2200-667-CS-7880-00001 05 1 Publication Specification Structural Steel M...

Crux FEED: Specification Structural Steel
Material
Prepared for: SHELL

Doc Ref: 2200-667-CS-7880-00001
Rev: 05
Status AFD
Date: March 2022
Export Classification Number: Non-Us Content- Non Controlled
Specification
Crux FEED: Specification Structural Steel Material
Specification
Client
SHELL
Document Title
Wood / KBR Reference Number Client Reference Number (if applicable)
2200-667-CS-7880-00001 2200-667-CS-7880-00001
Contact
Tit-Chin LOH, Lead Structural

loh.titchin@woodplc.com
Tel: +6(0)3 9212 4600

www.woodplc.com
Revision Date Reason for Issue Prepared Checked Approved

Mike Digitally signed by
05 15/03/22 Approved for Design KS Satya MWH

Digitally signed by Satya
DN: cn=Satya, c=SG, o=Kelloogg
How Mike Howarth
Date: 2022.03.15
09:09:25 Z
arth
Brown & Root Asia Pte Ltd,
ou=Kelloogg Brown & Root Asia Pte
Ltd,
email=emani.satyanarayana@kbr.com
Date: 2022.03.15 12:05:22 +08'00'
04 09/03/22 Issued for Approval KS/NG Satya MWH
03 21/08/19 Re-Approved for Design DMc LTC BE
02 18/07/19 Approved for Design FAR/KML LTC BE
01 30/05/19 Issued for Approval FAR/KML LTC BE
INTELLECTUAL PROPERTY RIGHTS NOTICE AND DISCLAIMER

Wood Group Management Services Limited, is the owner or the licensee of all intellectual property rights in this document (unless, and to the extent, we have agreed otherwise in a written contract with our client). The
content of the document is protected by confidentiality and copyright laws. All such rights are reserved. You may not modify or copy the document or any part of it unless we (or our client, as the case may be) have given
you express written consent to do so. If we have given such consent, our status (and that of any identified contributors) as the author(s) of the material in the document must always be acknowledged. You must not use
any part of the content of this document for commercial purposes unless we (or our client, in the event that they own intellectual property rights in this document) have given you express written consent for such purposes.
This document has been prepared for our client and not for any other person. Only our client may rely upon the contents of this document and then only for such purposes as are specified in the contract between us,
pursuant to which this document was prepared. Save as set out in our written contract with our client, neither we nor our subsidiaries or affiliates provide any warranties, guarantees or representations in respect of this
document and all liability is expressly disclaimed to the maximum extent permitted by law.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 2 of 41
Specification
1.0 Introduction ............................................................................................................................ 6

1.1 Project Description .................................................................................................................... 6
1.2 Purpose of Document ............................................................................................................... 7
1.3 Definitions and Use of Terms.................................................................................................... 7
1.4 Abbreviations ............................................................................................................................ 7
2.0 Applicable Project Documents, Codes & Standard and Local & National Regulations .. 9
2.1 General ..................................................................................................................................... 9
2.2 International Codes and Standards .......................................................................................... 9
2.3 Project Documents ................................................................................................................. 10
2.4 Order of Precedence .............................................................................................................. 10
2.5 Technical Exception and Deviation ......................................................................................... 10
3.0 General Requirements.......................................................................................................... 11

3.1 Quality Plan ............................................................................................................................ 11
3.2 LAST (Lowest Anticipated Service Temperature) ................................................................... 11
4.0 Steel Types, Requirements, and Guidelines ....................................................................... 12

4.1 Design Class and Toughness Class Classification for Structural Components ...................... 13
4.2 Steel Minimum Yield Strength ................................................................................................ 16
4.3 Mechanical Properties ............................................................................................................ 16
4.3.1 Impact Properties ............................................................................................................................... 16
4.3.2 Through-thickness Properties (Z) ....................................................................................................... 17
4.3.3 Crack Tip Opening Displacement Testing (CTOD) ............................................................................... 17
4.3.4 Steel Qualifications in Heat Treatment Condition .............................................................................. 18
4.3.5 Steel Qualifications in Strain Aging Condition .................................................................................... 18
4.4 Chemical Composition ............................................................................................................ 19
4.4.1 Ladle Analysis...................................................................................................................................... 19
4.4.2 Carbon Equivalent (CEV) ..................................................................................................................... 19
4.5 Inspections .............................................................................................................................. 20
4.6 Material Certification ............................................................................................................... 22
4.7 Material Traceability ................................................................................................................ 23
4.8 Marking, Bundling and Protective Coating .............................................................................. 23
5.0 Other Structural Materials ................................................................................................... 24

5.1 Gratings and Stair Tread ........................................................................................................ 24
5.2 Threaded Fasteners ............................................................................................................... 24
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 3 of 41
Specification
Structural Material ............................................................................................... A-1
Amendments and Supplements to EN10225:2009............................................ B-1
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 4 of 41
Specification
List of Figures
Figure 1-1 Crux Fixed Platform Schematic......................................................................................................... 6
List of Tables
Table 2-1: Code/Standard................................................................................................................................. 9
Table 2-2: Project Documents ......................................................................................................................... 10
Table 4-1 Design Class Definition for Structural Components based on ISO19902 ........................................ 13
Table 4-2 Correlation EN Steel with ISO Steel Group, Design Class and Toughness Class (Topside Structure)
......................................................................................................................................................................... 14
Table 4-3 Correlation EN Steel with ISO Steel Group, Design Class and Toughness Class (Jacket Structure) . 15
Table 4-4 Requirements for Specified Minimum Yield Strength (SMYS) ........................................................ 16
Table 4-5 Minimum Toughness Requirements based on ISO19902 ............................................................... 17
Table 4-6 Maximum Carbon Content C% ........................................................................................................ 19
Table 4-7 Maximum Carbon Equivalent CE% .................................................................................................. 19
Table 4-8 Inspection Category Corresponds to Design Class .......................................................................... 20
Table 4-9 Non-Destructive Testing for Structural Welds ................................................................................ 21
Table 4-10 Material Certification .................................................................................................................... 22
Table A-1 Material Selection Tables ............................................................................................................... A-1
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 5 of 41
Specification
Forward
This revision of the Material Specification includes updates to include the required properties and minimum
requirements of S460 steel. It is noted that this Specification is based on the requirements of BS EN 10225:2009.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 5 of 41
Specification
1.0 Introduction
1.1 Project Description
The Crux gas field is located in Australian Commonwealth waters, within permit AC/RL9 in the East Browse
Basin. The title is operated by COMPANY on behalf of the other Joint Venture participants, SGH Energy and
Osaka Gas. The field lies in approximately 165m of water, 620km NNE of Broome (~300km from mainland
Australia). The title is surrounded by the COMPANY operated AC/P-41 title that incorporates the Libra gas
field and is located ~160km NE of the COMPANY operated Prelude gas field for which a Floating LNG (FLNG)
facility is now positioned and near production start-up.
The remotely operated Not Normally Manned (NNM) Platform concept for Crux dehydrates the gas and
condensate streams and exports a multiphase stream to the Prelude FLNG. The platform has a 550MMscfd
capacity with five platform wells.
Key features for this concept have been based on design studies including:
a) Five dry tree wells tied back to the platform;
b) Fixed jacket structure with drilled and grouted piles;
c) NNM Platform topsides weight of approximately 10,000 tonnes dry weight;
d) Gas and condensate dehydration;
e) Fibre optic communications tied to the “Fitzroy” Fibre Optic backbone;
f) Single 26” NB multiphase export pipeline to Prelude.
The Crux Platform Schematic is presented in Figure 1-1 below.
Figure 1-1 Crux Fixed Platform Schematic
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 6 of 41
Specification
1.2 Purpose of Document
This specification defines the technical requirements for the materials, welding, testing and non-destructive
examination (NDE) of the structural steel for Crux NNM Platform.
1.3 Definitions and Use of Terms
COMPANY Shell Australia Pty Ltd
Contractor Organisation contracted directly by COMPANY to provide engineering, design or other

services.
Sub-Contractor Organisation contracted by a Contractor to provide defined services.
Vendor Manufacturer/Supplier is the party that manufactures or supplies equipment and services to
perform the duties specified by the Purchaser
Purchaser The organization placing a purchase order for the supply of equipment or services for the Crux
Project. The Purchaser could be the COMPANY or the Contractor or some other party
appointed by the COMPANY or Contractor.
Shall This word, or the terms "REQUIRED" or “MUST", indicates an absolute requirement.
Should This word indicates a recommendation that whilst preferred may not be implemented
provided some equivalent is proposed and agreed by COMPANY. The full implications must be
understood and carefully weighed before choosing a different course.
May This word, or the adjective "OPTIONAL", indicates that an item is truly optional.
1.4 Abbreviations
AISC American Institute of Steel Construction
ANSI American National Standards Institute
API American Petroleum Institute
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
AWS American Welding Society
BfD Basis for Design
COG Centre of Gravity
FLNG Floating Liquified Natural Gas
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 7 of 41
Specification
HFE Human Factors Engineering
ISO International Standard Organization
ITP Inspection and Test Plan
MAWP Maximum Allowable Working Pressure
NACE National Association of Corrosion Engineers
NDT Non-Destructive Test
NNM Not Normally Manned
NPSH Net Positive Suction Head
PMI Positive Material Identification
PMT Positive Material Test
PQR Procedure Qualification Records
PWHT Post Weld Heat Treatment
UT Ultrasonic Inspection
VDRL Vendor Data Requirement List
WPS Welding Procedure Specification
EN European Norm
AS Australian Standard
FEED Front End Engineering Design
BSI British Standards Institution
LAST Lowest Anticipated Service Temperature
CTOD Crack Tips Opening Displacement
CEV Carbon Equivalent
USCG United States Coast Guard
AITC American Information Technology Corporation
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 8 of 41
Specification
2.0 Applicable Project Documents, Codes & Standard and Local &
National Regulations
2.1 General
The Contractor shall ensure that all the General Specifications and International Codes & Standards used for
this project are the latest revisions available at the date of award of Purchase Order.
2.2 International Codes and Standards
The latest editions and/or amendments in force as of 1st September 2019 shall be used throughout the project
unless specifically approved.
Table 2-1: Code/Standard

Reference Document
Society Document Title Issue Date
Number Number
15th Ed, July
/2.2-1/ AISC 360-16 AISC Manual of Steel Construction LRFD
2017
/2.2-2/ AWS D1.1 AWS D1.1: Structural Welding Code-Steel 2015
BS EN10025 Hot Rolled Products of Non-
/2.2-3/ BSI EN 10025 Alloyed Structural Steel - Technical Delivery 2004
Conditions
BS EN 10225 Weldable structural steels for
fixed offshore structures + Amendments and
/2.2-4/ BSI EN 10225 2009
Supplements to EN 10225 (see Appendix B in
this report)
Petroleum and Natural Gas Industries –
/2.2-5/ ISO 19900 2013
General Requirements for Offshore Structures
Petroleum and Natural Gas Industries –
/2.2-6/ ISO 19901 2014
Specific Requirements for Offshore Structures
Petroleum and Natural Gas Industries – Fixed
/2.2-7/ ISO 19902 2007
Steel Offshore Structures
Hot dip galvanized coatings on fabricated
/2.2-8/ ISO 1461 iron and steel articles – Specifications and 2009
test method
Mechanical properties of fasteners made of
/2.2-9/ ISO 898 2013
carbon steel and alloy steel
/2.2-10/ ISO 10684 Fasteners – Hot dip galvanized coatings 2004
Steel products with improved deformation
/2.2-11/ EN 10164 properties perpendicular to the surface of the 2018
product – Technical delivery conditions
Metallic products – Types of inspection
/2.2-12/ EN 10204 2004
documents
/2.2-13/ AITC Timber Construction Manual 2005
EEMUA Construction Specification for Fixed Offshore
/2.2-14/ 2014
158 Structures
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 9 of 41
Specification
2.3 Project Documents
Table 2-2: Project Documents

Reference Document
Document Title Issue
Number Number
Crux BDEP Part I – Data and General
/2.3-1/ 2200-667-AA-7704-00001 12-08-2019
Requirements (Jacket)
Crux BDEP Part II – Design Requirements
/2.3-2/ 2200-667-AA-7704-00002 12-08-2019
and Specifications (Jacket)
Crux BDEP Part III – Regulations and
/2.3-3/ 2200-667-AA-7704-00003 12-08-2019
Standards (Jacket)
2.4 Order of Precedence
In the event of any conflict arising between this specification and other documents listed herein, refer
comments to the Purchaser for clarification before design or fabrication commences. The order of precedence
that applies is as follows:
1. Australian statutory laws and regulations
2. Shell Crux Project BDEP Part I - Data and General Requirements
3. Shell Crux Project BDEP Part II - Design Requirements and Specifications (including this Specification)
4. Shell Crux Project BDEP Part III - Regulations and Standards
5. Approved Project Standards
6. International / Australian Codes and Standards
Generally, the most stringent requirements shall prevail, however, in case of conflict between the requirements
of this specification with its attachments and the referenced specifications or codes and standards, Vendor
shall bring the matter to the Purchaser’s attention for resolution and approval in writing.
2.5 Technical Exception and Deviation
No exceptions or deviations are permitted unless approved by COMPANY in writing in accordance with the
governing Contract.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 10 of 41
Specification
3.0 General Requirements

If any discrepancies between this Specification and the Contract Drawings or standards and codes listed above
are noted by CONTRACTOR, they shall be brought to the attention of COMPANY immediately and written
clarification from COMPANY to be obtained before proceeding.
All miscellaneous materials shall be in accordance with this specification. Materials not specifically addressed
in this specification shall be approved by COMPANY in writing.
Substitutions shall not be allowed without the prior written consent of COMPANY. Requests for deviations
shall include the nature and extent of the substitution, effect on schedule, proof of equivalency to the specified
material, full specifications and properties of the proposed substitute, and any other supporting data requested
by COMPANY.
Materials shall be new and unused, of good quality, free from injurious defect, and where applicable, packed
in their original cartons.
CONTRACTOR shall establish and maintain comprehensive records showing the quantities and types of
materials required quantities in stock for the project, quantities on order and promised date of delivery. These
records shall always be available for COMPANY’s review.
CONTRACTOR shall maintain records of COMPANY supplied materials separate from records of CONTRACTOR
supplied materials. CONTRACTOR shall be held accountable for shortages of, or damage to, material provided
by COMPANY.
3.1 Quality Plan
For mill orders, a Quality Plan shall be developed and be in compliance with any one of the following
specifications or standards:
• ISO 9001
• Other COMPANY Approved Quality System Specifications
3.2 LAST (Lowest Anticipated Service Temperature)
The lowest anticipated service temperature (LAST) shall be -10°C for CRUX NNM Platform, any higher LAST
value shall be subjects to COMPANY’s approval.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 11 of 41
Specification
4.0 Steel Types, Requirements, and Guidelines

All steelwork covered in this Specification shall meet minimum industry standards defined in Section 2.0 to
ensure that Quality, Health, Safety, Environmental, and Operations goals are attained. The selection of steels is
expected to perform effectively over the design service life of a structure, while allowing practical and
economical fabrication and inspection.
The Design Class approach based on ISO 19902 is implemented for material selection in this specification. The
main criteria for the determination of the appropriate design class of a component (a joint or a member) are
the component’s significance with respect to global integrity of the structure and the consequences of its
failure. The following criteria shall be considered as a minimum for material selection:
• Design Class / Toughness
• LAST (Low Anticipated Service Temperature)
• Strength
• Thickness
• Chemical Composition
Steels shall meet the requirements as specified in this specification, which designates six Toughness Classes of
steel NT, CV1, CV2, CV2Z, CV2X and CV2ZX. Strength grades are designated Grade I, II, III and IV with
corresponding minimum yield strength of 275MPa, 355MPa, 420MPa and 460MPa respectively.
Steel inspection shall be carried out for structural components of each design class according to ISO19902
[Ref./2.2-7/] as described in section 4.5. In addition, requirements for material certification, traceability,
marking, bundling and any specified requirements as defined in this report and international standards in
section 2.0, shall be satisfied to ensure the quality of material delivered.
Fabrication tolerances for the roundness of tubular members shall be satisfied in accordance with ISO19902
Annex G. Others fabrication tolerances are detailed in Specification Structural Steel Fabrication (Doc No.: 2200-
667-CS-9063-00011).
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 12 of 41
Specification
4.1 Design Class and Toughness Class Classification for Structural Components
Classification of Design Class conforms to ISO19902, Annex D [Ref./2.2-7/] are based on the significance of the
structural components with respect to the global structural integrity, consequences of structural failure and
geometrical complexity. It is rating based on five categories as defined in ISO19902 and reprinted in Table 4-1.
Table 4-2 and Table 4-3 show the correlation of European steel with the ISO design class and toughness class
for topside and jacket structural components respectively. Requirements for toughness class as per ISO19902
is described in section 4.3.1. Details structural component classification is tabulated in Appendix A.
Table 4-1 Design Class Definition for Structural Components based on ISO19902
Design Componenet
Consequences of failure
class complexity (2)
DC 1 High Applicable for joints and members where failure will have substantial consequences (1)
DC 2 Low and the structure possesses limited residual strength (3)
DC 3 High Applicable for joints and members where failure will be without substantial
DC 4 Low consequences (1) due to residual strength (3)
Applicable for joints and members where failure will be without substantial
DC 5 Any
consequences (1)
(1) "Substantial consequences" in this context means that failure of the joint or member will entail either:
- danger of loss of human life
- significant pollution, and/or
- major financial consequences
(2) High joint complexity means joints where the geometry of connected elements and weld type leads to high restraints and to
a triaxial stress pattern.
(3) A structure may be assumed to have adequate residual strength if it meets the ALS requirements with the component under
consideration damaged.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 13 of 41
Specification
Table 4-2 Correlation EN Steel with ISO Steel Group, Design Class and Toughness Class (Topside
Structure)
ISO 19902 ISO 19902 CORRELATION WITH MATERIAL
SMYS
STRUCTURAL COMPONENT DESIGN TOUGHNESS EN10225 /EN10025 TYPE/STEEL
(MPa)
CLASS CLASS GRADE GROUP
S355G10+N,
Column or Brace Joint Cans with thickness > 75mm 355 II-E
S355G10+M
Deck Leg Through Plate, Major Lifting Padeyes and DC1 CV2ZX
trunnions S420G2+QT,
420 III-E
S420G2+M
Column or Brace Joint Cans with thickness > 40mm
Flange Insert Plates at nodes with thickness > 40mm, S460G1+QT,
DC1 CV2ZX 460 IV-E
Deck Leg Through Plate, Major Lifting Padeyes and S460G1+M
trunnions
S355G10+N,
Column or Brace Joint Cans with thickness ≤ 75mm 355 II-D
S355G10+M
Flange insert plates at nodes with thickness ≤ 75mm DC1 CV2Z
S420G1+QT,
Crane Pedestal Node with thickness ≤ 75mm 420 III-C
S420G1+M
Column or Brace Joint Cans with thickness ≤ 40mm S460G1+QT,
DC1 CV2Z 460 IV-C
Flange insert plates at nodes with thickness ≤ 40mm S460G1+M
Crane Pedestal Node Plate, Crane Pedestal Through S460G1+QT,
DC2 CV2ZX 460 IV-E
Plate S460G1+M
Crane Pedestal Column, Maintenance padeyes, Deck S355G10+N,
355 II-D
Legs, Plate Girders, Girder to Girder flange plates S355G10+M
DC2 CV2Z
(“stop signs” without columns/hanger), Web Insert S420G1+QT,
Plates at nodes 420 III-C
S420G1+M
Crane Pedestal Column with thickness ≤ 40mm,
Plate Girders with thickness ≤ 40mm,
Girder to Girder flange plates (“stop signs” without S460G1+QT,
DC2 CV2 460 IV-B
columns/hanger) ≤ 40mm, S460G1+M
Web Insert Plate at Nodes / Plane Brace Gusset with
thickness ≤ 40mm,
Crane Pedestal Column with thickness > 40mm,
Plate Girders with thickness > 40mm,
S460G1+QT,
Web Insert Plate at Nodes / Plane Brace Gusset with DC2 CV2X 460 IV-D
S460G1+M
thickness > 40mm,
Deck Legs
S355G9+N,
355 II-C
Truss Vertical and Diagonal Members, Ring plates, S355G9+M
DC2 CV2
Primary truss connection stiffeners S420G1+QT,
420 III-B
S420G1+M
Truss Vertical and Diagonal Members with thickness ≤
40mm,
S460G1+QT,
Ring plates with thickness ≤ 40mm, DC2 CV2 460 IV-B
S460G1+M
Primary truss connection stiffeners with thickness ≤
40mm
Truss Vertical and Diagonal Members with thickness >
40mm,
S460G1+QT,
Ring plates with thickness > 40mm, DC2 CV2X 460 IV-D
S460G1+M
Primary truss connection stiffeners with thickness >
40mm
Deck Beam (standard rolled section) with S355G11+N,
DC2 CV2Z 355 II-C
Column/Hanger attachment to the Flange S355G11+M
Deck Beam (standard rolled section) with no S355G11+N,
DC2 CV2 355 II-B
S355G14+N,
Seamless tubular (Outside diameter ≤ 355.6mm) DC 2 CV2 355 II-B
S355G14+QT
Seamless tubular used as can (Outside diameter ≤ S355G14+N,
DC2 CV2Z 355 II-C
355.6mm) S355G14+QT
S355G9+N,
355 II-B
Deck beams (standard rolled section only, not S355G9+M
subjected to through thickness stress)
DC2 CV1
S420G1+QT,
420 III-B
S420G1+M
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 14 of 41
Specification
ISO 19902 ISO 19902 CORRELATION WITH MATERIAL

SMYS
STRUCTURAL COMPONENT DESIGN TOUGHNESS EN10225 /EN10025 TYPE/STEEL
(MPa)
CLASS CLASS GRADE GROUP
Major equipment supports/Engineered supports S355G11+N,

DC2 CV2 355 II-M
including secondary deck beams supporting them S355G11+M
S355G13+N,
Stair towers, Stair framing landings DC2 CV2 355 II-K
S355G13+M
Seamless tubular (Outside diameter ≤ 355.6mm)
DC4 CV1 S355G1+N 355 II-P
Square/Rectangular Hollow Sections (SHS/RHS)
Stair stringers and treads, Minor brace, Secondary

DC4 NT S355J0 355 II-A
equipment supports, Walkways, Ladders, Deck plate
Girder flange bracing, Deck beam flange bracing DC4 NT S355J0 355 II-A
Intercostal for equipment supports, Miscellaneous
DC2 NT II-N
equipment supports S355N 355
Monorails DC4 CV2Z II-F
Equipment and Instrument access platforms (Stool
DC4 NT S275JR 275 I-A
type)
Handrail DC5
NT S275JR 275 I-A
Drain boxes, Coaming DC4
S355N
Plate (general) DC4 CV1 355 II-B
S355M
Beam and plate girder web stiffeners plates,

Similar material to parent metal they are providing stiffening to
stiffeners plates
Table 4-3 Correlation EN Steel with ISO Steel Group, Design Class and Toughness Class (Jacket
Structure)
ISO 19902 CORRELATION MATERIAL
ISO 19902 SMYS
STRUCTURAL COMPONENT TOUGHNESS WITH EN10225 TYPE/STEEL
DESIGN CLASS (MPa)
CLASS /EN10025 GRADE GROUP
Jacket Leg, Launch Truss and Other Joint Cans and
S420G2+Q,
any stiffening plates with thickness > 75mm Thick, DC 1 CV2ZX 420 III-E
S420G2+M
Lifting eye and unions
Jacket Leg or Launch Truss Joint Cans and any S420G2+Q,
DC 1 CV2Z 420 III-D
stiffening plates with thickness ≤ 75mm S420G2+M
Jacket Legs and Conical Transitions, Pile Sleeves and DC 2 S420G1+Q,
CV2 420 III-B
Connection Plates, Piles with wall thickness ≤ 75mm DC 4 S420G1+M
S420G2+Q,
Piles with wall thickness > 75mm Thick DC 4 CV2ZX 420 III-E
S420G2+M
S355G9+N,
355 II-C
Vertical Diagonal, Conical Transitions (other than S355G9+M
DC 4 CV2
jacket legs), Diagonal, Horizontal, S420G1+Q,
420 III-B
S420G1+M
Pile Spacers/Guide Fins Plates DC 5 NT S335J0 355 II-A
S355N
355 II-B
J-tube and support, Mudmats, Riser Supports, Cap S355M
DC 4 CV1
and Connection plates, Yoke plate, well riser guide S420G1Q
420 III-A
S420G1M
S420G1+Q,
Launch truss DC 1 CV2 420 III-B
S420G1+M
S355G9+N,
Diaphragm plate, ring stiffener DC 2 CV2 355 II-C
S355G9+M
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 15 of 41
Specification
S420G1+Q,
CV1 420 III-A
Docking pile guide DC 5 S420G1+M
NT S335J0 355 II-A
4.2 Steel Minimum Yield Strength
The minimum yield strength of steel shall conform to the requirements of below. Tensile test shall be carried
out as per EN10225 [Ref./2.2-4/] and EN10025 [Ref./2.2-3/] or approved equivalent.
Table 4-4 Requirements for Specified Minimum Yield Strength (SMYS)
SMYS Material Thickness, t (mm) Yield Strength (MPa)
t  16 275
16 < t  40 265
S275 40 < t  63 255
63 < t  80 245
80 < t  100 235
t  16 355
16 < t  40 345
S355 40 < t  63 335
63 < t  80 325
80 < t  100 320
t  16 420
16 < t  40 400
S420 40 < t  63 390
63 < t  80 380
80 < t  100 380
t  16 460
16 < t  25 440
25 < t  40 420
S460
40 < t  63 415
63 < t  80 405
80 < t  100 400
4.3 Mechanical Properties
This section describes the steel mechanical properties requirements in accordance with ISO19902, section 19.
4.3.1 Impact Properties
Table 4-5 summarizes the minimum requirements for Charpy impact test according to toughness class
specified in ISO19902 section 19.4. Impact test shall be tested in accordance with EN10225 [Ref./2.2-4/] and
EN10025 [Ref./2.2-3/] or approved equivalent.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 16 of 41
Specification
Table 4-5 Minimum Toughness Requirements based on ISO19902
Minimum Impact Test Requirements

Steel (based on ISO19902)
Group Toughness Min. Charpy Min. Charpy
Class Temp. [°C] Energy [J]
I (S275) NT not required charpy test
NT not required charpy test
CV1 -10 (LAST) 35
II (S355)
CV2 -40 (LAST -30) 35
CV2Z/ZX -40 (LAST -30) 35
CV1 -10 (LAST) 45
III (S420) CV2 -40 (LAST -30) 45
CV2Z/ZX -40 (LAST -30) 45
CV2
IV (S460) CV2X -40 60
CV2Z/ZX
4.3.2 Through-thickness Properties (Z)
Material with designation “Z” shall have through-thickness quality for resistance to lamellar tearing caused
by tensile stress in the direction of thickness. In accordance to ISO19902 [Ref. /2.2-7/], through-thickness
quality shall satisfy minimum reduction in area of 30% in tension test and maximum sulphur content of
0.007% by weight. The eligible steel grades shall be killed and fine grain treated.
Through-thickness testing is not required for thicknesses below 25mm. Testing shall be in accordance to
EN10164 [Ref./2.2-11/].
Through thickness tensile strength shall not less than 80% of the specified minimum yield strength.
4.3.3 Crack Tip Opening Displacement Testing (CTOD)
Material with designation “X” shall have a formal CTOD pre-qualification. CTOD testing shall be conducted in
accordance with the CTOD-related clauses of ISO 12135, and supplementary requirements as per Annex B,
ISO19902.
CTOD requirements are a function of design philosophy, therefore the test temperature shall not greater
than the minimum design temperature.
CTOD testing reports complying with the testing standard shall be included in the Procedure Qualification
Record (PQR) as detailed in ISO19902.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 17 of 41
Specification
4.3.4 Steel Qualifications in Heat Treatment Condition
Unless demonstration fracture toughness as LAST temperature is satisfied for the maximum thickness
considered, steel shall be tested and comply in heat treatment conditions based on EN10225, section 8.3.2.
For CV1, CV2, CV2Z steel with thickness above 40mm, the material shall be tested in Post Weld Heat
Treatment (PWHT) condition and shall comply with the tensile and impact property requirements as specified
in this specification.
4.3.5 Steel Qualifications in Strain Aging Condition
The steel manufacturer shall demonstrate acceptable Charpy impact test results after the strain aging
(plastically strained 5% and aged for 1h at 250°C). The following minimum value of Charpy energy shall be
retained in the strain aged condition:
• Steel CV2X and CV2ZX (S355)
Minimum Charpy energy >36J average, and >26J individual
• For all toughness classes of S420 steels

Minimum Charpy energy >42J average, and >26J individual
• For all toughness classes of S460 steels

Minimum Charpy energy > 46J average, and > 29J individual.
In the event of the above results are not available, the provisions of Option 12 of EN10225 shall be respected.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 18 of 41
Specification
4.4 Chemical Composition
4.4.1 Ladle Analysis
The chemical composition of the steel shall be determined by ladle analysis and shall conform to the
requirements listed in the applicable references, EN10025 and EN10225 or approved equivalent.
4.4.2 Carbon Equivalent (CEV)
When required in equivalence table, C% Carbon Content shall be limited to the values on ladle analysis as
presented in Table 4-6.
Table 4-6 Maximum Carbon Content C%

Steel Maximum Carbon
Toughness Class
Group Content C%
NT 0.21
S275 CV1
0.18
CV2 / CV2Z / CV2ZX
NT 0.23
S355 CV1
0.18
CV2 / CV2Z / CV2ZX
S420 All 0.14
S460 All 0.14
When restrictions on Carbon Equivalent CE% (or Pcm% when applicable) are required in equivalence tables,
the CE% shall be limited to the value as in Table 4-7.
Table 4-7 Maximum Carbon Equivalent CE%
Steel Group Maximum CE%
S275 0.40
S355 0.43
0.43 for steel thickness ≤40mm

S420
0.45 for steel thickness >40mm
S460 0.43
Steel supplied to this specification shall have a maximum carbon equivalent value (CEV) and Pcm (if applicable)
based on the following equation:
Mn Cr + Mo+V Ni + Cu
C EV = C + + +
6 5 15
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 19 of 41
Specification
𝑆𝑖 𝑀𝑛 + 𝐶𝑢 + 𝐶𝑟 𝑁𝑖 𝑀𝑜 𝑉
𝑃𝑐𝑚 = 𝐶 + + + + + + 5𝐵
30 20 60 15 10
Pcm% for S355 shall be limited to 0.24.
4.5 Inspections
This section describes the requirements for welding non-destructive test in accordance to ISO 19902, Annex D.
COMPANY has the right to reject any material, at any time prior to final acceptance, under the following
conditions:
• If the material supplied does not conform to this specification
• If modification or substitution has been made without the written approval of COMPANY
• If the material has not been fully tested and inspected in accordance with this specification
Table 4-8 Inspection Category Corresponds to Design Class

Design
Inspection Category
Class
DC 1 A Z grade plates
DC 2 B
welds with no access for in-service

A for piles and pile transition pieces
inspection and repair
DC 4 welds with no access for in-service

B for jacket braces and its nodes
inspection and repair
C for elsewhere
DC 5 D
All longitudinal seams shall be inspected to EEMUA 158, inspection category II shall be read as “shall be
inspected according to category A of ISO19902:2007 Annex F – Welding and Weld Inspection Requirements –
Design Class Approach.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 20 of 41
Specification
Table 4-9 Non-Destructive Testing for Structural Welds
Magnetic
Inspection Type of Visual Radiographic Ultrasonic
Particle Testing
Category Connection Examination Testing (RT) Testing (UT)
(MPI)
Butt weld 100% 10 100% 100%

(1)
A T-connection (4)
100% - 100% 100%
Fillet/partial 100% - - 100%
(3) (5) (6)
Butt weld 100% Spot 50% 100% (5) (6)
B (1) (2) T-connection (4) 100% - 50% (5) (6) 100% (5) (6)
Fillet/partial 100% - - 100% (5) (6)
Butt weld 100% - 20% (5) (6) 20% (5) (6)
C (2) T-connection (4) 100% - 20% (5) (6) 20% (5) (6)
Fillet/partial 100% - - 20% (5) (6)

D All welds 100% - - spot (3)
(1) In addition to the requirements in this table, the followings shall apply for category A and B welds.
- One RT film at each end and one in the middle for longitudinal welds of tubulars (including tubulars
for nodes and stubs).
- Where radiographic testing is required, intersection welds, and those locations where presence of
defects is deemed to be most harmful, shall be tested.
- Ultrasonic and radiographic testing shall not overlap, except when 100% UT is specified. However,
ambiguous imperfections revealed by UT shall in addition be tested by RT.
- Ultrasonic testing is normally not applicable for thicknesses less than 10mm. For such thickness UT
may be replaced with RT. In general, RT should be considered if UT is not possible. Radiographic testing
is normally not applicable for thicknesses above 40mm.
- MPI shall be performed on both external and internal surfaces as accessible.
(2) During initial fabrication, the extent of UT and MPI of inspection category B and C welds shall be intensified,
normally to twice the level given in this table. This extent shall be maintained for a weld and test length
sufficient to conclude that the weld repair percentage is at a reasonable level. The increased initial testing
may be accounted for in the overall extent provided the initial testing confirms consistent good
workmanship.
(3) Spot means approximately 5%
(4) Includes complete joint penetration welds in tubular T, Y, and K-connections and other applications.
(5) The extent may be reduced to 50% of the specified extent, based on experience and documented records
with similar joints, provided the defect rate for UT/RT is <2% and for MPI is <0.2% during the last 100m of
weld. The last 100m shall be continuously updated every week. If the defect rate exceeds the limits given
above, the normal extent of NDT shall apply again. A possible reduction in the extent of NDT shall be
considered separately for each welding method and each production area.
(6) The extent of NDT shall be increased for inspection categories B, C and D if repeated occurrence of
planar defects are revealed or if the weekly defect rate for any NDT method, including all types of
defects, exceed the rates shown in ISO19902 A20.3 and the following paragraph, the increase in extent of
NDT shall be carried out accordingly.
If the defect identification during the inspection is too high, the extent of inspection should be increased as
below:
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 21 of 41
Specification
• Defect rate exceeds 5% - proportion of welds inspected should be doubled, spot inspection
proportion should increase to 20%
• Defect rate exceeds 5% for increased proportional inspection – proportion of welds inspected
should increase to 100%
• Defect rate exceeds 10% - proportion of welds inspected should increase to 100%
• The required level of increased extent should be maintained until a defect rate below 5% is re-
established and documented.
4.6 Material Certification
The material certification shall comply with the requirements as in EN10204 [Ref./2.2-12/] with the following
pairing structural category / certificate type:
Table 4-10 Material Certification
Structural Category Toughness Class Certificate Type
Group I (S275)
NT 2.2
Group II (S355)
CV1 3.1
Group II (S355) CV2 3.2
CV2Z / ZX 3.2
Group III (S420) All Toughness Class 3.2
Group IV (S460) All Toughness Class 3.2
Certified Test Reports shall include the following:

- Purchase order number and item number
- Material size and specification
- Manufacturing process
- Mill heat numbers and control numbers
- Chemical composition
- Carbon equivalent
- Heat treatment
- Grain size
- Tensile and yield strengths
- CVN Impact Energy and test temperature (if applicable)
- Through thickness test results (if applicable)
- Elongation
- Impact testing specimen size, orientation, impact values and test temperatures
- Non-destructive testing performed if applicable
- Other information specifically required by this specification or by referenced specifications
- Supplemental information relating to manufacturing process
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 22 of 41
Specification
4.7 Material Traceability
Requirements for material traceability shall be as follows:

• For Steel with Toughness Class CV2 / CV2Z / CV2ZX: Full Traceability
− The material and/or component is uniquely identified from original manufacturing source to
point of receipt. The Vendor shall operate a system to enable maintenance of the traceability
of each item during construction and throughout its design life.
• For Steel with Toughness Class CV1: Type traceability
− The material and/or component is identified to each grade, batch or type from original
manufacturing source to point of receipt. The Vendor shall operate a system to enable
maintenance of the identification of each item during construction.
• For Steel with Toughness Class NT: Conformity
− The material and/or component are suitable for the purposes for which they are intended
and meet the requirements of this and associated specifications. The Vendor shall confirm
the specified requirements and provide details of any codes/standards on a certificate of
conformity.
4.8 Marking, Bundling and Protective Coating
All steel plates, sections and tubulars shall be equipped with marking, bundling and protective coating conform
to EN 10225, section 12.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 23 of 41
Specification
5.0 Other Structural Materials

5.1 Gratings and Stair Tread
Steel grating shall be heavy duty serrated type and hot dipped galvanized in accordance to ISO 1461 [Ref./2.2-
8/], mean coating thickness not less than 70μm.
Glass Reinforced Plastics (GRP) grating may be used after approval of Company has been obtained.
GRP shall be ultra violet light resistant glass reinforced epoxy with fire retardants and shall be a type that if the
resin is damaged it would not swell when exposed to seawater. The colour of the grating shall be black or dark
grey.
Grating Vendor, type, method of attaching etc. shall be submitted for approval.
5.2 Threaded Fasteners
All bolts, studs, and nuts shall be carbon steel heavy hexagon pattern.
Bolts and studs shall be grade 8.8 conform to ISO 898. Properties and requirements for associated nuts and
washer shall be based on property class of mating bolts and studs in accordance to ISO 898 [Ref./2.2-9/].
Carbon steel fasteners (bolts, nuts and washers) shall be hot-dipped galvanized with minimum coating
thickness of 50μm conform to ISO 10684.
2200-667-CS-7880-00001 | Rev 05 | March 2022

Page 24 of 41
Specification
Structural Material
A-1
Specification
Structural Component Material Breakdown – Material Types
Table A-1 Material Selection Tables

Correlation
ISO 19902 with
ISO 19902 1SMYS Material
Structural Component Toughness EN10225/
Design Class (MPa) Type
Class EN10025
Grade
Jacket Primary Steel
Jacket Leg or Launch Truss Joint Cans and any S420G2+Q,

DC 1 CV2Z 420 III-D
stiffening plates with thickness ≤ 40mm S420G2+M
Jacket Leg, Launch Truss and Other Joint Cans and S420G2+Q,
DC 1 CV2ZX 420 III-E
any stiffening plates with thickness > 40mm Thick S420G2+M
S420G1+Q,
Jacket Legs and Conical Transitions DC 2 CV2 420 III-B
S420G1+M
S420G1+Q,
Launch Truss DC1 CV2 420 III-B
S420G1+M
S420G2+Q,
Lifting Eyes DC 1 CV2ZX 420 III-E
S420G2+M
S420G2+Q,
Lifting Trunnions DC 1 CV2ZX 420 III-E
S420G2+M
S420G1+Q,
Skirt Pile Sleeves and Connection Plates DC4 CV2 420 III-B
S420G1+M
S420G1+Q,
Piles with wall thickness ≤ 40mm DC4 CV2 420 III-B
S420G1+M
S420G2+Q,
Piles with wall thickness > 40mm Thick DC4 CV2ZX 420 III-E
S420G2+M
S355G9+N,
355 II-C
S355G9+M
Vertical Diagonal DC4 CV2
S420G1+Q,
420 III-B
S420G1+M
S355G9+N,
355 II-C
Horizontal Diagonal DC4 CV2 S355G9+M
S420G1+Q, III-B
420
S420G1+M
S355G9+N,
355 II-C
S355G9+M
Conical Transitions (other than jacket legs) DC4 CV2
S420G1+Q,
420 III-B
S420G1+M
Jacket Secondary Steel/Tertiary
Pile Spacers/Guide Fins DC5 NT S335J0 355 II-A

S355N,
Mudmats DC4 CV1 355 II-B
S355M
S355N,
Riser Supports DC4 CV1 355 II-B
S355M
A-1
Specification
Correlation
ISO 19902 with
Class EN10025
Grade
S355N,
Cap and Connection plates DC4 CV1 355 II-B
S355M
S355G9+N,
355 II-C
S355G9+M
Diaphragm Plate, Ring Stiffener DC2 CV2
S420G1+Q,
420 III-B
S420G1+M
S355N,
355 II-B
S355M
J-tube and supports DC4 CV1
S420G1+Q,
420 III-A
S420G1+M
S355N,
355 II-B
S355M
Yoke Plate DC4 CV1
S420G1+Q,
420 III-A
S420G1+M
S355N,
355 II-B
S355M
Well Riser Guide DC4 CV1
S420G1+Q,
420 III-A
S420G1+M
NT S335J0 355 II-A
Docking Pile Guide DC5 S420G1+Q,
CV1 420 III-A
S420G1+M
Deck Primary Steel
S355G10+N,
355 II-D
Column or Brace Joint Cans with thickness ≤ 75mm S355G10+M
(S355, S420) S420G1+Q,
DC1 CV2Z 420 III-C
Column or Brace Joint Cans with thickness ≤ 40mm S420G1+M
(S460) S460G1+QT,
460 IV-C
S460G1+M
S355G10+N,
355 II-E
Column or Brace Joint Cans with thickness > 75mm S355G10+M
(S355, S420) S420G2+Q
DC1 CV2ZX 420 III-E
Column or Brace Joint Cans with thickness > 40mm S420G2+M
(S460) S460G1+QT,
460 IV-E
S460G1+M
S355G10+N,
355 II-E
S355G10+M
S420G2+Q,
Deck Leg Through Plates, DC1 CV2ZX 420 III-E
S420G2+M
S460G1+QT,
460 IV-E
S460G1+M
S355G10+N,
Major Lifting Padeyes and trunnions DC1 CV2ZX 355 II-E
S355G10+M
A-2
Specification
Correlation
ISO 19902 with
Class EN10025
Grade
S420G2+Q,
420 III-E
S420G2+M
S460G1+QT,
460 IV-E
S460G1+M
S355G10+N,
355 II-D
S355G10+M
CV2Z
S420G1+Q,
Deck Legs DC2 420 III-C
S420G1+M
S460G1+QT,
CV2X 460 IV-D
S460G1+M
S355G10+N,
355 II-D
S355G10+M
Plate Girders (S355, S420) CV2Z
S420G1+Q,
DC2 420 III-C
S420G1+M
Plate Girders with thickness ≤ 40mm (S460) CV2 S460G1+QT, 460 IV-B
Plate Girders with thickness > 40mm (S460) CV2X S460G1+M 460 IV-D
S355G9+N,
355 II-C
S355G9+M
Truss Vertical and Diagonal Members (S355, S420) CV2
S420G1+Q,
420 III-B
DC2 S420G1+M
Truss Vertical and Diagonal Members with thickness
CV2 S460G1+QT, 460 IV-B
≤ 40mm (S460)
S460G1+M
Truss Vertical and Diagonal Members > 40mm (S460) CV2X 460 IV-D
S355G9+N,
355 II-C
S355G9+M
Primary truss connection stiffeners (S355, S420) CV2
S420G1+Q,
420 III-B
S420G1+M
DC2
Primary truss connection stiffeners with thickness ≤ CV2
460 IV-B
40mm (S460) S460G1+QT,
Primary truss connection stiffeners with thickness > CV2X S460G1+M
460 IV-D
40mm (S460)
S355G9+N,
355 II-C
S355G9+M
Ring plates (S355, S420) CV2
S420G1+Q,
DC2 420 III-B
S420G1+M
Ring plates with thickness ≤ 40mm (S460) CV2 S460G1+QT, 460 IV-B
Ring plates with thickness > 40mm (S460) CV2X S460G1+M 460 IV-D
S355G10+N,
Flange insert plates at nodes with thickness ≤ 75mm 355 II-D
S355G10+M
(S355, S420) DC1 CV2Z
S420G1+Q
420 III-C
S420G1+M
A-3
Specification
Flange insert plates at nodes with thickness ≤ 40mm

CV2Z 460 IV-C
(S460) S460G1+QT,
Flange insert plates at nodes with thickness > 40mm S460G1+M
CV2ZX 460 IV-E
(S460)
S355G10+N,
355 II-D
Girder to Girder flange plates (“stop signs” without S355G10+M
CV2Z
columns/hanger) (S355, S420) S420G1+Q,
420 III-C
S420G1+M
DC2
Girder to Girder flange plates (“stop signs” without
CV2 460 IV-B
columns/hanger) with thickness ≤ 40mm (S460) S460G1+QT,
Girder to Girder flange plates (“stop signs” without S460G1+M
CV2X 460 IV-D
columns/hanger) with thickness > 40mm (S460)
S355G10+N,
355 II-D
S355G10+M
Web Insert Plates at nodes (S355, S420) CV2Z
S420G1+Q,
420 III-C
S420G1+M
DC2
Web Insert Plates at nodes with thickness ≤ 40mm
CV2 460 IV-B
(S460) S460G1+QT,
Web Insert Plates at nodes with thickness > 40mm S460G1+M
CV2X 460 IV-D
(S460)
S355G10+N,
355 II-D
S355G10+M
CV2Z
Crane Pedestal Node Plate, S420G1+Q,
DC2 420 III-C
Crane Pedestal Through Plate S420G1+M
S460G1+QT,
CV2ZX 460 IV-E
S460G1+M
S355G10+N,
355 II-D
S355G10+M
Crane Pedestal Column (S355, S420) CV2Z
S420G1+Q,
DC2 420 III-C
S420G1+M
Crane Pedestal Column with thickness ≤ 40mm (S460) CV2 S460G1+QT, 460 IV-B
Crane Pedestal Column with thickness > 40mm (S460) CV2X S460G1+M 460 IV-D
S355G11+N,
355 II-B
Deck Beam (standard rolled section) with no S355G11+M
DC2 CV2
Column/Hanger attachment to the Flange S420G1+Q,
420 III-B
S420G1+M
Deck Beam (standard rolled section) with S355G11+N,
DC2 CV2Z 355 II-C
S355G14+N
Seamless tubular (Outside diameter ≤ 355.6mm) DC2 CV2 S355G14+Q 355 II-B
T
S355G14+N
Seamless tubular used as can (Outside diameter ≤
DC2 CV2Z S355G14+Q 355 II-C
355.6mm)
T
Beam and Plate Girders web stiffener plates Similar material to parent metal they are providing stiffening to
Deck Secondary Steel
A-4
Specification
Deck beams (standard rolled section only, not S355N,

DC2 CV1 355 II-B
subjected to through thickness stress) S355M
Girder flange bracing DC4 NT S355J0 355 II-A
Deck beam flange bracing DC4 NT S355J0 355 II-A
Minor brace DC4 NT S355J0 355 II-A
Major equipment supports/Engineered supports S355G11+N,
DC2 CV2 355 II-M
including secondary deck beams supporting them S355G11+M
Secondary equipment supports DC4 NT S355J0 355 II-A
Seamless tubular (Outside diameter ≤ 355.6mm) DC4 CV1 S355G1+N 355 II-P
Square/Rectangular Hollow Sections (SHS/RHS) DC4 CV1 S355G1+N 355 II-P
S355N,
Plates (general) DC4 CV1 355 II-B
S355M
Stiffener Plates Similar material to parent metal they are providing stiffening to
Deck Outfitting Steel
S355G13+N,
Stair towers framing and landings of hollow sections DC2 CV2 355 II-K
S355G13+M
Stair stringers and treads DC4 NT S355J0 355 II-A
Ladders DC4 NT S355J0 355 II-A
Deck plate DC4 NT S355J0 355 II-A
Handrail DC5 NT S275JR 275 I-A
Drain boxes DC4 NT S275JR 275 I-A
Coaming DC4 NT S275JR 275 I-A
Walkways DC4 NT S355J0 355 II-A
Intercostal for equipment supports DC2 NT S355N 355 II-N
Miscellaneous equipment supports DC2 NT S355N 355 II-N
Equipment access platforms (Stool type platform) DC4 NT S275JR 275 I-A
Instrument access platforms (Stool type platform) DC4 NT S275JR 275 I-A
S355G12+N
Monorails DC4 CV2Z 355 II-F
S355G12+M
S355G10+N,
Maintenance padeyes DC2 CV2Z 355 II-D
S355G10+M
Notes:
1. SMYS = Specified Minimum Yield Strength or Nominal Yield Strength.
2. For steel grade S355 with thickness exceeding 100mm thick and up to 150mm thick, only
S355G7+M, S355G8+M, S355G9+M and S355G10+M is to be specified.
3. For steel grades S420 and S460, the maximum plate thickness is up to 100mm thickness
A-5
Specification
Amendments and Supplements to EN10225:2009
B-1
AMENDMENTS AND SUPPLEMENTS TO EN 10225:2009
1.1 Specified grades for primary steel
1. Primary structural steel in plate, rolled section and hollow section (Seamless, UOE
and high frequency welded (HFW)) shall be in accordance with EN 10225:2009,
Groups 2 and 3, as listed in Table A.
2. EN 10225 Group 1 steels shall not be used for primary applications.
The corresponding toughness classes, as defined in ISO 19902:2007, are given in

Table A. In Table A, classes have been allocated to steel grades where it is not
listed in ISO 19902:2007.
3. Plates in Group 2 at thicknesses greater than 40 mm (1.6 in) shall be pre-qualified by

CTOD testing equivalent to the "X" designation in ISO 19902:2007, see (8.4.3).
Table A Toughness classes
Form Group Grade Toughness Class – Notes

ISO 19902:2007
Plate 2 S355G7 (+N and +M) CV2 1
S420G1 (+QT and +M) CV2
S460G1 (+QT and +M) CV2
3 S355G8 (+N and +M) CV2Z/ZX 1
S420G2 (+QT and +M) CV2Z/ZX
S460G2 (+QT and +M) CV2Z/ZX
Sections 2 S355G11 (+N and +M) CV2 2, 3
(Open) S420G3 (+M) CV2
S460G3 (+M) CV2
3 S355G12 (+N and +M) CV2Z 2, 3
S420G4 (+M) CV2Z
S460G4 (+M) CV2Z
Hollow 2 S355G14 (+N and +QT) CV2 4
Sections S420G6 (+QT) CV2
(Seamless) S460G6 (+QT) CV2
3 S355G15 (+N and +QT) CV2Z 5
Hollow 2 S355G13 (+N and +QT) CV2 6
Section S420G5 (+QT) CV2
(HFW) S460G5 (+QT) CV2
NOTES: 1. Grades S355 G9 and G10 are equivalent to grades S355 G7 and G8 respectively, and may be substituted
B-2
for them.
2. Limited to 36 mm (1.4 in) flange thickness for primary applications.
3. Steels in the as-rolled condition are not permitted.
4. Limited to 30 mm (1.2 in) wall thickness for primary applications.
5. Limited to 20 mm (0.8 in) wall thickness by EN 10225.
6. For rolled tubulars longitudinally welded by submerged arc welding, see (Part III, 14).
3 Terms and definitions
3.9 high frequency welded hollow section (HFW)
Add the following to this clause:
1. High frequency welding shall use a frequency of ≥ 100 kHz.
7 Manufacturing process
7.1 Steel manufacturing process
1. Steels of group 2 shall be vacuum degassed or ladle refined.
2. Option 2 shall apply in accordance with Annex C of EN 10225.
7.2 Thickness limits and segregation control
7.2.1
Replace the last sentence of this clause "See option 3" with the following:
1. Option 3 shall apply.
a. The Manufacturer/Supplier may provide thicker material if data is provided

to demonstrate that thicker material can be produced without segregation
resulting in the reduction of material properties, centre line inclusion level or
apparent reduction in centre line mechanical properties.
7.3 Delivery condition
7.3.3 Sections
1. Group 2 and 3 sections shall not be supplied in the as-rolled condition.
8 Requirements
B-3
8.3 Mechanical properties
8.3.2 Heat treatment condition of test pieces
Add the following to item c) in this clause:
1. The Manufacturer/Supplier shall supply data demonstrating that the mechanical

properties of the plates will meet the tensile requirements specified for the relevant
grade of EN 10225.
2. Where Option 10 applies, the minimum heat treatment temperature shall be 580 °C
(1076 °F).
8.3.4 Strain age tests
Replace the first sentence of this clause with the following:
1. Strain age tests shall be carried out as Option 12 for steels 12.5 mm (0.5 in) or
thicker.
8.3.5 Through-thickness testing
Replace the first sentence of this clause with the following:
1. Through-thickness testing shall be carried out according to Option 13 for Group 3

steels of thickness ≥ 25 mm (1 in).
8.4 Technological properties
8.4.3 Weldability data for steels of groups 2 and 3
1. Weldability testing shall be performed in accordance with both of the following:
a. Annex E;
b. Annex F or Annex G.
B-4
8.5 Surface condition and internal defects
8.5.1 Plates
Delete the 3rd sentence of this clause "The CEV value shall..."
8.5.2 Sections
8.5.2.1 Surface condition
Replace the end of the 1st sentence of this clause from "and the surface condition...." with
the following:
1. The surface condition shall comply with EN 10163, Class C, sub-class 3 (i.e., no weld
repair).
8.5.2.3 Internal soundness for steels of groups 2 and 3
Replace the 3rd paragraph "See Option 21" with the following:
2. Inspection shall be in accordance with EN 10306 Class 2.2, using scanning plans C and
D.
8.5.3 Hollow sections
8.5.3.2 Internal soundness (laminations)
Replace the last paragraph "See Option 22" with the following:
9 Inspection and testing
9.2 Ex-mill supply
Add the following after the 1st paragraph of this clause:
1. Inspection certificates shall be in accordance with EN 10204 Type 3.2, using an

authorised inspection representative approved by the Principal.
10 Sampling
B-5
10.2 Frequency of testing
10.2.1 Tensile tests (General)
Replace the last sentence of this paragraph "Where ingot..." with the following:
1. For plates, one sample product shall be taken from each parent plate for both ingot
and continuous casting practice.
10.2.2 Impact tests (General)
1. For plates, a minimum of one sample product shall be taken from each parent plate
for both ingot and continuous casting practice.
11 Test methods
11.3 Non-destructive tests
11.3.5 General
Delete the text "When specified at the time of enquiry and order" from the beginning of
this clause.
13 Options
Add the following to the beginning of this clause:
1. The Purchase Order Options listed in (13) shall be applied as defined in Table B (any
options not listed do not apply).
Table B Summary of purchase order options
Option Relevant clause Description

in EN 10225 as
amended by this
amendment
2 7.1, 7.2.3, 11.35 Required
3 7.2.1 Required: See (7.2)
6 8.2.1, 8.2.2.2 Required
10 8.3.2 Provisionally Required: See (8.3.2) Project to confirm
12 8.3.4 Required: See (8.3.4)
13 8.3.5 Required
15 8.3.7 Required
B-6
16 8.4.1 Required
17 8.4.2 Required
18 8.4.3 Required: See (8.4.3)
21 8.5.2.3 Required: See (8.5.3.2)
22 8.5.3.2 Required
23 8.5.3.3, 8.5.3.4 Required
24 10.2.3 Required
27 10.3.3.3 Required
28 12.1 Required
29 12.2 Required
Option 18
Add the following to the 3rd paragraph "Three steel types..."
1. The supply circumstance and steel type selected shall be subject to approval by the
Principal.
B-7
Add the following new clauses:
14 Submerged arc welded, rolled tubular members for primary structure
14.1 General
1. Rolled tubular members shall be fabricated from EN 10225, Group 2 and 3 plates as
specified in (Part IV).
2. Welding and non-destructive testing shall be in accordance with EEMUA 158.
14.2 Dimensional tolerances
1. Rolling tolerances for tubulars shall be in accordance with EEMUA 158.
2. Ovality shall be checked at both ends and at all circumferential seams.
14.3 Inspection, identification and record
1. All longitudinal seams shall be inspected to EEMUA 158, Inspection Category II.
2. Each tubular member shall be identified with a unique number.
3. The Manufacturer/Supplier shall operate a system that permits full traceability of all
required information specific to each tubular member, containing the following as a
minimum:
a. plate material certificates;
b. welding procedures used;
c. NDT records;
d. Visual/dimensional inspection records.
Table 6 Chemical composition for plates (% by mass)
Amend the column for Vanadium content as follows:
1. For all plate grades in Group 2 and 3, the maximum vanadium content shall be
0.015 %.
Annex E Weldability testing for steels of groups 2 and 3 and mechanical testing of butt welds
B-8
E.3 Butt-weld requirements
E.3.5 Nominal heat input
1. For testing in accordance with Annex E, the nominal heat input range for the
weldability testing should cover the range applicable for the fabrication weld
procedures.
E.6 Testing on hollow sections and sections
CTOD testing is not necessary for sections or for plate where the maximum plate
thickness is 40 mm (1.6 in) or less.
B-9
SECONDARY AND TERTIARY STEEL GRADES
1 General
1. Secondary and tertiary grade steels shall be in accordance with the following as
applicable:
a. EN 10025:2004 Part 1;
b. EN 10025:2004 Part 2;
c. EN 10025:2004 Part 3.
2 Secondary grade steel (corresponds to ISO 19902 toughness class CV1)
1. Secondary plate and sections shall conform to one of the following:
a. EN 10025-2 Grade S355 J2+N;
b. EN 10025-3 Grade 355N or EN 10025-4 Grade S355M;
c. Sections with a maximum thickness of 25 mm (1 in) may be supplied in the

as-rolled (+AR) condition.
2. Option 6 (Flat product) of EN 10025-1 shall be applied to secondary plate.
3. Secondary plate shall be inspected to EN 10160 Class S1/E2.
4. Secondary sections shall be inspected to EN 10306 Class 2.1 Plan D.
5. The maximum carbon equivalent shall be 0.43, as calculated in EN 10025-1 Clause

7.2.3.
6. Inspection certificates shall be in accordance with ISO 10474 Type 2.1 or EN 10204
Type 3.1.
3 Tertiary grade steel (corresponds to ISO 19902 toughness class NT)
1. Tertiary plate and sections less than 10 mm (0.39 in) plate/flange thickness shall be in
accordance with EN 10025-2 Grade S235 JR or Grade S355 J0.
2. Inspection certificates shall be in accordance with ISO 10474 Type 2.1 or EN 10204
Type 3.1.
B-10

2200-667-CS-7880-00001 05 1 Publication Specification Structural Steel M...

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

2200-667-CS-7880-00001 05 1 Publication Specification Structural Steel M...

Uploaded by

Copyright:

Available Formats

Crux FEED: Specification Structural Steel

Prepared for: SHELL

Crux FEED: Specification Structural Steel Material

Wood / KBR Reference Number Client Reference Number (if applicable)

Tit-Chin LOH, Lead Structural

Tel: +6(0)3 9212 4600

Revision Date Reason for Issue Prepared Checked Approved

05 15/03/22 Approved for Design KS Satya MWH

04 09/03/22 Issued for Approval KS/NG Satya MWH

03 21/08/19 Re-Approved for Design DMc LTC BE

02 18/07/19 Approved for Design FAR/KML LTC BE

01 30/05/19 Issued for Approval FAR/KML LTC BE

INTELLECTUAL PROPERTY RIGHTS NOTICE AND DISCLAIMER

2200-667-CS-7880-00001 | Rev 05 | March 2022

1.0 Introduction ............................................................................................................................ 6

3.0 General Requirements.......................................................................................................... 11

4.0 Steel Types, Requirements, and Guidelines ....................................................................... 12

5.0 Other Structural Materials ................................................................................................... 24

2200-667-CS-7880-00001 | Rev 05 | March 2022

Structural Material ............................................................................................... A-1

Amendments and Supplements to EN10225:2009............................................ B-1

2200-667-CS-7880-00001 | Rev 05 | March 2022

2200-667-CS-7880-00001 | Rev 05 | March 2022

2200-667-CS-7880-00001 | Rev 05 | March 2022

b) Fixed jacket structure with drilled and grouted piles;

c) NNM Platform topsides weight of approximately 10,000 tonnes dry weight;

d) Gas and condensate dehydration;

e) Fibre optic communications tied to the “Fitzroy” Fibre Optic backbone;

f) Single 26” NB multiphase export pipeline to Prelude.

The Crux Platform Schematic is presented in Figure 1-1 below.

Figure 1-1 Crux Fixed Platform Schematic

2200-667-CS-7880-00001 | Rev 05 | March 2022

1.2 Purpose of Document

1.3 Definitions and Use of Terms

COMPANY Shell Australia Pty Ltd

Contractor Organisation contracted directly by COMPANY to provide engineering, design or other

Sub-Contractor Organisation contracted by a Contractor to provide defined services.

AISC American Institute of Steel Construction

ANSI American National Standards Institute

API American Petroleum Institute

ASME American Society of Mechanical Engineers

ASTM American Society for Testing and Materials

AWS American Welding Society

BfD Basis for Design

COG Centre of Gravity

FLNG Floating Liquified Natural Gas

2200-667-CS-7880-00001 | Rev 05 | March 2022

HFE Human Factors Engineering

ISO International Standard Organization

ITP Inspection and Test Plan

MAWP Maximum Allowable Working Pressure

NACE National Association of Corrosion Engineers

NDT Non-Destructive Test

NNM Not Normally Manned

NPSH Net Positive Suction Head

PMI Positive Material Identification

PMT Positive Material Test

PQR Procedure Qualification Records

PWHT Post Weld Heat Treatment

VDRL Vendor Data Requirement List

WPS Welding Procedure Specification

FEED Front End Engineering Design

BSI British Standards Institution