization as per TAKT
Time, Line Balancing Chart, Standard chart approval of Production vs. Manpower, MFID) in joint coordination
with manufacturing departments.

 Responsible for Calculating plant efficiency (OEE), Machine requirement, Time study and work Measurement
to reduce the same by focus on elimination of all type of Muda.

 Responsible for implementation of TPM activities and strong follow up to improve shop floor conditions.
Lean Manufacturing/ Pull system
 Industry Projects execution with the help of Brief Work Factor. Card board simulations & Process
Simulation by using Virtual Manufacturing Tools (Plant Simulation) for well born Product.
 E-Kanban Scheduling Implementation in Production Line.
 Karakuri projects (Manual & Digital) Both implementation to smoothen the material flow and elimination
of human efforts.
 Preparation of Standard production Time for Online & Offline MP for Line Balancing (LB) & Operation ratio
calculation to ensure effective utilization of resources.
 Implementation of Pull System in Production Line by developing End Line Store concept.
 Elimination of waste in the MFID through ‘Efficient Factory Activities’.
 Driving worker involvement and motivation through Kaizen competition.
 OEE Improvement of Chokotei machines through Total Productive maintenance.

Environment, Health and Safety Management

 Certified internal Auditor for EHS
 Carrying out HIRA and EMP for the activities of the value-stream to ensure worker and environment safety.
Conducting internal audits and assisting Lead Auditors for safety audits in the plant

Core Competencies

 Flexible Manufacturing System

 Toyota production system
 OEE Improvement
 Bottleneck Reduction
 New product Development
 SAN TAN SET Training
 Line Layout & Cardboard Simulation
 Industrial Engineering
 Virtual Manufacturing
 TPM Coordinator
 5’S’
 Kaizen
 VSM
 PFID
 LT Reduction
 Sharp Analytical Skills
 Team Leadership
 PFMEA
 Control Chart
Trainings attended

• Total Industrial Engineering TIE Step-I & Step-II

• 7QC Tools
• 4M Management
• Basic Principles of Lean Monozukuri
• OHSAS Internal Auditor
• Value Stream Mapping (VSM)

Project Undertaken

Project 1: Digitization of starter Assembly Line under “Efficient Line Development”

Concept: Installation & Lay outing of Production Monitoring System(PMS) (Denso)
• %OEE
• No. of MP
• Production Quantity Target vs. Actual
• Hourly Line Health
• Breakdown Status & communication to Respected Departments
• Work Instructions in Digital Screen @ Each station
• Video Recording of Each station for defect free Process
• Zero Minute setup change by RFID Concept & E- Kanban

Project 2: Productivity improvement of Starter Assembly Line through Jishuken Activity (Denso)
• Training to line leader & associates for “SAN TAN SET” preparation
• Identify Kaizen Direction through Productivity Improvement Tool - (Line Balancing & Karakuri)
Improved productivity by 6 %

Project 3: Productivity Improvement in VM Carburetor Lines through Nibaika Activity (Mikuni)

• Preparation of MIFD/VSM for VM-222 carburetor
• Line synchronization by BCT reduction to eliminate sub assembly to assembly inventory
• Productivity Improvement by 11% & Area saving By 6%

Project 4: Dust Free Room Layout & Material Flow preparation for Clutch by Cardboard simulation
• Benchmarking of IGC’s Dust free room
• Dust free room layout prepare in Microsoft Visio 2007
• Simulation of material flow & Remove Muda through layout marking on shop floor (1:1 Scale)
 Project 5: New Room Air-condition Unit Assembly Line (Industry 4.0 Setup)
• Benchmarking of New Assembly Line (Semi Automated Conveyor)
• Line Layout Prepare (125m) & Test Machines (Fully Automated with MPLC Data Storage Facility)
RFQ Finalize & Shared with Supplier
• Line Installation & Commissioning (15Days)
• Line Trial Finished & Mass production Achieved @ 25sec/Piece

Project 6: Semi Automated Warehouse Facility Design for Daikin with Mobile Industrial Robots
 Area Calculation for Warehouse facility for Daikin Factory-2 (Finished Goods)
 Value Stream Mapping prepared as per 2.5 Days Inventory stock in Warehouse
 Automated overhead Conveyor Installation from Production Lines to warehouse
 Auto Palletization installed at the Conveyor End in Warehouse
 12 Mobile Industrial Robots (MIR) Installed to Eliminate Trolley Movement Manpower
 Linked MIR’s with Wi-Fi & Daikin Production System(Alpha)

Strengths:

• Adhering to the commitments made.

• Innovative and practical approach to problem solving.
• Capability to come up as a winner in any circumstances through hard work and continuous

Computer Skills

• Computer fundamentals: Familiar with MS- office, & Internet

• Operating system : Windows 98/XP/Vista/Windows 7

Software Skills

• Microsoft VISIO
• Plant Simulation 15 Technomatix : Beginner
• Microsoft office -Pro
• Pro-Engineer 2015
• AUTOCAD

Academics
▪ Post Graduate (B.tech+ M.tech) Dual degree in Mechanical Engineering with 6.61 (59.49%) CGPA from Lovely
professional University. (Aug, 10- Sept, 15).
▪ Intermediate from BSER Board with 68.62% in year of 2009.
▪ High School from BSER Board with 79.33% in year of 2007.
Personal Details

Name Munendra Kumar

Father’s Name Sh. Anil Kumar Sharma

Nationality Indian

Marital Status Single

Date Of Birth 4th DEC-1993

Permanent Address H.N0-480,Rupbas, Bharatpur, Rajasthan-321404

Language Known Hindi, English, Punjabi

Passport Valid

o I hereby solemnly declare that all the information described above is true to the best of my knowledge.

Munendra Kumar Date: 12/01/2021

Neemrana, Alwar (Rajasthan)