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An 2019
An 2019
PAPER
PAPER
Keywords: Inconel 718, aging treatment, microstructure, two-stage solution, corrosion behavior
Abstract
The effects of two-stage solution treatment (namely 900 °C for 60 min and 950 °C for 10 min) and
subsequent aging at temperature between 600 °C and 750 °C for 1 to 10 h on the corrosion behavior
and mechanical properties of the Inconel 718 are studied systematically. After the two-stage solution
treatment, the matrix has no undergo grain overgrowth indicating inhibition of grain growth and with
increasing aging temperature, the strengthening precipitates separate and coarsen gradually along the
grain boundaries, but the grain size is almost unchanged. The superalloy aged at 700 °C for 10 h has
the maximum ultimate tensile strength of 1,303 MPa and yield strength of 1,049 MPa. The corrosion
current density Icorr of the alloys treated at 650 for 2 h is 1.392 μA·cm−2. The MC-style carbides and
needle-like δ phase precipitates in the grain boundaries play a crucial role in the changes in the
mechanical properties and corrosion behavior. The results provide insights into optimization of the
microstructure and properties of the superalloy by economical heat treatment.
1. Introduction
Nickel-based superalloys are extensively applied in aerospace engines owing to the unique high strength-to-
weight ratio and the precipitation-strengthened Inconel 718 is commonly used [1–5]. The γ′ precipitate is
generally Ni3(Al,Ti) which is one of the major strengthening phases in the Inconel 718. When the niobium
concentration is more than 4 wt%, γ′ is transformed to γ″- [Ni3(Al,Ti,Nb)] which is categorized as grain
boundary precipitation and can enhance the creep rupture properties of the nickel-based alloy. However, γ″ is a
metastable phase susceptible to transformation to the plate-like δ phase at a high temperature causing reduced
strength [6–9]. It has been shown that the δ phase at grain boundaries and refined grains increases the alloy
strength [10–12]. At the same time, carbides such as the MC-type carbides [(Nb,Ti)C] formed primarily during
solidification play a key part in the mechanical properties of nickel-based superalloy. Generally speaking, the
properties of the Inconel 718 are determined by the size and morphology of the γ′, γ″, and δ phases as well as
carbides, which can be regulated and controlled by different processes [13, 14].
Owing to the superior creep properties, fatigue resistance, oxidation resistance and wear resistance at high
temperature, the Inconel 718 has attracted a lot of interests [15]. The Inconel 718 alloy are generally
manufactured by conventional means. Recently, methods such as selective laser melting [8, 16], hot isostatic
pressing [2], and powder injection molding method [17–19] have been used. The traditional heat treatment is
divided into solution treatment and aging treatment [20, 21]. The purpose of solution treatment is to dissolve the
original reinforcing phases, carbides, and borides in the grain boundary to obtain the desired grain size and
eliminate residual stress. Aging produces fine dispersive precipitates and complex carbides or borides precipitate
Figure 1 Schematic diagrams of (a) As-prepared GH4169 specimens and (b) Heat treatment procedures.
in the grain boundaries. The currently used heat treatment regimens for the Inconel 718 have a relative fix and
limited temperature range. Such as, the Inconel 718 is commonly treated by a one-stage solution process at
1010 °C–1095 °C followed by a long aging process at 620 °C∼720 °C [22–28] . In industrial application,
different solution and aging treatment have a significant effect on microstructure and mechanical properties. So
far, many previous researches have investigated the rules of precipitates variation with different heat treatment
in Inconel 718, however, the systematic study on the relation between aging treatment evolution of
microstructure and mechanical properties are lacking. In order to obtain a more suitable heat treatment regime
for Inconel 718, a novel treatment method is proposed in this work.
The objective of this work is to systematically investigate the effects of the two-stage solution treatment
(namely 900 °C for 60 min and 950 °C for 10 min) and aging between 600 °C and 750 °C for 1 h to 10 h on the
microstructure and properties of Inconel 718 . The results provide the reference to optimize the heat treatment
process of the Inconel 718.
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Mater. Res. Express 6 (2019) 075803 X L An et al
Figure 2. OM images of the Inconel 718 (a) untreated; (b) the 1th-stage solution treatment ; (c) the 2nd-stage solution treatment at
900 °C for 10 min ; (d)∼(f) Two-stage solution treatment and subsequent aging at 650 °C, 700 °C, and 750 °C for 5 h, respectively.
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Mater. Res. Express 6 (2019) 075803 X L An et al
Figure 3. SEM imags of Inconel 718 after the two-stage solution treatment and subsequent aging: (a-1) 600 °C, for1 h; (a-2) 600 °C,
for 2 h; (a-3) 600 °C, for 5 h; (a-4) 600 °C, for10 h; (b-1) 650 °C, for1 h; (b-2) 650 °C, for 2 h; (b-3) 650 °C, for 5 h; (b-4) 650 °C, for
10 h; (c-1) 700 °C, for1 h; (c-2) 700 °C, for 2 h; (c-3) 700 °C, for 5 h; (c-4) 700 °C, for10 h; (d-1) 750 °C, for1 h; (d-2) 750 °C, for 2 h;
(d-3) 750 °C, for 5 h; (d-4) 750 °C, for10 h.
Figure 4. The microstructure and element map of the Inconel 718 aged at 750 °C for 10 h: (a) SEM image; (b) Elemental distributions
of (a); (c) EDS spectrum of Region ‘1’ in (a); (d) EDS spectrum of Region ‘2’ in (a).
and Fe are enriched in the grains, while C and Nb segregate to the grain boundaries (figure 4(b)). In comparison,
figures 4(c) and (d) indicate that Region ‘1’ is rich in C and Nb and Region ‘2’ is rich in Ni, Nb, and C, meaning
that the precipitate in Region ‘1’ is mainly NbC categorized as MC-style carbide. The precipitate in Region ‘2’ is
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Mater. Res. Express 6 (2019) 075803 X L An et al
Figure 5. SEM and TEM images of the Inconel 718 aged at 750 °C for 10 h: (a) SEM image; (b) TEM BF image, SAED patterns and EDS
spectrum of γ″; (c) Crystal structure of the bet (Dbct) γ″-Ni3Nb.
the δ phase consistent with previous results [30]. The δ phase normally precipitates by nucleation at grain
boundaries or transform from the γ″ phase in intragranular which can exist as a pattern of equiaxed or slightly
elongated variation.
Figure 5(a) depicts the SEM image of the Inconel 718 aged at 750 °C for 10 h revealing a large number of
superfine precipitates dispersed in the grains. The high-magnification bright-field (BF) TEM image in figure 5(b)
shows that the nano-scale precipitates are γ′ and γ″ phases. The SAED results of the γ″ phase in figure 5(b) are
similar to those by other TEM studies of the superalloy [21]. Figure 5(c) presents the crystal structure of the bct
(DO22) γ″-Ni3Nb with lattice parameters a=0.3 nm and c=0.67 nm. Since the γ″ precipitate forms
coherently, the tetragonal distortion (c/a) results in considerable coherency strain and therefore, the γ″
precipitate exhibit obvious strengthening effects on the γ matrix
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Mater. Res. Express 6 (2019) 075803 X L An et al
a b
Figure 6. (a) Stress-strain curves and (a) Yield strength histograms of the Inconel 718 after the two-stage solution treatment and
different aging processes.
a b
c d
Figure 7. Microhardness and elongation of the Inconel 718 after the two-stage solution treatment and aging at different temperature
for different time: (a) for 1 h; (b) for 2 h; (c) for 5 h; (d) for 10 h.
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Mater. Res. Express 6 (2019) 075803 X L An et al
Figure 8. Typical fracture surfaces at different magnifications of the Inconel 718 aged at different temperature for 10 h: (a) 600 °C; (b)
650 °C; (c) 700 °C; (d) 750 °C.
necking, but it can produce more microviods during uniaxial tensile, lead to dimples to become smaller and
shallower. On the contrary, the fracture surface of materials with the larger the dimple size (the larger the average
diameter, the deeper the depth) exhibit better ductility.
The fracture surface of the specimen aged at 600 °C for 10 h in figure 8(a) shows the largest and deepest oval
dimples, indicating the superalloy aged at 600 °C for 10 h has excellent ductility consistent with the tensile
results. However, at increasing aging temperature from 650 °C to 700 °C, the dimples become smaller and
shallower as shown in figures 8(b), (c). Further increasing the aging temperature to 750 °C reduces the number
of dimples. Some brittle fracture characteristics such as brittle fracture platform and tear ridges are found from
the fracture area indicating that the ductile of the specimen aged at 750 °C decreases (figure 8(d)). Appa Raoa
et al [32] have shown that the drop observed in the ductility of aged materials can be correlated with the fracture
mode of the failed specimens thus indicating the predominance of fracture along the particle boundaries.
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Mater. Res. Express 6 (2019) 075803 X L An et al
a b
c d
Figure 9. The corrosion behavior curves of the Inconel 718 treated by different temperature and time.
Table 1. Fitted data for the polarization curves of the superalloy after the two-stage
solution treatment and aging at different temperature and for different aging time in
3.5 wt% NaCl.
345.1 mV and 1.392 μA·cm−2, respectively. On the other hand, with increasing aging temperature, the change in
the corrosion current is not obvious after aging for 1 h or 2 h. The corrosion current Icorr exhibits a significant
decline after 5 to 10 h aging.
The occluded corrosion cells (OCC) theory indicate that the corrosion pits are first formed at the precipitates
[33], which can explain the corrosion behavior of the Inconel 718 in the NaCl solution. During the initial
corrosion stage, the whole alloy surface contacts the solution including oxygen and the anode and cathode
reactions during electrochemical corrosion occur inside and outside of the corrosion pits, respectively, as follow
[34, 35]:
Anode reaction: M N n + + 2e- (2)
Cathode reaction: O2 + 2H2 O + 4e- 4OH- (3)
Only oxygen molecule with a smaller size than Cl− can diffuse into the corrosion pit because of the size
limitation [36]. Oxygen in the pit is depleted as corrosion proceeds resulting in termination of the internal
oxygen reduction reaction and simultaneously, oxygen outside of the pit is replenished. The repeating reaction
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Mater. Res. Express 6 (2019) 075803 X L An et al
Figure 10. Brief description of the mass transport process in the OCC.
inside and outside the pits leads to the formation of occluded corrosion cells (OCC). Figure 10 provides a brief
description of the mass transport process in the OCC. Since the main metal element such as Ni, Fe, et al of the
OCC are dissolved and hydrolyzed. Meanwhile, migration of anions (mostly Cl−) from the bulk solution occurs
to maintain electrical neutrality, leading to Cl− enrichment in the OCC. At the same time, Cl− and metal ions
combine to form soluble compounds and chloride ions are continuously hydrolyzed as follows:
MCl2 + 2H2 O M (OH)2 + 2H+ (4)
It has been shown that the concentrations of ions inside defects have a significant effect on the corrosion
resistance of metals, for example H+ and Cl− confirmed to be harmful. According to equation (4), hydrolysis
decreases the pH of the OCC. Acidification and Cl− enrichment in the OCC accelerate the corrosion damage in
OCC and more Cl− move from the outside to inside of the OCC to increase the chloriThis is a writing error, it
should be 5 here.de concentration. Furthermore, hydrolysis of chloride causes environmental acidification and
this process promotes the corrosion of alloy.
4. Conclusion
A new treatment mothed is adopted to study the microstructure evolution, mechanical properties and corrosion
behavior of the Inconel 718. After the two-stage solution treatment, the grains do not coarsen markedly
indicating inhibition of grain growth, whereas the grain size is almost unchanged during subsequent aging. As
the aging temperature is raised, the size, amount, and morphology of the precipitates change considerably.
When the aging time is no more than 2 h, the UTS, microhardness, and YS increase, whereas the tensile ductility
decreases. When the aging time is between 5 and 10 h, the UTS, YS and microhardness increase initially and then
decline. The evolution of the mechanical properties and corrosion behavior may be attributed to precipitation of
MC-style carbides and needle-like δ phases in grain boundaries. The results provide insights on how to vary the
heat treatment to optimize the microstructure and properties of the Inconel 718.
Acknowledgments
This research was supported by the National Natural Science Foundation of China (Grant No. 31570961,
51771054), State Key Program of National Natural Science Foundation of China (Grant No. 51631003),
National Key Research and Development Program of China (Grant No. 2016YFC1102402), as well as Hong
Kong Research Grants Council (RGC) General Research Funds (GRF) No. CityU 11205617.
ORCID iDs
C L Chu https://orcid.org/0000-0002-4889-976X
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