QAQC Procedure of Shenzhen Dragon Glass

深圳焱龙玻璃 QAQC 程序

2019-5-16
QAQC Procedure of Shenzhen Dragon Glass

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QAQC Procedure of Shenzhen Dragon Glass

2.General Principles for Glass Quality Control：

玻璃控制标准总则：
Glass Quality Control Standard:
玻璃控制标准：
A. Plate glass shall meet ASTM C1036 standard；
平板浮法玻璃应符合ASTM C1036；
B. Heat treatment plate glass shall meet ASTM C1048 standard;
热处理平板玻璃符合ASTM C1048;
C. Tempered, heat strengthened glass shall meet ASTM C1048 standard;
钢化、半钢化玻璃符合ASTM C1048;
D. Laminating glass shall meet ASTM C1172 standard；
夹胶玻璃应符合ASTM C1172；
E. Insulating glass of unit shall meet ASTM E2190 standard；
中空玻璃符合ASTM E2190；

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QAQC Procedure of Shenzhen Dragon Glass

F. Coating glass shall meet ASTM C1376 and ASTM C1048-B standard；
镀膜玻璃符合ASTM C1376 及ASTM C1048-B；
G. Tempered glass with heat soak shall meet BS EN 14179-1:2005& APP37 standard.
均质钢化玻璃符合 BS EN 14179-1:2005& APP37；

NO Inspection Facility and

Process Quality Control Term Inspection Frequency Executive Standard Criteria（Qualified/Failed）
序 Tool
工序名称 质量控制术语 测试频率 执行标准 基准、规范（合格/不合格）
号 检测设备和工具
No defects shall be found by visual
check
Refer to ASTM C Color for raw glass should match sealed
Every package 1036-06 and client’s sample
Appearance Visual check
(16pcs，150 ㎡) standard Thickness of raw glass conforms
外观质量 目测
每包（16 片，150 ㎡） 参照 ASTM C 1036-06、 ASTM C 1036-06 standard
和客户标准 目视不可见缺陷
Raw Glass 原片玻璃颜色与封样样片颜色相同
1
原片 原片厚度根据 ASTM C 1036-06 要求
Visual check/ Every package Raw Glass Thickness, grade and color should
Raw glass type
steel ruler (16pcs，150 ㎡) Management Rule match the label
原片类型
目测/钢直尺 每包（16 片，150 ㎡） 《原片管理规定》 厚度、等级和颜色是否和标记卡一致
Every package Flow cards
Label Visual check Clear, no missing
(16pcs，150 ㎡) information
标记卡 目测 清晰、无缺失
每包（1 片，150 ㎡） 生产流转卡信息
Glass Raw glass type Visual check Once per rack, one piece a time Raw Glass Inspect refer to client’s requirement
2
cutting 原片类型 目测 每架抽检一次,每次一片 Management Rule 根据客户要求检查

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QAQC Procedure of Shenzhen Dragon Glass

玻璃切割 《原片管理规定》
First piece, once per rack, one piece ASTM C 1036-06
Tape ruler, vernier caliper,
Dimension a time and type and Client’s standard Inspect dimension refer to the flow card
micrometer ruler
尺寸 第一片，每架抽检一次,每款，每次一 ASTM C 1036-06、客 根据流转卡玻璃尺寸检查
卷尺、游标卡尺、千分尺
片 户标准
Refer to ASTM C
First piece, once per rack, one piece 1036-06 and client’s
Appearance Visual check No rough fragmentation and edge
a time standard
外观质量 目测 无粗碎裂、毛边。
第一片,每架抽检一次,每次一片 ASTM C 1036-06、客
户标准
Dimension deviation requirement of
finished glass: when the side length
≤1000mm, the deviation should be
within ±2mm for length and width,
Edge within 3mm for diagonal; When the
Grinding side length is between 1000mm and
玻璃磨边 2000 mm, deviation should be within
+2 ， -3mm for length and width,
ASTM C 1036-06 and
Once per rack, one piece per time within 4mm for diagonal; When the
Dimension Tape ruler, steel ruler client’s standard
3 and type side length is ≥ 2000mm , deviation
尺寸 卷尺，钢直尺 ASTM C 1036-06 和客
每架抽检一次,每款，每次一片 should be within ±3mm for length and
户标准
width, within 5mm for diagonal.
成品玻璃的长宽尺寸误差要求:边长
小于等于 1000mm 的长宽尺寸误差
需控制在±2mm 以内，对角线的误
差 须 控 制 在 3mm ； 边 长 在
1000mm ～ 2000mm 范 围 的 须 控
制在+2，-3mm 以内，对角线误差
应 控 制 在 4mm 以 内 ； 边 长
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QAQC Procedure of Shenzhen Dragon Glass

≥2000mm 的 须 控 制 在 ±3mm 以
内，对角线误差控制在 5mm 以内
1. Sharp fissure and shark edge
cannot exceed half of the glass
thickness.
Edge 2. Dentate thin fissure can be only
Grinding ASTM C 1036-06 and appear within 150mm to the corner.
Once per rack, one piece a time
玻璃磨边 Edge Quality Visual check client’s standard 3. The width of 45°bevel of seamed
每架抽检一次,每次一片
边部质量 目测 ASTM C 1036-06 和客 edge should be within1-3mm.
户标准 1.锐裂沟和鲨鱼边不能超过玻璃厚度
的一半。
2.锯齿状细裂沟只能出现在距角部
150mm 范围内。
3.倒棱 45 度斜面宽度控制在 1-3mm。
0.3≤Φ≤0.5
3pcs/㎡
0.5＜Φ≤1.0
2pcs/㎡
1.0＜Φ≤1.5
0.5pcs/㎡
Φ1.5or more,
Bubbling
ASTM C 1036-06 not allowed
Perspective observation, 气泡
Appearance Once per rack, one piece a time and client’s standard 0.3≤Φ≤0.5 3
light box, visual check 个/㎡
外观质量 每架抽检一次,每次一片 ASTM C 1036-06 和客 0.5＜Φ≤1.0 2
透视观察、灯箱、目测
户标准 个/㎡
1.0＜Φ≤1.5
0.5 个/㎡
Φ1.5 以上，不允许
Inspect at 600mm
Defect, Glass
spot，visual defect
stone
is not allowed
疵点、结石
600mm 处检查，肉

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QAQC Procedure of Shenzhen Dragon Glass

眼可见不允许

Non-coating
glass：
width≤0.1 mm，
length≤60 mm，
qualified but not
concentrate；
0.1≤width≤0.3，
length≤60 mm，
3pcs/㎡，gap
between scratches
300mm；width＞
0.3mm，length≥60
mm not allowed
Scratch
Coating glass：
划伤、擦伤
width≤0.1 mm，
length≤60 mm，
qualified but not
concentrate；
0.1≤width≤0.3，
length≤60 mm，
2pcs/㎡，gap
between scratches
300mm；width＞
0.3mm，length≥60
mm not allowed
非镀膜玻璃：
宽≤0.1 mm，长≤

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 QAQC Procedure of Shenzhen Dragon Glass

60 mm，合格但不集
中；
0.1≤宽≤0.3，长≤
60 mm，3 条/㎡，划
伤间距 300mm；
宽＞0.3mm，长≥60
mm 不允许
镀膜玻璃：
宽≤0.1 mm，长≤
60 mm，合格但不集
中；
0.1≤宽≤0.3，长≤
60 mm，2 条/㎡，划
伤间距 300mm；
宽＞0.3mm，长≥60
mm 不允许
Polished：Polishing brightness
uniformity
Machine flat grind: Grind and smooth
edge, no edge or corner chipping
精磨边：抛光亮度均匀，
粗磨边：边部磨平，不允许爆边爆角
Refer to flow card,
Dimension Tape ruler, steel ruler Once per rack, one piece a time ASTM C1036-06
Silk-screeen 尺寸 卷尺，钢直尺 每架检查一次,每次一片 根据流转卡，ASTM
4 printing C1036-06
彩釉 Refer to JC/T 1.Pattern size's tolerance ±2mm
Appearance Visual check Once per rack, one piece a time
1006-2006 2.Flaw and color aberration is not clear
外观质量 目测 每架检查一次,每次一片
参照 JC/T 1006-2006 when viewed from the distance of
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QAQC Procedure of Shenzhen Dragon Glass

600mm
3. Net print and double image are not
allowed
4.Stripe is not allowed to be seen when
viewed from the distance of 2000mm in
backlight.
5.color aberrationΔE≤2.5 Δa* ≤±1
Δb*≤±1
1.图案尺寸偏差± 2mm
2.色差、色斑距玻璃 600mm 正视玻璃
面，无明显色斑
3.网印、重影不允许
4.斑纹 2000mm 处背光观察不可见
5.色差，其 ΔE≤2.5 Δa* ≤±1
Δb*≤±1
Type of frit Visual check Once per rack, one piece a time Refer to flow card Refer to information of production plan
釉料确认 目测 每架检查一次,每次一片 根据流转卡 根据生产计划信息
Pattern Tape ruler，steel ruler Once per rack, one piece a time Refer to flow card Refer to information of production plan
图案 卷尺，钢直尺 每架检查一次,每次一片 根据流转卡 根据生产计划信息
Dimension deviation requirement of
finished glass: when the side length
Refer to flow card，
Fully ≤1000mm, the deviation should be
ASTM C 1048-04
5 tempered within ±2mm for length and width,
and client's standard
and heat Dimension Tape Ruler, steel ruler Once per rack, one piece a time within 3mm for diagonal; When the
根据流转卡，ASTM
strengthened 尺寸 卷尺，钢直尺 每架检查一次,每次一片 side length is between 1000mm and
C 1048-04和客户标
钢化和半钢 2000 mm, deviation should be within
准
化 +2 ， -3mm for length and width,
within 4mm for diagonal; When the
side length is ≥ 2000mm , deviation
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QAQC Procedure of Shenzhen Dragon Glass

should be within ±3mm for length and

width, within 5mm for diagonal.
成品玻璃的长宽尺寸误差要求:边长
小于等于 1000mm 的长宽尺寸误差
需控制在±2mm 以内，对角线的误
差 须 控 制 在 3mm ； 边 长 在
1000mm ～ 2000mm 范 围 的 须 控
制在+2，-3mm 以内，对角线误差
5
应 控 制 在 4mm 以 内 ； 边 长
≥2000mm 的 须 控 制 在 ±3mm 以
内，对角线误差控制在 5mm 以内
1. One piece random inspection per
Fully rack including dimension,
tempered appearance, bow and warp, surface
and heat stress test (once per 2 hours, one
strengthened piece a time), fragmentation test
钢化和半钢 (once per 4 hours, one piece a
化 time)
Refer to flow card，
2. Appearance quality requirements
ASTM C 1048-04
Perspective observation, of tempered glass are same as
Appearance Once per rack, one piece a time and client's standard
light box, visual check Edge’s.
外观质量 每架抽检一次,每次一片 根据流转卡、ASTM
透视观察、灯箱、目测 3. Tempered LOGO: refer to client’s
C 1048-04 和客户标
drawing.
准
1.每架玻璃抽查 1 片进行检查，项目
包括：尺寸、外观质量、弯曲和翘曲、
表面压应力（每 2 小时一次,每次一
片）、碎片实验（每 4 小时一次，每
次一片）
2.钢化玻璃表面外观质量要求与磨边
表面质量要求相同
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QAQC Procedure of Shenzhen Dragon Glass

3.钢化标识：按照客户图纸要求执行

Bow and warp criteria should refer to

flow card, ASTM C 1048-04 and
client’s standard
1. The curvature of whole glass plane
should be within 0.2% of the tested
edge.
Criteria for 2. The maximum roller wave shall
production procedure not exceed 0.15mm.
Bow and warp Steel ruler, filament Once per rack, one piece a time control of tempered 3. Edge warp shall not exceed
弯曲和翘曲 钢直尺，细线 每架抽检一次,每次一片 and heat soaked glass 0.20mm
《钢化均质玻璃生 弯曲和翘曲参照
产过程控制规范》 根据流转卡、ASTM C 1048-04和客户
标准 Refer to flow card，ASTM C
1048-04 and customer's standard
1.整体玻璃平面弯度不能超过测量边
的 0.2%；
2.波筋最大不超过 0.15mm；
3.边部翘曲不超过 0.20mm；
Thinkness=5-8mm heat strengthened
AS/NZS 2208、ASTM surface stress ： 24-52Mpa ， thinkness
SSM-2,GASP glass
C1279 and client’s =10-12mm, negotiate separately。
Surface stress surface stress gauge Once every hour, one piece a time
standard Full tempered surface stress ： ＞ 90
表面压应力 SSM-2、GASP 玻璃表面 每小时一次,每次一片
AS/NZS 2208 和客户 Mpa。
应力仪
标准 5-8mm 半钢化表面应力：24-52Mpa。
10-12mm 另议
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QAQC Procedure of Shenzhen Dragon Glass

全钢化表面应力：＞90 Mpa。

Wooden frame, 15mm or

50*50steel Refer to BS12150-1 Thickness more
5～12
玻璃厚度 15mm 以
frame ,stop-watch and oil Once every 4 hours, one piece a and client’s standard
Fragmentation test 上
pike time 参照 BS12150-1 和客
碎片实验 Quantity of
木框、50*50 钢框、秒 每 4 小时一次，每次一片 户标准
fragmentation ≥40 ≥30
表和油笔 碎片数量
Tape Ruler, Once every 4 hours, one Refer to BS EN 14179-1:2005 and 1.Refer to flow card
2. Dimension quality requirement of heat soaked glass is same as
Dimension steel ruler piece a time PMB customer's standard
tempered glass’s
尺寸 卷尺，钢直 每 4 小时一次，每次一 根据BS EN 14179-1:2005和客户标
1.根据流转卡要求
尺 片 准
2.热浸玻璃尺寸要求与钢化玻璃尺寸质量要求相同
Perspective
observation, 1.Refer to flow card
15763.4-2009 and BS EN14179 2.Appearance quality requirement of heat soaked glass is same
Appearance light box, Once per rack, one piece
client’s standard as tempered glass’s
外观质量 visual check a time
15763.4-2009 和 BS EN14179 1.根据流转卡要求
6 透视观察、
2.热浸玻璃表面外观质量要求与磨边表面质量要求相同
Heat soak 灯箱、目测
热浸 1.All glass should be heat soaked
2.Record heat soak temperature data and make the HST
temperature graph
Refer to BS EN 14179-1:2005 and
3.Heat soak process: heating- heat preservation- cooling
Heat soak Heat soak PMB customer's standard (BD’S
100% full inspection Heating: heating the glass from room temperature, stopped when
test oven APP-37)
100%全检 the surface temperature of the last glass up to 280C.
热浸 热浸炉 根据BS EN 14179-1:2005和客户标
Heat preservation: 290C10C preserve for 2hours
准
Cooling: Preserve for 2 hours under 290C10C then stared to
cool down to room temperature.
1. 玻璃全部进行热浸
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QAQC Procedure of Shenzhen Dragon Glass

2. 记录热浸温度数据，制作均质温度曲线图
3. 热浸过程：加热– 保温– 冷却
加热：玻璃从室温开始加热，当最后一片玻璃的表面温度达
到 280 C 时，停止加热
保温：290 C 10 C 保温 2 小时
冷却：290 C 10 C 下保温 2 小时后，开始冷却到室温。

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QAQC Procedure of Shenzhen Dragon Glass

Refer to BS EN 14179-1:2005 Thickness 4 ～

Fragmentation Wooden frame, 50*50steel frame ,stop-watch and oil Once per batch, one piece and PMB customer's 厚度 12
test pike a time standard (BD’S APP-37) Quantity of
碎片实验 木框、50*50 钢框、秒表和油笔 每批一次，每次一片 根据BS EN 14179-1:2005 和 fragmentation ≥40
客户标准 碎片数量

Refer to flow Dimension deviation requirement of finished glass: when the side length ≤1000mm,

1 pcs one card、ASTM C the deviation should be within ±2mm for length and width, within 3mm for diagonal;

time 1036-06 and When the side length is between 1000mm and 2000 mm, deviation should be within

Tape ruler, straight Once a customer's +2，-3mm for length and width, within 4mm for diagonal; When the side length is ≥
Dimension 2000mm , deviation should be within ±3mm for length and width, within 5mm for
steel ruler rack standard
尺寸 diagonal.
卷尺，钢直尺 每架抽检 根据流转卡、
一次,每次 ASTM C 成品玻璃的长宽尺寸误差要求:边长小于等于 1000mm 的长宽尺寸误差需控制
在±2mm 以内，对角线的误差须控制在 3mm；边长在 1000mm～2000mm
一片 1036-06 和客户
范围的须控制在+2，-3mm 以内，对角线误差应控制在 4mm 以内；边长
Coating 标准
≥2000mm 的须控制在±3mm 以内，对角线误差控制在 5mm 以内
镀膜 Should inspect from the vertical direction surface of glass at the location of 3.05m,
taking use of natural light, and the brightness should be enough to display the surface
7
defects of reflective film.
Refer to
1 pcs one 镀膜玻璃检查：应于 3.05M 处，垂直玻璃平面方向检视，利用自然光线，其亮度
C1376-03 、 BS
Perspective time 须足以显示反射膜面的瑕疵
EN1096and
observation, light Once a Edge part
Appearance client’s standard Defect Central part(80%)
box, visual check rack (20%)
外观质量 根 据 ASTM C 缺陷 中心区域
透视观察、灯箱、 每 架 抽 检 边部区域
1376-03 、 BS
目测 一次,每次 Pinhole or spots (d)≤1.6mm (d)≤2.4m
EN1096 和 客 户
一片 (Cannot be more than 直径(d)≤1.6mm 直径(d)≤2.4m
标准
one within Φ 300mm
≤4 defects ≤3 defects
circular area)
中心区不超过 4 个 边部区不超过 3 个
针孔、斑点

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QAQC Procedure of Shenzhen Dragon Glass

（直径 300mm 圆形区域内

不超过来 1 个）

Max. Length ≤60mm,

Coating , Max. Length ≤50mm，
Max. Width≤1mm
film starch , Max. Width ≤1mm
最大长度≤60mm, 宽度≤
stain, 最大长度≤50mm，宽度≤1mm
1mm
contaminant
≤4 defects ≤3 defects
膜层划伤、污迹、污染物
中心区不超过 4 个 边部区不超过 3 个

Reflective film cannot be found any unevenness, stripe and spot when viewed from inside or
outside.
反射膜不能有从室内或室外机看到不均匀和条纹或斑点
Crazing Not allowed Not allowed
裂纹 不允许 允许
Not allowed Not allowed
Corrosion 腐蚀
不允许 允许
First
inspection
and Glass color and approved sample color ΔE*ab ≤ 2.5
Offline inspection
inspections ASTM C Color of small sample 300*300mm only for reference，actual color requirement should
Color control Spectrophotometer
on every 1376-03、BS be subject to that of the actual order and VMU/PMU.
颜色控制 离线检测、分光光
4 hours EN1096 玻璃颜色与封样颜色ΔE*ab ≤ 2.5
度计
首检和每 小样 300*300mm 样片颜色只作参考，颜色要求以批量供货和大样为准；
四小时一
次

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QAQC Procedure of Shenzhen Dragon Glass

Refer to ASTM
1 pcs one C 1172-09 、
time AS/NZS 2208
1. As per the requirement of Process Flow Cards
Tape ruler, straight Once a and client’s
Dimension 2. Size requirements of laminated glass and tempered glass are same.
steel ruler rack standard
尺寸 1.根据流转卡要求
卷尺，钢直尺 每架抽检 根 据 ASTM C
2.夹层玻璃尺寸要求与钢化玻璃尺寸质量要求相同
一次,每次 1172-09 、
Laminating 一片 AS/NZS 2208 和
夹胶 客户标准
＜2.5 ㎡
Defect
Center Edge
缺陷
中心 边部
0.3≤Φ≤0.5 3pcs/㎡
Refer to ASTM 0.5＜Φ≤1.0 2pcs/㎡
1.0＜Φ≤1.5 0.5pcs/㎡
8 C 1172-09 、
＞Φ1.5，not allowed
AS/NZS 2208
1 pcs one Bubble Interval ＞300mm
and client’s
Perspective time 气泡 0.3≤Φ≤0.5 3 个/㎡
standard 0.5＜Φ≤1.0 2 个/㎡
observation, light Once a
Appearance 根据 ASTM C 1.0＜Φ≤1.5 0.5 个/㎡
box, visual check rack Φ1.5 以上，不允许
外观质量 1172-09、
透视观察、灯箱、 每 架 抽 检 间距大于 300mm
AS/NZS 2208 和
目测 一次,每次 Chipping ≤0.8 mm ≤1.6 mm
客户标准
一片
碎屑
Dirt inside ≤1.6 mm ≤2.4 mm
夹胶 内脏
Length Rectangular
Overlap 长度 矩形
叠差 L≤2000 ≤2 mm

2000 ＜ ≤2.5 mm

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QAQC Procedure of Shenzhen Dragon Glass

L≤3000
L＞3000 ≤3 mm

Every Laminated glass

shift, every production
PVB film
Visual check changed control Record No.
batch No.
目测 type specification 记录批号
PVB 膜批号
每班、
每更 夹层玻璃生产
换规格 过程控制规范
Washing water
(PH and
Washing
conductivity),
water (PH
refer to the
and conductivity meter Every day Conductivity ＜35 S
internal
conductivity) PH、电导率仪 每天 电导率小于 35 欧
specification
清洗水（PH 和
清洗水（PH 和电
电导率）
导率）根据内部
规范
Autoclave
Laminating
8 Get into 100% full control
夹胶 Autoclave Autoclave temperature ＜140℃，pressure ＜12 bar
autoclave check specification
高压釜 高压釜温度不超过 140℃，压力不超过 12bar
进高压釜 100%全检 高压釜控制规
范
Refer to ASTMC
1172-09,AS/NZS
Get into 100% full 2208 and client’s
Autoclave Full checking for glass appearance, size and performance
autoclave check standard
高压釜 全检玻璃外观、尺寸、性能
出高压釜 100%全检 根 据 ASTMC1172
-09、AS/NZS22
08 和客户标准
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QAQC Procedure of Shenzhen Dragon Glass

Every
Spacer size
shift, every
Aluminum checking
Visual check changed Thickness and size meet the order requirement
tube requirement
目测 type 厚度、规格符合订单要求
铝管 间隔条尺寸检
每班、
每更
查要求
换规格
Desiccant
Molecular sieve
Temperature Breaker,
Once a day temperature test Temperature rise of desiccant ＞30 ℃
Test Thermometer
每天一次 分子筛温升试 干燥剂温升大于 30 度
干燥剂温升 烧杯、温度计
验方法
实验
Insulating Sealant batch Sealant checking
中空 No. Visual check Once a day requirement Sealant is within expiration date
密封胶的批 目测 每天一次 密封胶检查要 密封胶在保质期内
9 号 求
Two-component
Sealant Glass, aluminum sealant test
Once a day Surface Solidify Time: 4-8 hours
solidification tube method
每天一次 表面固化时间 4-8 小时；
胶的固化 杯子、铝管 双组份密封胶
试验方法
1.As per the requirement of Process Flow Card
2.The size and quality requirement of length deviation, diagonal deviation of IGU
glass is the same as that of tempered glass
Tape ruler, straight 3.Overlap requirement
Dimension 1.根据流转卡要求
steel ruler
尺寸 2.中空玻璃长度偏差、对角线偏差要求与钢化玻璃尺寸质量要求相同
卷尺，钢直尺
3.叠差要求

≤2 mm
L≤1000

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QAQC Procedure of Shenzhen Dragon Glass

1000＜L≤2000 ≤3 mm

L＞2000 ≤3 mm

ASTM 1. Thickness deviation:

厚度偏差要求：
根据
Nominal thickness≤22mm
ASTM 标 ±1mm
公称厚度≤22mm
准
Nominal thickness＞22mm
±1.5mm
公称厚度＞22mm

2. Butyl rubber width ≥3mm, butyl rubber breakage

丁基胶宽≥3mm,丁基胶不允许断开

3. Space thickness deviation ≤±1.5 mm

腔体厚度偏差≤±1.5 mm

4. Structural sealant bite：10±1mm, not less than 9mm.

结构胶胶深 10±1mm，保证不小于 9mm。
Refer to ASTM E
1 pcs one 2190、 AS/NZS 1. ASTM E 2190、 AS/NZS 4666、AS 1288
time 4666、AS 1288 2. The appearance requirement of IGU glass is the same as that of tempered glass,
Perspective
and client’s laminated glass, coating glass.
observation, light Once a
Appearance 3. Sealant bubble and sealant lacking are not allowed
box, visual check rack standard
外观质量 1.根据流转卡要求
透视观察、灯箱、 每 架 抽 检 根据 ASTM E
2.中空玻璃外观要求同时依据钢化玻璃、夹层玻璃、镀膜玻璃的外观质量要求相
目测 一次,每次 2190、 AS/NZS 同
一片 4666、AS 1288 3.不允许密封胶气泡,不允许空胶
和客户标准
Washing
Conductivity
water (PH Every day Washing water Conductivity ＜35 S
meter
and 每天 (PH and 电导率小于 35 欧
PH、电导率仪
conductivity) conductivity),
19 / 22
QAQC Procedure of Shenzhen Dragon Glass

清洗水（PH 和 refer to the

电导率） internal
specification
清洗水（PH 和电
导率）根据内部
规范

Once
every day,
every shift,
every time
when
change
Mixing
sealant Two- component
situation
type, every sealant Butterfly
(Butterfly Visual check The sealant has no white thread, and has uniform color after mixed.
time when test method
test) 目测 胶混合后没有白丝、颜色均匀
shut down 双组份密封胶
混合状况（蝶
production 蝶型试验方法
形试验）
每天、每
班、每转换
胶型、
每停
止生产均
进行测试
一次
Two- component
Caking Tearing test, visual sealant tearing
Once a day Sealant tearing time: 20-60 minutes
property check test method
每天一次 拉断时间 20-60 分钟
粘结性 撕裂试验、目测 双组份密封胶
蝶型试验方法
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 QAQC Procedure of Shenzhen Dragon Glass

ASTM E 2190,
AS/NZS 4666,
AS 1288 and
Dew point Once a
Dew point test client’s standard IGU tested under 40℃ has no dew formation
instrument week
露点测试 根 据 ASTM E -40 度中空玻璃不结露
露点仪 1周1次
2190 、 AS/NZS
4666 、 AS 1288
和客户标准
1 pcs one
Portable IGU glass time
Argon test inert gas analysis Once a Argon test
As per the internal specification: 85%±5%
氩气测试 meter rack specification
根据内部规范 85%±5%
便携式中空玻璃 每架抽检 氩气检测规范
惰性气体分析仪 一次,每次
一片
Refer to ASTM
1 pcs one E 2190 、
time One AS/NZS 4666 、
Appearance time per AS 1288 and
Visual check
quality rack client’s standard Be in accordance with production plan
目测
外观质量 每架抽检 根 据 ASTM E 根据生产计划信息
Packing,
一次,每次 2190 、 AS/NZS
10 shipment
一片 4666 、 AS 1288
包装、出运
和客户标准
1 pcs one
Check(as per
time Production plan
crate, rack) Visual check No defect and mistakes
Once a information
核对（按箱/ 目测 无缺陷和错误
rack 生产计划信息
架）
每架抽检
21 / 22
QAQC Procedure of Shenzhen Dragon Glass

一次,每次
一片
Refer to ASTM E
1 pcs one 2190 、 AS/NZS
time Once 4666、AS 1288 and
Tape ruler, straight
Dimension a rack client’s standard Be in accordance with production plan
steel ruler
尺寸 每架抽检 根 据 ASTM E 符合生产计划信息
卷尺、钢直尺
一次,每次 2190 、 AS/NZS
一片 4666 、 AS 1288
和客户标准
1 pcs one
1. As per the packing specification
time Once
Production plan 2. Wooden crate has good quality with regular and solid shape, no incline and no nail
Packing Visual check a rack
information missing
包装状况 目测 每架抽检
生产计划信息 1.根据包装规范
一次,每次
2.木箱端正、坚固、无前后左右倾斜、缺钉、木质良好
一片
1 pcs one
time Once
Production plan
Quantity Visual check a rack Be in accordance with production plan
information
数量 目测 每架抽检 符合生产计划信息
生产计划信息
一次,每次
一片

Shenzhen Dragon Glass Co., Ltd

Quality Control Department
2019-5-16
22 / 22