Repair, Formwork and Casting

CS7 STILL
AlBilal GroupCOLUMN
for General VENT LINE
COntracts RE-ROUTING
Company Ltd.
Al Khadraa Area, Mahalla 641, street 75, office 38, baghdad, iraq
 CS7 Still Column Vent Line Re-routing

Document Title Repair, Formwork and Casting Page 1 of 7

Contents
1. PURPOSE................................................................................................................................2
2. SCOPE.....................................................................................................................................2
3. RESPONSIBILITIES..................................................................................................................4
4. WORK GROUPS DISTRIBUTION.............................................................................................4
5. TOOLS & EQUIPMENT...........................................................................................................5
6. REFERENCES AND ATTACHMENTS……………………………………………….5

16-8-2022 00 For Approval Hasan Abdulhadi Sajad Muzahum

REV DATE STATUS ISSUE PURPOSE ISSUED BY REVIEWED BY APPROVED BY

Repair, Formwork and Casting | WQ CS6 New vent line form TEG unit to the new cold flare
 CS7 Still Column Vent Line Re-routing

Document Title Repair, Formwork and Casting Page 2 of 7

1. PURPOSE

The main purpose of this method statement is to fabricated, erected, and removed as
specified herein and shall be of a type, size, shape, quality and strength to produce
hardened concrete having the shape, lines and dimensions indicated on the drawings. The
forms shall be true to line and grade in accordance with the tolerances as specified in
"Cast-In-Place Concrete" and shall be mortar tight and sufficiently rigid to resist deflection
during concrete placement. The surfaces of forms shall be smooth and free from
irregularities, dents, sags, and holes that would deface the finished surfaces.

2. SCOPE
Method statement covers all activities as follows below :
2.1 Formwork and casting:

2.1.1 Linking and install Form work

Forms shall be of wood and plywood is used for exposed surfaces and is of type plastic coated,
plywood to achieve the specified finish. The forms shall be faced to give the specified class of
finish for the structures. The form surfaces for exposed concrete shall be smooth, true and free
from all irregularities.

2.1.2 Blinding concrete:

Surveyor should mark the size and location with elevation of blinding after formation level
achieved by earth works and released for concrete works. Erect form work for blinding at as
per approved drawings for each specific foundation. Cast the concrete blinding with approve
mix design. Allow the concrete blinding to be hardened and cured as per relevant specification.

2.1.3 Reinforcement:
The reinforcing bars, ties, links, stirrups and all other reinforcing shall be positioned and rigidly
fixed exactly as shown on the drawings such that the minimum cover requirements are achieved
and the true alignment of the reinforcement is the maintained. Splices in reinforcements shall
be made at design locations shown on the drawing. All reinforcing bars shall be stored on the
site on supports suitably spaced and at sufficient height to keep the steel clear of the ground.
Long term storage shall be minimized on site.

Repair, Formwork and Casting | WQ CS6 New vent line form TEG unit to the new cold flare
 CS7 Still Column Vent Line Re-routing

Document Title Repair, Formwork and Casting Page 3 of 7

2.1.4 Structural concrete:

Transport of concrete shall be in a truck mixer to site discharge point within 1 hour after the
time of loading. On completion of delivery of the concrete the truck mixer may be washed
down on site only at designated location. The wash down from the internal of the truck mixer
shall not be discharged on site but shall be returned to the batching plant for disposal. A
concrete and inspection test plan including all actions to be dealt with relevant execution.
Concrete shall not be placed unless the positioning, fixing and condition of the reinforcement
and any other embedded items; the cleanliness, alignment and suitability of the containing
surfaces have all been inspected and approved. Forms shall be well soaked with water prior to
concreting. Concrete pump/crane with bucket shall be used when mixer cannot reach the
location.

2.1.5 Removal of form work:

All form work shall be removed as per the times. After removal the form work, all fins and
projecting edges shall be cleaned from the concrete faces which are to be exposed in the
permanent works and if the surfaces require dressing it shall be as described in the relevant
standard. Curing procedures shall be initiated immediately after removal of form work.

2.1.6 Repair:
Touching up of concrete surfaces after the removal of form work is not permitted until they
have been inspected and released in accordance with the quality procedures. The repair
method including materials and the extent of the repair works to remedy the imperfections of
the concrete shall be specified and approved For each repair case and comply with the design
requirements of the structure concerned. This is the good way for the building concrete work.

2.2 QUALITY CONTROL & RECORDS;

2.2.1 Supervision
2.2.1.1 Internal / External Control
Quality Control Engineers and Company’s engineers shall have the right to access to all quality
records at any time and witness all tests for compaction.

2.2.2 Treatment of the Non-Conformance report

2.2.2.1 Definition
A non-conformance report is a record of formwork and concrete to meet technical the
requirement.

Repair, Formwork and Casting | WQ CS6 New vent line form TEG unit to the new cold flare
 CS7 Still Column Vent Line Re-routing

Document Title Repair, Formwork and Casting Page 4 of 7

2.2.2.2 Responsibility
All the persons involved in the works.

2.2.2.3 Records
Each non acceptance recorded during the works has to be pointed out straight away to the
construction manager of subcontractor, quality control engineer of ALbilal and Company’s
duty engineer.
Non Conformance will be filled up and signed by the COMPANY.
If a non-conformance is corrected and accepted, the solution will be described in the record
form.

2.2.2.4 Corrections
After the non-acceptance is examined, the solution will be shown and agreed by COMPANY.

3. RESPONSIBILITIES
 It is overall responsibility of PM/CM to organize resources to perform construction activities as per
project / SD specification, in compliance with quality, schedule & safety requirements.
 It is the responsibility of CM that construction activities are executed according to the relevant BGC
specifications, in compliance with quality, schedule & safety requirements.
 Site team will ensure that all the works are performed professionally as per latest approved for
construction (AFC) drawings & specifications.
 The relevant supervisors will ensure that all activities are conducted in accordance with this method
statement and BGC specifications.
 The QC team will ensure that all work is executed according to international specifications and that
requirements all activities of project dossier are full completed.
 The relevant supervisors will ensure that all activities are conducted in accordance with HSE rules

4. WORK GROUPS DISTRIBUTION

During work
• Civil. sup. : 1 Nos.
• Surveyors : 1 Nos.
• Rigger : 1 Nos.
• HSE supervisor : 2 Nos.
• QC supervisor : 1 Nos.
• Workers : 10 Nos.
• Forman : 2 Nos.

Repair, Formwork and Casting | WQ CS6 New vent line form TEG unit to the new cold flare
 CS7 Still Column Vent Line Re-routing

Document Title Repair, Formwork and Casting Page 5 of 7

• Civil Tech. : 2 Nos.

5. TOOLS & EQUIPMENT

• Construction
o Hand tools
o Grinds ,
o Generators
o Mobile crane
o Boom truck (HIAB)
o Trailer
o Man lift

• Safety
o FR coverall
o Helmet
o Glass
o Gloves
o Safety shoes
o Ear Plugs (if required)
o Fire extinguisher
o Mask
o Harness

6. REFERENCES AND ATTACHMENTS

 Piping layout drawings

 P&I Drawing

Repair, Formwork and Casting | WQ CS6 New vent line form TEG unit to the new cold flare
 CS7 Still Column Vent Line Re-routing

Document Title Repair, Formwork and Casting Page 6 of 7

Repair, Formwork and Casting | WQ CS6 New vent line form TEG unit to the new cold flare