4-13 4-13 Quality Changes the World

4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Crawler Hydraulic
13 13 13
Excavator
202 3-0
4-
202 3-0
4-
202 3-0
4-

nx 407 nx 407 nx 407

che che che

SY195C9
SY205C9
SY215C9
0 4 -13 4-13 4-13
2 3- 02 3-0 02 3-0
0SY225C9
0
4 72 407
2
407
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n x nx nx
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SY245C9
SY265C9

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che Safety, Operationcheand e
Maintenance Manual
c h
 4-13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che
 SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

SY195~265C9
Crawler
- 1 3 Hydraulic
- 1 3 Excavator 13
4 4 4-
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che Safety, h
Operation e
c and Maintenance h e
Manual
c

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

4- 13 -1 3
4- 13
23-0 -04
WARNING
23 23-0
Read7 20and follow the safety precautions and instructions
7 20 7
in this manual and on the machine 20 dec-
0
4 Failure to do can cause serious injury, 0 0
h e nxals. h e nx4 death or property damage. Keep hthis
e
4
nxmanual with
c c
the machine for reading and future reference. c

Operator Manul-Oct. 2019 1

 SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che h e
c Sany Group che
Shanghai Sany Heavy Machinery (LTD)
Sany Industrial Park, Xinyang Road,
No.1831, Fengxian District, Shanghai, China
Zip code: 201413
Service hotline: 4008 28 2318
Inquiring and Complaint Number: 4008 87 9318

4-13 4-1
3
http://www.sanygroup.com 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

© 2019 by Sany Group. All rights reserved. No part of this publication may be repro-
duced, used, 4 13
-distributed or disclosed except during 4 13
-normal operation of the machine as 4-1
3
0
3- herein. All information included within 0
3-this publication was accurate at the02time
3- 0
0
described 2 0 2
72
of40publication. 4 07
Product improvements, revisions,
2 72
etc., may result in differences40between
n x n x n x
che your machine and what is presented che here. Sany Group assumes no liability. che For more in-
formation, contact Sany Group.

Operator Manul-Oct. 2019 1

 SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator

4- 13 4 -13 4- 13
02 3-0 EXEMPTION CLAUSES
0 2 3- 0
02 3-0
2 2 2
nx 407 n x 4 07
nx 407
h e
c Specific Declaration che che

The crawler hydraulic excavator is a multi-purpose construction machine that is primarily used for
digging or loading earth and stones. It can also be used for grading, slope-trimming, lifting, break-
ing, demolishing and trenching applications. The excavator is widely used in road and railway con-
struction, bridge building, city construction, as well as airport, sea port and water conservation
construction. It can also perform the function of bull dozer, loader and crane. Application other than
the specified range are excluded from the scope. Sany assumes no responsibility for any conse-
quence caused by unauthorized applications.
- 13 - 13 4- 13
-04 no responsibility for consequences caused
Sany assumes
3 -04 by the following factors:
3 3-0
02 02 202
0 72 72
40observe the information 7
e
•x4Misuse
n
of the excavator due to failure to
e nx e n x40 in
provided hereunder this
ch manual; c h ch
• Unauthorized restructuring or modification to the excavator;
• Use of non-genuine parts, or untested or unapproved parts or tools.
• Use of non-genuine parts, or untested or unapproved parts or tools.

Sany cannot anticipate all potential hazards that may occur on work site. Therefore, excavator op-
erator and owner shall attach great importance to the issue of safety.

Local government may impose higher standards for use of a hydraulic excavator. If local regula-
tions have conflicts to the safety rules described herein, whichever the stricter applies.

0 4 -13 0 4 -13 0 4 -13

Obligations
0 2 3- of Sany 0 2 3- 0 2 3-
2 72 2
•x 4 07 quality excavators along with correct
Offer x 4 0information. x 4 07
n n n
che • Abide by after-sales service commitment
che and keep a record for all maintenance
che work and repair
work.
• Provide training for excavator operators and service persons as required.

Obligations of owners or authorized persons

• Only trained personnel who fully understand the Parts Book and the Safety, Operation and Main-
tenance Manual are allowed to operate and service the hydraulic excavator.
• Make sure that the excavator operator and service person are qualified for this job and know
3
their responsibilities.
- 1 - 13 - 13
• Regularly 0 4 0 4 0 4
0 2 3- inspect the safety awareness of related0 2 -
3persons at work.
0 2 3-
• Should 2 any fault threatening safety occurs, shut 2 down the excavator immediately. 7 2
x 4 07 x 4 07 x40
e • Sany service personnel have the right
n e n n
to carry out safety inspection to the eexcavator when
ch required. ch ch

Operator Manul-Oct. 2019 1

 SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

• Besides the3checks
2 - specified by Sany, local laws and
2 3- regulations on excavator shall also0be2 3-
2 0 2 0 2
x 07
observed.
4 x 4 07 x 4 07
n
• Ensure n hydraulic excavator. n
che che che
timely maintenance and repair of the
• Make a detailed plan for proper use of the hydraulic excavator.

Obligations of all operating personnel

• Any abnormalities that could bring improper operation of the hydraulic excavator or potential
hazards should be reported to your supervisor. The abnormalities should be corrected timely if
possible.
• All workers around the hydraulic excavator must know and obey all warning signals, and be alert
to safety of oneself and others.
3 the operating items and procedures.
-1know -13 3
• All operators must
- 0 4 - 0 4 - 0 4-1
•
2 0 3 hazardous situation and immediately
Be alert to 2any
2
3
02inform 023
operator and signalman of the haz-
2
07 as high voltage cables, irrelevant people
ards4such
x x 407 and worse ground condition. nx407
he n n
cObligations of manager che che

• The operator must have been trained and fully understand the provision of the Safety, Operation
and Maintenance Manual. The operator must be healthy and licensed. Otherwise he/she is not
allowed to operate the hydraulic excavator.
• Make sure that the operator has good sense, cooperation awareness and psychological quality,
or he/she is not allowed to operate or service the hydraulic excavator.
• Make sure that the signal person has good visibility and hearing ability, knows standard com-
mand signals and can give signals clearly and correctly. The signal person shall also have
1 3 1 3 13
04- to recognize hazardous factors and
enough experience
3- 04-timely tell the operator to avoid the
3 - 3-0
4-
hazards.202 202 202
7 7 7
• Make
e n x40sure that the assistant person can epositively
n x40 identify the model and workingecondition
n x40 of
h
c hydraulic excavator and choose a suitableh
c hydraulic excavator. c h
• Each operating personnel of a project shall bear certain safety responsibilities and is required to
timely report unsafe factors to the supervisor.

4-13 4- 13 4- 13
023-0 02 3-0 023-0
2 2 2
n x 407 n x 407 n x 407
che che che

2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Table of Contents

4- 13 4- 13 4- 13
02 3-0 Table of07 2Contents
02 3-0 02 3-0
2 2
n x 407 n x4 n x 407
che che che
1 Introduction........................................................................................................................1-1
1.1 Overview.................................................................................................................................1-5
1.2 Your Documentation Package.............................................................................................1-5
1.2.1 General .........................................................................................................................1-5
1.2.2 CD system requirements.............................................................................................1-6
1.2.3 Recommendations on using the documentation .....................................................1-6
1.2.4 Documentation storage ...............................................................................................1-6
1.2.5 Manual organization.....................................................................................................1-6

0 -13
1.2.5.1 4General 4 -13
...................................................................................................................1-6
0 0 4 -13
0 2
1.2.5.23- Introduction ............................................................................................................1-7
0 2 3- 0 2 3-
2 2 2
x4 071.2.5.3 Safety......................................................................................................................1-7
x 407 x 407
chen che
n
che
n
1.2.5.4 System functions...................................................................................................1-7
1.2.5.5 Operation................................................................................................................1-7
1.2.5.6 Maintenance ..........................................................................................................1-7
1.2.5.7 Troubleshooting.....................................................................................................1-7
1.2.5.8 Specifications.........................................................................................................1-7
1.2.5.9 Optional Equipment ..............................................................................................1-7
1.3 Your Sany Machine...............................................................................................................1-8
1.3.1 Machine applications ...................................................................................................1-8
1.3.2 Machine
0 4 -13 directions .......................................................................................................1-8
0 4 -13 0 4 -13
0 3-
1.3.32Breaking
0 2 3-
in a new machine .........................................................................................1-8
0 2 3-
7 2 Machine information.....................................................................................................1-9
01.3.4 07
2
07
2
n x4 n x4 n x4
che che che
1.3.4.1 General ...................................................................................................................1-9
1.3.4.2 Product identification plate...................................................................................1-9
1.3.4.3 Engine identification plate....................................................................................1-9
1.3.4.4 Drive motors identification plate........................................................................1-11
1.3.4.5 Swing motor identifi cation plate .......................................................................1-11
1.3.4.6 Hydraulic pump identifi cation plate..................................................................1-11
1.3.4.7 Chassis serial number....................................................................................... 1-12
1.3.5 Table for serial number and distributor information .............................................. 1-12
1.4 Correction Request Form - Technical Publications ....................................................... 1-13
1.5 Contact 0 4 -13
Information 0 4 -13
........................................................................................................... 0
1-14 4 -13
- 3 - 3 - 3
02 02 02
0 72 0 72 72
0
2 4Safety.....................................................................................................................................2-1
nx nx4 nx4
c h e ch e ch e
2.1 Foreword ................................................................................................................................2-5
2.2 Safety Messages...................................................................................................................2-6

Operator Manul-Oct. 2019 I

 Table of Contents SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

2.2.1 General
2 3 -04..........................................................................................................................2-6
2 3 -04 2 3 -04
20
2.2.27Hazard 20
alert wording....................................................................................................2-6
7 7 20
0 0 0
h e nx4 Other alert wording.......................................................................................................2-7
2.2.3
h e nx4 h e nx4
c 2.2.4 Safety decals.................................................................................................................2-7
c c
2.2.4.1 General ...................................................................................................................2-7
2.2.4.2 Textual safety decals ............................................................................................2-8
2.2.4.3 Graphical safety decals........................................................................................2-8
2.2.5 Safety decal locations..................................................................................................2-9
2.3 General Precautions.......................................................................................................... 2-17
2.3.1 Safety rules................................................................................................................. 2-17
2.3.2 Abnormal cases ......................................................................................................... 2-18
3
2.3.3 Personal-1protective -13
equipment............................................................................... 2-18 -13
- 0 4 - 0 4 -04
2.3.4 Fire23extinguisher 2 3
and first aid kit.............................................................................. 2
2-19 3
7 20 equipment.......................................................................................................
7 20 7 20
0
2.3.5 Safety 0 0 2-20
h e nx4 Machine cleaning ......................................................................................................
2.3.6 h e nx4 h e nx4 2-21
c c c
2.3.7 Keeping cab clean..................................................................................................... 2-21
2.3.8 Lock the hydraulic controls before leaving the cab .............................................. 2-22
2.3.9 Hand-holds and steps .............................................................................................. 2-22
2.3.10 Elevated work .......................................................................................................... 2-24
2.3.11 No sitting on attachment ........................................................................................ 2-24
2.3.12 Articulated parts....................................................................................................... 2-25
2.3.13 Prevention of burns and scalds............................................................................. 2-25
2.3.13.1 Hot coolant........................................................................................................ 2-25
1 3 3 3
2.3.13.2 Hot
- 0 - 0 4-1
4-oil................................................................................................................. 2-26 4-1
-0
0 2 3 2 3 2 3
2.3.14 2Fire and explosion 20
hazard...................................................................................... 20
2-27

n x 407
2.3.14.1
n x 407 n x 407 2-27
Fire caused by fuel or oils ...............................................................................
che 2.3.14.2 Fire caused by flammable chematerials .............................................................
che 2-28
2.3.14.3 Fire caused by electric lines .......................................................................... 2-28
2.3.14.4 Fire caused by hydraulic lines....................................................................... 2-28
2.3.14.5 Fire caused by illumination equipment ......................................................... 2-28
2.3.14.6 Fire caused by heat shield.............................................................................. 2-28
2.3.15 In the event of fire................................................................................................... 2-28
2.3.16 Windshield cleaning detergent .............................................................................. 2-29
2.3.17 Ejecting parts .......................................................................................................... 2-29
2.3.18 Falling object
0 4 -13 protection ........................................................................................
0 4 -13 2-29
0 4 -13
3-
2.3.19 Attachment
2 3-
installation ...........................................................................................
2 2-303-
2.3.20 7
0
7
0
2Attachment combination.........................................................................................
2 7 202
2-30
e n x40 Cab windows glasses .............................................................................................
2.3.21 e n x40 e n x40 2-30
ch ch ch
2.3.22 Unauthorized modification ..................................................................................... 2-30
2.3.23 Work-site investigation ........................................................................................... 2-31

II Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Table of Contents

-13 -13 -13

2 3 -04
2.3.24 Operation
2 3 -04
on loose ground ....................................................................................
2 3 -04
2-31
20 Overhead power cables .........................................................................................
2.3.25
7 7 20 7 20 2-32
0 0 0
h e nx42.3.26 Visibility .....................................................................................................................
h e nx4 h e nx4 2-33
c c c
2.3.27 Ventilation................................................................................................................. 2-33
2.3.28 Asbestos................................................................................................................... 2-34
2.3.29 Alternate exit ............................................................................................................ 2-35
2.4 Safe Operation Precautions ............................................................................................. 2-35
2.4.1 Safe starting ............................................................................................................... 2-35
2.4.1.1 Safe mounting..................................................................................................... 2-35
2.4.1.2 Operator seat...................................................................................................... 2-36
2.4.1.3 Seat belt............................................................................................................... 2-36
-13 starting the engine.................................................................................
2.4.1.4 Before
4 4 -13 2-36-13
2 3
2.4.1.5
0
2 3 0
- Engine starting rules ..........................................................................................
- 2 3 -04
2-37
2 0 2 0 2 0
40 72.4.1.6 4 07 4 07 2-37
Machine starting .................................................................................................
ch enx en
2.4.1.7 Starting engine in coldchseason
x
che
n x
......................................................................... 2-38
2.4.1.8 Engine starting aid ............................................................................................. 2-38
2.4.1.9 After starting the engine .................................................................................... 2-39
2.4.2 Operation .................................................................................................................... 2-39
2.4.2.1 Inspection before operation .............................................................................. 2-39
2.4.2.2 Prior-operation precautions ............................................................................. 2-40
2.4.2.3 Travel direction confirmation ............................................................................ 2-40
2.4.2.4 Safety rules for turning ...................................................................................... 2-41

0 4 -13 rules for traveling ...................................................................................

2.4.2.5 Safety
0 4 -13 2-43 13
04-
2 3
2.4.2.6- Safe traveling 3 -
.....................................................................................................
2 2 3 -
2-44
7 20 72
0 2 0
x4 0 2.4.2.7Machine operation on slope0............................................................................
x 4 x 4 07 2-46
n n n
che che .............................................................................
2.4.2.8 Operation in snowy weather
che 2-47
2.4.2.9 Restricted operation........................................................................................... 2-47
2.4.3 Parking the machine ................................................................................................. 2-49
2.4.3.1 Select a parking place ....................................................................................... 2-49
2.4.3.2 Machine shutdown ............................................................................................. 2-50
2.4.4 Transportation............................................................................................................ 2-50
2.4.4.1 Loading and unloading ...................................................................................... 2-50
2.4.4.2 Transportation..................................................................................................... 2-52
2.4.5 Battery......................................................................................................................... 2-53
0
2.4.6 Operation4 -13 ....................................................................................................................
0 4 -13 0
2-54 4 -13
0 2 3- 0 2 3- 0 2 3-
7 2
2.4.6.1 Before Starting the 2
Engine................................................................................
7 7 2 2-54
0 0 0
h e nx4 2.4.6.1.2 Inspection before starting h e nx4..............................................................................
h e nx4 2-55
c c c
2.4.6.1.3 Adjustment before operation......................................................................... 2-63
2.4.6.2 Engine Startup.................................................................................................... 2-69

Operator Manul-Oct. 2019 III

 Table of Contents SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

-04 Shutdown ...............................................................................................
2.4.6.3 Engine
3 3 -04 2-73 -04
2 2 2 0 2
0 Machine Operation............................................................................................. 2 023
407 Machine Turning.................................................................................................
407 407 2-77
2.4.6.4 2-73
e n x2.4.6.5 e n x e n x
ch ch ch
2.4.6.6 Work Equipment Control ................................................................................... 2-79
2.4.6.7 Restricted Operations........................................................................................ 2-81
2.4.6.8 Permissible depth of water ............................................................................... 2-85
2.4.6.9 Traveling on a Slope .......................................................................................... 2-86
2.4.6.10 Escaping from Mud.......................................................................................... 2-88
2.4.6.11 Recommended Application............................................................................. 2-89
2.4.6.12 Parking .............................................................................................................. 2-91
2.4.6.13 Post-operation Inspection............................................................................... 2-93
13 13 13
04- ..............................................................................................................
2.4.6.14 Locking
3- 04- 3-
2-94
3-0
4-
7 202 Operation in Cold Weather .............................................................................
2.4.6.15
7 202 7 202
2-94
n 40
x2.4.6.16 n x40
Long-Term Storage.......................................................................................... n x40 2-96
e
ch 2.4.6.17 Transportation Information e e
ch .............................................................................
ch 2-98
2.4.6.17.2 Loading and unloading ................................................................................ 2-99
2.4.7 Towing ........................................................................................................................2-110
2.4.8 Lifting objects with the machine .............................................................................2-111
2.5 Precautions for Maintenance...........................................................................................2-112
2.5.1 Pre-maintenance precautions ................................................................................2-112
2.5.2 Select a working area ..............................................................................................2-112
2.5.3 Prepare the machine ..............................................................................................2-113
2.5.4 Prepare yourself
0 4 -13 0 4 -13
.......................................................................................................2-113
0 4 -13
2.5.5 Lockout
0 2 3- and tag-out measures ..............................................................................2-115
0 2 3- 0 2 3-
2 2 2
2.5.6
x 4 07Use proper tools .......................................................................................................2-115
x 4 07 x 4 07
n Maintenance with engine running n..........................................................................2-116
n
che che che
2.5.7
2.5.8 Work under the machine .........................................................................................2-117
2.5.9 Track maintenance...................................................................................................2-117
2.5.10 Track tension adjustment ......................................................................................2-118
2.5.11 Recoil spring............................................................................................................2-118
2.5.12 Welding operation ..................................................................................................2-119
2.5.13 High-pressure hoses..............................................................................................2-119
2.5.14 Pressurized fluid.....................................................................................................2-119
2.5.15 Hot cooling system................................................................................................ 2-120
2.5.16 Air-conditioning
4 -13 -13
system maintenance ................................................................
4 2-120 -13
2.5.17 High 2 3 0
2 3 0
- voltage precautions......................................................................................
- 2-121 2 3 -04
0
2Accumulator 20 20
2.5.18 0 7 0 7 0
........................................................................................................... 7
2-121
h e nx4 Fire and explosion preventionh.............................................................................
2.5.19 e nx4 h e nx4 2-122
c c c
2.5.20 Regular replacement of safety-related parts..................................................... 2-122
2.5.21 Maintenance operation ....................................................................................... 2-123

IV Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Table of Contents

-13 -13 -13

-04 disposal of wastes....................................................................................
2.5.22 Proper
3 -04 3 -04
2-124
3
02 02 02
0 72 72 72
e e n x40 e n x40
3x4System Functions...........................................................................................................3-1
n
ch ch ch
3.1 Machine general drawing.....................................................................................................3-3
3.2 Monitoring System ................................................................................................................3-4
3.2.1 Display ...........................................................................................................................3-4
3.2.2 Operation method of each page of the display ........................................................3-7
3.3 Switches .............................................................................................................................. 3-17
3.3.1 General ....................................................................................................................... 3-17
3.3.2 Start switch ................................................................................................................. 3-17
3.3.3 Fuel control dial.......................................................................................................... 3-18
3.3.4 Work 1lamp
0 4 - 3 switch ......................................................................................................
0 4 -13 3-19 13
04-
3.3.5 Head3 - 3 -
lamp switch ...................................................................................................... 3 -
3-20
7 202Windshield wiper switch ...........................................................................................
3.3.6 7 202 7 202 3-21
e n x403.3.7 Washer switch............................................................................................................
e n x40 e n x40 3-22
ch c h c h
3.3.8 Horn switch................................................................................................................. 3-22
3.3.9 Cab lamp switch ........................................................................................................ 3-23
3.3.10 Cigarette lighter ....................................................................................................... 3-23
3.3.11 Preheat switch (If equipped) .................................................................................. 3-24
3.3.12 Preheat indicator ..................................................................................................... 3-24
3.3.13 Charging indicator ................................................................................................... 3-25
3.4 Control Levers and Pedals ............................................................................................... 3-25
3.4.1 General ....................................................................................................................... 3-25
3.4.2 Hydraulic
4 -13 lockout control ..........................................................................................
4 -13 3-26-13
3
3.4.32Travel 0
2 3 0
- control levers..................................................................................................
- 2 3 -04
3-27
7 20 Joysticks .....................................................................................................................
7 20 7 20 3-27
x4 0
3.4.4 0 0
h e n3.5 h e nx4 h
Cab Windows and Cab Door ............................................................................................e nx4 3-29
c c c
3.5.1 Ceiling window ........................................................................................................... 3-29
3.5.2 Front window.............................................................................................................. 3-30
3.5.3 Cab door window....................................................................................................... 3-37
3.6 Cup Holder .......................................................................................................................... 3-38
3.7 Ash Tray .............................................................................................................................. 3-39
3.8 Manual Pocket.................................................................................................................... 3-39
3.9 Drink Box ............................................................................................................................. 3-40
3.10 Alternate exit..................................................................................................................... 3-40
4
3.11 Fire Extinguisher
0 -13 4 -13
..............................................................................................................
0
3-40
0 4 -13
0 2
3.12 Electronic3- Control Module ..............................................................................................
0 2 3- 0 2 -
33-41
2 2 2
4
3.13
x 07Fusible Link.......................................................................................................................
x 4 07 x 4 07 3-41
n n n
che 3.14 Air Conditioning System..................................................................................................
che che 3-42
3.14.1 Control panel............................................................................................................ 3-42
3.14.2 Operation method ................................................................................................... 3-48

Operator Manul-Oct. 2019 V

 Table of Contents SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

-04
3.14.3 Air conditioner
3 -04
operation precautions...................................................................
3 3-50 -04
2 0 2 2 0 2
3.15 Radio.................................................................................................................................. 2 023
3-51
n x 407 Control panel............................................................................................................
3.15.1 n x 407 n x 407 3-51
che3.15.2 Operation..................................................................................................................
che che 3-53
3.16 Cab door catch ................................................................................................................. 3-57
3.17 Lockable Caps and Covers ............................................................................................ 3-58
3.17.1 General ..................................................................................................................... 3-58
3.17.2 Lockable caps.......................................................................................................... 3-59
3.17.3 Lockable covers....................................................................................................... 3-60
3.18 Toolbox .............................................................................................................................. 3-61
3.19 Grease Pump Frame....................................................................................................... 3-61

0 4 -13 0 4 -13 0 4 -13

0 3- 0 2 3-
4 Maintenance.......................................................................................................................4-1
2 0 2 3-
2 2 2
x 4 07
4.1 Maintenance
x 4 07 x 4 07
Information .....................................................................................................4-5
4.2nOil, fuel and coolant ..............................................................................................................4-7
n n
che che che
4.2.1 Oil....................................................................................................................................4-7
4.2.2 Fuel.................................................................................................................................4-8
4.2.3 Coolant...........................................................................................................................4-8
4.2.4 Grease ...........................................................................................................................4-9
4.2.5 Oil and fuel storage ......................................................................................................4-9
4.2.5.1 General ..................................................................................................................4-9
4.2.5.2 Filter element ...................................................................................................... 4-10
4.2.6 Electrical system........................................................................................................ 4-10

0 4 -13 0 4 -13
4.3 Wear Parts .......................................................................................................................... 4-10 4-13
4.4 Recommended 2 3 - Fuel, Coolant and Lubricant 2 3 -
................................................................. 4-122 3 -0
7 20 7 20 7 20
0 0 0
nx4 Table of recommended fuel, oilhand nx4coolant ..........................................................
nx4 4-13
4.4.1 General ....................................................................................................................... 4-12
c h e4.4.2 c e c h e
4.4.3 Table of capacities..................................................................................................... 4-15
4.5 Tightening Torque Table.................................................................................................... 4-15
4.5.1 General ....................................................................................................................... 4-15
4.6 Safety Critical Parts ........................................................................................................... 4-18
4.7 Maintenance Schedule...................................................................................................... 4-19
4.8 Maintenance Procedures.................................................................................................. 4-22
4.8.1 Lockout and tag-out measures................................................................................ 4-22
4.8.2 Initial 50 hours of operation...................................................................................... 4-22
3
-1hours -13 4-23 04-1
3
4.8.3 Initial 500 0 4 4
of operation....................................................................................
0
4.8.3.10 2 3-
Swing drive oil - change 0 2 3-
.................................................................................... 0
4-232 3-
2 2 2
n x 407 Final drive oil - change ......................................................................................
4.8.3.2 n x 407 n x 407 4-24
che4.8.4 When Required..........................................................................................................
che che 4-25
4.8.4.1 Track shoe bolts - inspect/tighten .................................................................... 4-25

VI Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Table of Contents

-13 -13 -13

4.8.4.2
2 3 -04Track tension - inspect/adjust...........................................................................
2 3 -04 2 3 -04
4-25
7 20
4.8.4.3 7 20 7 20 4-29
Bucket - replace..................................................................................................
4 0 4 0 4 0
ch enx 4.8.4.4 Bucket tips - replace ..........................................................................................
enx ch enx
ch
4-30
4.8.4.5 Bucket clearance - adjust.................................................................................. 4-32
4.8.4.6 Window washer fluid level - check/fill ............................................................. 4-34
4.8.4.7 Refrigerant level - check ................................................................................... 4-35
4.8.4.8 Ceiling window gas spring - inspect ............................................................... 4-36
4.8.5 Inspection Prior to Startup........................................................................................ 4-38
4.8.6 Every 100 service hours ........................................................................................... 4-38
4.8.6.1 Lubrication........................................................................................................... 4-38
4.8.7 Every 250 service hours ........................................................................................... 4-41
-13filter element - inspect/clean/replace
4.8.7.1 4Air
3
4-1........................................................ 4-41 4-1
3
-0 -0 -0
023 Fan belt tension - inspect/adjust20......................................................................
4.8.7.2
2 23 2 0234-45
n x 4074.8.7.3 Compressor belt tensionn-xinspect/adjust
407 n x 407 4-46
.......................................................
che e che
4.8.7.4 Oil return check valvec-hcheck ......................................................................... 4-47
4.8.7.5 Pipe clamps of hydraulic system - check........................................................ 4-47
4.8.8 Every 500 service hours ........................................................................................... 4-47
4.8.8.1 Geberal ................................................................................................................ 4-47
4.8.8.2 Swing bearing - lubricate .................................................................................. 4-48
4.8.8.3 Engine pan oil and filter element - change/replace ....................................... 4-49
4.8.8.4 Swing pinion gear grease level - inspect/fill ................................................... 4-51
4.8.8.5 Primary fuel filter element - replace................................................................. 4-52
-13
4.8.8.6 Secondary
04 -13
fuel filter element - replace ...........................................................
04
4-54-13
04
2 3- Radiator and oil cooler fins - inspect/clean.....................................................
4.8.8.7
0 0 2 3- 0 2 -
34-56
2 2 2
x 4 074.8.8.8 Air conditioner fresh air/recirculation
x 4 07 x 4 07 4-58
filter - clean .........................................
n hen n
che che
4.8.8.9 Swing drive oil level - ccheck/fill......................................................................... 4-61
4.8.8.10 Final drive oil level - check/fill ........................................................................ 4-62
4.8.9 Every 1000 service hours......................................................................................... 4-63
4.8.9.1 General ................................................................................................................ 4-63
4.8.9.2 Hydraulic oil suction filter element - replace................................................... 4-63
4.8.9.3 Swing drive oil - change .................................................................................... 4-65
4.8.9.4 Cab door lock and front window lock catch - inspect/tighten ....................... 4-66
4.8.9.5 Cab door hinge and front window slide rail - inspect/add grease ............... 4-67
13
4.8.9.6 Windshield
4- 13 .................................................... 4-68 13
wiper arm nut - Inspect/tighten
4- 4-
3
4.8.9.7
2 -0 Engine exhaust pipe clamps - check...............................................................
2 3 -0 2 3 -0
4-68
7 20 7 20......................................................................
7 20 4-68
x4 0 4.8.9.8 0
Fan belt tension - check/replace
x4 x4 0
chen hen
4.8.9.9 Nitrogen pressure in accumulator
c hen
(breaker) - check.....................................
c 4-68
4.8.9.10 Fan belt tension - check/replace.................................................................... 4-68
4.8.9.11 Nitrogen pressure in accumulator (breaker) - check................................... 4-68

Operator Manul-Oct. 2019 VII

 Table of Contents SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

2 3 -04 mechanism grease - check and
4.8.9.12 Swing
2 3 04 ................................................. 4-693-04
-add
7 20 Hydraulic tank breather valve filter
4.8.9.13 7 20element- replace .................................7 4-69 202
e n x40 Every 2000 service hours.......................................................................................
4.8.10 e n x40 e n x40 4-70
ch 4.8.10.1 General..............................................................................................................
ch ch 4-70
4.8.10.2 Final drive oil - change .................................................................................... 4-70
4.8.10.3 Hydraulic oil suction filter element – clean/replace..................................... 4-71
4.8.10.4 Nitrogen pressure in accumulator (control oil circuit) - check.................... 4-73
4.8.10.5 Cooling system interior - clean....................................................................... 4-76
4.8.10.6 Alternator - inspect........................................................................................... 4-78
4.8.10.7 Engine valve clearance - check/adjust ......................................................... 4-78
4.8.11 Every 4000 service hours....................................................................................... 4-78
4.8.11.1 General
0 4 -13 ..............................................................................................................
0 4 -13 4-78 04-1
3
2 -
3Water 2 3- 2 3-
2 0
4.8.11.2 pump - 2 0
inspect....................................................................................... 2 0
4-79
n x 407
4.8.11.3 n x 407 n x 407 4-79
Start motor - check...........................................................................................
che 4.8.11.4 Hydraulic tank oil - change..............................................................................
che che 4-79
4.8.11.5 Accumulator - replace...................................................................................... 4-80
4.8.11.6 High-pressure tube clamps and rubber - check........................................... 4-82
4.8.11.7 Compressor working condition - inspect....................................................... 4-82
4.8.12 Every 8000 service hours....................................................................................... 4-82
4.8.12.1 General.............................................................................................................. 4-82
4.8.12.2 High-pressure tube clamps - replace ............................................................ 4-82
4.8.13 Every 10000 service hours .................................................................................... 4-83

0 4 -13 0 4 -13 0 4 -13

5 Troubleshooting
0 2 3- 0 2 3-
..............................................................................................................5-1
0 2 3-
2 2 2
x 4 07
5.1 Troubleshooting
x 4 07 x 4 07
Preparation ...............................................................................................5-3
n n n
che5.1.1 Checks before troubleshooting...................................................................................5-3
che che
5.1.2 Troubleshooting precautions ......................................................................................5-4
5.1.3 Electrical circuits troubleshooting precautions.........................................................5-5
5.1.4 Hydraulic components handling precautions ...........................................................5-6
5.2 Measures Taken When Failure Occurs..............................................................................5-8
5.2.1 Failure-like phenomena ..............................................................................................5-8
5.2.2 Towing the machine ....................................................................................................5-9
5.2.3 Towing hook for light loads........................................................................................5-11
5.3 Engine Failures................................................................................................................... 5-12

0 -13
5.3.1 Engine 4troubleshooting
0 4 -13
table .................................................................................. 5-12 4-13
2 3 - temperature high ........................................................................................
2 3 - 2 3 -0
7 20
5.3.2 Coolant
7 20 7 20
5-16
0 0 0
nx4 When fuel runs out ...................................................................................................
nx4 nx4 5-19
5.3.3 Engine oil pressure low ............................................................................................ 5-17
c h e5.3.4 c h e c h e
5.3.5 When engine rotates reversely ............................................................................... 5-21
5.4 Failures of the Electrical System...................................................................................... 5-22

VIII Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Table of Contents

-13 -13 -13

2 3 -04
5.4.1 Electrical
2 3 -04
system troubleshooting table .................................................................
2 3 -04
5-22
20 Failure codes..............................................................................................................
5.4.2
7 7 20 7 20 5-25
0 0 0
x4 Battery..................................................................................................................................
h e n5.5 h e nx4 h e nx4 5-27
c c c
5.5.1 general ........................................................................................................................ 5-27
5.5.2 Battery removal and installation ............................................................................. 5-28
5.5.3 Battery charging ........................................................................................................ 5-28
5.5.4 Starting engine with jumper cable........................................................................... 5-29
5.5.4.1 General ................................................................................................................ 5-29
5.5.4.2 Connecting jumper cables ................................................................................ 5-30
5.5.4.3 Starting engine .................................................................................................. 5-31
5.5.4.4 Disconnecting jumper cables ........................................................................... 5-31
3 Hydraulic System ....................................................................................
5.6 Failures of-1the -13 5-32-13
- 0 4 0 4 -04
5.7 Other23Common
20 23- 235-36
Failures ...................................................................................................
20 20
7 7 7
n x40 n x40 n x40
che 6 Specifications ...................................................................................................................6-1
che che
6.1 Machine Dimensions ............................................................................................................6-3
6.2 Working Ranges....................................................................................................................6-4
6.3 Operating Parameters ..........................................................................................................6-5

7 Optional Equipment.......................................................................................................7-1
7.1 Safety Information.................................................................................................................7-3
7.1.1 General ..........................................................................................................................7-3
7.1.2 Optional equipment selection .....................................................................................7-3
3
-1equipment -13 -13
7.1.3 Read
0 4 4
instruction ........................................................................................7-3
0 0 4
0
7.1.4 2 3-
Optional equipment removal and installation 0 2 3- precautions .....................................7-3 0 2 3-
4 7 2 Optional equipment operation precautions...............................................................7-4
07.1.5 4 07
2
4 07
2
n x x x
en Circuit .......................................................................7-5
n
che 7.2 Hydraulic Control Elements and chOil che
7.2.1 Component locations ...................................................................................................7-5
7.2.1.1 General ...................................................................................................................7-5
7.2.1.2 Stop valve...............................................................................................................7-6
7.2.1.3 Selector valve ........................................................................................................7-6
7.2.1.4 Attachment control pedal .....................................................................................7-7
7.2.2 Hydraulic circuit ............................................................................................................7-7
7.2.2.1 General ...................................................................................................................7-7

-13 -13 -13

7.2.2.2 Hydraulic circuit switching....................................................................................7-7
0 4 0 4 0 4
3- Switching between breaker and general
7.2.2.3 3- attachment.......................................7-8 3-
7 202 Connecting hydraulic oil circuit............................................................................7-8
7 202 7 202
x40 7.2.2.5 Hydraulic oil path................................................................................................
x40 x40
7.2.2.4
e n e n e n
ch ch ch 7-10
7.2.3 Attachment removal and installation....................................................................... 7-10
7.2.3.1 Removal .............................................................................................................. 7-10

Operator Manul-Oct. 2019 IX

 Table of Contents SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

-04
7.2.3.2 Installation
3 -04
...........................................................................................................
3 7-12 -04
20 2
7.2.47Hydraulic oil and filter - change/replace 2 0 2
................................................................. 2 023
7-14
n x
7.2.5 n 407
40 Long-term storage .....................................................................................................
x n x 407 7-15
he Work equipment combination...........................................................................................
c7.3 che che 7-16
7.4 Recommended Operation................................................................................................. 7-17
7.4.1 General ....................................................................................................................... 7-17
7.4.2 Hydraulic breaker ...................................................................................................... 7-18
7.4.3 Hydraulic breaker operation..................................................................................... 7-18
7.4.4 Restricted operations................................................................................................ 7-20
7.4.5 Hydraulic breaker greasing ...................................................................................... 7-23
7.5 Quick Coupler ..................................................................................................................... 7-24
7.5.1 Quick coupler
0 4 -13 control ................................................................................................
0 4 -13 7-24
0 4 -13
0 2 3-
7.5.2 Precautions for quick coupler safe operation
0 2 3-........................................................ 7-250 2 3-
2 2 2
x 07 System...................................................................................................................
7.6 Fueling
4 x 4 07 x 4 07 7-27
n Introduction.................................................................................................................
n n
che7.6.2 Fueling system makeup............................................................................................
che che
7.6.1 7-27
7-27
7.7 Central Lubrication System .............................................................................................. 7-28
7.7.1 Lubrication scheme and system makeup .............................................................. 7-28
7.7.2 Working principle ....................................................................................................... 7-30
7.7.3 Lubrication time setup............................................................................................... 7-31
7.7.4 Technical description................................................................................................. 7-33
7.7.5 Grease filling .............................................................................................................. 7-33

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

X Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

Introduction
1.1 Overview.................................................................................................................................1-5
0 4
1.2 Your Documentation-13 0 4 -13
Package.............................................................................................1-5 0 4 -13
0 2 3- 0 2 3- 0 2 3-
4 72
1.2.1
01.2.2
General
4 07
2
4 07
2
........................................................................................................................1-5
n x CD system requirements x x
...........................................................................................1-6
n n
che 1.2.3 Recommendations on using che the documentation ....................................................1-6
che
1.2.4 Documentation storage ..............................................................................................1-6
1.2.5 Manual organization ...................................................................................................1-6
1.2.5.1 General..................................................................................................................1-6
1.2.5.2 Introduction ...........................................................................................................1-7
1.2.5.3 Safety.....................................................................................................................1-7
1.2.5.4 System functions..................................................................................................1-7
1.2.5.5 Operation ..............................................................................................................1-7
3
1.2.5.6 Maintenance
- 1 -13
.........................................................................................................1-7
-13
0 4 0 4 0 4
0 3- Troubleshooting ...................................................................................................1-7
1.2.5.7
2 0 2 3- 0 2 3-
21.2.5.8 Specifications .......................................................................................................1-7
2 2
x 4 07 x 4 07 x 4 07
n n n
1.2.5.9 Optional Equipment.............................................................................................1-7
che 1.3 Your Sany Machine...............................................................................................................1-8
che che
1.3.1 Machine applications ..................................................................................................1-8
1.3.2 Machine directions ......................................................................................................1-8
1.3.3 Breaking in a new machine........................................................................................1-8
1.3.4 Machine information ...................................................................................................1-9
1.3.4.1 General..................................................................................................................1-9
1.3.4.2 Product identification plate .................................................................................1-9
1.3.4.3 Engine identification plate...................................................................................1-9

0 -13 motors identification plate ......................................................................1-11

1.3.4.4 Drive
4 0 4 -13 0 4 -13
0 3- Swing motor identifi cation plate......................................................................1-11
1.3.4.5
2 0 2 3- 0 2 3-
2 2 2
x 4 07 1.3.4.6 Hydraulic pump identifi cation x 4 07 plate ................................................................1-11
x 4 07
n n n
che che che
1.3.4.7 Chassis serial number...................................................................................... 1-12
1.3.5 Table for serial number and distributor information............................................. 1-12
1.4 Correction Request Form - Technical Publications ....................................................... 1-13

Operator Manul-Oct. 2019 1-1

 Introduction SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

-04
1.5 Contact Information
3 -04
...........................................................................................................
3 1-14 -04
3
02 02 02
40 72 40 72 40 72
h e nx h e nx h e nx
c c c

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x 407 n x 407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x 407 n x 407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x 407 n x 407
che che che

1-2 Operator Manul-Oct. 2019

 Introduction SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

1-3 Operator Manul-Oct. 2019

 Introduction SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

1-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

0 4 -13 4-13 4- 13
1.Introduction
0 2 3- 02 3-0 023-0
2 2 2
x
1.1 4 07Overview x 407 x 407
chen che
n
che
n
This operator’s manual provides safety, operation, maintenance, troubleshooting and technical
specifications. In order to properly use your equipment, it is important to read this manual carefully
before beginning any operations.

Items addressed in this manual are designed

to help you:
• Understand the structure and performance
of your crawler hydraulic excavator.
• Reduce improper
3 operation and point out
- 1 4-13 4- 13
-04
possible hazardous
23
situations.
3-0 3-0
• 20
Increase equipment efficiency during 202 2 02
407
nx operation. nx 407 n x 407
h e h
c • Prolong the service life of equipment.
c e che
• Reduce maintenance costs. CZ335-1102004

Fig 1-1

Always keep this manual nearby and have all personnel involved with any job-related procedures
read it periodically.

If you sell the machine, be sure to give this manual to the new owner.
3 3 3
- 0 4-1
Continuing improvements in the design of this model can
- 0 4-1lead to changes in details which may-not
0 4-1
023 in this manual. Always consult your 2Sany
be covered
2 023 dealer for the latest available information
2 023 on
n 407machine or if you have questions regarding
your
x 407 information in this manual.
nx n x 407
che che che
1.2 Your Documentation Package
1.2.1 General

The documentation for this machine includes the following items:

• Safety, Operation & Maintenance Manual (SOMM) — This manual is in the operator cab seat
pocket.
• Parts Book — This publication consists of parts lists and matching drawings for ordering spare
13 13 13
04- If it was not already shipped with0your
parts as-needed.
3-
4- machine, the parts book for your ma-
3 - 04- 3 -
20is2 available directly from Sany.
chine 202 202
07 — Along with this machine you will xreceive
•x4CD 407 a CD that contains video instructions
x 407on safety,
n n n
che operation and maintenance of this machine.
che che

Operator Manul-Oct. 2019 1-5

 Introduction SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

1.2.2 CD system
0 2 3- requirements 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n to use the Sany CD, be sure of thehfollowing:
n n
che c e che
In order

Hardware:

• Intel® Pentium II® running at 500 MHz or above

• At least 128 MB RAM
• CD-ROM drive
• Minimum screen resolution of 800 x 600 pixels, high-color depth

Software:

• -13Vista or Windows 7 operating systems4-13

Windows 2000,4XP, 4-13
• 02 3-0
Internet Explorer 3-0
02disabled)
6.0 or later version (pop-up blocker 02 3-0
2 2 2
• x 4
Acrobat 07 Reader 7.0 or later version x 407 x 407
n n n
che che che
1.2.3 Recommendations on using the documentation

• This documentation applies only to this machine and should not be used with any other
machines.
• Ensure that the documentation is always complete and up to date:
• Keep all pages inside its binder (if shipped loose leaf).
• Insert Sany replacement pages immediately into the appropriate book; destroy old versions of
those pages.
• -13CDs with new ones; destroy the old ones
Replace outdated
4 -13 to prevent any confusion in the
4 4-13
future.
02 3-0 02 3-0 02 3-0
2 2 2
x407 x 407 x 407
hen Documentation storage
1.2.4
c che
n
che
n

Always keep the operation manual and load charts with the machine in the operator cab.

The parts book is best left either shelved in the workshop area or office. It should always be avail-
able to the maintenance and service personnel as required.

1.2.5 Manual organization

1.2.5.1 General
13 13 13
3 04- is designed for use and maintenance
The operator’s -manual
3 - 04- of this machine. Each section of this3-04-
202 information you should be familiar with
manual provides 202 before operating this machine. 202
n x 407 n x 407 n x 407
he this manual with the machine for your
cKeep che reference at all times. Replace it immediately
che if it is
damaged or lost. Due to improvement and updating of products, some information may differ from

1-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

-13 -13 -13

your machine.
2 3 -04 If you have any questions on the machine,
2 3 -04 contact your Sany dealer before operat-
2 3 -04
20
ing or repairing the machine. 20 20
n x 407 x4 07 x4 07
che 1.2.5.2 Introduction chen chen
This chapter provides an overview of what is covered in the rest of this manual, including machine
label information and Sany contact information.

1.2.5.3 Safety

This chapter covers basic safety information relating to this equipment. Make sure you fully under-
stand all the precautions described in this manual and the safety labels on the machine before op-
erating or maintaining this machine. Failure to do so may result in serious injury or death.

0 4 -13 0 4 -13 0 4 -13

1.2.5.4 System
0 2 3- functions
0 2 3- 0 2 3-
2 2 2
x 4
This 07chapter provides an overview of all thex4controls,
07 07 machine.
alerts and operating systems onx4the
n n n
che It is important to study and become che familiar with all systems before proceeding
che with any
operations.

1.2.5.5 Operation

This chapter provides some basic operating procedures for this machine. Study and become famil-
iar with all operating procedures before performing any job functions with the machine.

1.2.5.6 Maintenance

0 4 -13
This chapter provides all general maintenance and repair
0 4 -13procedures. (Detailed rebuild/replace-0 4 -13
ment/ repair
0 2 3- information are covered in a separate
0 2 3- manual.) Study and become familiar
shop
0 2 -
3with
7 2 and maintenance procedures before 7performing
all repair 2 72
any repair or maintenance operations.
e n x40 e nx40
e nx40
ch 1.2.5.7 Troubleshooting c h c h

This chapter includes common malfunctions and fault diagnostics procedures for this crawler hy-
draulic excavator operating system. Basic mechanical, hydraulic and electrical system trouble-
shooting is included.

1.2.5.8 Specifications

This chapter provides general required machine information for this crawler hydraulic excavator.
Some information may vary due to design changes.

0 4 -13 0 4 -13 0 4 -13

0 2 3-
1.2.5.9 Optional Equipment
0 2 3- 0 2 3-
2 2 2
x 4 07section provides information regardingx4optional
07 x 4 07
h e n
This
h e n equipment for the excavator
h
as
e n authorized by
c Sany. If you will be using any optionalc equipment, it is important to read the instruction
c manual for
the optional equipment and the general information related to optional equipment in this manual.

Operator Manul-Oct. 2019 1-7

 Introduction SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
3-0 Machine
1.3 Your Sany 3-0 3-0
7 202 2 02 2 02
n
0
1.3.1x4Machine applications
nx 407 n x 407
ch e che che
Sany hydraulic excavators are designed for the following operations:

• Excavating
• Leveling
• Digging
• Loading
• Demolishing

3
1.3.2 Machine directions
1 13 13
4- 4- 4-
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 A n x 407
che che che

C D

F
3 13 13
4-1 4- 4-
02 3-0 B
02 3-0 02 3-0
2 2 2
CZ335-1101001

x407 x 407 x 407

hen1-2
Fig
c che
n
che
n
(A) Front In this manual, the front, rear, left or right direc-
(B) Rear tion indicates, when the cab faces the front and
the final drive is behind of the machine, the
(C) Left moving direction that you could see from the
(D) Right cab.
(E) Operator’s seat
(F) Sprocket

0 4 -13 0 4 -13 0 4 -13

1.3.3 Breaking
0 2 3- in a new machine 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
n machine has been thoroughly adjustedheand
n tested before shipment. However, initial
n operation
che che
Your
c
of the machine under severe conditions can adversely affect the performance of the machine or

1-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

04 -13 -13 -13

shorten the-machine
2 3 life. Therefore, Sany recommends
2 3 -04that you allow a break-in period of 100
2 3 04
-op-
0
erating2hours for a new machine. 20 20
n x 407 x4 07 x4 07
che During the break-in period: c hen c hen
• Let the machine preheat prior to any operation.
• Avoid operating with severe loads or at high speeds.
• Avoid sudden starts, fast movements or stops.
• Always let the system cool down at the end of the working day.

1.3.4 Machine information

1.3.4.1 General
0 4 -13 0 4 -13 0 4 -13
The serial 2 -
3numbers 2
and model numbers on the components3- 3-
are the only numbers that your2Sany
2 0 0 0
07 will need when ordering replacement
dealer
4 4 7 2 or requiring assistance for your equipment.
0parts 4 07
2 It is
x x
na good idea to record this information hinenthis manual for future use. Below are the x
nlocations of the
che data plates
c che

1.3.4.2 Product identification plate

On the right side of the operator’s cab on the bottom.

4-13 4-13 4- 13
3-0 3-0 3-0
202 202 02
Hydraulic Excavator
2
407 407 407
MODEL

x x x
NUMBER
n n n
che che che
WEIGHT
RATED POWER
SANY HEAVY MACHINERY LIMITED.

CQ13031501-2

Fig 1-3

1.3.4.3 Engine identification plate

3 13 13
4-1
SY195/205/215/225C9 4- 4-
023-0 023-0 023-0
2 2 2
nx 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 1-9

 Introduction SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
Fig 1-4
02 3-0 02 3-0 02 3-0
2 2 2
nx 407
SY245/265C9 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

Fig 1-5

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

1-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

0 4 -13 0 4 -13 4- 13
2 3- motors identification plate 023-
1.3.4.40Drive 02 3-0
2 2 2
x 4 07 x 4 07 x 407
nOn each drive motor. n n
che che che
Model:_______________________________

ID No.: ______________________________

CZ235-3100801
3 3 13
4-1 4-1 4-
023-0 3
Fig
2 -01-6
02 3-0
2 20 2
407
x
n1.3.4.5 nx 407 nx 407
c h e Swing motor identifi cation
c h eplate
che
On top of swing motor.

Model:_______________________________

ID No.: ______________________________

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
CZ235-3100802

nx 407 n x407 Fig 1-7 nx 407

che che che
1.3.4.6 Hydraulic pump identifi cation plate

On bottom of pump.

Model:_______________________________

ID No.: ______________________________

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che CZ235-3100803

Fig 1-8

Operator Manul-Oct. 2019 1-11

 Introduction SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

1.3.4.7 Chassis0 2 3- serial number 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x407
n n n
che che che
An additional serial number is stamped on the
front part of the travel carriage frame.

SYJ263038018060480

CZ235-3100804

4-13 -13 4-13

3-0 -04
Fig 1-9
3 3-0
02 02 02
4072 4072 407
2
enxTable for serial number and distributor
1.3.5
ch enx information
ch che
n x
This location is for you to record information relating to your machine. It is advised that you keep
this manual with your machine at all times for reference.

Machine Serial No.

Engine Serial No.

Distributor Name:

4- 13 4- 13 4-13
02 3-0 023-0 02 3-0
2 2 2
nx 407 n x 407 n x407
h e
c Address: che che

Phone Numbers:

4- 13 4- 13 4-13
02 3-0 023-0 02 3-0
2 2 2
nx 407 n x 407 n x407
che che che

1-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Introduction

13
4- Request Form - Technical 4- 13 4- 13
3-0
1.4 Correction 3-0 Publications 3-0
7 202 7 202 7 202
40 find a problem with this manual, please
Ifxyou
n n x40make a copy of this page, fill out theeninformation
x40 and
e ch e
ch send it to us attention Technical Publications. See Contact Information on the nextch page.
Date of this request
Your Name
Company Name
Your Department
Street Address
City, State & ZIP
Phone
4- 13 4-13 4- 13
E-mail
023-0 02 3-0 023-0
2 2 2
x4 07 Model & Serial No.
Machine
x407 x 407
n n n
che che che

Description of Problem (Wrong information, unclear or erroneous procedure, etc.)

13 13 13
04- by You (if any)
Corrective Action
3 - 3-0
4-
3-0
4-
202 202 2 02
nx 407 n x407 nx 407
che che che

4- 13 4-13 4- 13
023-0 02 3-0 023-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 1-13

 Introduction SY195~265C9 Crawler Hydraulic Excavator

13 13 13
04-
1.5 Contact3-Information 3-0
4-
3-0
4-
7 202 7 202 7 202
Thank 0 for purchasing a Sany machine. Inx4the
x4you 0 event that you should contact us forx4any
0 rea-
e n
h you can reach us as follows: e n e n
cson, ch ch
Shanghai Sany Heavy Machinery Limited

Sany Industrial Park, Xinyang Road, No.1831, Fengxian District, Shanghai, China

Zip code: 201413

Service hotline: 4008 28 2318

E-mail: crd@sany.com.cn

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

1-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

Safety

0 4 -13 0 4 -13 0 4 -13

0 3- 0 2 3-
2 Safety.....................................................................................................................................2-1
2 0 2 3-
72
2.10Foreword
4 07
2
07
2
................................................................................................................................2-5
4 4
x x x
n2.2 Safety Messages...................................................................................................................2-6
n n
che che che
2.2.1 General .........................................................................................................................2-6
2.2.2 Hazard alert wording...................................................................................................2-6
2.2.3 Other alert wording .....................................................................................................2-7
2.2.4 Safety decals ...............................................................................................................2-7
2.2.4.1 General..................................................................................................................2-7
2.2.4.2 Textual safety decals ...........................................................................................2-8
2.2.4.3 Graphical safety decals.......................................................................................2-8
2.2.5 Safety decal locations.................................................................................................2-9
-13 -13
2.3 General Precautions..........................................................................................................
4 4 2-17-13
- 0
2.3.123Safety 2 3 - 0
2
rules ............................................................................................................... 3 -04
2-17
7 20 Abnormal cases........................................................................................................
7 20 7 20 2-18
02.3.2 0 0
h e nx4 2.3.3 Personal protective equipment h e nx4.............................................................................
h e nx4 2-18
c c c
2.3.4 Fire extinguisher and first aid kit ............................................................................ 2-19
2.3.5 Safety equipment ..................................................................................................... 2-20
2.3.6 Machine cleaning .................................................................................................... 2-21
2.3.7 Keeping cab clean.................................................................................................... 2-21
2.3.8 Lock the hydraulic controls before leaving the cab ............................................. 2-22
2.3.9 Hand-holds and steps ............................................................................................. 2-22
2.3.10 Elevated work ......................................................................................................... 2-24
2.3.11 No sitting on attachment ...................................................................................... 2-24
4 -13
2.3.12 Articulated
0 4 -13
parts .....................................................................................................
0 2-25
0 4 -13
0
2.3.13 2 3-Prevention of burns and scalds............................................................................
0 2 3- 0 2 -
32-25
2 2 2
x 4 07 2.3.13.1 Hot coolant.......................................................................................................
x 4 07 x 4 07 2-25
n n n
che che che
2.3.13.2 Hot oil ............................................................................................................... 2-26
2.3.14 Fire and explosion hazard .................................................................................... 2-27
2.3.14.1 Fire caused by fuel or oils.............................................................................. 2-27
Operator Manul-Oct. 2019 2-1
 Safety SY195~265C9 Crawler Hydraulic Excavator

-13 -13
04 caused by flammable materials ............................................................ -13
2.3.14.2-Fire
3 3 -04 2-28 -04
2
2.3.14.3
2 2 2
0 Fire caused by electric lines.........................................................................
0 2 023
2-28
x 07
42.3.14.4 x
7
x 407 2-28
40.....................................................................
n Fire caused by hydraulic n
lines n
che 2.3.14.5 Fire caused by illumination che equipment ........................................................
che 2-28
2.3.14.6 Fire caused by heat shield ............................................................................ 2-28
2.3.15 In the event of fire ................................................................................................. 2-28
2.3.16 Windshield cleaning detergent............................................................................. 2-29
2.3.17 Ejecting parts ......................................................................................................... 2-29
2.3.18 Falling object protection ....................................................................................... 2-29
2.3.19 Attachment installation.......................................................................................... 2-30
2.3.20 Attachment combination ....................................................................................... 2-30
2.3.21 Cab windows
0 4 -13 glasses............................................................................................
0 4 -13 2-30
0 4 -13
3-
2.3.22 Unauthorized
2 3-
modification....................................................................................
2 2-303-
2.3.23 7
0
7
0
2Work-site investigation ..........................................................................................
2 7 202
2-31
e n x40 Operation on loose ground ...................................................................................
2.3.24 e n x40 e n x40 2-31
ch 2.3.25 Overhead power cables ........................................................................................
ch ch 2-32
2.3.26 Visibility.................................................................................................................... 2-33
2.3.27 Ventilation................................................................................................................ 2-33
2.3.28 Asbestos.................................................................................................................. 2-34
2.3.29 Alternate exit........................................................................................................... 2-35
2.4 Safe Operation Precautions ............................................................................................. 2-35
2.4.1 Safe starting.............................................................................................................. 2-35
2.4.1.1 Safe mounting ................................................................................................... 2-35
2.4.1.2 Operator
4 -13 seat.....................................................................................................
4 -13 2-36 -13
2.4.1.3 2 3 0
Seat 2
0
- belt .............................................................................................................
3 - 2
2-36 3 -04
7 20 Before starting the engine ...............................................................................
7 20 7 20
0
2.4.1.4 0 0 2-36
h e nx42.4.1.5 Engine starting rules.........................................................................................
h e nx4 h e nx4 2-37
c c c
2.4.1.6 Machine starting................................................................................................ 2-37
2.4.1.7 Starting engine in cold season........................................................................ 2-38
2.4.1.8 Engine starting aid ............................................................................................ 2-38
2.4.1.9 After starting the engine................................................................................... 2-39
2.4.2 Operation................................................................................................................... 2-39
2.4.2.1 Inspection before operation............................................................................. 2-39
2.4.2.2 Prior-operation precautions ............................................................................ 2-40
2.4.2.3 Travel direction confirmation ........................................................................... 2-40
2.4.2.4 Safety
0 4 -13rules for turning .....................................................................................
0 4 -13 2-41 4-13
2 3 - 2 3 - 2 3 -0
20 20 20
2.4.2.5 Safety rules for traveling .................................................................................. 2-43
0 7 0 7 0 7
nx42.4.2.7 Machine operation on slope x4 nx4 2-46
2.4.2.6 Safe traveling .................................................................................................... 2-44
h e h e n...........................................................................
h e
c c c
2.4.2.8 Operation in snowy weather............................................................................ 2-47
2.4.2.9 Restricted operation ......................................................................................... 2-47
2-2 Operator Manul-Oct. 2019
 SY195~265C9 Crawler Hydraulic Excavator Safety

-13 -13 -13

2 3 -04 the machine ................................................................................................
2.4.3 Parking
2 3 -04 2 3 -04
2-49
0
22.4.3.1 20
Select a parking place...................................................................................... 20 2-49
0 7 0 7 0 7
h e nx4 2.4.3.2 Machine shutdown............................................................................................
h e nx4 h e nx4 2-50
c c c
2.4.4 Transportation........................................................................................................... 2-50
2.4.4.1 Loading and unloading..................................................................................... 2-50
2.4.4.2 Transportation ................................................................................................... 2-52
2.4.5 Battery........................................................................................................................ 2-53
2.4.6 Operation................................................................................................................... 2-54
2.4.6.1 Before Starting the Engine .............................................................................. 2-54
2.4.6.1.2 Inspection before starting............................................................................. 2-55
2.4.6.1.3 Adjustment before operation........................................................................ 2-63

0 4 -13
2.4.6.2 Engine
0 4 -13
Startup................................................................................................... 2-69 13
04-
3
2.4.6.3- 3 -
Engine Shutdown.............................................................................................. 3 -
2-73
02
22.4.6.4 202 202 2-73
7 Machine Operation 7 7
...........................................................................................
e n x40 2.4.6.5 Machine Turning ...............................................................................................
e n x40 e n x40 2-77
ch c h c h
2.4.6.6 Work Equipment Control.................................................................................. 2-79
2.4.6.7 Restricted Operations ...................................................................................... 2-81
2.4.6.8 Permissible depth of water .............................................................................. 2-85
2.4.6.9 Traveling on a Slope......................................................................................... 2-86
2.4.6.10 Escaping from Mud ........................................................................................ 2-88
2.4.6.11 Recommended Application ........................................................................... 2-89
2.4.6.12 Parking ............................................................................................................. 2-91
2.4.6.13 Post-operation Inspection ............................................................................. 2-93
3 -13
2.4.6.14-1Locking............................................................................................................. 2-94-13
0 4 0 4
- Operation in Cold Weather............................................................................
- -04
2 3
2.4.6.15
0 2 3 2 3
2-94
7 22.4.6.16 7 20 7 20 2-96
0 Long-Term Storage 0 0
........................................................................................
h e nx4 2.4.6.17 Transportation Information h e nx4 ............................................................................
h e nx4 2-98
c c c
2.4.6.17.2 Loading and unloading ............................................................................... 2-99
2.4.7 Towing.......................................................................................................................2-110
2.4.8 Lifting objects with the machine ............................................................................2-111
2.5 Precautions for Maintenance...........................................................................................2-112
2.5.1 Pre-maintenance precautions ...............................................................................2-112
2.5.2 Select a working area .............................................................................................2-112
2.5.3 Prepare the machine ............................................................................................2-113
2.5.4 Prepare yourself ......................................................................................................2-113
2.5.5 Lockout
0 4 -13 and tag-out measures .............................................................................2-115
0 4 -13 0 4 -13
2 - proper tools ......................................................................................................2-115
3Use 2 3- 2 3-
2.5.60 0 0
4 7 2 Maintenance with engine running.........................................................................2-116
02.5.7 4 07
2
4 07
2
x x
n 2.5.8 Work under the machine ........................................................................................2-117
n n x
che che che
2.5.9 Track maintenance .................................................................................................2-117
2.5.10 Track tension adjustment.....................................................................................2-118
Operator Manul-Oct. 2019 2-3
 Safety SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

2.5.11 Recoil
2 3 -04spring ..........................................................................................................2-118
2 3 -04 2 3 -04
2.5.12 0
2Welding 20
operation.................................................................................................2-119 20
0 7 0 7 0 7
e x4 High-pressure hoses ............................................................................................2-119
n2.5.13 e nx4 e nx4
h h h
c 2.5.14 Pressurized fluid....................................................................................................2-119
c c
2.5.15 Hot cooling system .............................................................................................. 2-120
2.5.16 Air-conditioning system maintenance............................................................... 2-120
2.5.17 High voltage precautions .................................................................................... 2-121
2.5.18 Accumulator.......................................................................................................... 2-121
2.5.19 Fire and explosion prevention............................................................................ 2-122
2.5.20 Regular replacement of safety-related parts.................................................... 2-122
2.5.21 Maintenance operation ..................................................................................... 2-123
13
2.5.22 Proper disposal
4- 13
of wastes...................................................................................
4-
2-124
4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

2-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4-13 4- 13
2.Safety
0 2 3- 02 3-0 02 3-0
2 2 2
x
2.1 4 07Foreword x 407 x 407
chen che
n
che
n
This Operation and Maintenance Manual is a guide for you to operate your machine properly. It
contains technical and safety information necessary for operation of your machine. Please read
and understand each section of the manual.

Only eligible and experienced operators with an official license (according to local laws) are al-
lowed to operate the machine.

Always operate your machine according to national and/or local laws and regulations. The opera-
tion safety information and description in this manual are just suggestive and attentive.
-13 -13 -13
Sany cannot
2 3 -04anticipate every possible circumstance2 3
4 might involve a potential hazard during
-0that 2 3 -04
20 and maintenance. The Safety messages
operation
7 7 20 in this manual and on the product 7are,20 there-
0
x4 not all inclusive. If a procedure, work 0 0
h e nfore, h e nx4method or operating technique thathisennot
x4 specifically
c recommended in this manual is used,c you must be sure that it is safe for you cand for others. You
should also ensure that the product will not be damaged or made unsafe by the operation, lubrica-
tion, maintenance or repair procedures that you choose.

Modifying or abusing the machine according to your own will might impair the machine's perform-
ance, or result in more serious potential hazard. For instance, the specifi c volume of fuel oil ex-
ceeds set limit or the machine is overloaded. Please drive and operate the machine carefully.
Improper operation or application may cause personal injury or damage. Sany assumes no re-
sponsibility for such losses.
3 3 3
0
Machines covered
- 4-1 by this manual are used for various-0operations
4-1 0
under normal conditions. Do not
- 4-1
223
use the 0machine 023 or in areas containing asbestos dust.
in flammable or explosive environment,
2 023 2
x 4 07 x 4 07 x 4 07
enPlease select
a Sany excavator withena configuration
ch when operating in areas 2,000 m above
ch sea level.
suitable for
che
n operation
high-plateau

This machine has gone through electromagnetic capacity test according to EN 13309-200C. All
unapproved electronic attachments (such as communication devices) are therefore to be tested
before installation and application. Make sure that the electromagetic attachments will not cause
electromagnetic interference.

The information, specifications, and illustrations in this publication are on the basis of information
that was available at the time that the publication was written. Sany reserves the right to change
these information3 at any time without prior notice. Please 3consult your Sany dealer to obtain the 3
-1 -1 -1
-04 or if you have any question on the information
latest information
3 3-04 provided in this manual. -04 3
02 02 02
72 72 72
e n x40 starting operation and maintenance,
Before
e n x40operator and maintainer shall observe
e n
0 following
x4the
ch items: ch ch
• Read and understand the whole manual.

Operator Manul-Oct. 2019 2-5

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

0 2 3-
• Read and understand
0 2 - manual and the safety messages on
the safety notices contained in3this
0 2 3-
2 2 2
x 07
the machine.
4 x 4 07 x 4 07
en not apply or operate your machine under
c•hDo
n n
che any circumstances in a manner thatcisheprohibited in
this manual.

• If the amount of fuel added, content of particulates ,or latitude is beyond the specification of this
type of machine, damage could occur and the warranty of your machine would become invalid.

The manual should be kept in the cab all the time for operator to refer to at any time.

Please contact your Sany dealer to obtain a new manual if the original one is missing or cannot be
read.
-13 -13 -13
This manual should
2 3 -04 be regarded as a permanent component
2 3 -04 of your machine. If the machine 2is3-04
20 party, please give this manual to the new
sold to a third 20 owner. 20
n x 407 n x 407 n x 407
he machine provided by Sany to its buyerchise in line with all specifications and standards
cThe che of buyer's
country. If the machine is purchased from another country or someone of a third country, it might
be lacking of some safety devices or technical requirements necessary for using the machine in
your country. In case you question whether the machine is in accordance with the standards and
specifi cations of your country, please contact your Sany dealer before operating the machine.

2.2 Safety Messages

2.2.1 General
-13 -13 -13
2 3 -04 are given in this manual and warning23decals,
Safety precautions -04 both textual and graphical, are ad- 2 3 -04
7 20 parts on the machine to provide information
hered to various
7 20 20
of hazardous situations and the meth-
7
0
4 such situations. 0 0
nxavoid
od to nx4 nx4
che che che
Before conducting operation and maintenance on the machine, the operator and after-sale service
personnel must understand all warning signs or symbols on the machine decals, strictly follow the
safety rules and precautions in this manual, and take positive actions so as to reduce the risk of
personal injury and death, the damage of machine caused by improper service, and the risk of un-
safe factors, to the minimum.

2.2.2 Hazard alert wording

Hazard alert words are used in this manual and on some of the machine decals to inform the oper-
13 13
ator of imminent 0or4-potential hazard that lead to death, personal
13
3- 04- injury or property damage.
3- 3-0
4-
0 2
2 words are used to indicate the degree 0 2
2of hazard. 202
7 7 7
x40 x40 x40
Different alert
e n e n e n
ch ch
It indicates chwhich, if not
an imminently hazardous situation
avoided, will result in death or serious injury.

2-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4-13 4- 13
02 3-0 3-0
It indicates 0a2 potentially hazardous situation which,02 3-0
2 2 2 if not
nx 407 avoided,
n
7
x40 could result in death or serious injury. x40
n
7
che che che
It indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It can also
be used to alert unsafe operation as which may cause prop-
erty loss.

It indicates a situation which can cause damage to the ma-

chine, personal property and/or the environment, or cause
the equipment to operate improperly.

4-13 This hazard alert symbol appears

3
4-1with most DANGER, WARNING and 4-1
3
02 3-0 - 0
023 attention, become alert, your safety
CAUTION hazard alerts. It means
- 0
02is3 in-
2 2 2
nx 407 volved! Please read and
n x 407abide by the message that follows the
n x 07 alert
4hazard
che symbol. he
c hec
An example alert wording and alert text

WARNING
• The lockout lever must be placed in the locked position before leaving the operator
compartment.
• A free control lever can cause serious injury or death if touched by mistake.

0 4 -13 0 4 -13 0 4 -13

2.2.3 Other
0 2 3- alert wording 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
nIn addition to the safety-related alert words
en above, the following words are used einn this manual to
che provide additional information to whichchextra attention shall be paid. c h

Note:

It is followed by information on how to avoid reduction of machine service life.

Remark:

It is followed by very useful information.

2.2.4 Safety decals

0 4 -13 0 4 -13 0 4 -13
2 3-
2.2.4.10General 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
nSafety decals are fixed to the machinehtonalert the operator or maintenance workers
n that potential
che danger might be involved when operating
c e or servicing the machine. che

Operator Manul-Oct. 2019 2-7

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

The machine 3-0
02uses textual and graphical (or combined) 3-0
02decals to indicate hazardous situation2and
02 3-0
7 2 7 2 7
0
safety4measures.
x 40 x 40 x
n n n
che
2.2.4.2 Textual safety decals che che

Textual safety decals use brief text to indicate

hazardous situation and safety measures.

Fig. 2-1 is an example of textual safety

decals.

To release pressure, loosen

13 13 13
only one turn. If the valve is
4- 4- loosened too much, grease 4-
02 3-0 02 3-0 under high pressure may
02 3-0
2 2 squirt out. 2
n x407 n x407 n x407
che che che
A820601990968

Fig 2-1

2.2.4.3 Graphical safety decals

Graphical safety decals use images or sym-

bols to indicate a hazardous situation and
how to avoid it.

Fig. 2-2 is an example of graphical safety

13 13 13
decals. 04-
3 - 3-0
4-
3-0
4-
202 2 02 2 02
The upper
x 4 07 triangle indicates the type of haz- x407 x407
hen situation while the lower circle cindi-
ardous
ccates hen che
n
the way to avoid it.

A820601990973

Fig 2-2

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x407 n x407
che che che

2-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4-13 4- 13
2.2.5 Safety
0 2 3- decal locations 02 3-0 02 3-0
2 2 2
x 4 07 x407 x 407
chen che
n
che
n
4 6
5

A-A
A
B

4- 13 4-13 4- 13
023-0 02 3-0 B-B
02 3-0
40 72 A
40 72 B
407
2
e nx e nx nx
c h c h che

1 2 3

CA13102101

Fig 2-3 4- 13 4-13 4- 13

023-0 2
04) 3-0 02 3-0
7 2 the operation manual
1) 0Read
407
2 Operating mode
407
2
e nx2)4 Overhead power cable n x nx
c h che 5) Lock the front window
che
3) Power OFF 6) Emergency exit

4- 13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 2-9

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

7 9 10 12

8 11
DANGER

STOP

4- 13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
CAUTION

n x 407 13

n x407 n x 407
che che che

DANGER

14

15

4- 13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
407 407 407
To release pressure, loosen

x x x
only one turn. If the valve is

n
loosened too much, grease

n n
che che che
under high pressure may
squirt out.

CA13102102

16 17 18 19

Fig 2-4

7) Falling hazard
0 4 -13 12) High pressure fluid
0 4 -13 16) Side crushing hazard
4-13
2
8) Rotating fan
0 3- 2
13) No stepping on priming
0 3- 17) Track tension adjustment 2 3-0
2 2 20
x 4 07 belt pump
9) Moving pump
x 4 07 18) Anchoring point x40
7
en
ch10) hen che
n
Do not step 14) Hot csurface 19) Hook point
11) No seating 15) Overhead crushing hazard

2-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4-13 4- 13
3-0
02the manual first
(1) Read 02 3-0 02 3-0
2 2 2
407
n•x Read the Operation and Maintenance x 407
nMan- nx 407
c h e c h e che
ual prior to operation, maintenance, disas-
sembly, assembly and transportation of the
machine.

A820601990971

Fig 2-5
3 13 13
4-1 4- 4-
0 23-0 02 3-0 02 3-0
7 2 voltage
(2) High
407
2
407
2
e n x40 n x nx
ch • Electrocution hazard. che che
• Keep the machine a safe distance away
from overhead power lines.

A820601990974

13
Fig 2-6 3
1 13
3- 04- 3-0
4-
3-0
4-
2 0 2 202 2 02
07 off
(3) Power
x 4 407 407
hen nx nx
c che work
Before leaving the machine, lower the che
equipment to the ground, secure the lockout
lever in the LOCKED position and remove the
ignition key.

A820699001020

4- 13 Fig 2-713
4- 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 2-11

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

02
(4) Control pattern 3-0 02 3-0 02 3-0
2 2 2
407 407 407
enxavoid
•hTo
c enx
bodily injury or death caused by
ch che
n x
misunderstanding, the running condition
and indicated mode of machine shall be
confirmed during operation.

• When the running condition has been con-

firmed, pay attention to the surrounding and
operate slowly.
A820601990961

Fig 2-8
3 13 13
4-1 4- 4-
2 3-0 02 3-0 02 3-0
(5) Lock 7 20front window
the 2 2
n x40 nx 407 n x 407
e
c•hPersonal he
injury may occur if the front cwin- che
dow is not latched in the overhead position.

• When the front window is raised, be sure to

secure it with the lock pin.

A820699001019

13 13 13
Fig 2-9

3- 04- 3-0
4-
3-0
4-
0 2
2 exit 202 2 02
x 4 07
(6) Emergency
x407 x 407
n n n
che che che

A820601990969

4-13 Fig 2-10

4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

2-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4-13 4- 13
3-0
02 hazard
(7) Falling 02 3-0 02 3-0
2 2 2
407
n•x Stay away from the edge of the machine.nx 407 nx 407
c h e c h e che

4-13 4-13 4- 13
3-0 3-0 3-0
A820601990926

2 02 202 2 02
n x 407 n x 407 Fig 2-11
nx 407
che che che
(8) Rotating fan

• A rotating fan may cause injury. DANGER

• Stop the fan before maintenance.

4-13 4-13 13
3-0 3-0 3 - 04-
02 02 202
A820600000002
2 2
nx 407 nx407 Fig 2-12
nx 40 7
c h e c h e che
(9) Moving belt

• A rotating belt is dangerous.

• Stop the belt before maintenance.

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx407 STOP
nx 407
c h e c h e che A820699001017

Fig 2-13

Operator Manul-Oct. 2019 2-13

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
2 3-0
(10) Falling 0hazard 02 3-0 02 3-0
2 2 2
407 407 407
enx hazard.
•hFalling
c che
n x
che
n x
• Do not step here.

4-13 4- 13 4-13
3-0 3-0 3-0
A820601990973

202 2022-14 2 02
n x 407 n x40 7Fig
n x 407
che che che
(11) No seating

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
407 407 407
A820699001023

n x n x n x
che che che
Fig 2-15

(12) High pressure fluid

• Read the instruction before removing the

cover or cap of any vessel. To prevent
squirting, relieve internal pressure first and
open the cover or cap slowly.

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
407 407 407
A820699000948

n x n x n x
che che Fig 2-16 che

2-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4-13 4- 13
3-0
2 step the priming pump
(13) Do0not 02 3-0 02 3-0
2 2 2
407
n•x Do not bleed the air in the fuel system 407
nx by nx 407
c h e c h e che
stepping on the priming pump. CAUTION

12728493

Fig 2-17
3 13 13
4-1 4- 4-
2 3-0 02 3-0 02 3-0
(14) 7 20parts/hot surfaces
Hot 2 2
n x40 nx 407 nx 407
e
ch • Do che to
not touch hot parts or hot surfaces c h
DANGER
e
avoid burns.

10123433

13 3 13
Fig 2-18
1
3- 04- 3-0
4-
3-0
4-
2 0 2 202 2 02
(15) 7
x 4 0 Moving work equipment
nx 407 x 407
chen h e
• Moving work equipment may causecperson- che
n
al injury.

• Stay away from an operating machine.

4- 13 4-13 13
3-0 3-0 3 - 04-
02 02 202
A820601990963
2 2
nx 407 nx407 Fig 2-19
nx 40 7
c h e c h e che

Operator Manul-Oct. 2019 2-15

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
02 hazard
(16) Crushing 3-0 023-0 02 3-0
2 2 2
407 407 407
enx
•hThe
c enx
counterweight of a swinging machine
ch che
n x
may knock you down.

• Do not enter the swing radius of the

machine.

A820699001016

Fig 2-20
3 13 13
4-1 4- 4-
0 23-0 023-0 02 3-0
7 2tension adjustment
(17) Track
407
2
407
2
e n x40 e nx n x
•chDo NOT loosen the grease fitting for more
c h che
than one turn when reducing track tension;
otherwise, the adjustment valve under high
pressure may shoot out and cause injury.
To release pressure, loosen
only one turn. If the valve is
loosened too much, grease
under high pressure may
squirt out.

A820601990968

4 -13 04 -13 4-13

3-0 3-0
Fig 2-21
3 -
202 202 2 02
(18)nWire 407
x rope anchoring point n x407 n x 407
che che che

13 13 A820601990934
13
3 - 04- 3- 04- 3-0
4-
202 2022-22
Fig 2 02
n x 407 n x407 n x 407
che che che

2-16 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4-13 4- 13
3-0
02 point
(19) Hooking 023-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

A820101990552

Fig 2-23
3 13 13
4-1 4- 4-
023-0 023-0 02 3-0
2 2 2
nx 407 nx
07
4WARNING nx 407
h e h e
c • Be sure to recognize the correctcposition and content of the decals. che
• To ensure that the decals can be read and understood easily, they have to be attached to
the right locations and always kept clean. The use of organic solution or gasoline to
clean the decals is not allowed.
• There are also other decals besides those for warning and safety. These messages
should be treated in the same way.
• A new decal should be used for replacement if the old one is broken or missing, or can-
not be read. See the manual or the message for part number of the decal. You may order
3 your Sany dealer.
a new one from
1 13 13
4- 4- 4-
3-0 3-0 3-0
202
2.3 7General Precautions 2 02 2 02
n x40 n x407 nx 407
e
ch 2.3.1 Safety rules che che
• Only trained workers can be assigned to operate and maintain the machine.

• All safety rules, precautions and instructions must be followed when operating and servicing the
machine.

• Taking alcohol or drug could seriously impair one's ability in operating or repairing the machine,
and it is hazardous for you and other persons.

• When working 3with another operator or worksite traffic 3signalman, be sure to make all people
-1 4-1 4- 13
-04all hand signals to be used.
understand
3 3-0 3-0
02 02 02
40 72 407
2
407
2
e nx n x nx
c h che che

Operator Manul-Oct. 2019 2-17

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

2.3.2 Abnormal0 2 3- cases 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
n of any abnormalities found during hoperation
n nvi- bration,
che c e che
In case and maintenance, such as noise,
odor, incorrect gauge display, smoke, or oil leakage, notify your Sany dealer and take necessary
measures. Do not operate the machine before the fault is corrected.

2.3.3 Personal protective equipment

Wear proper work clothes and personal pro-

tective equipment (PPE) suitable for the envi-
ronment of the worksite. You may need:

• Hard hat
4-13 4- 13 4-13
• 02
Safety shoes 3-0 02 3-0 02 3-0
2 2 2
407
nx glasses, goggles or face shield henx 407 n x 407
•hSafety
e
c c che
• Protective gloves
CZ335-1102002

• Hearing protection
Fig 2-24
• Reflective clothing

• Wet weather gear

• Respirator or filter mask

4 13
Wear whatever is -needed, and other safety
4 -13 4-13
equipment that 0
3- the employer, public service 3- 0 3-0
2 0 2 0 2 02
manage07department (or government), rules 07 2 2
x 4 4 407
enregulations request. Do not take chances.
and
ch ch enx che
n x

4-13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

2-18 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 CAUTION 2 2
407
x of serious injury!
nRisk nx 407 nx 407
h e h
c Wearing accessories and loose clothese
c may che
have the danger of hooking the control lever
or other protruding components. If the hair is
too long and exposed out of the helmet,
there will be the danger of intertwining in the
machine.
• Please please check that all protective
equipment function normally before use.
• Please wear the helmet and safety shoes
3 13 13
4-1 If necessary, please wear
all the time. 4- 4-
3-0
02glasses, mask, gloves, earplug and
safety 02 3-0 02 3-0
2 2 2
x 4 07 belt when operating or maintaining
safety
x 4 07 x 407
n n n
che the machine. che che

2.3.4 Fire extinguisher and first aid kit

To prevent injury or fire, observe the following

precautions:

• First aid kit and fire extinguisher should be

available nearby.

-1 3 13 13
• Read and 4understand the instruction at- 4- 4-
3-0
02 to fire extinguisher. Use fire extin-
tached 02 3-0 02 3-0
2 2 2
x 07 properly.
4guisher x 407 x 407
n n n
che • che
Regular inspection and maintenance shall
che CZ335-1102003

be done to ensure proper functioning of fi re

Fig 2-25
extinguisher at any time.

• Check the first aid kit regularly and replen-

ish it when necessary.

• Make emergency scheme to deal with fire

and accidents.

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 2-19

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4- 13 4-13
2.3.5 Safety 0 2 -
3equipment 02 3-0 02 3-0
2 2 2
x 4 07 407 407
n nx n x
che e che
To protect you and others around you, your
c h
machine may be equipped with the following
safety equipment. Make sure that they are se-
curely in place and in good condition.

• Falling object protective structures (FOPS)

• Front guard

• Lamps
CZ335-1102004
• Safety signs 3 3 13
4-1 4-1 4-
• 02 3-0 3
Fig 2-26
2 -0
02 3-0
Horn
2 20 2
407 4 0 7 407
enx
•hGuards
c che
n x
che
n x
• Travel alarm

• Mirrors

• Fire extinguisher

• First aid kit

• Windshield wipers

0 4 -13
CAUTION 4- 13 4-13
2 3- 23-0 02 3-0
Risk of 7 20 injury! 7 20 2
407
serious
0 0
Take
e nx4down or disconnect any safety equip-e nx4 n x
h
cment could result in serious injury. c h che
• Ensure all protective covers and caps are
in their proper positions. If covers and
caps are damaged, please contact the au-
thorized agent of SANY Heavy Machinery
for repair.
• Understand how to use safety equipment
and use it correctly.
• 3 cab protective guard 13 13
Do not take down the
-1 4- 4-
-04
without authorization
23
(except machine
3-0 3-0
20
maintenance). 2 02 2 02
n x 407 n x407 n x 407
che che che

2-20 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4- 13 4- 13
2
2.3.6 Machine
0 3- cleaning 02 3-0 02 3-0
2 2 2
x 4 07 407 407
hen• Clean the windshields, mirrors nx
and elights. nx
c ch
Make sure that the operating area, steps
che
and hand-holds are free from oil, grass,
snow, ice or mud, which can cause you to
slip and fall. Clean the mud on your soles
before getting on the machine.

• If the machine is checked or serviced with

presence of mud or oil dirt, it may cause
CZ335-1102005
you to slip or fall, or dirt may get into your
0 4 -13machine clean all the time. 0 4 -13 4- 13
3-0
eyes. Keep the
0 2 3- 0 2 3- 2-27
Fig
02
2 has penetrated into the electrical7 2
• 4If07water 2
n x n x40 nx 407
ch e system, do not rush to power on
ch
youre ma-
che
chine and start the engine, which can cause
machine failure or cause damage to the
electrical system. Do not flush the electrical
system (including sensors, connectors,
etc.) with water or steam.

2.3.7 Keeping cab clean

• 13and oil on your soles when getting into the

Clean the mud
4- 13 cab. Mud or oil under your shoes can 13
4- 4-
3-0 foot to slip on the pedal during operation,
cause your 3-0 and serious accident could result. 3 -0
7 202 7 202 0 2
7 2 items
• x 4 0
Remove x
all loose personal items or other4 0objects from the operator's area. Securex 4 0these
n henmachine. n
che in the tool box or remove them fromcthe che
• Do not use cellular phone when operating or driving the machine.

• Do not bring hazardous articles, such as flammable or explosive products, into the cab.

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 2-21

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2.3.8 Lock0the 2 3- hydraulic controls before leaving 0 2 - cab
3the 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n
• Before n n
che che che
you rise from the operator seat (e.g.
to open or close the front window or to ad-
just the seat), lower the work equipment to
the ground, move the hydraulic lockout con-
trol lever [1] from F (free) to L (locked) posi-
tion, and then stop the engine. If the
hydraulic control is not locked, accidental
touching of control levers can cause sudden
machine movement and serious injury or
-13 3 13
CC13031805

4-1 4-
machine damage.
4
02 3-0 3
Fig 2-28
2 -0
02 3-0
2 20 2
407 4 0 7 407
enx leaving your machine, always lower
•chBefore c h e nx
che
n x
the work equipment to the ground, place
the hydraulic lockout control lever [1] to the
L (locked) position, and then shut down the
engine. Lock all lockable components and
remove the key.

3 3 CZ335-1102074
13
4-1 4-1 4-
02 3-0 3 -0
Fig 22-29
02 3-0
2 20 2
nx407 n x4 0 7
n x 407
h e
c2.3.9 Hand-holds and steps che che
To avoid personal injuries due to slipping or falling off the machine, follow the instructions below:

• Before mounting or dismounting the ma-

chine, check the hand-holds and steps (in-
cluding track shoe). If oil, grease or mud is
observed on hand-holds or steps (including
track shoe), remove it immediately. Keep
-13 clean. Repair them in
these components
04-
13 4-13
-04
case of any23damage. 3 - 3-0
202 02
Tighten loosen bolts.
7 20 7 2
• Use
n
0
x4hand-holds and steps when mounting x40
n nx 407
e
chor dismounting the machine. che h e
c CZ335-1102008
Fig 2-30

2-22 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4-13 4- 13
• 3-0
2 machine and maintain a three-
Face 0the 02 3-0 02 3-0
2 2 2
x 4 07 contact (two feet and one hand or xtwo
point 4 07 x 407
n n n
che hands and one foot) with the hand-holds
che or che
step (including track shoe).

• Do not use any controls as hand-holds

when you mount or dismount the machine.

• Do not try to mount or dismount the ma-

chine when you carry tools or supplies.

• Do not mount the engine hood or cover

-13 mat.
without a non-slip
4 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 2-23

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 CAUTION 2 2
407
nxof serious injury! nx 407 nx 407
h e
Risk
cEntering and leaving the machine without c h e che
keep three body parts touch the armrests
and ladder could result in serious injury.
• Check the armrest and ladder (including
the track shoe) before entering and leav-
ing the machine. If there is oil, grease or
mud on the armrest or ladder (including
the track shoe), please clean it away at
once and keep all
3 these parts clean. If
1 13 13
04- damaged, please repair
these parts -are
3-0
4-
3-0
4-
23
20tighten the loose bolts.
them and 202 202
407
nx not enter or leave the machine with tool 407 407
• eDo
ch in the hand. enxch che
nx

• To ensure safety, please face the machine

and keep three body parts (two feet and
one hand or two hands and one foot)
touch the armrests and ladder (including
the track shoe) to support the body.
• Face the machine all the time when enter-
ing and leaving the machine.
• 3 the control lever or
Do not grasp or hold
1 13 13
4- 4- 4-
lock lever.
0 2 3-0 02 3-0 02 3-0
• 7 2jump up to or down from the ma-
Do not
407
2
407
2
e n x40 do not climb it when it travels, ande nx nx
che
chine,
c h c h
do not jump up to it to try to stop it.
• Do not climb the engine head or cap with-
out anti-skid mat.
• Before entering and leaving the cab, be
sure to check that it is in the front position.

2.3.10 Elevated work

13 place, use ladders or other supporting-1devices

When working in a -high
4
3
4
to ensure safe operation.
4-13
02 3-0 02 3-0 02 3-0
7 2sitting on attachment
2.3.11 0No
407
2
407
2
h e nx4 h e nx h e nx
cTo avoid falling hazard, no one is allowed cto sit on work equipment or other machinec attachments.

2-24 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 0 4 -13

2 3-
2.3.12 Articulated
0 parts 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
nThe space around work equipment changes n with the movement of the linkage. Serious
en
che injury will result if one is stuck in be- tween.
che Nobody is allowed to approach thechrotating
personal
or retract-
ing/extending components.

2.3.13 Prevention of burns and scalds

2.3.13.1 Hot coolant

• To prevent scalds caused by hot coolant or

steam when checking or discharging the
-13 wait for the engine coolant
coolant, always
4 4-13 4- 13
3-0
to cool2down before you proceed.
0 02 3-0 02 3-0
2 2 2
407
•x Do not open the cap of radiator before 407 407
che
n enxthe
ch of the che
nx
engine cools down. Loosen the cap
radiator slowly before removing it. Internal
pressure of radiator must be relieved to
CZ335-1102011
avoid serious scalds.
Fig 2-31

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 2-25

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4- 13 4-13
2.3.13.2 Hot 0 2 -
3oil 023-0 02 3-0
2 2 2
x 4 07 407 407
To n nx nx
che e che
prevent scalds caused by hot oil when
h
checking or discharging the oil, always cwait
for the engine oil to cool down before you
proceed.

When the engine has cooled down, loosen

the cover or screw plug slowly to relieve inter-
nal pressure.

CZ335-1102012

4-13 -13 4-13

3-0 -04
Fig 2-32
3 3-0
02 02 02
40 72 40 72 407
2
e nx e nx nx
c h c h che

CZ335-1102013

4- 13 Fig 2-33
4- 13 4-13
02 3-0 023-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

4- 13 4- 13 4-13
02 3-0 023-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

2-26 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2.3.14 Fire
0 2 3- and explosion hazard 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n2.3.14.1 Fire caused by fuel or oilshen n
che c che
• Machine oil or fuel oil must be stored in des-
ignated place, where unauthorized per-
sons cannot enter.

• Do not smoke or use fire near fuel or ma-

chine oil.

• Tighten, repair or replace any missing,

3 pipe clips, pipelines, ho-
loose or damaged
-1 13 13
-04 or other flange bolts. 4- 04-
ses, oil coolers
02 3 02 3-0 3 -
202
CZ335-1102014

0 72
•x4Refuel or store oils in a place with good4 07
2
40 7
e n n x Fig 2-34
nx
ch ventilation. che che
• Shut down the engine before refueling.

• Do not leave the machine when refilling the

fuel or machine oil.

• Do not let fuel overflow onto overheated

surface or electrical components.

• Remove overflowed fuel or machine oil after

refilling. 4-13 4-13 4- 13
3-0 3-0 3-0
CZ335-1102015

20 oily 2 20 Fig 2-35 2 2 02

7
• Store
0 07
rags and flammable materials
407
nx4 n x4 nx
che che che
properly to keep the job site safe.

• Screw on the caps of fuel tank and oil tank

tightly.

• When oil is used to clean the parts, use

non-flammable oil. Do not use diesel oil or
gasoline as they can easily catch on fi re.

• All flammable materials should be moved to

a safe place before carrying out grinding or
- 13 4-13 4- 13
-04
welding operation on the chassis.
3-0 3-0
2 023 202 2 02
• 4Do 7 7 407
x 0 x40
not weld or flame cut the lines contain-
e n e n nx
ch ing flammable fluid. ch che

Operator Manul-Oct. 2019 2-27

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

2.3.14.2 Fire 2 -
3caused by flammable materials 023- 2 3-
2 0 2 2 0
x 4 07 x 4 07 x 4 07
n
• Remove n paper pieces, dirt and other flammable
n materials
che che che
at any time dry leaves, wood chips,
built up or stuck on engine, exhaust manifold, battery or interior of engine hood to prevent fire.

2.3.14.3 Fire caused by electric lines

Short circuit of electrical system can cause fire.

• Keep electric terminals clean and fastened.

• Check power cables and electric lines for looseness, entanglement, hardening or break each
day after operating for 8-10 hours. Check the presence or damage of wiring terminal cover.
3
-1entangled power cables or electric wires, 3 13
• In case of slack4or 4-1tighten the connections or wire clips, 4-
and repair02 3-0
or replace broken wires. 023-0 02 3-0
2 2 2
407
x Fire caused by hydraulic linesenx 407 x 407
hen
2.3.14.4
c h c che
n

• Check the clips, guards and gaskets of all hoses and pipes to see whether they are tightened in
position.

• In case of loosening, their vibration in operation may lead to friction against other components,
resulting damage of hose, ejection of high-pressure oil, disastrous fire or serious injury.

2.3.14.5 Fire caused by illumination equipment

• 3 equipment shall be used to avoid explosion

3 13
Anti-blast illumination when checking fuel, oil, elec-
-1 4- 1 4-
-04cleaning detergent or cooling fluid.
trolyte, window
3-0 3-0
2 023 202 202
n x 407
• Instructions in
nx
7 power outlet on the machine is 4used
this manual must be followed40when 07 for
nx
e
chillumination. che che
2.3.14.6 Fire caused by heat shield

• Damage or missing of heat shield may lead to fire.

• In case of any abnormality, heat shield must be repaired or replaced prior to operation of
machine.

2.3.15 In the event of fire

1 3 3 13
When a fire breaks 4-1following steps.
04-out, leave the machine immediately by 0the 4-
0 2 3- 0 2 3- 02 3-0
7 2start switch to the OFF position and shut
• Turn 0the
4 4
2
07 down the engine. 407
2
x
en the machine with the help of hand- n x nx
c•hLeave cheholds and step. che

2-28 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 0 4 -13

2 3-
2.3.16 Windshield
0 cleaning detergent 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
nUse alcohol based detergent. Do not use nmethanol based detergent as it irritatesheyes.
n
che che c e
2.3.17 Ejecting parts

The grease in track tensioner is under high

pressure. Improper handling may result in
serious injury, blindness or death. Observe
the following instructions.

• Do not disassemble grease nozzle or valve

3
components. 1These
- parts may eject. Keep
-13 13
0 4 0 4 4-
your body
0 2 3- and face away from the valve. 0 2 3- 02 3-0
2 2 2
• x 4 07 reducer is under pressure.
Travel x 4 07 x 407
n n n
che che che
CZ335-1102016

• Gear oil is hot liquid. Wait for it to cool down

Fig 2-36
before loosening the vent plug to release
pressure. Keep your body and face away
from the plug to avoid injury.

2.3.18 Falling object protection

• When the machine is operating in places

where the cab 3is likely to be hit or invaded
0 4 -1 0 4 -13 4- 13
by falling- objects, scattered materials and
0 2 3 0 2 3- 02 3-0
2 bodies, protective covers shall be7 2 2
07 407
foreign
e n x 4
e n x40 nx
che
used to protect the operator.
ch ch
• In demolishing or breaking operation, a
front guard is necessary. In addition, a
transparent glass film shall be applied onto
the front window. CZ335-1102017

• In a coal mine or a quarry where falling ob- Fig 2-37

jects are present, install falling object pro-
tection structures (FOPS) and front guard,
13
and apply a transparent glass film onto the 13 13
3 -
front window. 04- The operator shall wear a 3-0
4-
3-0
4-
02
2hat 2 02 2 02
0
hard7 and goggles.
407 407
nx4 nx nx
che • h e
c condi-
Keep the front window shut in such che
tions and make sure other people are kept

Operator Manul-Oct. 2019 2-29

 Safety SY195~265C9 Crawler Hydraulic Excavator

-13 4-13 4-13

-04 away from the operating
a safe distance
3 3-0 3-0
02 02 02
area. 72 407
2
407
2
e n x40 e nx nx
•chOther guards may be necessary according
c h che
to different working conditions. In this case,
contact your Sany dealer in advance.

2.3.19 Attachment installation

• Installation of optional parts or attachments may involve safety issues or be limited by the law. In
this case, please contact your Sany dealer in advance.

• Sany has no responsibility for the use of unauthorized attachments and parts, hence the injury,
4- 13
accidents and 0product 4-13 4-13
3-0 3-0
failure.
3 -
202 202 202
• 07installing and using machine attachments,
Before 07 read related instructions regarding the0attach-
7
e nx4 and general precautions on attachment
e nx4in this manual. nx4
c hment
c h che
2.3.20 Attachment combination

Different or combined work equipment may collide with the cab or interfere with other machine
components. Before operating work equipment you are not familiar with, check the clearance be-
tween it and the machine and operate carefully.

2.3.21 Cab windows glasses

3 3 13
• 4-1 at the side of the work equipment may
Broken cab windows 4-1expose the operator in direct contact 4-
3-0 3-0
02 equipment. In this case, stop operation02immediately and replace the glasses.
with the work 02 3-0
2 2 2
407 407 407
c enx or damaged window provides no
•hBroken nx
heprotection
c
to the operator. When the roof x
hen window is c
damaged, replace it immediately with a new one.

2.3.22 Unauthorized modification

Any modification unauthorized by Sany may lead to safety problems, personal injury or death. Im-
proper modification can affect ma- chine's strength and operator's view. Please contact your Sany
dealer before making any modification. Sany assumes no responsibility for any accidents, failure
or damage caused by unauthorized modification.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

2-30 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2 3-
2.3.23 Work-site
0 investigation 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n• Machine operation near flammable hmateri-
en n
che als (e. g. dry tree leaves) poses a cfire haz-
che
ard. Be careful during operation.

• Check the terrain and ground condition and

use the safest operating method. Do not op-
erate in areas with the risk of landslide or
falling stones.

• Solidify the ground when operating beside CZ335-1102018

13 shoulders. Keep machine
a ditch or on-road
4-1
3
4- 13
3 -04 away from the ditch or road 2Fig
a safe 2distance 3 -02-38 3-0
20 Assign a signal man, when nec-7 20 2 02
7 407
x4essary, to avoid accidental injury. enx40
0
shoulder.
e n n x
ch ch che
• When underground water mains, gas lines,
cables or high-voltage electric wires are
available on the work site, inform related
utilities providers and mark the area. Be
careful not to cut or damage any lines.

• Prevent any unauthorized personnel from

CZ335-1102019
entering the work site. Assign a signal man
3 -13 13
4-1 work site when operating on
and fence the Fig 2-39
4 4-
02 3-0
a highway. 02 3-0 02 3-0
2 2 2
407
•x Be especially alert when operating on 407 407
che
n enxfro-
ch che
n x
zen ground. Increase of ambient tempera-
ture may result in soft and slippery ground.

• When traveling or operating in shallow

water or soft ground, check the type and
condition of rock bed as well as the depth
and water flow prior to operation.

2.3.24 Operation on loose ground

0 4 -13 0 4 -13 0 4 -13
2 3-
• Avoid0traveling 2
or operating the machine near cliffs,
0 3- road shoulders or trenches. The soft0ground
2 3-
2
in07these areas plus the machine weight and
2 2
x 4 x 4 07vibration may cause the machine to xsink4 07or tumble
n n n
che down. The ground may become even chesofter after heavy rain, an explosion or canheearthquake.

Operator Manul-Oct. 2019 2-31

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
• 02
When operating3-0 3-0
02 vibration and machine weight may trigger
on a dam or near an excavated ditch, 02 3-0
7 2 7 2 2
x40
a landslide. 07
x40 measures to prevent ma- chine fromx4tumbling
Prior to operation, take protective
en or falling over.
chdown che
n
che
n

2.3.25 Overhead power cables

Do not travel or operate your machine near

power cables, which may bring electrocution
hazard and cause machine damage, personal
injury or death. The following steps are to be
followed while working at where power cables
could be nearby. 3 1 13 13
4- 4- 4-
• 02 3-0
Prior to operation in the vicinity of power ca- 02 3-0 02 3-0
bles, 4 7 2 local power company of the 407 2
0inform 407
2
e n x e nx e x
nCZ335-1102020
c hcoming operation and ask them to take c h
nec- c h
essary measures.
Fig 2-40
• If the machine is too close to power cable,
Cable Voltage Min. Safe Distance
electric shock is most likely to occur and
cause burns or death. A safe distance must 100V-200V 2 m ( 7 ft)
be kept between machine and the cable 6,600V 2 m ( 7 ft)
(See the right table). Prior to operation, 22,000V 3 m ( 10 ft)
communicate with local power company re-
66,000V 4 m ( 14 ft)
-13
garding safety measures.
4 4 -13 4-13
3-0 0 3-0
154,000V 5 m ( 17 ft)
3-
• 202 is to be assigned to send sig-
A signalman 2 0 2 202
407 407 407
187,000V 6 m ( 20 ft)
x if the machine is too close to the cable.
nals
n n x 7 m ( 23 ft)enx
che che
275,000V
ch
• Nobody is allowed to approach the ma- 500,000V 12 m ( 36 ft)
chine when operating near high-voltage
cables. Table 2–1

• If the machine is too close to the cable or

touches the cable, to prevent electric shock,
operator shall not leave the cab until power
is surely cut off. In addition, nobody is al-
lowed to approach 3the machine.
4- 1 4- 13 4-13
• 3-0
02 accidents, wear rubber shoes
To prevent 02 3-0 02 3-0
2 2 2
07 gloves during operation. Cover x407
and4rubber
x x 407
en operator’s seat with rubber sheetcand
chthe hen che
n
pay attention to exposed part of body that

2-32 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

-13 4-13 4- 13
-04touch the lower part of the ma-
should not
23 3-0 3-0
0 02 02
72
chine.
40 407
2
407
2
e nx n x n x
c h 2.3.26 Visibility che che

The machine is equipped with rearview mirrors to improve the visibility of the operator. However,
some areas cannot be seen from the driver’s seat.

When driving or operating the machine in places with poor visibility, uncertainty of work site condi-
tion may cause machine damage and personal injury. Observe the following instructions when op-
erating or driving the machine in a place without a clear view.

• Check rear view mirrors on each workday. Remove debris and adjust the view to en- sure good
visibility. 4-13 4-13 4- 13
3-0 3-0 3-0
202 in a darkened area requires turning7 2on02work lights and headlights of the machine.
• Working
7 7 202 Set
n x40 x40 enif necessary. nx40
che che
up auxiliary illumination in the work site
ch
• If a clear view cannot be guaranteed in days with fog, snow, rain or sand storm for example, stop
operation.

• Road shoulder or soft ground should be marked. In case of bad vision, a signalman should be
available if necessary. Operator shall especially pay attention to the marks and follow the in-
struction of the signalman.

• Only one signalman is allowed to give signals.

• 13 make sure all the workers understand13the signals and gestures.

Prior to operation,
4- 4- 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
07 Ventilation
2.3.27
407 407
h e nx4 h e nx h e nx
c Engine exhaust gas can be fatal. If thec engine must be started, or if fuel, cleaning
c oil or paint must
be handled in an enclosed area, to pre- vent gas poisoning, doors and windows shall be kept open
to ensure sufficient ventilation.

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 2-33

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4- 13 4-13
2.3.28 Asbestos0 2 3- 02 3-0 02 3-0
2 2 2
x 4 07 407 407
n nx nx
che e che
Inhalation of asbestos dust can cause lung
c h
cancer. There is the danger of inhaling asbes-
tos dust when engaging in tear-down opera-
tion or handling of industrial wastes at work-
site. The following rules must be followed.

• Water, instead of compressed air, shall be

used to clean the dust.

• If the air contains asbestos dust, operate

CZ335-1102022
3 the wind. All persons
the machine following
-13 13
0 4-1 filter mask. -04 4-
2 3 -
shall wear acceptable Fig 2-41
2 3 02 3-0
7 20 7 20 2
• Nobody 0
nx4 operation.
is allowed to approach the machine
nx4
0
nx 407
c h e
during c h e che
• The regulations, rules and environment cri-
terion at work site shall be observed.

No asbestos is used in this machine. But

aftermarket parts could contain asbestos.
Therefore, use only the parts and components
supplied by Sany.

4-13
WARNING 4- 13 4-13
3-0 3-0 3-0
202 injury or death!
Risk of serious
7 7 202 2 02
n x40
The machine do not use asbestos, but coun- 40
nx nx 407
c h e
terfeit parts may contain asbestos. c
Vastly h e
in- che
haling asbestos may harm lung or lead to
death.
• To avoid this, please use genuine parts of
Sany Heavy Machinery Co.,Ltd.

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

2-34 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4-13 4- 13
2 3-
2.3.29 Alternate
0 exit 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
•
he If the cab door fails to open in an eemer-
c ch
gency, use the escape hammer to break the
che
window.

• Remove the pieces of glass from the win-

dow frame before escaping. Be careful with
the broken glass to avoid being cut. Pay at-
tention to the debris on the ground, which
may cause you to slip and fall.
A820601990969

4 -13 -13 4- 13
3-0 -042-42
Fig
3 3-0
02 02 02
40 72 40 72 407
2
e nx e nx nx
c h 2.4 Safe Operation Precautions c h che
2.4.1 Safe starting

2.4.1.1 Safe mounting

When you mount or dismount the machine:

• Always face the machine and maintain a

three-point contact (one hand and two feet
3
1 one foot). 13 13
4-and
or two hands 4- 4-
23-0 23-0 02 3-0
• Never
7 20 jump on/off the machine. Do not7 20 2
n x4 0
nx40 nx 407
che e che
mount a moving machine.
c h
• Do not use any control lever as hand-hold.

• Remove the mud, oil dirt and water from

pedal, hand-holds and your soles at any CA13031506

time. Fig 2-43

• The cab must be aligned with the under-
carriage center line before you enter or exit
the cab.
4- 13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 2-35

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2.4.1.2 Operator
0 2 3- seat 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x407
n
• Uncomfortable n n
che che che
seat position can easily lead
to operator fatigue and operating mistakes.
The seat position should be adjusted upon
change of operator.

• The operator seat shall be properly ad-

justed so that the operator can have easy
access to all the control levers and pedals
in a comfortably seated position. Otherwise,
the seat should be readjusted. CZ335-1102026

0 4 -13 see "Operator seat 4-1

3
4-13
Fore more information,
2 -
3on 3
Fig 2-44
2 -0 3-0
2 0
adjustment" page 4-17. 20 2 02
x 407 x 4 0 7
x407
hen Seat belt
2.4.1.3
c che
n
che
n

• The operator may get seriously injured or

killed when the machine tips over. Before
operating the machine, examine your seat
belt, the buckles and the anchor point. Re-
place the seat belt if damage or excessive
wear is observed. When the machine is op-
erating, keep your seat belt buckled up.

0 4 -13 see "Seat belt" on

For more information,
4- 13
04-
13
page 4-21. 3- 3-0 3 -
202 202 202
CZ335-1102027

7 7
0 belt shall be replaced every three x40 Fig 2-45 7
• Thex4seat
e n n n x40
chyears regardless of its condition. che ch e

2.4.1.4 Before starting the engine

Before starting your daily work, the following

items shall be observed prior to start of the
engine.

• Clean the front window and the mirrors to

ensure good visibility.
-13 4- 13 4-13
• -04 lamps, and check if they
Clean the work
3 3-0 3-0
02 02 02
work.
72 407
2
407
2
e n x40 n x x
nCZ335-1102028
c•hCheck che
coolant level, fuel level and engine c h e
oil level.
Fig 2-46

2-36 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4-13 4- 13
• Check 3-0
02for blocked air filter and damaged 02 3-0 02 3-0
2 2 2
x 07
4electrical wires. x 407 x 407
n n n
che • che
Adjust the seat to a position easy for opera-
che
tion; check seat belt and buckles for dam-
age and wear.

• Check if the control levers are all in neutral

position. Check if the hydraulic lockout con-
trol lever is in the LOCKED position.

• Adjust the rear view mirrors so as to see

13 driver’s seat what is hap-
clearly from -the
4-13 4- 13
3 -04 the machine.
pening2behind 3-0 3-0
20 202 2 02
0 7 407 407
x4
n2.4.1.5 Engine starting rules nx nx
che che che
• Before starting the machine, make sure nobody is on, under or around the machine. Sound the
horn to warn people around.

• Always start and operate the machine from the operator seat.

• No one is allowed to stay on the machine except the operator.

• Do not start the engine by shorting the start motor circuit, which is dangerous and may cause
machine damage.
- 13 4-13 4- 13
-04 starting
2.4.1.6 Machine
3 3-0 3-0
02 02 02
40 72 407
2
407
2
e nx WARNING nx nx
c h
Risk of serious injury or death!
che che
Inhaling too much tail gas could lead to seri-
ous injury or death.
• Please ensure sufficient ventilation, when
it is necessary to start the engine or oper-
ate the machine in a closed environment.
• If you cannot shut down the machine,
please do not start it.

13 13 CZ335-1102029
13
• 04-
3- position of the operator seat so
Adjust the 3- 04- 3-0
4-
2 0 2 2 0 2
Fig 2-47
2 02
x 4 07 you can easily access all controls xin40a7
that
x 407
n seated position. n n
che che che
• Make sure you are familiar with all the warn-
ing devices, gauges and operation controls.
Operator Manul-Oct. 2019 2-37
 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
• 3-0
Place all02controls to neutral/ or OFF 02 3-0 02 3-0
2 2 2
4 07
position.
x x 407 x 407
n n n
che
• Make sure nobody is present in the sur-
che che
rounding area of the machine.

2.4.1.7 Starting engine in cold season

• Sufficient warm-up operation is necessary. Incomplete warming up may result in slow reaction
and accidents.

• Before starting, check the battery electrolyte. In case of frozen electrolyte, do not charge the bat-
3 power source to start the engine; instead,
tery or use alternative 3 melt the electrolyte first. Other- 13
0 4-1 out on the battery. 0 4-1 4-
023
wise, fire may - break
023
-
02 3-0
7 2 2 2
x
2.4.1.8
n 40Engine starting aid
n x 407 nx 407
che che che
Improper handling may cause battery explosion or loss of machine control, resulting in personal in-
jury and death. Never use jumper cables to start the engine unless necessary. Contact your Sany
dealer before such an attempt.

• Using jumper cables to start the engine needs two persons working together with one seated in
the operator seat and the other handling the battery.

• Wear goggles and rubber gloves before starting the engine with jumper cables.

• When connecting a3normal machine with a faulty machine with

3 jumper cables, battery voltage of
-1 -1 -13
-04 shall be the same. Be careful not to-0allow
the two machines
23
4 the two machines to contact with -04
3 3
20 02 02
each other.
407 72 72
e n x e n x40 e n x40
c•hTurn both start switches to the OFF position
ch when connecting the two machines.cOtherwise,
h the
machines may move and cause danger when power is on.

• Start with the positive terminal when connecting the jumper cable. Start with the ground or nega-
tive terminal when disconnecting the jumper cables.

• When disconnecting the jumper cable, take care not to allow the clips of jumper cable to contact
with each other or with the ma- chine.

• Ether is a liquid used for cold start, which is extremely flammable and explosive. Read the in-
13 container be- fore application.
structions on the ether
4- 4- 13 4-13
• 3-0 3-0
02 ether if the engine is equipped with02a spark-plug preheater or other forms02of
Do not use 3-0
72 72 72
x40
preheater.
n enx
40
enx
40
che ch ch

2-38 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 0 4 -13

2 3- starting the engine
2.4.1.90After 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
nRun the engine at low idle for 3 to 5 minutes
n after engine startup, and check theherunning
n
che ters and make sure they are normal andcheall readings are within normal working crange.
parame-

2.4.2 Operation

2.4.2.1 Inspection before operation

• When conducting inspection, move the machine to a spacious area without barriers and operate
slowly. Any other person is not allowed to approach the machine.

• Be sure to fasten the seat belt.

0 4 -13 0 4 -13 0 4 -13

• Check2the
0 3- gauges and machine operation for abnormality;
0 2 3- check the bucket, arm, boom, travel
0 2 3-
2 swivel system and steering system for2 2
x 07
system,
4 x 4 07 abnormal operation. x 4 07
n n n
che • Check for abnormal noise, vibration,
che heating, odor or gauge reading; check che oil or fuel for
leakage.

• When the travel control levers are in neutral position, test the engine's speed control device; op-
erate each control lever and confirm they work properly. Understand the control mode of work
equipment.

• In case of any abnormality, stop operation and take corrective measures immediately.

Operating the machine with Inspection abnormalities could result in serious damage to it.
- 13 13
4-any abnormality. If any, stop the machine 13
• 04carefully
Observe and
3-
listen to the machine to check 0for
3- 04-3-
202 Before further operation, please resolve
at once. 202 the malfunction at once and report
202to the
n x 407 x4 07 x4 07
hen hen
superior.
che c c

4-13 4-13 4- 13
02 3-0 023-0 02 3-0
2 2 2
nx 407 nx 407 n x 407
che che che

Operator Manul-Oct. 2019 2-39

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2 3-
2.4.2.2 Prior-operation
0 precautions 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n n n
che che che
To prevent serious injury or death, follow the
items below before moving the machine.

• Sound the horn to warn people around.

• Working range of the machine is 12 m to

the slewing center. It is dangerous to stay in 12
m
the working range during machine
operation.

• Nobody is allowed to stay on or near the CZ215S-1102003

3
-1the -13 13
0 4 0 4 4-
3-0
machine, or within swivel range.
0 2 3- 0 2 3-
Fig 2-48
02
2 the visibility in the travel direc- 7 2 2
x 4 07
• To improve
x40 x 407
e n e n n
che
tion, you may turn the cab if necessary.
ch ch
• Assign a signalman where visibility is poor.

CZ335-1102033

4-13 Fig 2-49

4- 13 4-13
3-0 3-0 3-0
7 202 7 202 202
2.4.2.3
n x40Travel direction confirmation enx40 nx 407
ch e ch che
WARNING
Risk of serious injury or death！
Wrong operation of travel control lever/pedal may lead to accident.
• Please ensure correct operation of travel control lever/pedal.

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

2-40 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4- 13 4- 13
3-0 3-0 3-0
• 202 check the position of the travel mo-
Always 2 02 2 02
n 407
x tor and the idler in relation to the operator
nx 407 n x407
che h e
cab before you operate the travelc control che
levers or pedals.

• A direction mark is attached onto the inner

side of track frame. It shows the forward di-
rection when the idlers are before the oper-
ator cab.
CZ335-1102031
• When the idlers are before the opera- tor
Fig 2-50
3 control levers (or press
cab, push the travel
13 13
the upper-0 4-1 4- 4-
23
part of the pedal) to move the ma-
02 3-0 02 3-0
20forward.
chine 2 2
407
n•x When the travel motors are before the nx 407 n x407
c h e c h eoper- che
FRONT
Operator Seat
ator cab, pull the travel control levers (or Idler
press the lower part of the pedals) to move LEFT RIGHT

machine forward.
Sprocket
NOTE:
REAR
In this manual, the front, rear, left or right di- CZ335-1102032

rections are the directions seen from the cab

Fig 2-51
when the cab is straight forward and the driv-
ing wheels are -in13the rear. 13 13
4 4- 4-
0 23-0 02 3-0 02 3-0
7 2 Safety rules for turning
2.4.2.4
407
2
407
2
e n x40 e nx n x
h h
c • Always drive and operate the machine
c in a che
seated position.

• Nobody is allowed in the cab except the

operator.

• Check if the travel alarm works.

• Always secure the cab door or windows, ei-

ther open or closed. At work site where
3 get into the cab, check if
flying objects-1may -13 13
4-
CZ335-1102033
0 4 0 4
the doors
0 2 3-and windows are properly shut. 0 2 3- 2-52
Fig 02 3-0
2 2 2
x 4 07 x 4 07 x407
n n n
che che che

Operator Manul-Oct. 2019 2-41

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

• 2 3-0
Assign a20signalman 02 3-0 02 3-0
if a blind area exists at 2 2
407
thexrear of the machine. In turning or swivel x 407 x 407
h en
c operation, che
n
be alert not to hit other machines che
n
or personnel.

• Sound the horn to warn personnel in the

area before traveling.

• Check for the presence of personnel and/

or obstacles again in the machine surround-
CZ335-1102034
ings before traveling.
Fig 2-53
3 13 13
4-1 4- 4-
2 3-0 02 3-0 02 3-0
• 20
Before7 traveling, 2 2
407 407
position the machine so
40
ch enx the sprockets are behind the operator
that enx
ch che
n x
cab. If the sprockets are in front of the cab,
the machine will move in a direction oppo-
site to the move direction of control levers.
Special attention must be paid to operations
under such circumstances.

CZ335-1102035

13 13 13
Fig 2-54

3- 04- 3-0
4-
3-0
4-
2 is limited during reverse travel, 7 202
0 2
• If your07vision 2 02
n x4 a signalman and keep him within the n x40 n x 407
ch e
assign
ch e che
range of your vision.

• When a signalman is necessary on some

occasions, use hand signals specified in lo-
cal regulations.

• The machine can only be moved when both

the signalman and the operator understand
CZ335-1102045
the signals.
- 13 Fig 2-55
4-13 4-13
• -04vocal, graphic and flag sig-
Understand all
23 3-0 3-0
20in work and decide who is to give
nals used 202 2 02
n x407
signals. n x407 n x 407
che che che
• Keep the windows, rear view mirrors and
work lights clean and intact.

2-42 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4-13 4- 13
• 2 3-0
Dust,0heavy rain and fog may reduce visibil- 02 3-0 02 3-0
2 2 2
07 Drive
4ity. 07
proper lightsx4in 407
nx
slowly and use x
e n n
c h case of low visibility. che che

WARNING
Risk of serious injury or death！
If someone is near the machine during re-
versing or swing of upper structure, he/she
may be knocked down or squashed by the
machine, leading to severe accident.
• To avoid this, please ensure there is no-
-13machine before reversing or
body near the
4 4-13 4- 13
3-0
02of upper structure.
swing 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
h e
c 2.4.2.5 Safety rules for travelingc h e che

• To prevent machine breakdown and avoid damage of work equipment, do not operate the ma-
chine beyond its maximum load or rated capacity.

• When driving or operating the machine, keep the machine a safe distance away from people,
building or other machine so as to avoid collision.

• When traveling on a highway, contact re-

3 in advance and follow
lated departments
-1 13 13
-04 4- 4-
their instructions.
02 3 02 3-0 02 3-0
0
•x4When 72
traveling on flat ground, the work4 07
2
407
2
n x x
hen 20-
che equipment should be retracted andckept che
n
30cm (8-12in) off the ground.
20~30cm
• When traveling on rough ground, the ma- (8~12i n)

chine shall move at a low speed and avoid CZ335-1102036

sudden change of direction, or the machine
may tumble down. If the work equipment Fig 2-56
hits the ground, the machine will lose bal-
ance and get damaged.

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 2-43

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0 3-0 3-0
• 202
When traveling on rough ground or on a 2 02 2 02
407
nx slope, the auto-deceleration switchhe(ifnx
steep 407 nx 407
h e
c equipped) shall be switched off. If auto-c idle che
is activated, engine speed and travel speed
may drop suddenly.

• Avoid traveling over a barrier if possible. If

you have to do that, lower the work equip-
ment close to the ground and drive slowly.
Never let the machine travel on a barrier CZ335-1102037

that would make it tilt sharply.

Fig 2-57
3 13 13
4-1
0 structural strength of a 4- 4-
• Check first -the
23 023-0 02 3-0
bridge or20a building before driving the ma- 2 2
nchine 407
x on it. n x407 nx 407
che che che
• Operate slowly when working in a tunnel,
under a bridge or power cables. Take care
not to damage anything with work
equipment.

2.4.2.6 Safe traveling

WARNING
4 -13 or death！
Risk of serious injury
0 0 4 -13 0 4 -13
Traveling on2a3-slope may lead to slip or rollover, causing
2 3- severe accident. To avoid this, please 2 3-
2 0 2 0 2 0
07 procedures.
follow below
4 07 4 07 4
nx running up a steep slope, pleaseheextend
•heWhen nx the work equipment forward forhkeeping
enx bal-
c c c
ance, keep it 20 cm~30 cm (8 in~12 in) above the ground, and move the machine at a low
speed.
• When running down a slope, please reduce the engine speed, keep the travel control lever
near the neutral position and move the machine at a low speed.

4-13 4- 13 4-13
023-0 023-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

2-44 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4- 13 4- 13
3-0 3-0 3-0
• 202the travel direction of the machine
Check 2 02 2 02
n 407
x before driving it. Make sure you knowenhow
x 407 nx 407
che c h
to operate the control levers and pedals. che
• Press the upper part of the control pedal or
push the control lever forward to move the
machine in the direction of the idlers.
20~30cm
• Work equipment should be kept 20-30cm (8~12i n)
(8-12 in) off the ground when moving on a
CZ335-1102038
slope. In case of an emergency, the work
Fig 2-58
3 be lowered to ground im-
equipment could
13 13
4-1
mediately-0to help stop the machine. 4- 4-
02 3 023-0 02 3-0
72
0 driving the machine up a slope, face
•x4When 4 07
2
407
2
n en x nx
che the cab to the uphill direction; whenchdriving che
down a slope, face the cab to the downhill
direction.

• Before traveling, always check the hard-

ness of ground before your machine.

CZ335-1102040

4-13 Fig 4 -1
2-59
3
4- 13
02 3-0 023-0 02 3-0
2 2 2
407
•x When driving the machine up a slope,nxex-
n 407 nx 407
che he
tend the work equipment to keep cbalance. che
Keep the work equipment 20-30cm (8-
12in) off the ground and drive the machine
slowly.

• When driving down a slope, lower the en-

gine speed, keep the travel control levers
close to "neutral" position and drive slowly.
CZ335-1102039

4-13 Fig04 -1 3
4- 13
3-0 3-0
2-60
3 -
202 202 2 02
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 2-45

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

3-0 3-0 3-0
• 202 up and down a steep slope. It
Drive straight 202 2 02
407
nx dangerous to turn on or drive across
is very
nx 407 nx 407
h e
c a slope. c h e che
• To adjust the position of the machine on a
slope, drive it onto a flat surface, reposition
it and driving the machine to the slope
again.

• Drive at low speed on meadow, fallen

CZ335-1102041
leaves or wet steel plate because even a
small grade could3 cause the machine to Fig 2-61
4-1 4-13 4-13
slip.
3-0 3-0 3-0
7 202 7 202 2 02
n x40
• If your engine stalls out when traveling on a 40
nx nx 407
c h e
slope, place the control levers to c h e
"neutral" che
position immediately and restart the engine.

CZ335-1102042

Fig 2-62

0 4 -13 0 4 -13 4-13

2.4.2.7 Machine
0 2 3- operation on slope 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
• Do
en not operate the machine on a slopechun- en n
chless a flat platform is provided. Extra care che
shall be taken when operating the machine
under this condition.

• When the bucket is fully-loaded, do not turn

the work equipment from the higher part to
the lower part of the slope, which is danger-
ous and may cause the machine to tumble
CZ335-1102046
down.
-13 -13 4-13
• If you have23to-04operate your machine on a Fig 22-63
3 -04 3-0
20 an earth platform that could 7 20
slope, 7build 2 02
n
0
x4 the machine as horizontal as possible.n x40 nx 407
ch e
keep
ch e che

2-46 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 0 4 -13

2 3-
2.4.2.80Operation in snowy weather 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
n• Snow-covered or frozen surfaces are nslippery. Do not manipulate the control nlever suddenly
che when driving or operating the machine.
che Extra attention should be paid to operation
che on a slope
because even small inclination could cause the machine to slip.

• The machine may tip over on frozen surface which may become soft upon increase of ambient
temperature.

• Avoid deep snow, which may cause your machine to tip over or to be buried in snow. Be noted
that you shall never be away from road shoulder and avoid being trapped in snow.

• When cleaning the snow, it is hard to see the snow-covered road shoulder and objects near the
13
- danger for your machine to tip over or 13
- the covered objects. Therefore, please 13
3-04is
road. There 04hit
3 - 04-3 -
202 with extreme caution.
operate 202 202
n x 407 x4 07 x4 07
che 2.4.2.9 Restricted operation chen chen
• Never dig under an overhang, which may
lead to falling stones, collapse of overhang,
and accidents.

4- 13 4- 13 4- 13
023-0 023-0 02 3-0
2 2 2
CZ335-1102047

nx 407 n x 407 nx 407

che che che
Fig 2-64

• Never dig too much under the machine,

which may cause the ground to collapse
due to cave-in, hence the accidents.

4- 13 4- 13 4- 13
023-0 023-0 02 3-0
2 2 2
407 407 407
CZ335-1102048

nx n x nx
che che che
Fig 2-65

Operator Manul-Oct. 2019 2-47

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0 3-0 3-0
• 202 down under your machine,
Never tear 202 2 02
which 407
nx may cause your machine to lose bal- nx 407 n x 407
h e
c ance and roll over. c h e che
• When operating on building or other struc-
tures, strength of structure must be checked
to avoid collapse of building, thus resulting
injury or death.

CZ335-1102050

Fig 2-66
3 13 13
4-1 4- 4-
23-0 02 3-0 02 3-0
• 20 down any structure over your
Never 7tear 2 2
40 407 407
ch enx
machine. nx
The falling of broken objects eor
ch che
n x
collapse of building could damage your ma-
chine and cause personal injury or death.

CZ335-1102051

13 13 13
Fig 2-67

3-04- 3-0
4-
3-0
4-
2 anything with the impact force 7 202
• Never07break0 2 2 02
n 4
xwork n x40 n x 407
ch e
of e
equipment as broken pieces could
ch che
lead to personal injury, the work equipment
could be damaged, and the counter-action
of impact force could roll over your
machine.

• Generally speaking, it is easier to tip over

with the work equipment at one side than it
is positioned in the front or rear. CZ335-1102052

4- 13 Fig 2-68
4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

2-48 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4-13 4- 13
3-0 3-0 3-0
• 202moving or swinging the bucket shall
Lifting, 2 02 2 02
n 407
x never pass over anybody or a truck'sencab.
x 407 nx 407
che c h
The falling of substances from the bucket or che
collision of buckets could result in personal
injury or machine damage.

• The use of crusher or other heavy working

unit could cause your machine to lose bal-
ance and tip over. When operating on a flat
CZ335-1102053
surface or slope:
Never lower, swing or stop the working unit
Fig 2-69
suddenly. -13 -13 13
0 4 0 4 4-
0 3-
Never 2extend or retract the boom cylinder
0 2 3- 02 3-0
2 2 2
x 4 07
suddenly as which may cause your ma-
x 4 07 x 407
chen chine to tip over due to impact. en ch che
n
2.4.3 Parking the machine

2.4.3.1 Select a parking place

• Park your machine on a solid and flat

surface.

• Park the machine in an area free of such

hazards as falling stones or landslide. If the
terrain is 0
13
4- park it in a relatively higher 4-13 4- 13
3-0 3-0
low,
3-
202
place. 2 02 2 02
407
n•x If you have to park the machine on aheslope,
nx 407 nx 407
c h e c che
observe the following instructions: CZ335-1102054

– Position the bucket in the downhill di- Fig 2-70

rection and cut the bucket tips into the
earth.

– Chock the tracks to prevent unexpected

movement.
120°
• 13 machine on a road under-
Do not park -your
4 4-1
3
4- 13
2 3-0
going construction. If you have to park your
02 3-0 02 3-0
7 20 2 2
4 0
machine in such a place, flags are to
nx used on daytime and signal lamps hatennight
x 4be07 nx 407
c h e c che CZ335-1102055
to warn other people or vehicles according
to local regulations. Fig 2-71

Operator Manul-Oct. 2019 2-49

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2.4.3.2 Machine
0 2 3- shutdown 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n the procedures below to shut downhthe
n n
che c e che
Follow
machine. For detailed information, see "En-
gine Shutdown" on page 4-29.

• Stop the machine.

• Position the machine properly.

• Lower the work equipment to the ground or

place it in a fixed position.
CZ335-1102074
• 13 and keep it running
Slow down the engine
4- -13 4-13
at low idle for
2 3 -50 minutes. Fig 2-72
2 3 -04 3-0
20 20 2 02
0 7 0 7 407
nx4 nx4
• Turn the start switch to OFF position to stop
n x
h e
c the engine. c h e che
• Move the lockout lever to the LOCKED
position.

• Remove the key.

• Close the windows and the cab door.

• Lock all access doors, boxes and CZ335-1102028

chambers.
0 4 -13 Fig 2-73 13
04- 4-13
When leaving23 - machine, face the machine 3 - 3-0
20 a three-point contact with it. Do 7 202 02
your
7 2
x40 off the machine.
and maintain
x40 x 407
noten e n n
che
jump
ch ch
Be careful with slippery track, step and hand-
holds when dismounting the machine.

2.4.4 Transportation

2.4.4.1 Loading and unloading

Improper loading and unloading of the ma- chine may cause it to fall or tip over. Follow the proce-
dures below:
4- 13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

2-50 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4-13 4- 13
• Load20or
3-0
2 unload the machine only on a solid 02 3-0 02 3-0
2 2
n 407
x and x
flat surface. Keep it a safe distance
n 407 n x 407
che away from road sides or a cliff. che che
• Keep on-lookers away.

• Use an access ramp with enough strength.

Make sure that the width, length and thick- Max.15° Chocks

ness of the access ramp is capable of pro-

viding a safe loading/unloading operation
CZ335-1102058
(at an angle ≤15°).
Fig 2-74
• -13 access ramp is free from
Make sure the
4 4-13 4- 13
3-0
grease,2 oil, water and debris. Clean the
0 02 3-0 02 3-0
2 2 2
x 07
4track if necessary. Be extremely careful
x 4 07 x 407
n n n
che when che in
loading or unloading the machine che
rainy or snowy weather.

• Never load or unload the machine using the

force of work equipment, which may cause
the machine to fall or tip over.

• Run the engine at low speed and drive

CZ335-1102059

slowly.
Fig 2-75
• 13equipment straight forward.
Place the work
4- 4-13 4- 13
• Do not 3-0
02operate any control levers other than 02 3-0 02 3-0
2 2 2
x 4 07 travel control lever when the machine
the x 4 07
is x 407
n n n
che driving up the ramp. che che
• Do not reposition the machine on the ac-
cess ramp. If necessary, drive it off the
ramp, reposition, and get on the ramp
again.
CZ335-1102060

• Gravity center of the machine may alter

Fig 2-76
when it passes the jointing area between
the ramp and the trailer. The machine may
4- 13
tilt at this-0moment. 4-13 4- 13
3-0 3-0
Travel slowly when the
3
202 is on the joint area.
machine 202 2 02
407
n•x When loading or unloading the machine nxon 407 n x 407
c h e c h e che
a platform, make sure the platform has ad-
equate width, strength and a proper grade.

Operator Manul-Oct. 2019 2-51

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
• 3-0
The trailer02may become less stable with the 02 3-0 02 3-0
2 2 2
4 07 on it. Retract the work equipment x407
machine
x x 407
en swing the upper structure slowly. chen
chand che
n

• Once the machine is loaded, lock the cab

door. Otherwise, it may swing open during
transportation.

• Secure the machine with chains and

chocks.

• Secure all work equipment, lower the buck-

13 boom, and place them
et, the arm and -the
4-13 4-13
in position 2 3 04
-transport. 3-0 3-0
02 02
for
7 20 2 2
2.4.4.2
0
nx4 Transportation n x407 nx 407
c h e che che
Observe the following items when transporting the machine:

• Note the dimension of the trailer and the machine, especially the height. Watch out for barriers
overhead and in narrow passages.

• Check the structure and strength of a bridge before crossing it. Obey local traffic regulations and
traffic police directions when transporting the machine on highways.

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

2-52 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4- 13 4- 13
2.4.5 Battery
0 2 3- 02 3-0 02 3-0
2 2 2
x 4 07 407 407
hen nx
sulfuric acid, ewhich nx
che
1. Electrolyte contains
c h
c Im-
gives off flammable and explosive gases.
proper handling may cause personal injury or
fire. Observe the instructions below when
handling battery:

• Never smoke or use fire near a battery.

• Turn the engine ignition key to the OFF po-

sition before working on the battery.
3 3
CZ335-1102061
• 4-1glasses and rubber gloves
Wear safety 4-1 4- 13
2 3-0
when0handling 3
Fig
2 -02-77
02 3-0
2 battery.
20 2
407
•x Never allow tools and other metal parts 407 407
che
n enx toch che
nx
contact with battery terminals. Keep tools or
metal parts away from batteries.

• Stop the engine and wait for one minute be-

fore you proceed. Always disconnect the
grounding terminal (negative (-) ) first. To
connect battery cables, always begin with
the positive (+) terminal, and then connect CZ335-1102062

the negative (-) terminal. Ensure all termi-

1 3 -13 13
04- connected. 4-
Fig 2-78
4
3-0 3-0
nals are securely
3 -
202 20 2 2 02
07
• 4Battery
x charged.
temperature rises when it is being
4 0 7
x x 407
n hen ex- n
che che
When battery temperature
c
ceeds 45°C, stop charging and wait till it is
at ambient temperature. Reduce the charg-
ing current by half and continue the charg-
ing process.

• A battery being charged may give off flam-

mable gases. Before charging a battery, re-
move it from the undercarriage, put it in
well-ventilated 3area and remove the cap.
4-1 4- 13 4- 13
• If acid2 - 0
3squirts 3-0 3-0
0 out of battery vent during
02 02
072
4charging, stop charging immediately. 407
2
407
2
e nx e nx nx
h
c • Never smoke and keep flames
h
orc sparks che
out when charging.

Operator Manul-Oct. 2019 2-53

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4- 13
• 2 3-0
When the0battery has been fully charged, a 023-0 023-0
2 2 2
green
x 4 07indicator will be on. Stop the charging x407 x 407
en
chprocess at this time. che
n
che
n

• Restore the battery cover after charging.

• Put the battery back to its original position.

2.4.6 Operation

2.4.6.1 Before Starting the Engine

3 inspection
2.4.6.1.1 Walk-around
1 13 13
4- 4- 4-
023-0 23-0 023-0
2 20
CAUTION 2
x 407 07x4 x 407
hen of burn!
Risk
cThe c hen che
n
leakage of fuel or oil will cause the machine burning.
• Remove the combustible materials around the battery, engine, muffler, turbocharger or other
high temperature parts.

Check and clean the following items each day before starting the engine:

1. Check the work equipment, cylinders, arms and hoses for cracks, excessive wear or loosening.
Check the O-ring between the bucket and the arm for damage. Repair or replace it in case of any
problem.

0 4 -13 0 4 -13 0 4 -13

2. Remove the3dirt
2 - and debris around the engine, battery 2 3-and radiator. 2 3-
2 0 0 0
72
07 surrounding of engine and radiator xfor40buildup 72
Checkx 4the of dirt. Check the surrounding xof40muffler,
hen charger or other hot components forchflammable
cturbo en hen branches.
materials like dry leaves andcthin
Remove them if any dirt or flammable materials are found.

For method of removing dirt from radiator, see "Radiator and oil cooler fins - inspect/clean" on page
5-61.

Check for any leaks of coolant or oil around the engine.

Check the engine for leak of oil. Check the cooling system for leak of coolant. Repair it in case of
any problem.
13 13 13
04- unit, hydraulic tank, hoses and joints04for
3. Check the hydraulic
3 -
- any leaks of oil.
3 - 3-0
4-
202 202 2 02
07 oil leaks. Repair the leaks if any.
Check for
407 407
h e nx4 h e nx h e nx
c4. Check the undercarriage (track, sprockets,
c tension rollers and guards) for damage,
c wear, loose
bolts or roller leakage.

2-54 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

04 -13 4-13 4- 13
Correct the -problem
02 3 if any.
3-0 3-0
72 7 202 2 02
n x 0
5. 4Check
x40 like loose bolts.
the hand holds and step for any problem
n nx 407
e
ch Repair it in case of any problem. Tightene
ch the loose bolts. che

6. Check the gauges and monitor.

Check the gauges and monitor in operator compartment. Change the parts or components in case
of any problem. Clean their surfaces.

7. Clean and check rear mirrors

Clean and check the rear mirrors for any damage. Repair it in case of any damage. Clean the mir-

-13 positions so that the area behind0the

rors and adjust their
0 4 4
3
-1machine could be seen clearly from op- 13
4-
3-
erator’s seat. 3- 3-0
7 202 7 202 7 202
8. 0
x4Check x40 or wear. Replace it with a new one
the safety belt and holds for damage xin40case of any
e n e n e n
ch damage. ch ch
9. Check the bucket with hook (if equipped) for any damage.

10. Check the hoisting hook, guide plate and hook seat for any damage. Contact your Sany dealer
for repair in case of any problem.

2.4.6.1.2 Inspection before starting

2.4.6.1.2.1 General
3 3 13
4-1section must be checked every day before
The items in0this 1
04- starting the engine. 4-
3 - 3 - 3-0
202 202 2 02
x407
2.4.6.1.2.2 07 - drain
Water and sediment in fuel tank
x4 x 407
n n n
che che che
1. Open the right access door of the machine.

2. Place a suitable container under the drain

hose [1].

3. Open the drain valve [2] to drain the sedi-

2
ment, water and fuel from fuel tank.
1
4. When clean fuel is seen, turn off the drain
4-13 4-13 13
valve [2].
3-0 3-0 3 - 04-
202 02 202
CZ215-1203001X
2
07 the access door.
5. 4Shut 407 40 7
nx nx x
Fig 2-79
e e n
c h c h che

Operator Manul-Oct. 2019 2-55

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2 3- and sediment in water separator
2.4.6.1.2.30Water 0 2 3- - check/drain 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n the access cover on the right sideheofn n
che che
1. Open
c
the machine.

2. Check water level and volume of sedimen

through the transparent cover [1]. If water or 1

sediment is built up at the bottom, place a

container under drain hose [3] to receive
2
drainage.
3

13 to discharge water.
4-[2]
3. Open drain valve 4- 13 4-13
3-0 3-0 3-0
CC13040701

02
2 valve [2] once fuel is seen com-
4. Close7drain 2022-80
Fig 2 02
7 407
x40 x 40 x
henout of drain hose [3].
ing
c che
n
che
n
NOTE:

• If cover [2] is dirty and opaque, clean it

when replacing fuel filter element [1].

• When the drain valve [3] has been re-

moved during cleaning, its O-ring [4] must 4

be greased and the valve must be tightened

CC13040702
3
till it contacts the bottom. 3 13
4-1 4-1 4-
02 3-0 3
Fig 2-81
2 -0
02 3-0
2 20 2
n x 407 nx 4 0 7
nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

2-56 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2.4.6.1.2.40 2 3-Hydraulic oil level - check/refill 023- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n WARNING chen n
che che
Risk of scald!
When the engine is stopped, the parts and
oil are still very hot, which may cause
scalding.
• Start operation after they are cooled down.
• When the filler cap is removed, slowly ro-
tate it to release the internal pressure and
then remove it.

4- 13 4-13 4- 13
3-0 3-0 3-0
CC13041001-1

1. Adjust
2
20 the work equipment to the position 202Fig 2-82 2 02
x 407 407 407
che
n
shown enx
in the right illustration. Stop the engine.
ch che
nx
2. Operate the joysticks and travel control lev-
F
ers in all directions 15 seconds after engine
shutdown to release internal pressure.
G
3. Open the access door on the right side to
check the oil level gauge (G).
P
• Cold state: (Oil temperature: 10~30° C or
50~86°F)
-13
L+12.5~L+32.5
4 4-13 4- 13
3-0 3-0 3-0
CZ335-1103126
• 02 (Oil temperature: 55~80° C or
Hot state: 02Fig 02
2 2 2
07 407 407
2-83
nx 4131~176°F) n x nx
che Higher than the mid-mark. che che
4. If oil level is below the L mark, add oil
through the filler opening (F) on top of the hy-
H
draulic tank.

Recommended oil: Caltex antiwear hydraulic

oil HDZ46 (B420106000036)

Hydraulic tank capacity: 380L L

Note: 4- 13 4-13 4- 13
3-0 3-0 3-0
CZ335-1103127-1

2 2
20add oil to a level above the H mark. If7 20 Fig 2-84 2 02
Do not
0 7 40 407
e n x4 oil level is above the H mark, stop the
the
e n xen- nx
ch gine and wait for the oil to cool down.chPlace a che
container under the drain plug (P) beneath the

Operator Manul-Oct. 2019 2-57

 Safety SY195~265C9 Crawler Hydraulic Excavator

-13
04 discharge excessive oil 4- 13 4-13
hydraulic tank -and
2 3 02 3-0 02 3-0
20 via the drain plug.
from the tank 2 2
nx 407 nx 407 nx 407
he
c2.4.6.1.2.5 che
Coolant level - check/refill che
WARNING
Risk of scald!
When the engine is stopped, the parts and
oil are still very hot, which may cause
1
scalding.
• Start operation after they are cooled down.
• When the filler cap is removed, slowly ro-
3 internal pressure and
tate it to release-1the 13 13
-it.04 4- 4-
2 3 02 3-0 3-0
202
then remove
7 20 2
4 0
nxcoolant n x 407 nx
7
400-13013
h
The
c e level must
c e
remain between hthe
che
Fig 2-85
upper and lower limits marked on the reserve
tank (2) when the engine is running. If coolant
level is below the lower limit, add coolant to
the radiator as well as to the reserve tank.
2
FULL
1. Open the rear door on the left side of ma- LOW
chine and check the level of coolant in the re-
serve tank [2]. If coolant level is low, add

3
coolant to FULL position through the filler
- 1 - 13 13
0 4 0 4 4-
3-
opening of the reserve
2
tank [2].
2 3- 3-0
2 0 2 0 202
x 4
2. Tighten07 the cap after refi lling the tank. x 4 07 x
7
400-13014
en
c3.hAn c hen Fig 2-86 che
n
empty reserve tank [2] might be caused
by coolant leakage. Correct the fault immedi-
ately after inspection. If no problem has been
found, check coolant level in the radiator. Add
coolant to reserve tank [2] if its level is low.

4. If reserve tank [2] is dirty inside and the lev-

el cannot be seen clearly, clean the tank. For

-13"Cooling system interior

more information, see
4 4- 13 4-13
2 3 -05-82. 3-0 3-0
- clean" on page
20 2 02 2 02
0 7 407 407
e nx4 n x nx
c h che che

2-58 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2.4.6.1.2.60 2 3-Oil level in oil pan - check/add 023- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n WARNING chen n
che che
Risk of scald!
When the engine is stopped, the parts and
oil are still very hot, which may cause
scalding.
• Relevant operation should be carried out
after they are cooled down.

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Fig 2-87

1. 1.Open the engine hood.

2. 2.Take out oil dipstick (G) and wipe the oil off the dipstick with cloth.

3. 3.Insert the dipstick (G) to bottom and then pull it out.

4. 4.Oil level should

0 4 -13 be between the H and L 0 4 -13 4- 13
0
-
marks on23dipstick (G). Add oil through open-
0 2 3- 02 3-0
7 2if oil level is below the L mark.
ing 0(F) 07
2
407
2
e nx4 e nx4 nx
h h
c Recommended oil: Caltex CH-4 15W-40
c Fig 2-88
che

4-13 4- 13 4- 13
02 3-0 02 3-0 2 3-0
2 2 200-13016
nx 407 n x 407 nx 40 7
che che Fig 2-89 che

Operator Manul-Oct. 2019 2-59

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 is above H mark, the drain 3-0 3-0
202 02
5. 5. If oil level
7 2 7 2
n x 0
valve 4(P) on the bottom of oil pan is to be
n x40 n x 407
ch e
opened to discharge extra oil. Check oil
ch e
level
che
again.

CZ335S-1103057

4-13 Fig 2-90

4- 13 4-13
3-0 3-0 3-0
7 202 7 202 7 202
e n x40
6. 6.Tighten
e n x 0 the engine hood if oil level is normal.
the filler opening cap and properly 4close
e n x40
h
cNOTE: ch ch
• If you need to check oil level after operation of the engine, shut off the engine and wait at least
for 15 minutes before checking.

• If the machine is on a slope, move it to a level ground prior to inspection.

2.4.6.1.2.7 Electric wires - check

Check wires

4-13 4 -13 4-13

3-0
0 2 CAUTION
0 2 3- 0
02 3-0
2 2 2
Risk of
x 4 07damage to battery! x 4 07 x 407
n n n
cIfhethe battery cap is blocked by dirt or dust,chitecould cause damage to battery. che
• If the fuse has been burnt frequently or if there is a short circuit in the wire, please contact the
authorized agent of SANY Heavy Machinery to find the cause and repair it.
• Keep the upper surface of the battery clean, and check the air vent on the battery cap.

Check whether the fuse is damaged; whether the fuse with proper capacity is used; whether any
wire connection is off; whether wire sheath is broken.

Check for loose terminals. Fix it if any.

Moreover, pay special

0 4 -13 attention to electric wires when checking
0 4 -13battery, engine, start motor and al- 04-13
- to check for flammable materials around
ternator. Make3sure
2 2 3- battery. Immediately remove them 2if3-
0 0 0
any. 72 72 72
e n x40 e n x40 e nx40
h
c2.4.6.1.2.8 ch
Fuel level - Check and add c h

Check the fuel level

2-60 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4-13 4- 13
02 3-0 3-0
02 023-0
2 72
WARNING 2
407
x of burn!
nRisk nx40 n x 407
c h e c h e che
When filling fuel, do not spill or overflow the fuel. This will cause a fire.
• Fuel is flammable. Do not make open fire close to fuel.
• If the fuel is spilled, clean it thoroughly. If the fuel flows to the ground or sand, remove it.

1. Turn the engine start switch to the ON po-

sition and check the fuel level on the monitor
screen. Turn the switch to the OFF position
after checking.

4- 13 4-13 4- 13
02 3-0 023-0 3-0
2 2 E F202
nx 407 n x 407 n x 40 7
che che che
CZ215-1303002

Fig 2-91

2. When fuel level is low, remove the fuel

tank cap (F) and fill the tank till the float meter
F
(G) reaches the highest point.

• Fuel tank capacity: 340L

• When the-0fuel
13
4- tank is full, top (a) of the fl oat 4-13 4- 13
23 023-0 023-0
level20meter (G) is positioned at about 2 2
n 407
x 50mm. n x 407 n x 407
che che che
• When fuel level is below 10%, alarm on the CZ335-1103134

monitor will sound.

Fig 2-92

4- 13 4-13 4- 13
02 3-0 023-0 023-0
2 2 2
nx 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 2-61

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0
02 the float meter (G) with the 3-0 3-0
202 02
3. Press down
7 2 7 2
n x40
fuel tank cap (F). Make sure that the fl oat me-
n x40 F
n x 407
ch
tereis not stuck on the cover plate of filler
ch e
cap.
che
Screw on the filler cap. a

CZ335-1103135

4- 13 Fig 2-93
4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
NOTE: x 4 07 x 407 x 407
n n n
che che che
• Pressure in the fuel tank may drop if the
vent hole on the cap is blocked, which may
hinder the flow of fuel. Clean the vent when-
ever necessary.

• Lock the filler cap after is has been fully

screwed on; otherwise, the lock may be
damaged.
3 13 13
• 4-1sealing in the filler cap
Always keep the 4- 4-
3-0 3-0 3-0
CZ335-1103136

02 chips or sands on the sealing

clean. Metal
2 2022-94 2 02
07 fuel leakage.
may4cause
x x 40 7Fig
x 407
n n n
che che che
2.4.6.1.2.9 Work lamp switches - check

Check the work lamps for normal functioning.

Check for any dirt or damage.

If any lamp does not work, the bulb may be

burned or broken circuit may be present. Con-
tact your Sany dealer for repair.

-13 to the ON position.

1. Turn the start switch
4 4- 13 4-13
23-0 02 3-0 3-0
20the work lamp switch and check if
2. Switch7on 2 202
40
x light up. x 407 40 7
enx
CC13040203
theen n
che
lamps
ch Fig 2-95 ch

2-62 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2.4.6.1.2.10
0 2 3- Horn - check 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n1. Turn the start switch to the ON position.
n n
che che che
2. The horn sounds immediately when the
horn button is pressed. Make sure that the
horn sounds normally. In case of dead horn or
abnormal sound, contact your Sany dealer for
repair.

CC13040209

4-13 -13 4- 13
3-0 -042-96
Fig
3 3-0
02 02 02
72 72 407
2
e n x40 e n x40 nx
che
2.4.6.1.3 Adjustment before operation
ch ch
2.4.6.1.3.1 Operator seat adjustment

It is necessary to adjust seat position before

D
operating or after changing operator.

Adjust the seat so as to enable the operator to

easily manipulate the control levers, pedals
and switches from the seat.

-13backward adjustment
(A) Forward and
4 4- 13 4- 13
3-0
02 lever [1] upward, slide the seat to 3-0 3-0
202 02
E
• Pull 2the 2
n 407
x desired position, and release the lever.enx 407 nx 407
che ch A
che
• Adjusting length: 200mm (10mm per step) C

(B) Adjust the seat forward and backward

as a whole

• Pull the lever (2), slide the seat to desired

position, and release the lever. In this case, 1

the operator seat moves along with both

3 2 4
armrest boxes and pilot lockout lever.
- 13 4- 13 B
4- 13
-04 adjustment (if equipped)
CZ335-1103139

3-0 3-0
(C) Suspension
2 023 202Fig 2-97 2 02
07
• Turning the 07
lever (3) counterclockwise will
407
nx4 ensuit- x4 nx
che bring you a hard suspension whichhis
c che
able for heavy operator; turning the lever

Operator Manul-Oct. 2019 2-63

 Safety SY195~265C9 Crawler Hydraulic Excavator

-13
4 bring you a soft suspen-
(3) clockwise-0will 4-13 4-13
0 23 02 3-0 02 3-0
7 2 is suitable for light operator.
sion which
407
2
407
2
e n x40 nx nx
h
cNOTE: che che
To achieve the best adjustment, adjust the
reading (kg) on dial (4) to weight of operator.

(D) Backrest adjustment

• Lift lever (5), move the backrest to an opti-

mum position at where operation can be
easily conducted, and release the lever.
3 13 13
• 4-1backrest to interfere with
Do not allow the 4- 4-
3-0
2 of air conditioner behind it.
the cover0plate 02 3-0 02 3-0
2 2 5 2
Bex 07
4careful with the control levers, which x 407 x 407
en not be touched by armrest.
chshall che
n
che
n
CZ335-1103140

Fig 2-98

(E) Armrest angle adjustment

• Turning the plate (7) beneath armrest (6)

6
can adjust the angle of armrest to desired
position.
4- 13 4-13 4-13
• The armrest 3-0
02 can be placed vertically so that 02 3-0 02 3-0
2 2 2
4 07
thexoperator can leave the seat easily. x 4 07 7
x 407
en
c•hAdjustable c hen che
n
angle: 40°

CC13031516

Fig 2-99

4- 13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

2-64 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4-13 4- 13
2.4.6.1.3.20 2 3-Rear view mirrors 02 3-0 02 3-0
2 2 2
x 4 07 x407 x 407
hen che
n
che
n
Rear view mirror
c
WARNING B A

Risk of injury!
If no correct adjustment of rearview mirror is
made, the sight line can’t be guaranteed,
and personal injury may be caused.
• Be sure to adjust the rearview mirror be-
fore start.

4-
Rear mirror0(A)
13 4-13 4-
CZ335-1103142 13
0 2 3- 3-0
02Fig 02 3-0
2 2 2-100 2
Adjust
x 4 07 installation
of rear mirror (A) so that
x 4 07 x 407
n
people to rear left of machine can beenseen n
che clearly. ch che
2
• Install rear mirror (A) to the position as
shown in the right illustration.

• Turn the fixing rod [1] around the handrail to 1

a suitable position and fix rod [1].

• If the mirror cannot move smoothly, you

3
may loosen bolt [2] and bolt [3] to release
the mirror.04-
13 13 13
04- 4-
CZ335-1203005G

3 - 3 - 3-0
202of bolt (2): 4.0~5.4 N·m {0.41~0.557 202Fig 2-101
Torque
7 2 02
n
0
x4kgf·m} x40 n nx 407
che che che
• Adjustment of rear mirror is accomplished
when side of machine can be seen in the
mirror, as shown in the right illustration.

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
CZ335-1203006G

nx 407 n x407 nx 407

che che che
Fig 2-102

Operator Manul-Oct. 2019 2-65

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
2
Rear mirror0(B) 3-0 02 3-0 02 3-0
2 2 2
407
nx installation of rear mirror (B) so that nx 407 nx 407
h e
Adjust
cpeople to rear right of machine can be seen
c h e che
clearly.

• Install rear mirror (B) to the position as

shown in the right illustration.
4

• When adjusting mirror angle, if the mirror

cannot move smoothly, you may loosen bolt
5
[4] and bolt [5] to release the mirror.

4-
Torque of bolt0(5):
13 4- 13 CZ335-1203008G
4-13
3 - 3-0 3-0
202 2022-103
Fig 2 02
n x 407 4.0~5.4 N·m {0.41~0.55 kgf·m}
nx 40 7
nx 407
che che che
• Adjustment of rear mirror is accomplished
when side of machine can be seen in the
mirror, as shown in the right illustration.

4- 13 4- 13 4-13
3-0 3-0 3-0
CZ335-1203009G

2 02 2022-104 2 02
407 7 407
Fig
n x nx 40 nx
che che che
2.4.6.1.3.3 Seat belt

Seat belt

4- 13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

2-66 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4-13 4- 13
02 3-0 3-0
02 02 3-0
2 72
WARNING 2
407
x of serious injury or death!
nRisk nx40 407
nx
c h e h e h e
If the seat belt has quality problems or the seat belt is not used correctly, it will ccause the driver to
c
fall or other safety accidents.
• Before using the seat belt, check whether the seat belt and its mounting seat are defective, and
replace them if worn or damaged.
• Even if the seat belt looks normal, it shall be replaced every 3 years. The production date of the
seat belt is marked on its back.
• Wear seat belt during operation.
• The seat belt can’t be twisted when it is fastened.

4-13 4-13 4- 13
02 3-0 3-0 3-0
NOTE：
7 2 7 202 7 202
e x40seat belt is supplied with a winding device,
The
n e n x40 so it is unnecessary to adjust the length.
e n x40
ch Buckle up and release
ch ch

The seal belt has a coiler, and belt length

needs no adjustment.

4 3 2 1
SS
PRE

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407CZ335-1103147

che che Fig 2-105 che

1. Buckle up

• Hold clip [2] and pull the belt out of coiler [1]. Check that there is no twist on the belt and insert
catch [3] into buckle [4].

• Check if the belt has been fastened by pulling it slightly.

2. Release
- 13 13 13
• Press button 04- will retract into the coiler automatically.
-04 on buckle [4] to release catch [3]. The-belt -04
-
2 023 2 023 02 3
07 clip [2] so that the belt retract slowlyx4into
• 4Hold 07 the coiler. 40 72
n x n nx
che che c h e

Operator Manul-Oct. 2019 2-67

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2
2.4.6.1.4 Operation
0 3- before engine startup 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n en n
che chWARNING che
Risk of serious injury or death!
If the safety lock control lever is not firmly locked and it knocks with the travel lever or pedal dur-
ing engine start, the machine will move accidentally and cause serious accidents.
• Before engine start, check whether the safety lock control lever is firmly located at the locking
position.
• When standing from the driver’s seat, be sure to set the safety lock control lever to the locking
position regardless of whether the engine is running.

3 13 13
4-1
1. Check if the hydraulic
0
lockout lever is in 4- 4-
the LOCKED 3 -
02position. 023-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

CC13031403

Fig 2-106

0 4 -13levers and pedals are neutralized. They

2. Check if all control
0 4
3 remain in NEU- TRAL position -13
-1shall 04
23-
if not operated.
20 23-
20 23- 20
0 7 0 7 7
nx4 the start switch to the ON position.henx4
3. Turn
e nx40
c h c che
ON
OFF
STA
T
HEA

RT

CC13031804

4-13 04 -13 4-13

3-0 3-0
Fig 2-107
3 -
202 202 2 02
407 407
nx the condition of the machine throughnxthe gauges on the monitor display.
4. Check n x 407
che che che
NOTE:

2-68 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4- 13 4- 13
• 3-0 3-0
2 fault arises, the alarm indicator will light02up.
When0a 02 3-0
2 2 2
407
•x If a fault code is displayed on the monitor,
n 407
x check the fault immediately. x 407
che hen
c che
n
• If no fault code appears, the alarm indicator may light up because: coolant temperature is too
high; or engine oil pressure is too high or too low.

2.4.6.2 Engine Startup

2.4.6.2.1 General

WARNING
Risk of serious13injury or death! 3
Starting the-0engine 4-1
4- by short circuit can cause serious-0personal 0 4 -13
023cause explosions. The exhaust gas is2poisonous,
023 0 2 3-
injury or fire. Useing start-assisted
liquid 2will
7 7 72
starting the engine in enclosed space
nx40 cause serious injury or death.
can x40 en x40 n
che • chthe driver’s seat.
Start the engine only when sitting in che
• Don’t start the engine by short circuiting the engine.
• Ensure that there are no personnel or obstacles in the surrounding area, and then make the
horn sound and start the engine.
• Do not use start-assisted liquid.
• Ensure good ventilation when starting engine in enclosed space.

• Before starting the engine, check if the fuel

-1in3 MIN position for low idling
control dial is
4 4- 13 4- 13
3-0
speed.2If it is in MAX position, starting the 3-0 3-0
7 20 7 202 START
MA
X
202
n x40 x40
engine can lead to sudden acceleration and
n
ON
n x 407
e
ch machine damage. ch e che
O FF
AT
HE

NIM

CC13031502

Fig 2-108

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 2-69

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

3-0 3-0 3-0
1. Check that
7 202 the hydraulic lockout lever is in 7 202 2 02
n x40
the LOCKED position. If it is in the FREE posi- x40
n nx 407
e
h do not start the engine.
ction, che che

CC13031403

Fig 2-109
3 13 13
4-1 4- 4-
3-0 3-0 3-0
2. Turn the
7 202 fuel control dial to the MIN 7 202 2 02
x40
position.
n x40
n x 407
che che MA ch
en
X
MIN

CC13031401

Fig 2-110
3 13 13
4-1 4- 4-
3-0
2 switch to the ON position. 02 3-0 02 3-0
20start
3. Turn the 2 2
x 407 x 407 x 407
hen
NOTE:
c che
n
che
n
ON
When ambient temperature is below 10° C, OFF
STA
T
HEA

heat the engine before startup.

RT

CC13031804

Fig 2-111
3 13 13
4-1 4- 4-
023-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

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 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4-13 4- 13
3-0
2 start switch to the START position 202
4. Turn0the 3-0 02 3-0
2
7 the engine. 2
n 40start
and
x 407n x n x 407
che che ON che
OFF

STA
T
HEA

RT
CC13031801

Fig 2-112
3 13 13
4-1 4- 4-
3-0 3-0 3-0
202 the switch when the engine is7 202
5. Release
7 202
n x40
started. It returns to ON x40
position
n n x 407
e
ch automatically. ch e che
ON
OFF
Note:

STA
T
HEA

RT
• When ambient temperature is low, the en-
gine may fail to start after the start switch is
kept at START position for more than 10
seconds. In this case, wait at least for 1 mi-
CC13031802
nute before restarting the engine.
Fig 2-113
3 13 13
4-1 4- 4-
3-0 3-0 3-0
202the engine is started, do not operate7any
6. When
7 202control lever or pedal until oil pressure
7 2is02within
n x40 operating range.
normal x40 n x40 n
che Note: che che

• If oil pressure remains abnormal after four or five minutes, shut down the engine and check oil
level. Take necessary actions in case of oil leakage.

2.4.6.2.2 Engine Preheating

When ambient temperature is below 10°C, heat the engine before startup.

Preheating procedures are different depending on the engine equipped on the machine.

0 4 -13 0 4 -13 4- 13
3- Temperature (°C) 3-0~10 -10~0 <-10 3-0
202 202 202
x4 07 Preheating time x4 07 x 40 7
hen hen n
10s 20s 30s
c c che

Operator Manul-Oct. 2019 2-71

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4- 13 4-13
2
2.4.6.2.3 Warm-up
0 3- operation 023-0 02 3-0
2 2 2
n x 407 407
nx nx 407
che c h e
WARNING che
Risk of serious injury or death!
If no complete warm-up operation is carried out, the machine will have no reaction or sudden and
quick action during operation, resulting in serious accidents. Before warm-up operation is com-
pleted, make the engine suddenly accelerate and run the engine at low speed or high speed for
more than 20 minutes will cause oil leakage of oil supply pipe of the turbocharger, which may lead
to a fire hazard.
• Turn the ignition switch to the OFF position to stop the engine when there is an emergency or
the engine works abnormally or it has other faults.
• 13 oil temperature is low, do not operate the
When the hydraulic
4- warm-up operation until the hydraulic 13 travel lever or pedal suddenly. Be 13
3
sure to carry - 0out 3 - 04-oil temperature reaches the proper3-0
4-
7 202 7 202 7 202
0
temperature.
x40 x40
nx4complete warm-up shall be carried hout
•heThe e nespecially in the cold region. e n
c c ch
• Before warm-up operation is completed, do not make the engine suddenly accelerate. Do not
run the engine at low speed or high speed for more than 20 minutes.
• If the engine shall be operated at idle speed, the load shall be always applied to run the engine
at medium speed.

• In case of emergency, abnormal running of engine, or other faults, turn the start switch key to
OFF position and shut off the engine.

• Do not operate any3 control lever or pedal suddenly when hydraulic

3 oil remains at low tempera-
13
-1 -1 4-
-04to warm up the machine till temperature-0of4 hydraulic oil rises to a suitable point.
ture. Make sure
3 3 3-0
02 02 02
72
0 machine operation immediately after
Do not4start 4 72
0engine start. Check the following items:x407
2
n x n x n
che che che
1. Adjust the fuel control dial to run the engine at a low speed (about 1,100 rpm) for about five
minutes.

2. Adjust the fuel control dial to run the engine at a moderate speed (about 1,400 rpm), and then
slowly operate the bucket for five minutes.

3. Adjust the fuel control dial to run the engine at a high speed, and operate the boom, arm and
bucket for 5-10 minutes.

4. Cycle each action of excavator for several times before ending the preheat operation.
0 4 -13 0 4 -13 0 4 -13
5. Check all gauges
0 2 3- for normal display after preheating02the
3- machine. 0 2 3-
Continue7to 2 2 (see monitor display) and hydraulic7oil2
x 4 0 warm up the machine if coolant temperature
x 4 07 x40
e n
temperature e n
(50~80°C) fail to reach normal values. e n
ch ch ch
6. Check exhaust color, noise or vibration for abnormality. Repair it if any.

2-72 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4-13 4- 13
2 3-
2.4.6.30Engine Shutdown 02 3-0 02 3-0
2 2 2
07 407 407
nx4 nx CAUTION nx
che c h e che
Risk of damage to engine!
If the engine is not stopped under the idle status, its service life will be shortened. The cylinder
head will have fatigue crack and the supercharger bearing will be burnt if emergency stop the en-
gine at high speed.
• Stop the engine under the idle status.
• Do not emergency stop the engine at high speed.

13 at idle speed for about five

1. Run the engine
4 - 4 -13 4- 13
0
- it down gradually.
3cool 3- 0 3-0
minutes to
2 0 2 2 0 2 202
x 4 07 x 4 07 OFF
ON
x 407
n2. Turn the start switch to the OFF position
n to n
che shut off the engine. che che

STA
T
HEA

RT
3. Remove the ignition key.

CC13031803

Fig 2-114

2.4.6.4 Machine3 Operation

4-1 4-13 4- 13
3-0
02 General
2.4.6.4.1 02 3-0 02 3-0
2 2 2
n x 407 407
nx WARNING nx 407
che c h e che
• Check the area around the machine and sound the horn before moving the machine. No-
body is allowed to enter the area around the machine.
• Remove any barriers from the travel route.
• There is a blind area behind the machine. Take extra care when reversing the machine.

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 2-73

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
NOTE: 02 3-0 02 3-0 02 3-0
2 2 2
407
nx operating the travel control leversheornx 407 nx 407
e
Before
h
cpedals, make sure the idlers (A) are inc the che
front and sprockets (B) are at the rear (C) of
C
the machine.

A B

CC13031518

4-13 4-1
Fig 2-115
3
4-13
02 3-0 02 3-0 02 3-0
2 2 2
407
nx Before moving the machine
2.4.6.4.2 n x407 nx 407
che che che
1. Adjust the fuel control dial to a desired po-
sition to increase engine speed.
MA
X
MIN

4-13 4- 13 4-13
02 3-0 3-0 CC13031507
3-0
2 202 2 02
n x 407 n x40 7Fig 2-116
nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

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 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4- 13 4- 13
2. Place 3-0
02the hydraulic lockout control to the 202 3-0 02 3-0
2 2
n 407 position and retract the work equip-
FREE
x n x 407 nx 407
che ment. Keep the bucket 40~50cm choff e the che
ground.

NOTE:

Raise the boom a little if necessary to provide

good visibility to the right side of the operator
cab.
CC13031404

Fig 2-117
3 13 13
4-1 4- 4-
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

40~50cm

CC13050601

Fig 2-118

0 4 -13 4- 13 4- 13
0 2 -
2.4.6.4.3 3Move the machine
02 3-0 02 3-0
2 2 2
x 4 07 moving
Forward x407 x 407
chen che
n
che
n
Push both of the travel control levers or press
the upper part of the control pedals at the
same time with equal force to move the ma-
chine forward.

13 13 CC13031508
13
3 - 04- 04-
3- 3-0
4-
202 2 02
Fig 2-119
2 0 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 2-75

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02
Backward moving 3-0 02 3-0 02 3-0
2 2 2
nboth407
x of the travel control levers or press nx 407 nx 407
e
Pull
h h
cthe lower part of the control pedals atc thee che
same time with equal force to move the ma-
chine backward.

NOTE:

• If the sprockets are in the front of the ma-

chine, the moving direction of the machine
is opposite when the travel control levers CC13031509

3
(pedals) are operated.
1 3 13
4- 4-1
Fig 2-120 4-
• 3-0
To ensure02straight travel, operate the travel 02 3-0 02 3-0
2 2 2
4 07 levers
control
x or pedals at the same with
x407 x 407
en force.
chequal che
n
che
n

• When ambient temperature is low, travel

speed may become abnormal. In this case,
warm up the machine completely before
operation.

2.4.6.4.4 Stopping the machine

NOTE：
• Avoid stopping 4 -13machine suddenly.
the 4- 13 4-13
• 3-0 3-0
02 the machine, reserve enough space02to leave the machine.
When stopping 02 3-0
2 2 2
407 407 407
enx
•hRelease
c hen
the left and right travel control le-
c
x
che
nx
vers (or pedals) at the same time to stop
the machine. N

• The control levers or pedals will return to

neutral position (N) once they are released. N

4-13 4- 13 CZ335-1103169
4-13
02 3-0 3-0 3-0
2 2022-121
Fig 2 02
n x 407 n x40 7
nx 407
che che che

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 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4-13 4- 13
2 3-
2.4.6.50Machine Turning 02 3-0 02 3-0
7 2 2 2
x40
n2.4.6.5.1 n x 407 n x 407
che che che
General

• Check the direction of the track frame before operating the travel control. If the sprockets are in
front of the cab, when the travel controls are operated, machine movement is opposite to that
when ma- chine direction is normal.

• Avoid sudden change of direction. Stop the machine before turning, especially for a pivot turn.

2.4.6.5.2 Direction change when the ma- chine is stopped

Left turn
0 4 -13 0 4 -13 4- 13
• Push the
0 2 3-right travel control lever, or press 023- 02 3-0
2 2 2
x 4 07 upper part of the right control pedal.
the
x 4 07 x 407
n The machine turns left as the right nside n
che che che
track moves forward;

CC13031510

Fig 2-122

4- 13 4-13 4- 13
3-0 3-0 3-0
or,
202 202 202
07 the left travel control, or press the lower
• 4Pull
x part of the left control pedal. The ma-echine 407 407
n nx n x
che c h che
turns left as the left side track moves
backward.

CC13031511

Fig 2-123
4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 2-77

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
Right turn 02 3-0 02 3-0 02 3-0
2 2 2
407 407 407
enx
•hPush
c enx
the left travel control lever, or press
ch che
nx
the upper part of the left control pedal. The
machine turns right as the left side track
moves forward;

CC13031512

4-13 4-1
Fig 2-124
3
4-13
02 3-0 02 3-0 02 3-0
2 2 2
or,
n x 407 n x407 nx 407
che che che
• Pull the right travel control, or press the low-
er part of the right control pedal. The ma-
chine turns right as the right side track
moves backward.

4-13 4- 13 CC13031513
4-13
02 3-0 3-0
Fig022-125 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

2-78 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4-13 4- 13
2.4.6.5.3 0 2 - turning
3Pivot 02 3-0 02 3-0
2 2 2
x 4 07 x 407 x 407
hen che
n
che
n
Left turn
c
• Push the right travel control lever and pull
the left control lever at the same time; or

• Press the upper part of the right travel con-

trol pedal and the lower part of the left con-
trol pedal at the same time.

4-13 4-13 4- 13
02 3-0 02 3-0 3-0
2 2 202
407 407 40 7CC13031514

nx n x n x
che che Fig 2-126
che

Right turn

• Push the left travel control lever and pull the

right control lever at the same time; or

• Press the upper part of the left travel control

pedal and the lower part of the right control
3 time.
pedal at the same
1 13 13
4- 4- 4-
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che
CC13031515

Fig 2-127

2.4.6.6 Work Equipment Control

When the engine speed has been reduced by the automatic idle speed function, if the travel lever
is operated, the engine speed will suddenly rise, therefore, the travel lever shall be operated
carefully. 3 3
0 4 -1 0 4 -1 0 4 -13
The control
0 2 3-and operation of the work equipment0will
2 3- be completed through travel joysticks02of3-the
7 2 right work equipment.
left 0and
4 4 07
2
4 07
2
n x x
en return to the neutral position, and the n x
che When the travel joystick is released, cithwill chework equipment
will also remain in that position.

Operator Manul-Oct. 2019 2-79

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
• 02
Work equipment3-0
is controlled with the left and right 0 23-0
joysticks. 02 3-0
2 2 2
407 407 407
enx joysticks will return to the neutral position
•hThe
c hen
c
x once released, and the work equipment
henc
x will hold
at the same time.

Arm control

Move the LEFT joystick forward and backward

to control the movement of the arm.

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
407 407 407
CZ335-1103175

n x n x n x
che che Fig 2-128 che

Swing control

Move the LEFT joystick to the left and right to

control the swing of upper structure.

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
CZ335-1103176

che che Fig 2-129 che

Boom control

Move the RIGHT joystick forward and back-

ward to control the movement of the boom.

4-13 4- 13 4-13
02 3-0 02 3-0 3-0
2 2 202
n x 407 n x 407 x40
7
CZ335-1103177
n
che che Fig 2-130 ch e

2-80 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4- 13 4- 13
2 3-0
Bucket0control 02 3-0 02 3-0
2 2 2
n 407
x the RIGHT joystick to the left andenright
x 407 nx 407
che che
Move
h
to control the movement of the bucket.c

NOTE:

• An accumulator is installed in the control

circuit of the machine. It enables the opera-
tor to lower the work equipment to the
ground even if the engine has been CZ335-1103178
stopped. Turn the start switch to the ON po-
Fig 2-131
13 the lockout lever to the
sition and place
4 - 4 -13 4- 13
3-
FREE position0 within 15 seconds after en- 3- 0 3-0
2 0 2 2 0 2 2 02
x 4 07 shutdown, move the joysticks to lower
gine
x 4 07 x 407
n the work equipment to ground. n n
che che che
• This method can also be used to release
the residual pressure of hydraulic system,
or to lower the boom after the machine has
been loaded onto a trailer.

2.4.6.7 Restricted Operations

2.4.6.7.1 General

4-13 4 -13 4- 13
02 3-0 CAUTION
0 2 3- 0
02 3-0
2 2 2
Risk
x 4 07 of damage to machine! x 407 x 4 07
nOperating travel lever of the work equipment
en when the machine is traveling couldnresult in dam-
che age to machine and shorten the serivechlife. che
• When the machine is traveling, if it is necessary to operate travel lever of the work equipment,
stop the machine and then operate the travel lever.
• Avoid operate any travel lever at the automatic idle speed, otherwise the engine speed will sud-
denly rise.

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 2-81

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2 3-
2.4.6.7.2 Operation
0 with swinging force 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
Doen
hen che
n
not use the swinging force to compact the
h
cground c
or break objects. Doing this is danger-
ous. In addition, the service life of machine
would be reduced considerably.

4- 13 4- 13 4-13
3-0 3-0 3-0
CZ335-1103181

202 2022-132
Fig 2 02
nx 407 n x 40 7
n x 407
che
2.4.6.7.3 Operation with traveling force
che che

Do not cut your bucket into ground and use

the traveling force to excavate, which could
damage the machine or work equipment.

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

CZ335-1103182

Fig 2-133

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

2-82 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 0 4 -13

2.4.6.7.4 2 -
3Operation when hydraulic cylinder 2 3-
reaches its stroke end 2 3-
2 0 2 0 2 0
x 4 07 x 4 07 x 4 07
nIf the cylinder's piston reaches its hend
n of n
che stroke, using the work equipment under
c eexter- che
nal impact could damage hydraulic cylinder
and cause personal injury. Avoid operating
the machine when its hydraulic cylinder is fully
retracted or extended.

4-13 4-13 4- 13
3-0 3-0 3-0
CZ335-1103183

2 02 202Fig 2-134 2 02
n x 407 n x 407 n x 407
che che
2.4.6.7.5 Operation with bucket landing force
che

Do not use the bucket's landing force for ex-

cavating, digging, breaking or pile-driving op-
eration, which may otherwise reduce the
service life of the machine considerably.

To avoid damage of hydraulic cylinders, do

not use the bucket to strike or compact the
ground while its 3cylinder is fully extended or
-1 4-13 4- 13
retracted. -04
023 02 3-0 02 3-0
40 72 407
2
407
2
e nx n x n x
c h che che

CZ335-1103184

Fig 2-135

4-13 4-13 4- 13
3-0
02 Hard rocky ground
2.4.6.7.6 02 3-0 02 3-0
2 2 2
407
x not try to directly excavate hard rocky
nDo 407
nx ground. Perform excavation after breaking 407
nx the rocks
c h e c h e c h e
through other means. By doing so, dam- age to the machine could be minimized, in addition to cost
reduction.

Operator Manul-Oct. 2019 2-83

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2 3-
2.4.6.7.7 Operation
0 with machine weight 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
Doennot use the weight of machine eto n n
h
cexcavate. ch che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

CZ335-1103185

13 13 13
Fig 2-136
04-
3- 3-0
4-
3-0
4-
0 2
2Sudden shift of control levers/ pedals 202 2 02
2.4.6.7.8 7 7 407
e n x40 e n x40 n x
c1.h Do not maneuver any control lever or cped-
h che
al abruptly to change the action of machine.

A 3
2
1
B

4-13 4- 13 13
3-0 3-0 CZ335-1103186 3-
04-
202 202 202
nx 407 n x
7
40 Fig 2-137 n x40
7
che che ch e
2. Do not suddenly change the position of control lever or pedal from forward (A) to reverse (B), or
vice versa.
2-84 Operator Manul-Oct. 2019
 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4- 13 4- 13
3. Do not 3-0
02stop the machine by suddenly re- leasing 3-0
02the control lever or pedal while traveling 3-0
2 high
0at
7 2 2 2
nx40speed. 407n x nx 407
che 2.4.6.8 Permissible depth of water che che

When driving the machine out of water, an inclination of slope exceeding 15° will have the rear of
the upper structure immersed in water, thus the fan could be damaged due to water.

Be extremely careful when driving the ma-

chine out of water.

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che
CZ335-1103189

Fig 2-138

• Do not drive the machine into water where

water level could reach the center of carrier
roller [1].

Add grease to13parts that have been soaked

•
0 4 - 0 4 -13 4- 13
0 2 -
long in 3water, till old grease is completely
0 2 3- 02 3-0
2 out of the bearing (especially the7 2 2
x 4 07
squeezed
x40 x 407
e n e n n
che
area around the pin of bucket).
ch ch
• Do not operate the machine in water unless 1
CZ335-1103190
the foundation of worksite is strong enough
so that the level of water could not reach Fig 2-139
the center of carrier roller.

• If the swing bearing, swing gear and central

swing joint are soaked in water, the drain
plug should be opened to remove mud and
13 swinging area and reinstall
water. Clean-the 13 13
3 - 4
0Lubricate 3 - 04- 3-0
4-
2
the plug.
20bearing
the mesh gear and
202 2 02
7 7 407
x40 x40
swing inside the swing unit.
e n e n nx
ch ch che

Operator Manul-Oct. 2019 2-85

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4- 13 4- 13
2.4.6.9 Traveling
0 2 3- on a Slope 02 3-0 02 3-0
2 2 2
x 4 07 x 407 x 407
n n n
che che che
2.4.6.9.1 General

WARNING
Risk of serious injury or death!
Be sure to operate or drive the machine in
the following correct ways, the machine can
be stopped safely even when the machine is
slipping or becoming unstable. Otherwise it
could result in serious injury or death.
• When working on a slope, turning or oper-
1 3 13 13
04- equipment will make the
ation of the work
3- 3-0
4- CZ335-1102046 -0
3
4-
2
machine20unbalanced and tilting, so this op- 202 202
407
nx shall be avoided.
eration
nx
7
40 Fig 2-140 n x40
7
h e
c• It is very dangerous to slew the c h
loaded
e ch e
bucket downhill. If this operation is re-
quired, a platform shall be built on the
slope with soil to make the machine re-
main horizontal during operation.
• Do not drive the machine on a steep slope
or downhill, it may turn over.
• Do not turn the machine on a slope or
3 Be sure to carry out
drive it across a slope.
-1 13 13
-04 on a flat ground. It may 4- 4-
these operations
23 02 3-0 02 3-0
20bit further, but it will be safe.
be a little 2 2
nx
• eWhen 407 driving the machine uphill, if thenx 407 nx 407
ch track shoe slips or only the force
he
ofcthe che
track is available, the machine can't be
driven uphill. Do not use the pull of the
arm to help drive the machine uphill.
• When the slope angle is larger than 30°,
the engine lubrication will be insufficient.

4- 13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

2-86 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4-13 4- 13
3-0 3-0 3-0
1. Drive
7 202the machine very slowly when the7 202 2 02
n x40
machine travels down a steep slope. Usexthe
n 40 n x 407
e
ch fuel control dial to adjust travel speed.ch e che
When driving the machine down a slope with
a grade larger than 15°, adjust the work equip-
ment to an attitude as shown the right illustra-
tion and drive slowly.

CZ335-1103192

Fig 2-141
3 13 13
4-1 4- 4-
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 n x 407
che che che

CZ335-1102039

Fig 2-142

0 4 -13 0 4 -13 4- 13
0 2 -
2. When 3driving the machine up a steep
0 2 3- 02 3-0
2move the work equipment to the for-7 2 2
07 407
slope,
e n x 4
ward direction. Keep the work equipment
e n x40 n x
ch about 20-30cm above the ground and ch travel che
at a low speed.

CZ335-1102040

Fig 2-143

0 4 -13 4-13 4- 13
0
-
2.4.6.9.223Traveling downhill
02 3-0 02 3-0
2 2 2
n x 407 the travel control levers
Place x 407
to the nneutral x 407
position, which can make the nbrake function
che automatically. che che

Operator Manul-Oct. 2019 2-87

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

2.4.6.9.3 When 0 2 3- engine stalls on a slope 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
hen hen hen
If the engine stops while traveling on a slope, place the travel control lever to its neutral position,
clower c
the bucket to the ground and park the machine before restarting the engine. c

2.4.6.9.4 Cab door on a slope

• If the engine stalls out on a slope, do not perform swinging operation with the left joystick. The
upper turntable will swing naturally under its weight.

• When the machine is on a slope, do not open or close your cab door because it would cause
sudden change of force applied on the machine. Always secure the cab door in either open or
closed position.
4-13 4- 13 4-13
3-0 3-0 3-0
202
2.4.6.10 Escaping from Mud 202 2 02
x 407 x 407 x 407
hen
2.4.6.10.1
c
General
che
n
che
n

Operate the machine carefully on mudd ground and avoid being trapped in mud. If the machine is
trapped in mud, drive it out as pe the following instruction.

2.4.6.10.2 When one track is trapped

When one side of the tracks is trapped in

mud, swing the boom to the side of the
trapped track and use the bucket to lift the
track. Place wood 1 3
-planks or logs under the 13 13
0 4 4- 4-
track and then3-drive the machine out of the
02 02 3-0 02 3-0
mud. 72 407
2
407
2
e n x40 n x n x
h
cNote: che che
When the boom and arm are used to lift the
machine, use the bottom of the bucket to con-
CZ335-1103195
tact the ground.

Put wood planks under the bucket bottom if Fig 2-144

necessary.

The boom and arm shall form an angle be-

tween 90 and 110°.
4-13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

2-88 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2.4.6.10.30 2 3-When both tracks are trapped 023- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
nWhen both tracks are trapped in mud,heinsert
n n
che c
wood planks under the tracks using the meth- che
od as described above and cut your bucket in-
to the ground in front of the machine.

Retract the arm as you do in normal excava-

tion and drive the machine out of mud.

4-13 4-13 4- 13
3-0 3-0 3-0
CZ335-1103196

2 02 202Fig 2-145 2 02
nx 407 n x407 nx 407
che 2.4.6.11 Recommended Application
che che

2.4.6.11.1 General

Besides the following applications, the scope of application could be expanded by using various
additional attachments.

2.4.6.11.2 Backhoe operation

Backhoe operation is suitable for digging an

-13 than the machine.
area which is04lower 4-13 4- 13
3- 3-0 3-0
7 2the machine is in a state shown in the7 202
0 2 2 02
407
When
e n x40 illustration, maximum digging forcee n 40
xcan nx
che
right 90°
ch be obtained through the thrusting cforceh
of 90°
each hydraulic cylinder.

Make use of this angle effectively to help you

achieve the maximum working efficiency.
CZ335-1103197

Fig 2-146

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 2-89

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0 3-0 3-0
7 2 2
The digging0range of arm is from 30 to 45°, as
7 202 2 02
n x40to the machine.
relative x40n 45° 30°
n x 407
che
The angle may vary according to digging che che
depth, but it is better to keep it within the
above range if possible. Do not operate the
hydraulic cylinders to their full stokes.

CZ335-1103198

Fig 2-147
3 13 13
4-1 4- 4-
0 23-0 02 3-0 02 3-0
7 2Trenching work
2.4.6.11.3
407
2
407
2
e n x40 e nx n x
c h
You can dig a trench efficiently by c h
installing a che
bucket suitable for this job and adjust your
tracks to parallel the to-be-dug trench line.

When digging a wider trench, excavate first

both sides of the trench and then remove the
middle part.

4-13 4- 13 CZ335-1103199
4-13
02 3-0 3-0
Fig022-148 02 3-0
2 2 2
nx407 nx 407 n x 407
h e
c• In excavating operation, the track shouldh
c bee che
adjusted vertical to road shoulder or cliff,
with sprockets behind the cab, so that the
machine can retreat easily in case of an
emergency.

4-13 4- 13 CZ335-1102049
4-13
02 3-0 3-0
Fig022-149 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

2-90 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2.4.6.11.40 2 3-Loading operation 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
nIn a place where the swinging angle is esmall,
n n
che working efficiency can be improved bychparking che
the dump truck at where the operator could
see easily.

It is more convenient to load more material if

the truck is loaded from rear rather than from
its sides.

CZ335-1103200
3 3 13
4-1 4-1 4-
02 3-0 3
Fig
2 -02-150
02 3-0
2 20 2
x407
n2.4.6.12 nx 407 n x 407
c h e Parking
che che
WARNING
Risk of serious injury or death!
If accidentally touching the travel lever, the machine may suddenly move, which could cause seri-
ous accidents.
• Before leaving the cab, be sure to turn the safety lock control lever to the “LOCK” position.

Always park the machine on a hard, level and

safe ground.04-
13 4- 13 4- 13
3 - 3-0 3-0
202 2 02 2 02
x 4 07 have to park the machine on a slope,
If you
x 4 07 x 407
nchock the tracks with blocks. You can henalso n
che thrust the bucket tips into the groundcas addi- 120° che
tional safety measures.

CZ335-1102055

Fig 2-151

4- 13 4- 13 4- 13
02 3-0 023-0 02 3-0
2 2 2
nx 407 nx 407 n x 407
che che che

Operator Manul-Oct. 2019 2-91

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

3-0 3-0 3-0
202 travel control levers to neutral 7 202
1. Place the
7 2 02
nx40to stop the machine.
position x40n n x 407
che che N che

CZ335-1103169

4-13 4-1
Fig 2-152
3
4-13
3-0 3-0 3-0
7 202 2 02 2 02
2. Turn
n x40 the fuel control dial to MIN position x
n 407 n x 407
e
h low idle to reduce engine speed.
cfor che che
MA
MIN X

CC13031401

4-13 4-1
Fig 2-153
3
4-13
3-0 3-0 3-0
7 202 7 202 2 02
x40 the bucket horizontally till its bottom
3. Lower
n n x40 n x 407
h e
ctouches the ground. ch e che

4-13 4-13 CZ335-1103207

4-13
023-0 3-0
Fig 22-154
0 02 3-0
40 72 407
2
407
2
e nx n x n x
c h che che

2-92 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4-13 4- 13
4. Place 3-0
02 the hydraulic lockout lever to the 202 3-0 02 3-0
2 2
n 407 position.
LOCKED
x 407n x nx 407
che che che

CC13031403

Fig 2-155
3 13 13
4-1 4- 4-
3-0 3-0 3-0
2 2 monitor to check the engine cool-7 202
5. Use 0the
7 2 02
nx40temperature and oil pressure.
ant x40 n nx 407
che • che
If fault indicator blinks and oil pressure is
che
abnormal, shut down the engine
immediately.

• If the coolant temperature gauge stays in C H

the red range, wait until the indicator enters
the yellow range before engine shutdown.
CC13050802-1

Fig 2-156
3 13 13
4-1 4- 4-
3-0
2 start switch from the ON position to the
6. Turn0the 3-0
02OFF position and shut off the engine. 02 3-0
2 2 2
407
x
n2.4.6.13 nx 407 nx 407
c h e Post-operation Inspection
c h e che
1. Inspect the machine and check the work equipment, the exterior of machine, and the undercar-
riage. Check for leaks of oil or coolant. Repair it in case of any problem.

2. Refill the fuel tank to maximum level.

3. Check the engine compartment for any paper or other debris. Remove them, if any, in order to
prevent fire.

4. Clean the mud on the undercarriage if any.

13 13 13
3 04- temperature is below -35° C, discharge
5. If the ambient
- 3 - 04- the coolant in the radiator and engine
3 - 04-
202 Heavy Machine uses the type of anti-freeze
(Sany 202 liquid that freezes at -35°C). 202
x4 07 x4 07 x4 07
chen chen chen

Operator Manul-Oct. 2019 2-93

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2.4.6.14 Locking
0 2 3- 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x407
n sure the following parts are locked prop-
n n
che che che
Make
erly when the machine is not used. The igni-
tion key is used to lock and unlock all the lock-
able components on the machine. 3

1) Cab door 4

2) Filler cap of fuel tank 5

7
3) Engine hood
1
4) Battery chamber
0 4 -13 4- 13 4-13
3-0 3-0
CZ335-1103208
-
5) Left access23door
72
0
7 2022-157
Fig 2 02
6) Right
n x 4 0access door
n x40 n x407
c h e che che
7) A/C fresh air cleaner cover

13 13 6
13
3- 04- 3- 04- CZ335-1103209
3-0
4-
202 0 2
2 2-158 2 02
407 407 407
Fig
n x n x n x
che che che
2.4.6.15 Operation in Cold Weather

2.4.6.15.1 General

The engine may fails to start and the coolant may freeze under low temperature. In this case, the
following instructions must be followed.

2.4.6.15.2 Fuel and lubricant

Select fuel and lubricant with low viscosity for all components when ambient temperature is low.
13 13 13
04- on viscosity, see "Recommended Fuel,
For more information
3- 04-Coolant and Lubricant" on page 5-11.
3- 3-0
4-
202 202 2 02
n 407 Coolant
2.4.6.15.3
x n x407 n x407
che
1.
che che

2-94 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4- 13 4- 13
023-0 3-0 3-0
2 202
WARNING 2 02
n x 407
Risk of serious injury!
nx 407 nx 407
che c h e
The antifreeze is poisonous and flammable. h e
c could result in
Improper operation with antifreeze
serious injury.
• Be careful not to get it on your eyes or skin. If your eyes or skin are stained with it, rinse with
plenty of water and see the doctor immediately.
• When changing coolant or treating coolant containing antifreeze drained during radiator re-
pair, please contact the dealers authorized by Sany Heavy Machinery Co., Ltd. or profes-
sional company for treatment. Do not drain the antifreeze into the sewer or spill it on the
ground because it is toxic.
• Do not get close to open fire. Do not smoke when dealing with antifreeze.
4- 13 4- 13 4- 13
3-0
2 Sany genuine, efficient TEEC-L35 antifreeze 3-0 3-0
Please 0
7 2 use 7 202 202 type
as the coolant. Choosing any other
7
0
x4coolant
of is not recommended. x40 x40
n n n
che che che
2.4.6.15.4 Battery

Battery capacity decreases as the ambient temperature drops. Keep battery capacity at 100% lev-
el. Do not let the battery stay long under low temperature so as to avoid the difficulty in starting the
machine.

Cover the battery or remove it from the machine when ambient temperature is low. Store the bat-
tery in a warm place and reinstall it before operating the machine.

2.4.6.15.5 After3operation in cold weather

4- 1 4- 13 4- 13
3-0 3-0 3-0
7 202
When temperature
202 the undercarriage may freeze at night,
is very low, mud and water on
7 7 202which
n x40 make the machine hard to move the next
may x40 day. Observe the following instructions:
x40
che • c hen c hen
Remove all mud and water from the ma- chine. Clean especially the piston rods of hydraulic cyl-
inders in order to prevent mud, dirt or water from penetrating the cylinders and spoiling the
seals.

• Park the machine on a hard, level ground. Park it on wood planks if possible, which can prevent
the machine from being frozen unto the ground.
• Open the drain valve to discharge accumulated water of the fuel system so as to prevent it from
freezing.

• 3 to tis maximum level to reduce condensation

Refill the fuel-1tank -13 in the tank when ambient tem--13
0 4 04 04
23-drops.
perature
20 2 0 2 3-
2 0 2 3-
0 7
4remove the mud and water on the track: 407 07
To
n x n x x4
che che chen

Operator Manul-Oct. 2019 2-95

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 at idle speed and swing the
1. Run the engine 02 3-0 02 3-0
2 2 2
407
upperx structure 90º so that the work equip- x 407 x 407
hen is at the track side.
cment che
n
che
n

2. Lift one side of the tracks just above the

ground and move the travel control lever to ro-
tate the track.

3. Repeat the steps above and remove the

mud on the other track.
CZ335-1103210

0 4 -13
WARNING 4-1
Fig 2-159
3
4-13
2 3- 02 3-0 02 3-0
20 injury or death!
Risk of serious
7 2 2
x4 0
It is dangerous
n when the track is running idly.
nx 407 nx 407
c•heThe personnel shall keep a h e
certain cdis- che
tance from the track.

2.4.6.15.6 After cold season

When the season changes and the weather gets warm, replace fuel and lubricant with that of spe-
cified viscosity.

For more information see "Recommended Fuel, Coolant and Lubricant" on page 5-11.
- 13 4- 13 4-13
-04 Storage
2.4.6.16 Long-Term
3 3-0 3-0
02 02 02
72 407
2
407
2
nx40 Before storage
2.4.6.16.1
n x nx
che che che
When storing the machine for more than one
month, adjust the machine to the attitude as
shown in the right illustration in order to pro-
tect cylinder piston rod against rusting.

• Clean all parts of the machine and then

store the machine indoors. If you have to
store the machine outdoors, choose a level
ground and cover the machine with can-
4-13 4- 13 4-13
3-0 3-0 3-0
vas.
02 02 02
7 2 fuel tank to its maximum level in 2 2
CZ335-1103211

407 407
• Refill0your
e nx4 to avoid accumulation of water. henx nx
che
order Fig 2-160
c h c

2-96 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4- 13 4- 13
• Lubricate3-0
02 the machine and change its oil 023-0 023-0
2 2 2
x 07 storing it.
4before x 407 x407
n n n
che • che
Apply grease to the exposed part of the pis-
che
ton rod of hydraulic cylinder.

• Disconnect the negative terminal of the bat-

tery and reinstall its cover, or remove the
battery from the machine and store it in a
separate place.

• For machines equipped with optional equip-

-13 pedal of optional equip-

ment, the control
4
0be 04-
13 4- 13
3 - 3 - 3-0
202 202 02
ment shall placed to locked position.
7 7 2
•x4To0 prevent rusting, please use Sany’s genu-
n n x40 n x407
e
ch ine TEEC-L35 anti-freeze. ch e che
2.4.6.16.2 During storage

WARNING
Risk of serious injury or death!
When the machine is indoors and it needs to anti-rust operation, gas poisoning may happen.
• Open doors and windows to improve ventilation.

1 3 1 3 1 3
• 04- operate the machine and drive it for
During storage,
- 04-a short distance once a month. This can
- 04- -
023 a new oil film on parts and components.
help2apply 3 023ma-
202 Meanwhile, charge the battery of2the
x 07
4chine. x4 07 x4 07
he n hen hen
c c c
• Before operating the work equipment, wipe off all the grease from the piston rod of hydraulic
cylinder.

• If the machine is equipped with air conditioner, switch on the air conditioner for 3-5 minutes once
a month, which can lubricate all parts of its compressor. The engine shall run at low idle speed
when air conditioner is working. In addition, check its refrigerant twice a year.

2.4.6.16.3 After storage

13 been stored for a long period but no

If the machine -has
4 4
3
-1rusting prevention had been made each-13
0 0 04
23- your Sany dealer before operating the
month, contact
20 23-machine again.
20 23- 20
0 7 0 7 0 7
e x4 operating the machine again afterenaxlong-term
nBefore 4 n 4
storage, observe the following xinstructions:
e
c h c h c h
• Wipe off the grease from the piston rod of hydraulic cylinder.

Operator Manul-Oct. 2019 2-97

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

• Apply lubricant
0 2 3- or grease to all necessary locations.023- 0 2 3-
2 2 2
• Water
x 4 07in the air can mix with oils of the machine
x 4 07when it has been stored for a long time.
x 4 07Check
en oils before and after starting the engine.
chthe
n
che Replace the oil if necessary. che
n

2.4.6.16.4 Engine startup after long-term storage

Before starting the engine of the machine that has been stored for a long period of time, it is impor-
tant to fully preheat the machine.

For more information see "Warm-up operation" on page 4-28.

2.4.6.17 Transportation Information

13
- methods 4- 13 4- 13
-04
2.4.6.17.1 Transport
3 3-0 3-0
02 202 202
72
40 a method that is suitable 7 7
• Choose
e nx e n x40 and
for the weight dimensions provided
x40
in "Specification"
e n
c hsection. ch ch
• The weight and dimensions provided in the Specifications section may vary due to different type
of track shoe, arm or other additional equipment.

• For transport of machines installed with cab protection structures, contact your Sany dealer for
more information.

• Observe local laws and regulations when transporting the machine.

4- 13 4- 13 4- 13
023-0 023-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

4- 13 4- 13 4- 13
023-0 023-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

2-98 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2.4.6.17.20 2 3-Loading and unloading 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n2.4.6.17.2.1 General n n
che che che
The following instructions must be followed
when loading/unloading the machine to/from
a trailer.

• Use an access ramp with enough width,

length, thickness and strength. The maxi-
mum loading and unloading angle of the
ramp must not exceed 15 degrees.
13 13 13
• 04-the earth to build a platform,
When piling
3- 3-0
4-
3-0
4-
202
the platform must be fully compacted to pre- 202 2 02
407 407 407
CZ335-1103227

nx vent landslide. nx nx
che che Fig 2-161 che
• To prevent the machine from skidding on
the ramp, clean its track shoes and the
ramp before loading and unloading.

• The machine is likely to skid when the ac-

cess ramp is contaminated with water,
snow, grease or ice.

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
407 407 407
CZ335-1103228

nx nx nx
che che Fig 2-162 che

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 2-99

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2.4.6.17.2.2 0 2 3-
Loading 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
hn hen n
1. eChoose
che
a hard and level surface to load
cthe machine. Keep the machine a safe dis-c
tance away from roadside.

1
4
3

4-13 4- 13 4-13
3-0 3-0 3-0
CZ335-1103229

202 2022-163
Fig 202
nx 407 n x 40 7
nx 407
che che che
MA
X
MIN

3 3 CC13031401
13
4-1 4-1 4-
02 3-0 3 -0
Fig 2-164
2 02 3-0
2 20 2
407
nx the trailer and put blocks [1] under its 4 0 7 407
2. eBrake
ch enxwheels.
ch che
nx
Place access ramps [2] the left and right sides respectively. The two ramps shall parallel to each
other and have equal distance to the center line [3] of the trailer. Mounting angle [4] shall not ex-
ceed 15º. If the ramps bend too much under the weight of machine, supports must be placed under
the ramps to prevent them from bending.

3. Set the travel speed to LOW speed.

4. Set engine speed to MIN with the fuel control dial.

0 4 - 3
If the automatic idle1speed
0 4 - 3 engine will change dramatically, 04-13
function is enabled, the speed of 1the
3- in damage to machine.
which could result 3- 3-
7 202 7 202 7 202
• When
e n x40driving the machine up or down the trailer,
e n x40the automatic idle function shall be canceled.
e n x40
• chWhen driving the machine up or down cthe h trailer, the traveling speed shall be keptch in the “Low
Speed” mode. Do not switch the traveling speed randomly.

2-100 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4-13 4- 13
3-0
02 equipment is installed on the ma- 202
5. If work 3-0 02 3-0
2 2
n 407 placed it in front of the machine. Move
chine,
x n x 407 nx 407
che the machine straight forward up the ramps.
che If che
no work equipment is installed, reverse the
machine up the ramps.
90°-11 0°
Lower the bucket onto the trailer to support
the machine immediately after getting aboard.

Follow the instructions and signals from a

commander, especially in reverse travel.
CZ335-1103231

0 4 -13WARNING Fig 2-165

0 4 -13 4- 13
2 3-
Risk of serious
0 injury or death!
0 2 3- 02 3-0
2 direction on the access board will 7 2 2
07
Adjusting
x 4 x4in0 x 407
e n e n n
che
turn the machine over , which could result
ch serious injury. ch
• Do not adjust direction on the access
board.
• Do not operate any control lever other
than the travel lever on the access board.
• If needed, drive the machine to the ground
away from the access board or back to the
trailer before direction adjustment. CZ335-1103232

4-13 Fig 4 -13

2-166 4- 13
23-0 23-0 2 3-0
7 20 the machine with the ramps before driving
6. Align 7 20 up the ramp. The center line of ma- 7chine
20 shall
0
x4 the center line of trailer. 4 0 4 0
chenmatch enx ch enx
ch
Align the machine with the ramp and travel slowly.

Lower the work equipment as low as possible.

Once the machine is on the ramps, only the travel control can be maneuvered. Do not operate any
other control levers.

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 2-101

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 machine slowly forward till all 3-0 3-0
202 02
7. Drive the
7 2 7 2
n x 0
tracks4are on the trailer and have full contact
n x40 nx 407
h e
with
c trailer floor.
c h e che

CZ335-1103233

4-13 Fig 2-167-13

4 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x 407 nx 407
che che che

CZ335-1102060

Fig 2-168
3 13 13
4-1 4- 4-
3-0 3-0 3-0
202machine passes the rear wheels of 7the
8. When the
7 202trailer, the machine could lean forward.
7
2
20So
x40 the machine slowly and carefully in order
drive
n x40 to avoid impact with the trailer.
en x40
c9.heSlightly raise the bucket, retract the arm
chand c hen
maintain it in lower position, and slowly swing the
upper structure by 180º.

10. Fully extend the bucket cylinder and arm cylinder, and slowly lower the boom.

11. Place a wood block under the end of the bucket cylinder in order to prevent it from touching the
trailer floor, which could result in damage to the cylinder.

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x 407 nx 407
che che che

2-102 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2.4.6.17.2.3
0 2 3- Securing the machine 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n• Place a wood block under the endheofn the n
che c
bucket linkage to prevent the bucket cylin-
che
der from touching the trailer floor.

• Locked the engine hood. Unlocked engine

hood may swing open during transit.

Secure the machine to the trailer according to

the following steps:

4-13 4-13 4- 13
3-0 3-0 3-0
CZ335-1104086

2 02 202Fig 2-169 2 02
nx 407 nx 407 nx 407
h e h e
c 1. Fully extend the bucket cylinder andc arm cylinder, and slowly lower the boom.c h e

2. Place the hydraulic lockout control to the

LOCKED position.

4-13 4-13 4- 13
02 3-0 02 3-0 3-0
2 2 202
407 407 7
CC13031403

nx nx nx 40
che che Fig 2-170
che
3. Stop the engine and remove the key from the start switch.

4. Close all doors, windows and covers properly. Lock the covers, caps and doors.

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 2-103

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 tracks on both ends in order to 3-0 3-0
202 02
5. Chock the
7 2 7 2
prevent
n x40
the machine from moving during
n x40 n x 407
ch e
transportation. Tie down the machine
ch e
with
che
chains or wire ropes with sufficient strength.

Care must be taken to keep the machine in a

proper position to ensure that the machine will
not slip sideways.

CZ335-1103237

4-13 Fig 2-171-13

4 4-13
3-0 3-0 3-0
7 202 7 202 202
n 40 mirror
Rearxview
n x40 n x 407
h
cThee ch e che
rear view mirror is located in the position
shown in the right illustration. B A

When the rear view mirrors have to be re-

moved and installed afterwards for transporta-
tion purpose, follow the instructions below:

Removal

1. Loosen bolt [2] and remove the rear view

3
-1 [3]. -13
CZ335-1103142
13
mirror [1] from the4bar 4 4-
02 3-0 3- 0
Fig 22-172
0 02 3-0
2 2 2
07 bolt [4] and remove the bar [3] and
2. Loosen
x4 x407 x 407
henclamp [5].
the
c che
n
che
n
Installation 4
1
1. Install the bar [3] and the clamp [5] to the 5
hand hold, and tighten bolt [4]. 2

2. Install the rear view mirror [1] to the bar [3], 3

and tighten the bolt [2].

Note:
-13 -13 13
CB13041002-2

0 4 0 4 4-
0 2 3-
The rear view mirror must be readjusted after
3-
Fig022-173 02 3-0
7 2 For more information see "Rear 407 2
installation.
4 0 407
2
x
viewn mirrors" on page 4-19.
e e nx n x
c h c h che

2-104 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4- 13 4- 13
2.4.6.17.2.4
0 2 3- Unloading 023-0 023-0
2 2 2
x 4 07 x 407 x407
hen
surface toenload n
che
1. Choose a hard and level
c h
c dis-
the machine. Keep the machine a safe
tance away from roadside.

1
4
3

4-13 4- 13 4- 13
3-0 3-0 3-0
CZ335-1103229

2 02 2 02Fig 2-174 2 02
nx 407 n x 407 n x407
che che che

3 3 CC13031404
13
4-1 4-1 4-
023-0 3
Fig
2 -02-175
023-0
2 20 2
nx 407 n x 407 n x407
che che che
MA
X
MIN

CC13031401

4-13 -13
Fig 2-176
4 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
n x 0 the trailer and put blocks [1] under
2. 4Brake
n x4its0 wheels. n x407
ch e ch e che
• Place access ramps [2] the left and right sides respectively. The two ramps shall parallel to each
other and have equal distance to the center line [3] of the trailer. Mounting angle [4] shall not

Operator Manul-Oct. 2019 2-105

 Safety SY195~265C9 Crawler Hydraulic Excavator

-13
4 ramps bend too much under the weight -13 -13
exceed 15º. If-0the
23 -04 of machine, supports must be placed -04
3 3
20ramps to prevent them from bending. 02 02
under 7
the 72 72
e n x40 e n x40 e nx40
c3.h Remove the chains and wire ropes fastening
ch the machine. c h
4. Start the engine and warm it up fully.

5. Place the hydraulic lockout control to FREE position.

6. Set the travel speed to LOW speed.

When driving the machine up or down the trailer, if the automatic idle speed function is enabled,
the speed of the engine will change dramatically. It could result in damage to machine.

• The automatic idle function shall be canceled.

13 13 13
• 04- shall be kept in the “Low Speed” mode.
The traveling speed
3- 04- Do not switch the traveling speed
3 - 3-0
4-
randomly.202 202 2 02
x 407
n engine speed to MIN with the fuel control x 407 x 407
7.heSet
c hen dial.
c che
n
8. Raise the work equipment, retract the arm
below the boom, and drive the machine
slowly.

4-13 4- 13 4-13
02 3-0 023-0 02 3-0
2 2 2
407 407 407
CZ335-1103242

n x nx n x
che che Fig 2-177 che

9. Stop the machine when it comes to the rear wheels of the trailer and is positioned horizontally.

4-13 4- 13 4-13
02 3-0 023-0 02 3-0
2 2 2
n x 407 nx 407 n x 407
che che che

2-106 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4- 13 4- 13
NOTE: 02 3-0 023-0 02 3-0
2 2 2
n 407
•x Keep an angle of 90 - 110° betweennxthe 407 nx 407
che he
arm and the boom when unloadingcthe ma- che
chine.

• The machine could be damaged if it is un- 90°-110°

loaded with retracted arm.

• When the machine runs on the access

ramp, do not penetrate the bucket into
ground, which could damage the hydraulic CZ335-1103243

cylinder.
4- 13 -13
Fig 2-178
4 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
x40While the machine is on the ramps,enkeep
10.
n x40 nx 407
e
ch an angle of 90 - 110º between the armchand the che
boom. Lower the bucket to the ground and
move the machine slowly.

13 13 13
CZ335-1103244

3 - 04- 3 04-
- 2-179 3-0
4-
202 202
Fig
2 02
407
x When the machine is going down the
n11. x
nramps,407 407
nx and carefully
c h e c h e slowly operate the boom and h
c e
arm,
drive the machine off the ramps.

2.4.6.17.2.5 Lifting the machine

1.

4- 13 4- 13 4- 13
02 3-0 023-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 2-107

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
023-0 3-0 3-0
2 202
WARNING 202
407
x of serious injury or death!
nRisk nx 407 nx 407
h e h e
c Using damaged or aged cables or lifting h e
c tools and lifting the machine quickly ccould result in
serious injury or death.
• Only the qualified and experienced operator holding official licensee (according to local
law) can operate the crane.
• Do not lift a machine when someone stands on the machine.
• Do not allow anyone to enter the lower or surrounding area of the lifted machine.
• Ensure that the wire rope used for lifting is strong enough to bear the weight of the
machine.
• Do not lift the machine when the upper body turns to the side of the machine. Before lifting,
3 3 13
4-1 equipment to one end of the sprocket
rotate the 0work 1
04-and make the undercarriage parallel 4-
23- 3- 3-0
7 20longitudinal
to the 202
center line of the upper structure.
7 7 202
0 safety lock control lever shall be turned
•x4The x40 to the locking position before liftingentox4prevent
0
e n e n
ch the machine from accidentally moving. ch ch
• Keep the machine level during lifting.
• Do not lift the machine quickly. Otherwise, the lifting cable or lifting tool will be overloaded,
which may lead to fracture.
• Do not lift the machine with any other position except that provided in the following steps,
or use any of the lifting equipment except that provided in the following steps. Otherwise,
the machine will lose its balance.

-13
Lifting instructions
4 4- 13 4-13
23-0 23-0 02 3-0
20following table to choose and use proper20wire ropes.
Refer to the 2
x 407 x 407 x 407
hen ropes
cWire che
n
che
n

Use proper wire ropes according to the weight of the load

Wire Ropes
(Z or S laid wire cable, ungalvanized)
Diameter Allowable Load
mm kN t
10 9.8 1.0
11.5
- 13 13.7
4- 13 1.4
4-13
-04
312.5 15.7 3-0 1.6 3-0
202 202 202
nx 407 14
407
21.6
nx27.5
2.2
x 407
2.8 hen
che 16
c h e c
18 35.5 3.6
20 43.1 4.4

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 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4- 13 4- 13
3- 22.4 54.9 3-0 5.6 3-0
202 202 2 02
407 40 7 407
30 98.1 10.0
n x n x x
che
40
che
176.5
chen
18.0
50 274.6 28.0
60 392.2 40.0

Table 4-1

Allowable load is 1/6 or 1/7 of the breaking strength of the wire rope.

When lifting the machine, operate on a level ground according to the following steps.

-13 -13 13
1. Start the engine and swing the upper
0 4 0 4 4-
structure to- position the work equipment at
0 2 3 0 2 3- 02 3-0
7 2 of the sprockets [1].
the side
40 72 40 407
2
e nx e nx n x
c h c h che

CZ335-1103245

Fig 2-180

-13 -13 -13

-04 the bucket cylinder and the arm 2cylinder,
2. Fully extend
2 3 3 -04 and lower the work equipment 2to3-the
04
20 as shown in the right illustration. 20
ground, 20
n x 407 n x 407 x4 07
che 3. Move the hydraulic lockout
che to
control
chen
LOCKED position.

13 13 13
CC13031403

3 - 04- 3 04-
- 2-181 3-0
4-
202 202 02
Fig
2
407
n4.x Shut off the engine. Check the surrounding407
nx of the cab before leaving the machine. 407
nx Close the
c h e c h e c h e
cab door and windows properly.

Operator Manul-Oct. 2019 2-109

 Safety SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 rope between the first two track 3-0 3-0
202 02
5. Run a wire
7 2 7 2
n x 0
rollers4and between the last two track rollers.
n x40
A

nx 407
ch
Fore machines installed with roller guard,
ch e
the
che
cable shall go through under the tracks.

CZ335-1103246

4-13 Fig 2-182-13

4 4-13
3-0 3-0 3-0
7 202 7 202 7 202
e n x40 the wire rope lifting angle [A] to 30e-n40º,
6. Adjust
x40 and lift the machine slowly. e n x40
c7.h When the machine is above the ground,chmake sure that the hook condition and thech lifting condi-
tion are normal, and lift the machine slowly.

2.4.7 Towing

When towing a damaged machine, improper

operation or use of unacceptable wire cable
could lead to serious accident: A

• Do not tow the machine on a slope.

13 13 B
13
• 04-
3- gloves and a hard hat -04- 3-0
4-
023
Wear protective
2 02 wire ropes. 2 202
4 7 407 407
when0using C

e n x n x nx
c•hCheck che
the strength of wire cable and make che
sure it could bear the weight of machine. CZ335-1102063

• Do not use ropes with broken wires (A), re- Fig 2-183
duced diameter (B) and twisting (C). Such
ropes may break when towing.

• Do not stand between the towing machine

and the towed machine during towing
operation.
0 4 -13 4- 13 4-13
• Operate 0the
2 3-machine slowly. Do not add
02 3-0 02 3-0
2 2 2
07the wire cable suddenly.
load4to
x x 407 x 407
n n n
che che che

2-110 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2
2.4.8 Lifting
0 3- objects with the machine 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n• Allow no one to enter the working area.
hen n
che • Before operation, determine all cpossible che
signals used in operation and assign a
signalman.
• To prevent rollover or falling down, operate
the machine on a flat ground.
• Before lifting, please know the lifting ca-
pacity of the machine, and don’t exceed the
specified lifting load. CZ335-1102064
• Don’t use damaged
0 4 -13 chain, wire rope, lifting
0 4 -13 4- 13
eye and
0 2 -
3brace. 0 2 3- 2-184
Fig
02 3-0
2 2 2
x 07 the lifting sling on the lifting point
• 4Hang
x 4 07 x 407
n n n
che specified by the manufacturer. Never che hang che
lifting eye or rope on the bucket teeth. Oth-
erwise, the bucket teeth may fall off, leading
to falling down of lifted object.
• Don’t leave driver's seat during lifting.
• To prevent the lifted objects from contacting
people or construction, check if the sur-
rounding area is safe before swinging or op- CZ335-1102065

erating the work equipment.

3 -13 13
• 4-1 swing or operate the work
Don’t suddenly Fig 2-185
4 4-
3-0
02 This will lead to the swing of the
equipment. 02 3-0 02 3-0
2 2 2
x 07 objects,
4lifted x 4
and even machine rollover. 07 x 407
n n n
che Use a tow che if
rope to strengthen control che
necessary.
• Don’t tow the load in any directions by the
work equipment or by rotation. Once the lift-
ing hook breaks and load separates from it,
the work equipment will move suddenly and
cause injury.
CZ335-1102066

Fig 2-186
3 13 13
4-1 4- 4-
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 2-111

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
3-0 for Maintenance
2.5 Precautions 3-0 3-0
7 202 7 202 202
n
0
2.5.1x4Pre-maintenance precautions
n x40 nx 407
ch e ch e che
To prevent accidents:

• Understand maintenance procedure prior to operation.

• Keep a clean and dry working area.

• Do not spray water or steam in the cab.

• Never add lubricant and carry out other maintenance work when your machine is moving.

• 3 and clothing away from rotating parts. 3 13

Keep your hands, feet
4- 1 4-1 4-
3-0 3-0 3-0
202a working area
2.5.2 Select 202 202
x 407 x 407 x 407
en maintenance work, select a clean cand
c•hFor henflat area with plenty of space, amplechsun-
en light and
good ventilation.

• Clean the working area by removing fuel, lubricant and water, and covering slippery ground with
sand or other absorptive mate- rials.

• Do not leave your hammer or other tools at the working area.

• If a clean and tidy working area cannot be guaranteed, there would be danger of tip- ping, thus
resulting in personal injury.

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

2-112 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 4- 13 4- 13
2.5.3 Prepare
0 2 3- the machine 02 3-0 02 3-0
2 2 2
x 4 07 x 407 x 407
hen che
n
che
n
Before maintaining the machine:
c
• Park the machine on solid and fl at ground.

• Lower the bucket to the ground.

• Place blocks under the tracks to prevent

movement of the machine.

• Turn the fuel control dial to first gear. Run

the engine at low speed for 5 minutes. CZ335-1102054

-13
04 switch to OFF position and -13 4- 13
• Turn the start
3- 3
Fig -042-187 3-0
02 engine.
stop2the 20 2 2 02
407 407
n•x Turn the start switch to ON position.heOper-
nx nx 407
c h e c che
ate the control levers 2 or 3 times in all di-
rections to relieve internal pressure of the
hydraulic system.

• Remove the key from the switch.

• Place the hydraulic lockout control to the

LOCKED position.
CZ335-1102074

4-13 -13
Fig 2-188
4 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n 407
x Prepare yourself
2.5.4 nx 407 nx 407
che che che
Only approved personnel can maintain or re-
pair the machine. An observer may be as-
signed if necessary.

• Wear protective clothing and shoes neces-

sary for the job.

• Wear rubber apron and rubber gloves when

handling corrosive materials. Wear heavy
3 13 13
4-1handling wooden materials,
gloves when 4- 04-
3-0
02 or sharp-edged metals. 02 3-0 3 -
202
CZ335-1102069
wire ropes
2 2
407
n•x Wear nx 407 Fig 2-189
nx 40 7
c h e a face shield when removing espring
ch che
or elastic parts, or adding acid to battery.

Operator Manul-Oct. 2019 2-113

 Safety SY195~265C9 Crawler Hydraulic Excavator

-13
4 and goggles when you
Wear a hard-0hat 4- 13 4-13
23 02 3-0 02 3-0
20 with a torch.
weld or7 cut 2 2
n x40 nx 407 nx 407
e
c•hDo not cheor
carry out grinding, flame cutting che
welding without an aspirator and ventilation
equipment.

• Loud noise may impair your hearing perma-

nently or temporarily. When maintaining the
engine, wear ear covers or ear plugs if you
have to work in loud noise for a long time.

• When using a hammer to strike hard metal

13
parts such as04-pin, bucket teeth, cutting 4- 13 4-13
3-
02 the flying of parts and metal 02 3-0 02 3-0
edge or 2shaft, 2 2
407
nx may cause bodily injury. Therefore,
pieces nx 407 nx 407
h e h
c wear goggles and gloves and ensurec thee h e
c CZ335-1102071
surrounding area is clear of any other Fig 2-190
people.

• When compressed air is used for cleaning,

flying particles may cause personal injury.
In this case, wear goggles, dust-preventive
mask, gloves and other protective gear.

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

2-114 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2
2.5.5 Lockout
0 3- and tag-out measures 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n• When maintenance is underway, hstarting
n n
che the engine or moving the control levers
c e or che
pedals could lead to serious accident.

• Prior to maintenance, attach a DO NOT

OPERATE tag or similar sign to the ma-
chine's start switch or control levers to warn
others that this machine is under
maintenance.
CZ335-1102067
3
• Attach other4-1warning -13 13
4-
tags around the ma-
3- 0
chine if2necessary. 2 3
Fig -042-191 3-0
2 0 20 2 02
x 4 07 x407 x 407
n n n
che che che

CZ335-1102068

4- 13 -13
Fig 2-192
4 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n 407
x Use proper tools
2.5.6 n x407 nx 407
che che che
Use proper tools and use them correctly. Us-
ing damaged, inferior, defective, temporary
tools or using the tools incorrectly could lead
to serious accidents.

4- 13 4- 13 13
3-0 3-0 3 -
CZ335-110207204-
2 02 2 02 202
nx 407 nx 407 Fig 2-193
nx 40 7
c h e c h e che

Operator Manul-Oct. 2019 2-115

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

2.5.7 Maintenance
0 2 3- with engine running 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
n injury, no maintenance shall beencarried out when the engine is running.en
che
To prevent However, if
ch ch
maintenance has to be done on a running engine, at least two workers are needed to carry out the
maintenance.

• One of the workers shall stay in the opera-

tor seat ready to shut down the engine at
any time. All the workers involved shall
keep in touch.

• Place the hydraulic lockout control lever to

-13 to prevent movement
the LOCKED position
4- 13 4-13
2 3 -04 3-0 3-0
02 02
of work equipment.
7 20 2 2
x4 0 x407 x 407
hen che
n
che
n
CZ335-1102028
c
Fig 2-194

• Pay special attention to rotating parts like

fans and fan belts.

• Do not leave or insert any tool or other ob-

jects in the fan or the fan belt, which may
cause the parts to break or fly.
13 13 13
• 04- control lever. If one of the
Do not touch -any
3 3-0
4-
3-0
4-
202 must be used, give signals to
control levers 202 2 02
other 407
nx workers and warn nx
them to move 407 nx407
h e
c quickly to a safe area. che c h e
CZ335-1102077

Fig 2-195

4-13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

2-116 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 4- 13
2.5.8 Work0 2 3- under the machine 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n• Never carry out maintenance before n the n
che machine is well supported. che che

• Lower the work equipment to the ground

before maintaining the machine.

• If the machine or work equipment has to be

lifted for maintenance, blocks or supports
that are strong enough to support the ma-
chine or work equipment should be used. CZ335-1102078

Never use
4 13
-loose bricks, empty tires or -13 4- 13
stands2 3to-0 support -042-196
Fig
3 3-0
20 may collapse under continuing load.7 202 02
the machine. These
7 2
n
0
things
x4Never n 40
xthe nx 407
ch e use a single jack to
ch e
support
che
machine.

• If the track shoes are lifted and the ma-

chine is solely supported by the work equip-
ment, it is very dangerous to work under the
machine. In case of failure of hydraulic pipe
or accidental touch of control lever, the work
equipment or machine may fall suddenly,
causing injury 3or death. Never work under
4 - 1 4 - 13 4- 13
0
3- if it is not firmly supported with 023-
the machine 0 3-0
0 2
2 or supports. 2 2 02
07 07 407
blocks
n x 4 n x 4 nx
che 2.5.9 Track maintenance che che

WARNING
• Do not strike the recoil springs of the track. Recoil springs are under immense pressure
and spring rupture may cause bodily injury. Do not remove any spring when it is
compressed.

• Dry rubbing of pin against bushing may produces extreme heat. Wear protective gloves to avoid
burns. 4-13 4-13 4- 13
0 23-0 0 23-0 0 2 3-0
• 7 2 proper track tension. When working
Maintain
0 7 2on mud- or snow-covered ground, mud
0 7 2or snow
0
e n x4may x4
attach to track components andencauses over tension. Adjust track tension 4
enx properly. For
ch h h
more information on track tension cadjustment, see "Track tension - inspect/adjust"
c on page 5-
22.

Operator Manul-Oct. 2019 2-117

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
• 2 3-0
Check for0loosened 3-0
2 pins and bushings for wear or damages.
or broken track shoes. Check 0the 02 3-0
7 2 72 72
x40 the track rollers and carrier rollers.
Check
n enx
40
enx
40
che ch ch
2.5.10 Track tension adjustment

WARNING
Risk of serious injury or damage!
Failure to follow the specified maintenance
process during adjustment will cause flying
off of the grease drain plug , leading to se-
vere injury or damage.
• -13 follow the specified
To avoid this, please
4 4- 13 4-13
3-0
2 process during adjustment. 3-0 3-0
202 202
maintenance
7 20 7 7
e x40 your face, hands, feet or other parts
Keep
n e n x40 e n x40
CZ335-1102080

ch of the body off the drain hole of the grease

ch ch
drain plug. Fig 2-197

• When loosening the grease discharge plug

to reduce track tension, the plug shall be
unscrewed slowly for no more than one
turn.
• Keep your face, hand, foot or any other
body part away from the grease discharge
plug. 4- 13 4- 13 4-13
3-0 3-0 3-0
7 202 2 02 2 02
2.5.11
n x40Recoil spring n x407 n x407
ch e che che
The recoil springs are used to reduce the im-
pact of tension rollers. It includes a high pres-
sure spring, which may fly out and cause
serious injury or death if removed improperly.

If it has to be removed, contact your Sany

dealer.

4- 13 4- 13 4-13
3-0 3-0 3-0
CZ335-1102081

202 2022-198 2 02
407 40 7 407
Fig
n x n x n x
che che che

2-118 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

0 4 -13 0 4 -13 0 4 -13

2
2.5.12 Welding
0 3- operation 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
nWelding operation may lead to fire or electric
n shock. Only qualified welders are allowed
n to conduct
che welding operation using proper equipment.
che che

2.5.13 High-pressure hoses

If oil leaks from high-pressure hose, fault or even fire may occur. If any bolt on the hoses is loose,
stop operation and tighten it to specified torque. In case of hose damage, stop operation immedi-
ately and contact your Sany dealer.

Replace the hose immediately in case of the following problems:

• 13 of hydraulic hose fitting
Damage or leak
4- 4-13 4- 13
• Damage 3-0
02 or break of outer cover, or ex- posed steel 3-0
02 wires of reinforcement layer 02 3-0
2 2 2
407
n•x Ballooning outer cover in some places nx407 nx 407
c h e c h e che
• Distortion or crushing of movable parts

• Impurities in outer cover

2.5.14 Pressurized fluid

The hydraulic system is always under pres-

sure. Make sure pressure in hydraulic circuits
has been relieved before checking or replac-
-13
ing the lines.04Residual 4-13 4- 13
3-0 3-0
pressure in the circuit
3 -
202 serious accidents.
may cause 202 202
407
n•x Release system pressure before maintain-
nx 407 nx 407
c h e c h e che
ing the hydraulic system.
For more information, see "How to release
pressure in the hydraulic circuit" on page 5-
38.

• Open fire is not allowed around the hydraul-

ic system. Remove splashed hydraulic oil
as quickly as possible.

• 3
Diesel oil or 1pressurized
- hydraulic oil can
-13 13
0 4 0 4 4-
penetrate
0 2 3- skin or eyes, causing serious in- 023- 02 3-0
2 2 2
x 4 07 blindness or death. It is hard to findxthe
jury,
4 07 x 407
n leaking of hydraulic oil with naked eyes. n A n
che che che
cardboard or wooden board is necessary CZ335-1102082

for checking for leaks. Do not touch leaking

Fig 2-199

Operator Manul-Oct. 2019 2-119

 Safety SY195~265C9 Crawler Hydraulic Excavator

-13 4-13 4-13

-04hand. Wear face shield or
liquid with bare
23 3-0 3-0
20
safety 7goggles to protect your eyes. If any 202 2 02
0
nx4 penetrates your skin, flush with cleannx
liquid 407 nx 407
che water immediately and get medical che
atten- che
tion as soon as possible.

• The fuel lines are under high pressure when

the engine is running. When checking or
servicing the fuel system, shut down the en-
gine and wait for 30 seconds till internal
pressure drops prior to operation.

3 13 13
4-1 system
2.5.15 Hot cooling 4- 4-
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 WARNING n x407 nx 407
h e
cRisk of serious injury! che che
Contacting hot high pressure coolant will
cause severe injury.
• To avoid this, don't contact coolant until it
is not hot.

When engine temperature rises, pressure of

the cooling system increases. Before remov- CZ215L-1102001
ing the radiator cover, stop the engine and let
the system cool down.
0 4 -13 The radiator cover Fig 2-200 13
4- 4-13
0
-
could only be23removed after the coolant in it
02 3-0 02 3-0
2 2 2
07 down.
has cooled
x4 x407 x 407
n n n
che che che
2.5.16 Air-conditioning system maintenance

WARNING
• Refrigerant R134 a is a harmless gas under room temperature. It will change into highly
toxic gas when burning.
• Refrigerant getting into eyes may cause blindness. It may cause frostbite if splashed on
your skin.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

2-120 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4-13 4-13 4- 13
3-0
2 source away when servicing air- 02 3-0 02 3-0
• 20fire
Keep 2 2
n 407
x conditioning system. nx 407 nx 407
che che che
• In maintenance of air-conditioning system,
observe the instruction on the refrigerant
cylinder and use it correctly. The type of re-
frigerant is R134a. Use of other refrigerants
may damage the air-conditioning system.

• Obey local material disposal regulations.

CZ335-1102083
Never discharge refrigerant directly into the
Fig 2-201
air. 3 13 13
4-1 4- 4-
023-0 02 3-0 02 3-0
2 2 2
07 High voltage precautions
2.5.17
407 407
e nx4 e nx nx
h h
c When the engine is running or has just
c been che
shut down, high voltage can occur in fuel in-
jector terminal and engine controller. Since
there is danger of electric shock, do not touch
fuel injector or interior of engine controller.

Please contact your Sany dealer if you have

to access fuel injector terminal or interior of
engine controller.

4-13 4-13 CZ335-1102084

4- 13
023-0 3-0
02Fig 02 3-0
2 2 2-202 2
nx 407 nx 407 nx 407
che che che
2.5.18 Accumulator

The accumulator contains highly pressurized

nitrogen. Improper operation of the accumula-
tor can cause explosion and serious acci-
dents. Therefore, the following precautions
must be observed:

• Do not disassemble the accumulator.

0 4 -13 4-13 4- 13
• Do not 3let- the accumulator be near a fire 3-0 3-0
7 202or exposed in flame. 202 202
407 7
source
0 40CZ335-1102085
nx4 nx nx
che • che on
Do not punch, weld or flame-cut
Fig 2-203 che
accumulator.

Operator Manul-Oct. 2019 2-121

 Safety SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
• Do not strike 3-0
02 or roll the accumulator, or let it 023-0 023-0
bear 4 7 2impact.
0any 407
2
407
2
n x n x nx
che
• The gas must be released when disposing
che che
of the accumulator. Contact your Sany deal-
er for this disposal.

2.5.19 Fire and explosion prevention

WARNING
Risk of serious injury or death!
-13 fuel tank is highly liable to explode，thus
Fuel vapor in the empty -13 may lead to casualties.
04 handling fuel or maintaining the fuel 4 4-13
• Don't smoke 2 3 -when 2 3 -0system. 3-0
7 20 7 2on0 the fuel pipe， fuel 202
• Don't 0 conduct cutting and welding operation 0 07 fuel
tank or other
e nx4 e nx4 nx4
c h containers.
c h che
• Then engine must be shut down and electrical equipment must be switched off when refueling
the tank. Be extremely careful when adding fuel to a hot engine. No sparks shall occur around
the grounding nozzle.

• Handle all solvents and dry chemicals in a place with good ventilation according to the instruc-
tions provided on vessel.

• Clean the machine of all dust and residuals. Do not place greasy rag or other flammable materi-
-13
als on the machine.
4 4- 13 4-13
3-0 3-0 3-0
• 202 the parts and components, use nonflammable
When cleaning 202 02
solvents instead of gasoline,2die-
07
4 or other flammable fluids. x4 07 x4 07
nxoil
sel
hen hen
che c c
• Store flammable liquids and materials in suitable vessels as required by safety laws and
regulations.

• Check fire extinguishers, fire-fighting system and fire detectors (if equipment) and make sure
they are ready for use.

2.5.20 Regular replacement of safety-related parts

• Safety-related parts such as hoses and seat belt must be replaced regularly for the considera-
1 3 13 13
04-the machine safely in a long term.
tion of operating
3 - 3-0
4-
3-0
4-
202 2 02 2 02
• 07 of some parts may deteriorate naturally
Materials 07 when exceeding specific time limit. Repeated
07
h e
usenx4may lead to deterioration, wear and
x4
hen damage, hence the accidents and serious
hen injury.
x4
c c c
Through merely visual inspection or feel it is hard to find out how long the parts could serve.
Therefore, regular replacement is necessary.

2-122 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Safety

4- 13 4-13 4- 13
• Repair 3-0
02or replace any safety parts once found defective
02 3-0
regardless of its service time. 02 3-0
2 2 2
x407
n2.5.21 nx 407 nx 407
c h e Maintenance operation che che
• Check all parts and replace the worn, broken and damaged parts during repairing work. Over-
worn and over-damaged parts may fail in operation and cause injury and death. Replace dam-
aged or illegible signs and marks.

• Tighten all fasteners and connectors to specified torques.

• Install all guards, covers and hoods after repair and service. Replace or repair dam- aged
guards. Only the type of hydraulic oil approved or recommended by Sany should be used to refill
13
the hydraulic-system.
4 4-13 4- 13
23-0 23-0 2 3-0
• Start20the engine and check for any leaks (check
20 the hydraulic system), and operate all20control
n 407
x devices to be sure of their proper functioning.407
nx Make road test if necessary. Shuthedown 407
nx the engine
che h e
and check the work you have donec(see if there are missing pins, gaskets andc nuts). Check hy-
draulic oil level once again prior to operation.

4- 13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4- 13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 2-123

 Safety SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2.5.22 Proper 0 2 3-disposal of wastes 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n n n
che che che
Improper disposal of wastes harms the envi-
ronment. Consult local environmental protec-
tion department or your Sany dealers for
methods of recycling and waste disposal.

• Potential harmful substances used in Sany

products include hydraulic oil, fuel, engine
coolant, refrigerant, filter and batteries etc..

• Use leak-proof vessels to hold discharged

3 food or beverage 3 13
CZ335-1102086
fluids. Do not 1use
containers. 3-04
-
-0 4-1 4-
2 2 3
Fig 2-204
02 3-0
20 20 2
07 drain waste fluids directly to the x407
• Dox4not x 407
en
chground, sewage or water source. che
n
che
n

• Leaking of refrigerant from air conditioner

can spoil the atmosphere of the earth. Re-
lated laws and regulations must be followed
to recover or recycle the refrigerant.

CZ335-1102087

4-13 Fig 2-205-13

4 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

2-124 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

System Functions

0 4 -13 0 4 -13 0 4 -13

3 System
0 2 3- Functions...........................................................................................................3-1
0 2 3- 0 2 3-
72
3.10Machine
4 07
2
07
2
general drawing.....................................................................................................3-3
4 4
x x x
n3.2 Monitoring System ................................................................................................................3-4
n n
che che che
3.2.1 Display ..........................................................................................................................3-4
3.2.2 Operation method of each page of the display .......................................................3-7
3.3 Switches .............................................................................................................................. 3-17
3.3.1 General ...................................................................................................................... 3-17
3.3.2 Start switch................................................................................................................ 3-17
3.3.3 Fuel control dial ........................................................................................................ 3-18
3.3.4 Work lamp switch ..................................................................................................... 3-19
3.3.5 Head lamp switch..................................................................................................... 3-20
-13
3.3.6 Windshield
4 -13
wiper switch ..........................................................................................
4 3-21-13
- 0
3.3.723Washer 2 3 - 0
switch .......................................................................................................... 2 3 -04
3-22
7 20 Horn switch ...............................................................................................................
7 20 7 20 3-22
03.3.8 0 0
h e nx4 3.3.9 Cab lamp switch .......................................................................................................
h e nx4 h e nx4 3-23
c c c
3.3.10 Cigarette lighter...................................................................................................... 3-23
3.3.11 Preheat switch (If equipped)................................................................................. 3-24
3.3.12 Preheat indicator.................................................................................................... 3-24
3.3.13 Charging indicator.................................................................................................. 3-25
3.4 Control Levers and Pedals ............................................................................................... 3-25
3.4.1 General ...................................................................................................................... 3-25
3.4.2 Hydraulic lockout control......................................................................................... 3-26
3.4.3 Travel control levers................................................................................................. 3-27
4 -13 ....................................................................................................................
3.4.4 Joysticks
0 0 4 -13 3-27
0 4 -13
3-
3.5 Cab02Windows 0 2 3-
and Cab Door ............................................................................................ 0 2 -
33-29
4 7 2 Ceiling window..........................................................................................................
03.5.1 4 07
2
4
2
07 3-29
n x n x n x
che che che
3.5.2 Front window............................................................................................................. 3-30
3.5.3 Cab door window...................................................................................................... 3-37
3.6 Cup Holder .......................................................................................................................... 3-38
Operator Manul-Oct. 2019 3-1
 System Functions SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

-04 -04
3.7 Ash Tray ..............................................................................................................................
3 3 3-39 -04
3.8 Manual 2 2 2 2
0Pocket....................................................................................................................
0 2 023
3-39
7 407 407 3-40
x40 Box .............................................................................................................................
3.9enDrink n x n x
che che
h Alternate exit.....................................................................................................................
c3.10 3-40
3.11 Fire Extinguisher .............................................................................................................. 3-40
3.12 Electronic Control Module .............................................................................................. 3-41
3.13 Fusible Link....................................................................................................................... 3-41
3.14 Air Conditioning System.................................................................................................. 3-42
3.14.1 Control panel .......................................................................................................... 3-42
3.14.2 Operation method .................................................................................................. 3-48
3.14.3 Air conditioner operation precautions ................................................................. 3-50

0 4 -13 0 4 -13
3.15 Radio.................................................................................................................................. 3-51
0 4 -13
3.15.1 Control
2 3- panel ..........................................................................................................
2 3- 3-513-
3.15.27
0
7
0
2Operation ................................................................................................................
2 7 202
3-53
n 40
xCab n x40 n x40 3-57
h e
3.16
c3.17 e e
door catch .................................................................................................................
ch ch
Lockable Caps and Covers ............................................................................................ 3-58
3.17.1 General.................................................................................................................... 3-58
3.17.2 Lockable caps......................................................................................................... 3-59
3.17.3 Lockable covers ..................................................................................................... 3-60
3.18 Toolbox .............................................................................................................................. 3-61
3.19 Grease Pump Frame....................................................................................................... 3-61

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x407
che che che

3-2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

0 4 -13 0 4 -13 4- 13
3.System
0 2 3- Functions 0 2 3- 02 3-0
2 2 2
x
3.1 4 07Machine general drawing x407 x 407
n n n
che che che

4 5 6

4- 13 4-13 4- 13
02 3-02 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

4- 13 4-13 4- 13
3-0 3-0 3-0
7

2 02 202 2 02
407 407 407
8

nx n x nx
che che che
9
10
CC13051001-1

Fig 3-1

1) Bucket 6) Boom cylinder

2) Bucket cylinder 7) Sprocket
3) Arm 8) Track frame
4) Arm cylinder 9) Track shoe
5) Boom 4 -13 10) Track
3
4-1 idler 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 3-3

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0 System
3.2 Monitoring 3-0 3-0
7 202 2 02 202
n
0
3.2.1x4Display
nx 407 nx 407
ch e che che
CAUTION
• When the alarm indicator lamp comes on,
stop the operation immediately and check
and repair relevant parts.
• The display can’t display the whole work-
ing status of the machine.
• Do not rely on the display completely in
13 and inspection of the
case of maintenance
4- Fig 3-204-1
3
4-13
machine. 3-0 3 - 3-0
202 202 202
x407
ndisplay nx 407 nx 407
The
h e panel has the functions of moni-
ctoring display, working mode selection candh e che
switching on or off of electrical components.

Alarm and signal indicator area

Fault alarm indicator lamp

The fault alarm indicator will turn on to remind the user of troubleshooting when the excavator is
faulty.

4-13 4- 13 4-13
023-0 023-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
023-0 023-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

3-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4- 13 4- 13
023-0 023-0 024 3-0
2 2 1 2 6 3
2
n x 407 n x407 n x407
che che che

5 7

11

4-13 4- 13 12
4- 13
3-0 3-0 3-010
9

2 02 2 02 2 02
407 407 407
13

ch enx ch enx chenx

14 15 16 17 18

Fig 3-3

[1] Date and time

[2] Alarm and signal indicator area
[3] Volume icon

4-13 4-1
3
[4] Machines and tools 4- 13
023-0 3-0
02 [5] Important alarm fault and regeneration 3-0
2 2 202
n x 407 n x407 icon
n x40
7
che che [6] Video area ch e
[7] Important alarm fault and regeneration
icon
[8] Air conditioner control icon
[9] Fuel oil level dial
[10] Engine water temperature dial
[11] Machine working time
[12] Mode and gear position
3 -13 13
4-1 -04Working time 4-
023-0 [13]
023[14] Shortcut menu 02 3-0
40 72 40 7 2
407
2
e nx e nx n x
c h c h [15] Full idle icon
che
[16] High and low speed icon
[17] Audio icon
Operator Manul-Oct. 2019list
[18] User 3-5
 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4- 13
2
Main image0display 3-0
area 02 3-0 023-0
2 2 2
When 407
nx the excavator ignition switch is turned 407
ntox "ON", the display will be powered and 407
nxstarted by
h e h
cthe battery to enter the initial interface. The e h e
c full-screen display of the working state cis shown in the
right figure. Where:

Num-
Function
ber
1 Date and time : displays the current date and time;
Alarm and signal indicator area : includes GPS signal, lock, maintenance, fault, mode
2
gear, bluetooth, lighting and other signs;
3
4 13 : displays the current volume, ranging1from
Volume icon
- 3 0 to 100;
4 - 4 -13
3- 0 0
3- according to the choice of different 3- 0
4 2 2
Machines
0 2 0 2
and tools : displays the different content
2 0 2
x 4 07 tools, including bucket, crushing hammer,
x 4 07 hydraulic shear, lifting and quick change;
x 4 07
n n icon : 8 alarm icons and 2 regeneration n
che 5 che
Important alarm fault and regeneration che icons;
6 Video area : 1. displays the rear view screen; 2. clicks to enter the global screen;
7 Important alarm fault and regeneration icon : 9 alarm icons and 1 regeneration icon;
Air conditioner control icon : controls air conditioning，including the icon of tempera-
8 ture, air volume, air outlet mode, air conditioning switch, auto mode, AC switch, inter-
nal and external circulation;
9 Fuel oil level dial : displays fuel oil level, ranging from 0 to 100%;
Engine water temperature dial : displays coolant temperature, ranging from 0 to
110℃; -13 -13 13
10
4 4 4-
11 02 3-0
Machine 3-0
02 working time;
working time : displays total engine 023-0
2 2 2
x
n12 407 407
nx current working mode（S, L, B, C1,heC2,
Mode and gear position：displays the
nx 407
c h e c h e
C3）；displays the current working gear，ranging from 1 to 10; c
13 Working time : displays the working time;
Shortcut menu : clicks to bring up the shortcut menu, contains fault information, main-
14
tenance information, 3D mode, custom and brightness adjustment shortcut keys;
15 Full idle icon : auto idle and full speed switches, default auto idle when powered on;
High and low speed icon : high and low speed switches, default low speed mode after
16
power-on;
Audio icon : clicks to enter the audio interface, the audio interface information is the
17 last or0 4 -13 audio playing status; Power on the
current 0 4 13 for the first time and the radio
-radio 0 4 -13
- - -
023
information
2 is displayed. 023
2 023
07 07 40 72
x4
n18 nx4
User list : clicks to enter the user interface.
enx
che che ch

3-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

0 4 -13 0 4 -13 4- 13
2 3-
3.2.2 Operation
0 method of each page of the 0 2 3-
display 02 3-0
2 2 2
x 4 07 x 4 07 x 407
nUser Menu n n
che che che
Click the “User Menu” icon on the home page
to enter the “User Menu” as shown in the fig-
ure. You can select the information to be
queried on the user menu page (The service
assistant function requires service engineers
to use OBD device and apply for online per-
mission to enter).

4- 13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

1 2

Fig 3-4

[1] Enter the home [2] Return to the pre-

4- 13 page 13
4-
vious page
4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

4- 13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 3-7

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
AC page 02 3-0 02 3-0 02 3-0
2 2 2
Tapnthe407
x air conditioner icon on the User Func- nx 407 nx 407
h e
ctions page to enter the AC page, as shown h e
c in che
the figure. On the AC page, you can operate
the air conditioner functions.
10 11
Notice : When the air conditioner is not
started, the A/C function is unavailable, and 2
1 5
the air conditioner cannot be used for more 4
3
than 30 minutes to ensure sufficient battery
7
power. 6 8

4 -13 4 -13 4-13

3-0 3-0 3-0
9
202 2 02 202
n x407 n x 407 nx 407
che che Fig 3-5
che

[1] Temperature set value decreases

[2] Temperature set value increases
[3] Air-conditioning switch
[4] Air volume set value decreases
[5] Air volume set value increases
[6] Refrigeration
3 13 13
4-1 -04
- mode 4-
3-0 3-0
[7] Automatic
02 23
20 Internal and external gas circulation 02
40 72 40 7 [8] 407
2
e nx e nx nx
h h che
[9] Air blowing mode selection
c c
[10] Temperature value
[11] Air gear

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x 407 nx 407
che che che

3-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4- 13 4- 13
02 3-0
Audio frequency 02 3-0 023-0
2 2 2
407
x the “Audio” icon in the home pageetonxen-
n.Click 407 nx 407
h e
c ter the "Audio" interface. ch che
1 3
Note: Do not use the audio function for more 2
than 30 minutes before power-on to ensure 4 7
sufficient battery power. 5 6

12

13 13 13
9
4- 04- 4-
13

023-0 3
10 - 3-0
2 202 2 02
n x 407 n x407 11
nx 407
che che che 14

Fig 3-6

[1] Audio frequency

[2] Bluetooth music
[3] USB music
[4] FM frequency increases
[5] Automatic search for adjacent
3 -13 13
4-1 4 4-
023-0 -0Automatic
[6] search for adjacent
023[7] FM frequency decreases 023-0
40 72 40 7 2
407
2
e nx e nx x n
c h c h c e to play,
[8] Radio favorites list, short hpress
long press to collect
[9] FM1/FM2/FM3 mode switch
[10] AM1/AM2/AM3 mode switch
[11] Stop/play
[12] Scanning the radio
[13] Displays a list of stations scanned
[14] Volume adjustment
3 13 13
4-1 4- 4-
023-0 02 3-0 023-0
2 2 2
n x 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 3-9

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

1. 023-0 02 3-0 02 3-0
2 2 2
Service 407
nx Assistant n x407 nx 407
che che che
Select "Service Assistant" on the "User Menu"
page, and then enter the “Service Assistant”
page.

4-13 4-13 4-13

023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

Fig 3-7

Running Information

Select "Running Information" on the "Service

Assistant" page,0and4 -13then enter the “Running 4-13 4-13
Information” 0 2 3-
page. 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

4-13 4-13 4-13

023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che
Fig 3-8

3-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4-13 4- 13
2 3-0
Engine0Information 02 3-0 02 3-0
2 2 2
x 407
nSelect nx
"Engine Information" on the "Running 407 nx 407
h e h e
c Information" page, and then enter thec“Engine che
Information” page.

This page displays the operating parameters

of the engine

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Fig 3-9

2.

Engine Switch Signal

0 4 -13 0 4 -13 4- 13
0 2 3- Switch Signal" on the "Run- 023-
Select "Engine
02 3-0
2
ning07Information" 2 2
x 4
page, and then enter the
x 4 07 x 407
n“Engine Switch Signal” page. n n
che che che
This page displays the operating parameters
of the engine switch

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che
Fig 3-10

Operator Manul-Oct. 2019 3-11

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

02
Hydraulic System3-0
Signal 02 3-0 02 3-0
2 2 2
Select 407
nx "Hydraulic System Signal" on the "Run- nx 407 nx 407
h e
cning Information" page, and then enterc theh e che
“Hydraulic System Signal” page.

This page displays the information about hy-

draulic system parameters.

4-13 4-13 4-13

023-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Fig 3-11

Total Work Time

Select "Total Work Time" on the "Running In-

-13 then enter the “Total
formation" page,04and 4-13 4-13
Work Time” 0 2 3-
page. 02 3-0 02 3-0
2 2 2
407
nxpage displays the information about ma- nx 407 nx 407
h e
This
cchine working time. c h e che

4-13 4-13 4-13

023-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che
Fig 3-12

3-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4-13 4- 13
02 3-0
GPS Information 023-0
Fig 3-13 02 3-0
72 72 407
2
e n x40 "GPS Information" on the "Service
Select
e n 40
xAs- nx
ch ch
sistant" page, and then enter the “GPS Infor- che
mation” page.

This page displays the GPS monitoring infor-

mation .

3.

Fault History Information

Select "Fault History Information" on the

4 -13 page, and then enter the
"Service Assistant"
0 4-13 4- 13
-
023 Information” page.
“Fault History 02 3-0 02 3-0
2 2 2
407
x page displays the fault code and fault
nThis 407
nxhis- nx 407
h e
c tory information. c h e che

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che
Fig 3-14

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 3-13

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

4. 023-0 02 3-0 02 3-0
2 2 2
Machine 407
nx Configuration n x407 nx 407
che che che
Select "Machine Configuration" on the "Serv-
ice Assistant" page, and then enter the “Ma-
chine Configuration” page.

This page is used to query the machine

configuration.

4-13 4-13 4-13

023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

Fig 3-15

Language Selection

Select "Language Selection" on the "User

4 13 enter the “Language
-then 4-13 4-13
Menu" page, and
- 0 3-0 3-0
023
Selection” 2page. 202 202
407
nxpage is used to select the languageheofnx 407 nx 407
h e
This
cthe system.. c che

4-13 4-13 4-13

023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che
Fig 3-16

3-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4- 13 4- 13
2
System0Clock3-0
Calibration 02 3-0 02 3-0
2 2 2
x 407
nSelect "System Clock Calibration" onnxthe 407 n x 407
h e
c "User Menu" page, and then enter the che“Sys- che
tem Clock Calibration” page.

This page is used to set the system clock.

4-13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 n x 407
che che che

Fig 3-17

Shortcut Menu
[1] The fault information page is displayed

4-13 [2] The

4 -13maintenance information page is 4- 13
023-0 02
- 0
3displayed 3-0
2 2 202
nx 407 nx 407 n x 407 is
[3] The page for adjusting brightness

che che displayed

che

1 The fault information page is displayed

2 The maintenance information page is displayed
3 The page for adjusting brightness is displayed

Display Brightness Adjustment

[1] Used to control brightness reduction
Select "Display Brightness Adjustment" on the
[2] Brightness progress bar, display current
"Shortcut Menu"
0 4 -13 page, and then enter the 4-1
3 ranging from 0 to 100
brightness, 4- 13
3-
“Display Brightness Adjustment” page. 3-0 3-0
7 202 202 [3] Used to control brightness increase202
x40 page is used to adjust
This the x
background4 07 x 407
e n n n
ch brightness of the display. che che

Operator Manul-Oct. 2019 3-15

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

02
System Unlocked 3-0 02 3-0 02 3-0
2 2 2
When 407
nx this page appears on the display nx 407 nx 407
h e
cscreen, the excavator enters the lock state.
c h e che
If the device is locked, please contact the
manufacturer to release the lock.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Fig 3-18

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

3-16 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4- 13 4-13 4- 13
3-0
3.3 Switches 3-0 3-0
7 202 2 02 2 02
n x40 General
3.3.1
n x407 n x 407
ch e che che
7

4- 13 4-13 1 9
4- 13
3-0 3-0 3-0
202 202 02
2 F1 F2 F3 F4 F5

12 11
Esc Enter

2
407 407 407
24V

3
e nx e nx n x
h h che
4
c c 5
6

10

CC13040207-1

Fig 3-19

1) Start switch 7) Horn switch

3
2) Fuel control 1dial
- 3 switch
8) Cab 1lamp 13
3
3) Work2lamp-04 switch 3 - 04- 3-0
4-
202 02
9) Cigarette lighter
7 20 2
n x4
4) 0
Wiper switch
nx407 10) Preheat switch* x 407
che h e en
5) Washer switch c 11) Charging indicator (Red) ch
6) Head lamp switch 12) Preheat indicator (Yellow)

*NOTE: Preheat switch is available on machines equipped with MITSUBISHI 6D34-TL and SANY
D06S2 engines.

3.3.2 Start switch

Start switch is used to start and shut down the engine.

OFF position4-13 4-13 4- 13

023-0 023-0 023-0
2 2 2
n x 407 n x407 n x 407
che che che

Operator Manul-Oct. 2019 3-17

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0
2 3-0 3-0
202 02
This is the 0position for the insertion and re-
7 2 7 2
n x 0
moval4of the ignition key. When the key slot
n x40 x407
ch e
points to OFF position, all devices in the
ch e
elec-
F c h en
trical system are power off. To stop the en- AT OF ON
H E
gine, turn the ignition key from ON position to

START
OFF position.

ON position

When the ignition key is turned to ON position,

the electrical system is energized. CC13031503

START position Fig 3-20

3 13 13
4-1
0 position. To start the en- 04- 4-
This is engine3-start 3 - 3-0
202ignition key to this position. Re- 7 202
gine, turn7 the 2 02
lease n
0
x4the key once the engine is started, and n x40 n x407
e
cithreturns to ON position automatically. ch e che
HEAT position

This is engine preheating position. Insert the

ignition key, turn and keep it at the HEAT posi-
tion to preheat the engine. It returns to OFF
position automatically once released, and pre-
heating process ends.

1 3 13 13
04- dial
3.3.3 Fuel control
3 - 3-0
4-
3-0
4-
202
The fuel07control dial is located below the start 07
202 2 02
nx4 It is used to adjust engine speed and nx4 n x407
h e
switch.
c c h e che
output power. MA
X
Turn the knob clockwise to increase engine
MIN

speed, and counterclockwise to decrease en-

gine speed.

• MIN position: Low idle speed

• MAX position: Full speed
CC13031401

4- 13 Fig 3-21
4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x407
che che che

3-18 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

0 4 -13 0 4 -13 4- 13
3.3.4 Work0 2 3- lamp switch 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
nWork lamp switch is used to turn on orhturn
n off n
che the work lamp(s). c e che

CC13040203
3 3 13
4-1 4-1 4-
023-0 3
Fig
2 -03-22
02 3-0
2 20 2
nx 407 n x 407 nx 407
che che che

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Work lamp locations

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 3-19

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
3-0
02 on the boom
Two work lamps 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

CZ335-1103040

4- 13 Fig 3-23
4-13 4-13
3-0 3-0 3-0
7 202 202 2 02
n x40 lamp on the right platform.
One work
nx 407 nx 407
ch e che che

13 13 13
CZ335-1103041

3 - 04- 3- 04- 3-0

4-
202
Fig 23-24
20 2 02
nx407 nx 407 nx 407
h e
c3.3.5 Head lamp switch che che
Head lamp switch is used to switch on or
switch off the lamps on top of the cab.

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
407 407 407
CC13040204

nx nx nx
che che Fig 3-25 che

3-20 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4- 13 4- 13
3-0
02 on top of the operator cab
Head lamps 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

CZ335-1103047

4-13 -13
Fig 3-26
4 4- 13
023-0 02 3-0 02 3-0
2 2 2
n 407
x Windshield wiper switch
3.3.6 n x407 nx 407
che che che

-13or when the front window is

When it is raining
0 4 0 4 -13 4- 13
3- press the switch to activate the 023-
dirty, you2can
0 02 3-0
2 wiper. 2 2
07
windshield
x4 07
x4 x 407
n n n
che che che

CC13040205

Fig 3-27

4-13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 3-21

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
407 407 407
Operating range
nx n x nx
che che che

CZ335-1103044

4-13 Fig 3-28

4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
407 407 407
enxWasher switch
3.3.7
ch che
n x
che
nx

Press this switch to spray cleaning detergent

onto the windshield.

-13 13 13
It returns to its original position automatically
0 4 4- 4-
once released,3-and spray of detergent stops.
02 3-0 CC13040206
3-0
2 202 2 02
nx 407 n x
7
40 Fig 3-29 nx 407
che che che
3.3.8 Horn switch

The horn switch is located on top of the right

joystick. Press the button to sound the horn.

With the button depressed, the horn keeps

hooting.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 n 407
xCC13040209
che che che
Fig 3-30

3-22 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

0 4 -13 0 4 -13 4- 13
3.3.9 Cab 0 2 3-lamp switch 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
nThe cab lamp is installed inside the cab.eMove
n n
che the toggle-switch up and down to turnchon and che
off the cab lamp.

Position [a] - ON
a
Position [b] - OFF

NOTE: The cab lamp can be turned on when b

the start switch is in the OFF position.

4-13 4- 13 4- 13
3-0 3-0 3-0
CC13041501-1

2 02 2 02Fig 3-31 2 02
nx 407 n x 407 n x 407
che che che
3.3.10 Cigarette lighter

A cigarette lighter is installed in the cab for op-

erators who smoke.

To light a cigarette, push the lighter inward

first. Take it out of the socket when it springs
back after a few seconds and light a cigarette.
24V
When the lighter
- 1 3 removed, its socket can 13 13
-04 (24V×10A) power source. 4- 4-
3-0 3-0
serve as a 240W
2 023 202 202
n x 407 The cigarette lighter
NOTE:
n
07
is 24V. Do not
x4 n x
7
40 CC13041502
che use it to power 12V devices. che che
Fig 3-32

4-13 4- 13 4- 13
023-0 023-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 3-23

 System Functions SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

3.3.11 Preheat 0 2 3- switch (If equipped) 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n n n
che che che
Preheat switch is designed on machines
equipped with MITSUBISHI 6D34-TL and
SANY D06S2 engines.

This switch is used in combination with the en-

gine start switch.

• Press the preheat switch and turn the start

switch to the HEAT position to start pre-
heating process.
CC13040208
• 3 when the start key is -13 13
Preheating continues
1
4-position. 4-
hold at the HEAT
2 3 - 0 3
Fig 3-33
2 -04 3-0
• Release 0 start key, and it will return to
2the 20 2 02
0 7 0 7 407
e nx4OFF position and engine preheating e nx4 nx
che
the
c h c h
stops.
• Turn off the preheat switch.

NOTE: Time needed for preheating may vary

according to ambient temperature. Do not
heat the engine for more than 30 seconds.

Fore more information, see "Engine Preheat-

ing" on page 4-27.

4- 13 4- 13 4-13
3.3.12 Preheat-0indicator
023 02 3-0 02 3-0
72 407
2
407
2
e n x40 indicator [1] lights up when ambi-
Preheating
e nx nx
c h
ent temperature is low and engine c h
preheating che
is in progress. It goes out when preheating
process is over.
X

START
MA
T OFF ON
HEA

NIM

1 2
CC13040211-1

4-13 Fig 3-34

4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

3-24 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

0 4 -13 0 4 -13 0 4 -13

2 3-
3.3.13 Charging
0 indicator 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
nThe battery charging indicator [2] lightseup
n when the ignition key is turned to ON hen
che out when the engine is started and thechalternator
position. It goes
c
is working. Check the alternator if the indicator is
on all the time.

3.4 Control Levers and Pedals

3.4.1 General

3
3 13 13
4-1 4- 4-
02 3-0 02 3-0 02 3-0
2 2 2 2
nx 407 n x 407 4
nx 407
che che che
1

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
CC13040210-1

h e
c Fig che che
3-35

1) Hydraulic lockout control 3) Travel control

2) Left joystick 4) Right joystick

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 3-25

 System Functions SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4-13 4-13

3.4.2 Hydraulic0 2 3- lockout control 02 3-0 02 3-0
2 2 2
x 4 07 407 407
n nx nx
che c h e
WARNING che
Risk of serious injury or death!
If the safety lock control lever is not at the “LOCK” position, the joystick may move, thus causing
serious accidents.
• When leaving the cab, the safety lock control lever shall be firmly located at the locking
position.
• When pulling or pushing the safety lock control lever, do not touch the left control lever.

The hydraulic lockout control is used to lock

3
-1controls, 13 13
the work equipment
0 4 swing and travel 4- 4-
-
3 attachment (if equipped).
systems and 2the
0 02 3-0 02 3-0
2 2 2
x
• LOCKED 407 nx 407 x 407
hen n
position : Push the lever down-
c ward to apply the lock. With the
he
lock-c out che
lever in the LOCKED position, the ma-
chine will not move when the joysticks are
operated.
• FREE position : When the lockout lever CC13031504

is at FREE position, the machine will move Fig 3-36

as you operate the joysticks.

When all control levers are neutralized and

3
is-1placed -13 13
the lockout lever 4
0
in the FREE posi-
0 4 4-
2
tion, any movement
0 3- of any part of your ma-
0 2 3- 02 3-0
chine is 4 72
0indicative of an error on the machine. 407
2
407
2
n x en x nx
cInhethis case, place the lockout lever tochthe che
LOCKED position immediately, and stop the
engine.

CC13030402

Fig 3-37

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

3-26 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

0 4 -13 4-13 4- 13
3.4.3 Travel
0 2 3- control levers 023-0 02 3-0
2 2 2
x 4 07 407 407
hen e nx WARNING n x
c c h che
Risk of serious injury!
If the pedal is stepped down accidentally, the machine will suddenly move and cause a serious
accident.
• Please be cautious when using a pedal for traveling or steering.
• Do not put your feet on the pedal while operating.
• Do not put your feet on the pedal when you do not use the pedal.

The travel control levers and pedals are used

-13 3 13
a

4-1 4-
to control the movement of the undercarriage
0 4
-
23 direction of the machine. 3-0 N
3-0
202 02
and the travel
20 2
407 407 407
a

x Forward travel:
a.
n n x n x
che che N che b
Push the control lever forward.

(The pedal tilts forward) b a

a
b. Backward travel:
b

Pull the control lever backward. b

(The pedal tilts backward)

N - (Neutral Position): The machine stops.

4 - 13 4 - 13 CZ335-1103054
4- 13
NOTE: When 0
3- the idler wheel is behind the op- 02Fig 0
3- 3-38 3-0
0 2 02
erator
4 0 7 2cab, the travel direction is reversed 4as07 2 407
2
e nyou operate the travel control levers. henx
x n x
c h c che
3.4.4 Joysticks

WARNING
Risk of injury!
If you knock into the boom control lever accidentally or for other reasons, you may be hit by the
boom.
• Do not extend any part of your body out of the window.
• 3 lost or damaged, please contact the authorized
If the window is
1 3 1 agent of SANY Heavy Machi-
13
0 4 - 0 4 - 0 4 -
0 2 3-
nery for repair or replace.
0 2 3- 0 2 3-
2 operation, be familiar with the position
• Before 2 and function of each control lever to prevent
2 in-
x 4 07 x 4 07 x 4 07
n jury caused by accidental movementheofn the machine. n
che c che

Operator Manul-Oct. 2019 3-27

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

3-0
2 joysticks are used to control
The left and0right 02 3-0 02 3-0
2 2 2
407
work equipment
nx
operation.
nx 407 nx 407
h e h e
cThe joysticks will return to the neutral position
c
3
h
c 1e
once released and work equipment move- 2
ment stops. Combined machine operation can 4
be performed when the joysticks are moved
together or when a joystick is moved
diagonally.

CC13031505

4-13 Fig 3-39

4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx407 nx 407 n x407
h e
cTable 3–3 che che
1

3 4

CZ335-1103056

4-13 Fig 3-404-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 n x407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 n x407
che che che

3-28 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che
8
5

6
7

Table 3–4

NOTE:
CC13031506
• When the travel
3 controls and the joysticks
1
- engine speed drops to a -13
Fig 3-41
4- 13
-04
are neutralized,
23 3-0
4
3-0
20 level even if the fuel control dial is
moderate 202 202
n 407
x set at a higher speed. Engine speedenrisesx 407 nx 407
che h
c dial
to previous level set by the fuel control che
when any of the control levers is moved. 5

• If all the control levers are placed in neutral 7 8

position, the engine speed will decrease by
about 100 rpm. After about 4 seconds, the 6
engine will fall to the speed (about 1,400
rpm) set by auto-deceleration.
CZ335-1103058

4-13 Fig 4 -13

3-42 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
x407
n3.5 nx 407 nx 407
c h e Cab Windows and Cab h
Door
c e che
3.5.1 Ceiling window

WARNING
Risk of serious injury!
If the safety lock control lever is in the unlocking position, accidental touching of the travel lever
or pedal can cause serious accident.
• When leaving the driver’s seat, the safety lock control lever shall be firmly located at the locking
position.
4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 3-29

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
Open 02 3-0 02 3-0 02 3-0
2 2 2
407 407 407
enx the hydraulic lockout control to the
1. Secure
ch enxch che
nx
locked position.

CC13031403

Fig 3-43
4-13 4-13 4-13
3-0 3-0 3-0
202 the locks [B] at both sides of 7 202
2. Push upward
7 202
n x40Hold the grip [A] and push upward the
grip [A].
n x40 nx 407
h e
cceiling window. ch e B B
che

Close

1. Hold grip [A] and pull downward the ceiling

window. The locks [B] will be engaged
CZ335-1103060
automatically.
4 -13 Fig 3-44 -13
4-13
0
- not engaged properly, open
2. If the locks23are 2 3 -04 3-0
0
2window 20 202
0
the ceiling 7 and try again. 0 7 407
e nx4 e nx4 nx
c h c h che
3.5.2 Front window

WARNING
Risk of serious injury!
If the safety lock control lever is in the unlocking position, accidental touching of the travel lever
or control pedal can cause serious accident.
• Turn the safety lock control lever to the locking position when the front windshield, bottom win-
dow or door are opened or closed.

4- 13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

Raising the front window

3-30 Operator Manul-Oct. 2019
 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4- 13 4- 13
1. Park 0
your 3-0
2 machine on a level ground, lower 02 3-0 02 3-0
4 72
0work 4 07
2
407
2
x
the equipment to the ground, x
and stop x
chenthe engine. che
n
che
n

2. Secure the hydraulic lockout control to the

locked position.

CC13031403

Fig 3-45
3 13 13
4-1 4- 4-
3-0
3. Check02that the wiper blade is stored in the 02 3-0 02 3-0
72 72 407
2
nx40 bracket.
right x40
n nx
che che che

CZ335-1103062

4-13 -13
Fig 3-46
4 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 3-31

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 and right hand grips [A] and pull 3-0 3-0
202 02
4.Hold the left
7 2 7 2
the two 0
nx4front window.
levers [B] to release the locks on top
n x40 nx 407
ofhethe e
c c h che

A A

CZ335-1103063

4-13 Fig 3-47

4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

B
A

CZ335-1103064

4-13 Fig 3-484-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

3-32 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4- 13 4- 13
3-0
2 lower hand hold [C] with your left 202
5. Hold 0the 3-0 02 3-0
2 2
n x 407 and the upper hand hold [D] withnyour
hand
x 407 nx 407
che right hand, and push the window cupward.
he che
Continue to push the window toward the latch
D
[E] in the rear of the cab till it is locked
securely.

CZ335-1103065

4-13 -13
Fig 3-49
4 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

CZ335-1103067

4-13 Fig 4 -13

3-50 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

CZ335-1103066

4-13 Fig 4 -1
3-51
3
4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 3-33

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
6. Check the02lever [B], which shall be secured 02 3-0 02 3-0
2 position. 2 2
407
in the LOCKED
nx nx407 nx 407
h e
c• Check c h e che
the arrow on the catch [F], which F
shall be aligned with the arrow on lever [B].
The lock is engaged.
• If the arrow on the catch [F] is not aligned
with the arrow on lever [B], the lock is not B

engaged. Repeat step 5 to engage the lock.

CZ335-1103068

Fig 3-52
3 13 13
4-1 4- 4-
3-0
02 front window
Lowering 2the 02 3-0 02 3-0
2 2
x 407 x407 x 407
en closing the front windshield, slowlychlower
• chWhen en it down and be careful not to get stuck.
che
n

1. Park your machine on a level ground, lower the work equipment to the ground, and stop the
engine.

2. Secure the hydraulic lockout control to the

LOCKED position.

4-13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che CC13031403

Fig 3-53

4-13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

3-34 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4- 13 4- 13 4- 13
3-0
02 left and right hand grips [A] and pull 202
3.Hold the 3-0 02 3-0
2
7 [B] downward to release the lock. 407 2
n 40lever
the
x n x nx 407
che che che

CZ335-1103069

4- 13 -13
Fig 3-54
4 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
n x 0 the lower hand hold [C] with your
4. 4Hold
n 40
xleft nx 407
e
ch hand and upper hand hold [D] with youre
ch right che
hand, push the window forward and lower the
window slowly. C

13 13 13
CZ335-1103070

3- 04- 3 04-
- 3-55 3-0
4-
202 202
Fig
2 02
nx 407 n x407 nx 407
che che che

13 13 13
CZ135B-1103009

3- 04- 3-04- 3-0

4-
202 2 02
Fig 3-56
2 0 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 3-35

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
5. When the02bottom of the windshield meets 3-0 3-0
2
the top40of7 bottom window, push the top of the 407
202 2 02
nxwindow to engage both the left and rightnx nx 407
h e
front
c c h e G
che
latches [G] of the locks.

CZ335-1103072

4-13 Fig 3-57

4- 13 4-13
3-0 3-0 3-0
7 202 7 202 2 02
6.Check
n x40 the lever [B], which shall be secured n x40 nx 407
e
cinhthe LOCKED position. ch e che
• Check the arrow on the catch [F], which F
shall be aligned with the arrow on lever [B].
The lock is engaged.
• If the arrow on the catch [F] is not aligned
B
with the arrow on lever [B], the lock is not
engaged. Repeat step 5 to engage the lock.
CZ335-1103068

4-13 Fig 3-58

4- 13 4-13
3-0 3-0 3-0
7 202 202 2 02
x40 bottom front window
Removing
n n x407 nx 407
ch e che che
1. Raise the front window.

2.Hold the hand grips and pull to remove the

bottom glass of the front window.

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
CZ335-1103077

n x 407 n x407Fig 3-59 nx 407

che che che

3-36 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4- 13 4- 13
• Removal3-0
02 of the bottom glass may be diffi - 02 3-0 02 3-0
2 2 2
x 4 07 if sand or dust if built up at the bottom.
cult x 4 07 x 407
n en the n
che The sand or dust may be broughtchinto che
cab along with the glass when storing the
glass. To avoid this, the area [A] shall be
cleaned before removing the bottom glass.
A

CZ335-1103078

4-13 -13
Fig 3-60
4 4- 13
023-0 02 3-0 02 3-0
2 2 2
n 407
x Cab door window
3.5.3 n x 407 nx 407
che che che
1. Release the lock catch before opening the
cab door window.

2. Slide the window glass back and forth to

open and close the window.

3. Make sure the lock catch is engaged after

closing the window.
4-13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
407 407 407
CZ335-1103079

nx n x nx
che che che
Fig 3-61

4-13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 3-37

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0
3.6 Cup Holder 3-0 3-0
7 202 7 202 202
n
0
A cupx4holder is designed and installed below x40
n nx 407
e
h machine monitor.
cthe che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Fig 3-62

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

3-38 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

- 13 4-13 4- 13
-04
3.7 Ash3Tray 3-0 3-0
7 202 202 202
0 tray
•x4This is located above the x 4
cigarette 07 x 407
e n n n
ch lighter. che che
• Make sure that the cigarette has been extin-
guished before closing the ash tray cover.

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

Fig 3-63

13
3.8 Manual-Pocket
4 4-13 4- 13
0 2 3-0 0 23-0 02 3-0
• 7 2pocket is on the back of the operator7 2
The
0 40 407
2
e n x4seat. e nx nx
ch • c
The operation manual of the machine can
h che
be stored in this pocket for reference when
necessary.

CZ335-1103090

4- 13 Fig 4 -1
3-64
3
4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 3-39

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
3-0
3.9 Drink Box 3-0 3-0
7 202 7 202 2 02
n
0 is located to the rear right of opera- x40
• Thex4box
n nx 407
e che
chtor seat. It is used to keep your drink warm che
in winter and cool in summer.
• Cool or warm air is blown into the box as
per the setting of air conditioner.

13 13 13
0-13005

3 - 04- 3-
Fig 23-6504- 3-0
4-
202 20 2 02
x 407 x 407 x 407
hen Alternate exit
c3.10 che
n
che
n

If the cab door fails to open in an emergency,

you can break the rear window with the es-
cape hammer and take it as an alternate exit.

Note:

Use the escape hammer to break the rear

window ONLY in an emergency.

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
407 407 407
CZ215-1103029

n x nx nx
che che Fig 3-66 che

3.11 Fire Extinguisher

NOTE：
• Be sure to prepare a fire extinguisher and read the label, and be familiar with the operation
method in case of emergency.
• Regularly check the fire extinguisher and ensure that it is in the warranty period.
• If the fire extinguisher has expired, please contact the authorized agent of SANY Heavy Machi-
13 13 13
04-
nery for replace.
3 - 3-0
4-
3-0
4-
202 202 2 02
n x 407 nx 407 nx 407
che che che

3-40 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4- 13 4- 13
1. A fire 3-0
02 extinguisher is installed at the rear 202 3-0 02 3-0
2 2
07 operator cab.
of 4the
x x 407 x 407
n n n
che che che

CZ215-1103044

4-13 -13
Fig 3-67
4 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
n x40 Electronic Control Module
3.12
n x40 nx 407
ch e ch e che
This machine is equipped with an Electronic
Control Module (ECM).

Note:

Be careful not to get the ECM contaminated

by water, mud or juice, which can cause
failure.

Do not disassemble the ECM in case of any

13 Sany dealer for repair.
4-your
failure. Contact 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
CB13041001-1

nx 407 n x407 Fig 3-68 nx 407

che che che
3.13 Fusible Link
If the start motor fails to start when the start
switch is turned to the ON position, there may
be a broken circuit in the fusible links. Open
the fuse box behind the operator seat and
check the fusible links.

NOTE:
4-13 4- 13 4- 13
• 3-0
Fuses02 protect electrical equipment and 02 3-0 02 3-0
2 2 2
07
4electrical 407 407
nx nx x
wires from burning.
e e n
h h che
CC13032901
c • The fuse should be replaced if it isc eroded,
produces white powder or becomes loose Fig 3-69
in the fuse panel.
Operator Manul-Oct. 2019 3-41
 System Functions SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

• Replace a blown
0 2 3- fuse with one of the same 0 2 3- 02 3-0
2 2 2
x 4 07
capacity.
x 4 07 x 407
en the start switch to the OFF position
• Turn
chwhen c hen che
n
replacing a fusible link.

3.14 Air Conditioning System

3.14.1 Control panel

1 2 3 4 5

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

6 7 8
CZ205-1203020G

Fig 3-70

1) OFF switch 5) AUTO switch

2) Fan control switch3 3 mode switch 13
6) Air circulation
1 4-1
3- 04- - 0 3-0
4-
023
3) TEMP switch 7) LCD panel
202 2 2 02
07 switch
4) MODE
4 4078) A/C switch 407
e nx e nx nx
c h c h che
1. OFF switch

This switch is used to stop the fan and the

airconditioner.

When the OFF switch is pressed, the temper-

ature and air flow displayed on the LCD panel
disappear, and the indicators above the AUTO
switch and the A/C switch go out, and the op-
OFF
eration stops. 3 1 13 13
4- 4- 4-
3-0 3-0 3-0
202 202 02
CZ335-1103094
2
n x 407 n x 407Fig 3-71
nx 407
che che che

3-42 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

2. Fan control switch

This switch is used to regulate the volume of

air flow, which can be set to any of six levels.

The amount of air flow is displayed on the

LCD panel.

13
• Press to4-increase the air flow.
4-13 4- 13
- 0
• Press023 to decrease the air flow. 3-0 3-0
2 202 2 02
x 07 air flow changes automatically
• 4The 407
in the
x x 407
n n n
che che che
CZ335-1103095
automatic control mode.
Fig 3-72
LCD panel and air flow volume

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 Table 3–5
nx 407 nx 407
h e
c 3. TEMP switch che che
This switch is used to set the temperature in-
side the operator cab.

The temperature can be set between 18° C

(64.4°F) and 32°C (89.6°F).

• Press to increase temperature.

• Press to decrease temperature.
• -13 is generally set at 25° C
The temperature
04 4-13 4- 13
(77°F).23-
02 3-0 3-0
CZ335-1103096

02
7 20 2 2
LCD
n 4 0
x display and function nx 407 Fig 3-73
nx 407
che che che

Operator Manul-Oct. 2019 3-43

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0 3-0 3-0
20y2
LCD displa Set Temperature 2 02 202
n 407
x (°C)
18.0 Maximum cooling nx 407 n x407
che c h e
Adjust temperature inside opera- che
18.5~31.5 (°C)
tor cab to selected temperature
32.0 (°C) Maximum heating

Table 3–6

4. MODE switch

This switch is used to select air outlet mode.

• When this switch is pressed, the LCD panel

3 13 13
4-1
will display the selected air outlet mode and 4- 4-
3-0 3-0 3-0
202 out from the selected outlet(s).
air will blow 2 02
MODE 202
407 is regulated automatically in auto-nx407
• Airnxoutlet n x407
e
chmatic control mode. che che

CZ335-1103225

Fig 3-74

Air outlet mode

Air Outlet
LCD Displa y Air Outlet Mode Remark
A B C D
13 3 13
3-0
4- Front ○ 3-04-1 Disabled in auto mode
3-0
4-
2 02 ○ ○07 20
2 202
407 407
Front-Rear

n x nx4○ n x
che ○h e ○ che
Front-Rear-Bottom
c
Bottom ○
Defrost-Bottom ○ ○ Disabled in auto mode

Defrost ○ Disabled in auto mode

Table 3-7

NOTE: Air comes out of the outlet identified with ○.

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x407
che che che

3-44 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Air outlet location

[A]: Rear air outlets.

They are located generally behind the opera- A

tor seat.

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

0-13010-2

Fig 3-75

[B]: Front air outlet

[C]: Defrosting air outlet

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che B
che
C

0-13011-3

Fig 3-76

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 3-45

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
3-0
2 outlet
[D]: Bottom 0air 02 3-0 02 3-0
2 2 2
nx
NOTE: 407 n x407 n x 407
che che che
• The number and design of the air outlet (s)
may vary depending on machine models.
• The grill of the front, rear and defrosting out-
D
let is adjustable; whereas, the bottom air
outlet is not adjustable.

CZ335-1103100

4- 13 Fig 3-77
4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che
5. AUTO switch

This switch is used to set air flow, outlets and

fresh air or circulation automatically according
to the preset temperature.

• Press the AUTO switch and the indicator

above it will light up. AUTO
• Press the AUTO
0 4 -13switch and press the 0 4 -13 4-13
2 3-to set a suitable temperature, 2 3- 3-0
202
TEMP switch
2 0 2 0
and407the air conditioner will run 407 7
en x n x x40
CZ335-1103101
n
chautomatically. che Fig 3-78 c h e
• When manual control mode, instead of auto
mode, is selected, air flow, air outlet mode
and circulation mode will have to be set
manually with the switches. The indicator
above the AUTO switch goes out.

NOTE:

Under automatic control mode, the air flow

may remain at HIGH
0 4 -13if the temperature is set 4-13 4-13
2
at 18 °C (64.4°F)
0 3- or 32 °C (89.6°F). This is not 02 3-0 02 3-0
a fault. 07
2 2 2
nx4 n x407 n x 407
h e
c6. Air circulation mode switch che che

3-46 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4-13 4- 13
3-0
02 is used to switch between fresh air 202
This switch 3-0 02 3-0
2 2
nx407 and air recirculation mode.
intake 407 nx nx 407
h e
c • After h e che
the switch is pressed, the cindicator
above the switch lights up to indicate that
fresh air is being taken in.
• Fresh air intake and recirculation modes
toggle automatically in automatic control.
CZ335-1103102

Fig 3-79

13 13 13
04-
Mode
3 - Air recirculation
3-0
4- Fresh air intake
3-0
4-
202 202 air recircu-
Fresh air inlet is closed and
72
02
n x 407 Function lates inside the cab.
n x40
7 Take fresh air into the0cab.
x4
che che cooling
Quick heating/Quick hen
Take in clean cair
Application
When external air is not clean Defrosting

Table 3-8

7. LCD display

LCD display shows preset temperature [a], air

flow [b] and air outlet mode [c] during c
operation.
-13
4 switch is pressed, the LCD
When the-0OFF 4-13 4- 13
•
0 23 0 2 3-0 02 3-0
7 2 goes off and the A/C operation7 2
display
0 40
a
407
2
e n x4stops. e nx nx
ch c h b che

CZ335-1103103

Fig 3-80

8. A/C switch

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 3-47

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0
This switch 0is2 used to activate and deactivate 3-0 3-0
7 2 operation (heating, defrosting 7 202 2 02
n x40
air conditioner
n x40 n x407
h
and
c e cooling). h e c che
• When the fan is working (LCD displays [b]),
press the A/C switch to activate the air con- A/C
ditioner. The indicator above it will light up.
Press this switch again to deactivate the air
conditioner. The indicator goes out.
CZ335-1103104
• The air conditioner is disabled when the fan
is switched off (air flow symbol on the LCD Fig 3-81
disappears).
4- 13 4- 13 4-13
0 23-0 02 3-0 02 3-0
72
3.14.2 Operation method
407
2
407
2
e n x40 n x n x
h
cAutomatic control che che
1. Press the AUTO
switch.
c
• When the AUTO
switch is pressed, the LCD
panel displays the temperature [a] and air
flow [b]. The indicators above the AUTO
switch
and the A/C
switch [8] will light up. a

2. Use the TEMP

switch to set a desired b

temperature.
4- 13 4- 13 4-13
• 02
Under automatic 3-0
control mode, the air con- 023-0 02
CZ335-1103103 3-0
72 72 407
2
e n x40 adjusts air flow volume, air outlet
ditioner
e n x40 Fig 3-82 n x
chmode and air circulation mode automati-
ch che
cally according to the preset temperature.

NOTE:

When air outlet is in Front-Rear-Bottom mode

[d] or Bottom mode [e], and engine coolant
d e
temperature is low, the air flow will be re-
stricted to prevent cool air from blowing out.

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x407
che che che CZ335-1103107

Fig 3-83

3-48 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4- 13 4-13 4- 13
3-0
02 operation
Stop AUTO 023-0 02 3-0
2 2 2
n 407
•x Press the nx 407
switch to stop automatic operation. nx 407
che che che
OFF

Manual control
c
1. Press the switch to adjust air flow. Check
the temperature [a] and air fl ow [b] displayed
on the LCD display.

2.Press the A/C

switch. a

3.Press the switch to set the internal temper-

TEMP

b
ature of the operator cab.
0 4 -13 0 4 -13 4- 13
4. Press the
0 2 3- switch to select an air outlet 023-
MODE

02 3-0
CZ335-1103103

2 2 2
mode.
x 4 07 The selected mode is displayed atx4[c]07 Fig 3-84 x 407
non the LCD panel. n n
che che che
5.Press the or switch to select the recircu-
lation or fresh air intake mode.

Stop manual operation

Press the OFF

switch to stop the manual operation.

Bi-Level mode

In order to direct cooling air to your face and

warm air to your
0 4 -13 feet, observe the following 4-13 4- 13
23-
procedures:
0 023-0 02 3-0
2 2 2
407
n1.x Press the switch to adjust the air x
nflow. 407 nx 407
h e h e
c Check the temperature and air flow displayed
c che
on the LCD display.

2. Press the switch and select the Front-

MODE

Rear-Bottom outlet mode.

CZ335-1103226

3.Press the A/C

switch.
Fig 3-85
4.Press the switch, the switch and the TEMP

or
switch to set these features as desired.

4- 13 4-13 4- 13
02 3-0 023-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che
Defrosting operation

Operator Manul-Oct. 2019 3-49

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0 3-0 3-0
1. Press the
7 202 switch to set air flow volume. 7 202 202
n x 0 temperature [a] and air flow [b] dis-
Check4the
n x40 c
n x 407
h e
cplayed on the LCD panel. ch e che

CZ335-1103103

Fig 3-86
3 13 13
4-1 4- 4-
3-0 3-0 3-0
2. Press the
202 switch and select the Defrost 7 202 202
MODE

7
modex4[f]0 or Defrost-Bottom mode [g]. 407
n x40 n nx
che
3. Press the che
switch and select fresh air
f
chg e
intake.

4. Press the switch and set the temperature

TEMP

on the LCD panel to maximum (32°C).

CZ335-1103109

Fig 3-87
3 13 13
4-1 4- 4-
02 3-0 02 3-0 02 3-0
7 2conditioner operation precautions
3.14.3 0Air 07
2
407
2
h e nx4 h e nx4 h e nx
c• When running the air conditioning system,
c always start with the engine running at
c a low speed.
Avoid starting the air conditioner when the engine is running at a high speed, or possible dam-
age to the air conditioner may result .
• If water should get on control panel or sunlight sensor, an unexpected failure may result. Al-
ways keep these components clear and free from water. In addition, keep these components
away from naked flame.
• For the auto function of the air conditioner to work properly, always keep the sunlight sensor
clean and free from debris, or it will influence the function of sunlight sensor.

Ventilation 4-13 4- 13 4-13

• When the02 3-0 3-0
02 the "fresh air/recirculation mode" shall
air conditioner has been operating for hours, 02 3-0
2 2 72
407
be xswitched 07
x4ventilation.
to "fresh air mode" every hour for 40
n n
c•hIfe you smoke when air conditioner is running, enx
che the smoke may hurt your eyes. Inchthis case, the
"fresh air/recirculation mode" shall be switched to "fresh air mode" in order to eliminate the
smoke through continuous cooling.

3-50 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-13 4- 13 4- 13
-04control
Temperature
3 3-0 3-0
02 202 202
72
0 the compressor is working, set the 7 7
e
•x4When
n e n x40temperature (5 or 6° C (9 or 10.8° F)enabove
x40 outdoor
ch temperature) that just makes you feel
ch cool after entering the cab. This temperature
ch difference is
considered as the most healthy temperature. Therefore, the temperature shall be adjusted
properly.

Inspection and maintenance of air conditioned machine

• When checking and maintaining the air conditioned machine, follow the instructions in the Main-
tenance section.
• When the air conditioner has not been used for a long time, it is necessary to often run the en-
gine at low speed and conduct cooling, dehumidifying and heating operations for several mi-
- 13 - 13 4- 13
-04 to prevent loss of oil film on each component.
nutes in order
3 -04 3 3-0
• 02conditioner will not work if the internal2temperature
The 2air 02 202 fresh
of cab is low. You can circulate
n x 4air07into the cab so as to increase the temperature.
n x 407 n x 407to make it
Switch on the air conditioner again
che work. che che

3.15 Radio
3.15.1 Control panel

6 5 4 3 2 1

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
PRESET STATION SANY

nx 407 nx 407 AS/PS AM/FM TIME SEL

nx 407
c h e c h e che
TUNING TIME ADJ VOL
ST
AM

FM

7 8 9 10
CZ335-1103111

Fig 3-88

-13
1) Power switch
4 -13buttons
6) Preset
4 4- 13
2) Sound 3-0
02 effect selector (SEL) 3-0
2 LCD display
07) 02 3-0
2 2 2
407
nx3) TIME button n x407 8) Tuning buttons
nx 407
h e
c 4) FM/AM selector che che
9) Time adjustment buttons
5) AS/PS button 10) Volume control

Operator Manul-Oct. 2019 3-51

 System Functions SY195~265C9 Crawler Hydraulic Excavator

-13 4- 13 4-13
-04
Power switch [1]
3 3-0 3-0
02 202 202
72 7 7
e n x40 to turn on the radio. The frequency
• Press
e n x4is0shown on the LCD display [7]. Press
e n x40 switch
this
chagain to turn off the radio. ch ch
SEL (sound effect selector) [2]

• Press the button to select a sound effect from VOL (volume), BAS (bass), TRE (treble) and
BAL (balance). Sound effect is displayed on the LCD panel.
• The LCD returns to frequency display when no operation is done within 5 seconds.

TIME button [3]

3
When the radio 4is-1on, the LCD displays system time once4the
-1 3 13
• button is pressed. The LCD re- 4-
02 3-0
turns to frequency display after 5 seconds. 02 3-0 023-0
2 2 2
x the
• Keep 407 407
button pressed for more thann5xseconds to display the region code. (ASA 407
nxand EU)
chen che che
FM/AM selector [4]

Press the button to switch between FM and AM.

AS/PS button [5]

The button is used for automatic scanning of saved radio stations and automatic searching of
radio stations.

• -13
Automatic scanning:
4 4- 13 4-13
3-0
02 radio and press the 3-0
02 starts automatic scanning of the previ- 3-0
202
Turn on the button. The radio
7 2 7 2 7
x40 x40 x40
ously saved radio stations. Each of the preset stations is tuned in for 10 seconds, with the num-
h e
bern of the radio station displayed on the h e
LCD.n h e n
c c c
To tune in one of the save stations, press the button.

• Automatic searching of radio stations:

Turn on the radio and press the button for 2 seconds. The radio starts an automatic search-
ing of radio stations within the present wave band. The fi rst 6 radio stations with good reception
are saved in the radio memory.

Preset stations [6]

3
Press any of the4-61preset -13preset station 13
• station buttons to tune in one of4the 4-
• 3-0 3-0
02 is available only when there are saved02radio stations in the radio memory.
This function 023-0
2 2 2
407 407 407
enxdisplay [7]
LCD
ch che
n x
che
n x
Wave band, radio frequency, preset numbers and time are displayed on the LCD display.

3-52 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

-13 4- 13 4- 13
-04 [8]
TUNING buttons
3 3-0 3-0
02 202 202
72 7 7
e n x40
Press and
x40 frequency on the LCD display. enx40
to decrease and increase radio
e n
ch TIME ADJ (time adjustment) buttons ch ch

Radio time is reset using the time adjustment buttons: , and .

: Hour adjustment

: Minute adjustment

: Set to zero.

VOL (volume control)

4-13 4- 13 4- 13
• VOL buttons
02 3-0 3-0 3-0
202 202
[10] are used to control radio volume.
7 2 7 7
0
•x4Press to raise radio volume up to 40. 40
x x40
e n e n e n
ch • Press to lower radio volume up to ch0. ch
• The LCD returns to frequency display when no operation is done within 5 seconds.

3.15.2 Operation

Presetting radio station

1. Press to turn on the radio. Radio fre-

quency is displayed on the LCD [7].
6 2 1
or 3 to locate the desired fre-
-13 13
2. Press
1
4-are 4 4-
quency. There
3 - 0 two tuning ways: manual
3-0
PRESET STATION SANY

3-0
20 2 02 AS/PS AM/FM TIME SEL

02
and automatic.
407 72 407
2
x40
TUNING TIME ADJ VOL
ST

n3.x When x
AM

e e n n
che
FM

c h desired frequency is shownhon the

c
display [7], depress one of the preset buttons 7 8
for at least 1.5 seconds. The voice will disap-
CZ335-1103112
pear. But the voice will come back when the
presetting operation (storing to the memory) is
Fig 3-89
completed. The preset button number and the
frequency will be dis- played, indicating the
completion of presetting operation. After pre-
setting the stations, press one of the preset
buttons (6) for at 3least 1.5 seconds in order to
-1 4- 13 4- 13
-04 station.
tune in the preset
3 3-0 3-0
02 02 02
4 72
0 The 4 07
2
407
2
n x
NOTE: x
button can be used to preset
n n x
che the stations automatically. che che

Operator Manul-Oct. 2019 3-53

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

3-0
02 station
Searching radio 02 3-0 02 3-0
2 2 2
nx407
1. Press to turn on the radio. Radio fre- nx 407 nx 407
h e
cquency is displayed the LCD [7]. c h e che
2. Press or to locate the desired fre-
quency. There are two tuning ways: manual
and automatic.

Manual tuning

Press the tuning buttons [8] till the frequency

appears on the display [7].
1 3 13 13
4-frequency
: Decrease radio 4- 4-
0 23-0 02 3-0 02 3-0
7 2 radio frequency
: Increase
407
2
407
2
e n x40 e nx nx
c h
When the frequency reaches its c
maximum h or che
minimum limit, it will cycle in the order of max-
min or min -max.

Automatic tuning

Depress one of the tuning buttons [8] will acti-

vate automatic scanning of radio stations.
When any station is found, the tuning stops.
To scan next station, depress one of the tun-
ing buttons [8] again.13 13 13
4- 4- 4-
3-0 3-0 3-0
202radio frequency
: Decrease 202 202
x407 x407 x 407
:n
e n n
che che
Increase radio frequency
c h
If this button is pressed during automatic tun-
ing, automatic tuning will be cancelled. The
setting returns to the previous frequency be-
fore the button is pressed.

Sound effect adjustment

• BAS: Press the button and select BAS.

Within 5 seconds, press or to adjust
- 1 3 -13 13
0 4 0 4 4-
3-0
BAS value between +7 and -7.
0 2 3- 0 2 3- 02
7 2 the button and select TRE. 407 2
• TRE:0Press
4 407
2
e n x e nx nx
che
Within 5 seconds, press or to adjust
h
c TRE value between +7 and -7. c h

3-54 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4-13 4-13 4- 13
• 3-0
2 the
BAL: 0Press button and select BAL. 02 3-0 02 3-0
0 72 07
2
407
2
e n x4Within 5 seconds, press or to adjust
n x 4 nx
ch BAL value between L9 and cheBAL.0
R9. che
means that the left and right sound track
are balanced.

NOTE:

Sound effect mode returns to show previous

setting if no operation is done within 5
seconds.

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 3-55

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
2 3-0
Radio time 0adjustment 023-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che
1. Press the button [3] to display radio
time on the LCD. The display will return to ra- 3
dio frequency after 5 seconds.
PRESET STATION SANY

2. When radio time is displayed on the LCD, 1 2 3 4 5 6 AS/PS AM/FM TIME SEL

TIME ADJ

press or to select Hour or Minute. VOL

TUNING
ST
AM

FM
H M ADJ - +

: Hour adjustment
9

(Hour goes up by 1 with each press)

CZ335-1103113
3
: Minute adjustment
1 -13 13
4- -04 4-
3-0 3-0
Fig 3-90
02up by 1 with each press)
(Minute goes 02 3 02
0 72 072 407
2
Keep
e nx4 or pressed, Hour or Minute will
e nx4 n x
h
ckeep going till the button is released. c h che
is used for precision adjustment:

• Press when Minute reading is be- tween

00 and 05 to decrease Minute to zero.
(Hour reading does not change)
• Press when Minute reading is be- tween
55 and 59 to increase Minute to zero. (Hour
3 1)
reading increases by
13 13
0 4-1 4- 4-
• When Minute
0 2 3 - reading is between 06 and
023-0 02 3-0
2 2 2
07 407 407
54, neither Hour nor Minute reading
x 4 x x
en
changes
chExample:
when is pressed.
che
n
che
n

10:05→10:00
10:59→11:00
10:26→10:26

4-13 4- 13 4-13
02 3-0 023-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

3-56 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4- 13 4-13 4- 13
02
Antenna 3-0 02 3-0 02 3-0
2 2 2
407
nAx fully extended radio antenna nx
may collide 407 nx 407
h e
c with other overhead objects. To h e
c an- che
prevent
tenna damage, retract it before moving the
machine into or out of a building.
1
1. Loosen the mounting bolt [1] and retract the
antenna to position [A]. A

2. Fasten the bolt [1] after retracting the

antenna.

13precautions
Radio operation
4- 4-13 4-
CZ335-1103114
13
• 3-0
2 volume at a proper level so that
Keep0radio 3-0
02Fig 3-91 02 3-0
2 2 2
07 can
4you 4 07 407
nx x x
hear the outside sound during
e n n
c h operation. che che
• Water penetration may cause dysfunction
of the loud speaker and the radio. Be care-
ful not to splash water on the radio.
• Do not use benzol, diluent or other solvent
to clean the control panel and the buttons.
Soft dry cloth shall be used for cleaning. If
the device is too dirty, wipe it with alcohol-
soaked cloth.
13 13 13
• 04- and radio time setup will be
Preset stations
3- 3-0
4-
3-0
4-
202 when the battery is disconnected.
cleared 202 2 02
n 407
x Radio setting need to be done once again.
nx 407 nx 407
che c h e che
3.16 Cab door catch

CAUTION
Risk of injury!
Releasing the door lock suddenly may cause injury.
• Stop the machine on the level ground before releasing the door lock.
• Do not release the door lock on the slope.
• Do not extend3your body or hand out of the door before3 you release the door lock. Do not put
1
4- the door frame. 4-1 4- 13
-0on
your hand
3 3-0 3-0
02 02 02
40 72 407
2
407
2
e nx n x nx
c h che che

Operator Manul-Oct. 2019 3-57

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

3-0
02 to the door catch after open-
Fasten the door 02 3-0 02 3-0
ing it. 407
2 2 2
nx nx 407 nx 407
h e h e
c1. Move the cab door toward catch [1] until
c it che
engages with the catch.

2. When closing the door, press lever [2] to

the left of the operator seat to release the 1

catch [1].
2

CZ335-1103082

4-13 Fig 3-92

4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
x 407 x 407 x 407
hen Lockable Caps and Covershen
3.17
c c che
n

3.17.1 General

The filler caps of the fuel tank, the cab door,

the engine hood and the access covers of the
machine are all lockable. Use the engine igni-
tion key to lock and unlock these places.

• Always insert the key to its shoulder [A].

• The key may break3if it is turned before fully
1 13 13
4- 4- 4-
inserted.
023-0 02 3-0 02 3-0
2 2 2
407 407
A

n x n x nx 407
che che h e
c CZ335-1103083
Fig 3-93

4-13 4-13 4-13

023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

3-58 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

0 4 -13 4- 13 4- 13
2 3-
3.17.2 Lockable
0 caps 02 3-0 02 3-0
2 2 2
n x 407 407
nx CAUTION nx 407
che c h e che
Risk of damage to lock cap!
Foreign matters in the cap lock will make the switch inflexible or even disabled.If the key is re-
moved when rotation is not completed, the latch bolt will touch on the inner wall of the filler to
damage the lock cylinder. If the sealing ring is stained with impurities including iron chips and
stones, it will be easily damaged during tightening, causing improper sealing of the lock cap.
• After removing the key, be sure to rotate the cap [1] to cover the keyhole.
• When the lock cap is tightened, the stroke is larger. Ensure that the lock cap is rotated properly,
and then turn the key to lock the lock cap.
• -13to ensure the cleanness of the sealing -ring
It is necessary
4 13 in the lock cap.
4 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
07
Unlocking
407 407
e nx4 e nx nx
h h
c 1. Slide off cover [1] to expose the keyc slot. che
1
2
2. Insert the ignition key into the slot.

3. Turn the key clockwise to mark A on the

cap to unlock the cap [2]. B

Position [A]: Unlock A

Position [B]: Lock

CZ215-1103001

4-13 -13 4- 13
3-0 -043-94
Fig
3 3-0
02 02 02
72 72 407
2
e n x40 e nx40 nx
che
Locking
ch c h
1. Screw on the cover [2] tightly and insert the
ignition key into the key slot.
1
2. Turn the key to LOCK position [B], and then
remove the key.

3. Slide cover [1] onto the key slot.

B

4- 13 4- 13 A
4- 13
02 3-0 02 3-0 02 3-0
2 2 2
407 407 407
CZ215-1103002

nx n x nx
che che Fig 3-95 che

Operator Manul-Oct. 2019 3-59

 System Functions SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4-13 4-13

3.17.3 Lockable0 2 3- covers 02 3-0 02 3-0
2 2 2
x 4 07 x 407 x 407
n n n
che che che
Unlocking

1. Insert the ignition key into the key slot.

A

2. Turn the key counterclockwise to unlock the

cover and open it by the handle.

Position [A]: Unlock

Position [B]: Lock

Locking B

4- 13 4-13 CZ335-1103085
4-13
-0properly
1. Shut the cover and insert the key.
3-0 3-0
2 023 2023-96
Fig 2 02
2. Turn0the7 key clockwise to position (B) and 07
407
e nx4 the key. e nx4 nx
h h che
remove
c c

4- 13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4- 13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

3-60 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator System Functions

4- 13 4- 13 4- 13
3-0
3.18 Toolbox 3-0 3-0
7 202 2 02 2 02
n x40 tools in this box.
Store
n x407 nx 407
ch e che che

13 13 13
CZ205-1203022G

3 - 04- 3 04-
- 3-97
Fig 3-0
4-
202 202 2 02
x407
n3.19 nx 407 nx 407
c h e Grease Pump Frame c h e che
The grease pump frame is inside the access
door at the left rear part of the machine. When
the grease pump is not in service, place it on
the frame.

4- 13 4- 13 4- 13
023-0 023-0 3-0
2 2 202
nx 407 n x407 nx 0 7
4CZ335S-1103048
che che Fig 3-98 che

4- 13 4- 13 4- 13
023-0 023-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 3-61

 System Functions SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

3-62 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

Maintenance
- 13 - 13 - 13
-04 -04 -04
4 Maintenance.......................................................................................................................4-1
3 3 3
7 202
4.1 Maintenance 202 202
Information .....................................................................................................4-5
7 7
e x40Oil, fuel and coolant ..............................................................................................................4-7
4.2
n e n x40 e n x40
ch ch ch
4.2.1 Oil ..................................................................................................................................4-7
4.2.2 Fuel ...............................................................................................................................4-8
4.2.3 Coolant .........................................................................................................................4-8
4.2.4 Grease ..........................................................................................................................4-9
4.2.5 Oil and fuel storage.....................................................................................................4-9
4.2.5.1 General .................................................................................................................4-9
4.2.5.2 Filter element..................................................................................................... 4-10
4.2.6 Electrical system ...................................................................................................... 4-10
3 3
4.3 Wear Parts ..........................................................................................................................
1 1 4-10 3
4.4 Recommended- 0 4 -
Fuel, Coolant and Lubricant - 0 4 -
................................................................. -
4-120 4-1
2 023General ......................................................................................................................
2 023 2 0234-12
7
4.4.1
404.4.2 07
4and 407 4-13
n x Table of recommended fuel, n x
oil n x
coolant.........................................................
che che che
4.4.3 Table of capacities ................................................................................................... 4-15
4.5 Tightening Torque Table.................................................................................................... 4-15
4.5.1 General ...................................................................................................................... 4-15
4.6 Safety Critical Parts ........................................................................................................... 4-18
4.7 Maintenance Schedule...................................................................................................... 4-19
4.8 Maintenance Procedures.................................................................................................. 4-22
4.8.1 Lockout and tag-out measures............................................................................... 4-22
4.8.2 Initial 50 hours of operation .................................................................................... 4-22

0 4 - 3 hours of operation ..................................................................................

4.8.3 Initial1500
0 4 -13 4-23 13
04-
3 -
4.8.3.1 Swing drive oil - 3 -
change................................................................................... 3 -
4-23
02
24.8.3.2 202 202 4-24
7 7 7
x404.8.4 When Required.........................................................................................................
x40 x40
Final drive oil - change .....................................................................................
e n e n e n 4-25
ch ch ch
4.8.4.1 Track shoe bolts - inspect/tighten................................................................... 4-25
4.8.4.2 Track tension - inspect/adjust ......................................................................... 4-25

Operator Manul-Oct. 2019 4-1

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

-04 - replace ................................................................................................
4.8.4.3 Bucket
3 3 -04 4-29 -04
2
4.8.4.4
2 2 2
0 Bucket tips - replace .........................................................................................
0 2 023
4-30
x 07
44.8.4.5 x 407 x 407 4-32
n Bucket clearance - adjust n n
................................................................................
che 4.8.4.6 Window washer fluid level ch-e check/fill ............................................................
che 4-34
4.8.4.7 Refrigerant level - check .................................................................................. 4-35
4.8.4.8 Ceiling window gas spring - inspect .............................................................. 4-36
4.8.5 Inspection Prior to Startup ...................................................................................... 4-38
4.8.6 Every 100 service hours.......................................................................................... 4-38
4.8.6.1 Lubrication ......................................................................................................... 4-38
4.8.7 Every 250 service hours.......................................................................................... 4-41
4.8.7.1 Air filter element - inspect/clean/replace ...................................................... 4-41
4.8.7.2 Fan belt
0 4 -13 tension - inspect/adjust.....................................................................
0 4 -13 4-45
0 4 -13
2 -
4.8.7.33Compressor belt tension - inspect/adjust
2 3- ...................................................... 4-46 2 3-
0 0
2 Oil return check valve - check ........................................................................
2 2 0
x 4 07
4.8.7.4
x 4 07 x 4 07 4-47
n 4.8.7.5 Pipe clamps of hydraulic system n - check ...................................................... n
che 4.8.8 Every 500 service hours..........................................................................................
che che
4-47
4-47
4.8.8.1 Geberal............................................................................................................... 4-47
4.8.8.2 Swing bearing - lubricate ................................................................................ 4-48
4.8.8.3 Engine pan oil and filter element - change/replace...................................... 4-49
4.8.8.4 Swing pinion gear grease level - inspect/fill .................................................. 4-51
4.8.8.5 Primary fuel filter element - replace ............................................................... 4-52
4.8.8.6 Secondary fuel filter element - replace .......................................................... 4-54
4.8.8.7 Radiator and oil cooler fins - inspect/clean ................................................... 4-56
-13
4.8.8.8 Air conditioner
4
fresh air/recirculation filter --1clean
4
3 ........................................ 4-58 -13
4.8.8.9 2 3 - 0
Swing 2 3 - 0
drive oil level - check/fill ....................................................................... 4-612 3 -04
7 20 Final drive oil level - check/fill ......................................................................
7 20 7 20
x4 0
4.8.8.10 0 0 4-62
h e n4.8.9 h e nx4 h e nx4 4-63
Every 1000 service hours .......................................................................................
c c c
4.8.9.1 General............................................................................................................... 4-63
4.8.9.2 Hydraulic oil suction filter element - replace ................................................. 4-63
4.8.9.3 Swing drive oil - change................................................................................... 4-65
4.8.9.4 Cab door lock and front window lock catch - inspect/tighten...................... 4-66
4.8.9.5 Cab door hinge and front window slide rail - inspect/add grease .............. 4-67
4.8.9.6 Windshield wiper arm nut - Inspect/tighten ................................................... 4-68
4.8.9.7 Engine exhaust pipe clamps - check ............................................................. 4-68
4.8.9.8 Fan belt tension - check/replace..................................................................... 4-68
4.8.9.9 Nitrogen
0 4 -13 pressure in accumulator (breaker) 0 4 -1-3check ................................... 4-68 04-13
0
4.8.9.10 2 3-Fan belt tension - check/replace ..................................................................
0 2 3- 0
4-682 3-
2 2 2
x 4 07
4.8.9.11 Nitrogen pressure in accumulator
x 4 07 (breaker) - check ................................. x 4 07 4-68
n n n
che 4.8.9.12 Swing mechanism grease che - check and add ................................................
che 4-69
4.8.9.13 Hydraulic tank breather valve filter element- replace ................................ 4-69
4.8.10 Every 2000 service hours ..................................................................................... 4-70
4-2 Operator Manul-Oct. 2019
 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-13 -13 -13

2 3 -04 General ............................................................................................................
4.8.10.1
2 3 -04 2 3 -04
4-70
0
24.8.10.2 20
Final drive oil - change................................................................................... 20 4-70
0 7 0 7 0 7
h e nx4 4.8.10.3 Hydraulic oil suction hfilter e nx4element – clean/replace ................................... h e nx4 4-71
c c
4.8.10.4 Nitrogen pressure in accumulator (control oil circuit) - check .................. 4-73 c
4.8.10.5 Cooling system interior - clean ..................................................................... 4-76
4.8.10.6 Alternator - inspect ......................................................................................... 4-78
4.8.10.7 Engine valve clearance - check/adjust ........................................................ 4-78
4.8.11 Every 4000 service hours ..................................................................................... 4-78
4.8.11.1 General............................................................................................................. 4-78
4.8.11.2 Water pump - inspect ..................................................................................... 4-79
4.8.11.3 Start motor - check ......................................................................................... 4-79

0 4 - 3
4.8.11.4 1Hydraulic
0 4 -13
tank oil - change ............................................................................ 4-79 13
04-
3 -
4.8.11.5 3 -
Accumulator - replace .................................................................................... 3 -
4-80
02
24.8.11.6 202rubber - check ......................................... 202 4-82
7 High-pressure tube clamps 7
and 7
e n x40 4.8.11.7 Compressor working condition e n x40 - inspect .....................................................
e n x40 4-82
ch c h c h
4.8.12 Every 8000 service hours ..................................................................................... 4-82
4.8.12.1 General ............................................................................................................ 4-82
4.8.12.2 High-pressure tube clamps - replace........................................................... 4-82
4.8.13 Every 10000 service hours ................................................................................... 4-83

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x407
che che che

Operator Manul-Oct. 2019 4-3

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
4.Maintenance
0 2 3- 0 2 3- 023-0
2 2 2
x
4.1 4 07Maintenance Information x407 x 407
n n n
che che che
Never conduct any inspection and maintenance work other than the scope specified in this
manual.

Service hour meter reading

Check the service hour meter reading on a daily basis and determine whether the machine re-
quires the specified maintenance .

Genuine Sany parts

3 3 13
4-1 Sany replacement parts listed in the4-Parts
Always use genuine 1 Manual. 4-
023-0 02 3-0 023-0
7 2 Sany lubricants
Genuine
407
2
407
2
e n x40 e nx e nx
h h
c Always use genuine Sany oil and grease. h
c Select oil and grease of suitable viscosity
c according to
ambient temperature.

Window washer fluid

Use automotive windshield washer fluids only. Make sure it is not contaminated by foreign
substances.

Using clean lubricants

Always use clean oil and grease and keep the container clean. Keep oil and grease free of any
impurities. 04-
13 13 13
3 - 04- 3 - 04- 3 -
202 202 202
07
Checking
x4 07
the drained oil and used filter elements
x4 x4 07
chen c hen
After oil change and filter element replacement, c hen
check the used oil and filter element for signs of
metal particles and foreign material. If large amount of metal particles and/or impurities are ob-
served in the used oil and filter element, take immediate action or inform your boss in time.

Fuel strainer

If a fuel strainer is equipped in the fuel tank filler opening, do not remove it when filling the tank.

Welding instruction

•
4 13negative (-) post of the battery one(1) minute
Disconnect the
- 13 after turning off the start switch.
4 - 4 -13
• 0
Connect3-grounding cable in a place where is more 0
3- than 1 meter from the welding location. 0
3-The
2 0 2 2 0 2 2 0 2
x 4 07 and gauges will fail if the grounding
meters
x 4 07cable is connected to the instrument,xconnectors
4 07 or
n other attachments. n n
che • che che
If any sealing part or bearing is present between the welding location and the grounding point,
change the grounding point to avoid such parts .

Operator Manul-Oct. 2019 4-5

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

2 -
• Never use a3grounding -
point in the vicinity of the work3equipment
2
pin or hydraulic cylinder.
2 3-
0
2 more than 200V continuously.
• Never07apply 2 0 2 0
x 4 x 4 07 x 4 07
hen
cPreventing che
things from falling into machine
n
che
n

• When opening the access window or tank filler for inspection, make sure that the nuts, bolts or
tools are not left inside the machine. Failure to do so may result in unexpected failure or damage
to the machine, or accidents. In case that any materials fall into the machine, remove it
immediately.
• Do not carry unnecessary items in your pockets except those necessary for inspection.

Dusty work site

-13items before working in a dusty place. -13

Observe the following
4 4 4-13
23-0 23-0 23-0
• 20
When 7inspecting 0 20
7 2park the machine in a dust-free place in7order
the machine or changing the oil,
x40 nx40 nx40
enprevent
to dust from getting into the oil. e
c•hClean the air filter cartridge immediately if the filter's alarm indicates clogging.
c h c h e
• Clean the fins and other heat exchanger parts frequently to avoid them being clogged.
• Clean and replace the fuel filter frequently
• Clean the electrical components, especially the start motor and the alternator, to prevent dust
from building up on them.

Lubricants of different brands

Never mix lubricants of different brands and/or grades together. If you need to use the lubricant of
13 drain the old lubricant completely and1replace
another brand or grade,
4-
3 with the new brand.
4- 4-13
3-0 3-0 3-0
202 cover
Securing access 2 02 202
x407 x 407 x 407
hen servicing the machine with the access
cWhen
n n
che covers open, use a locking lever to secure
che the cover
to certain position. Otherwise, the cover can be swung close by wind and cause bodily injury.

Purging air from hydraulic system

When any hydraulic units have been repaired or replaced or any hydraulic lines have been re-
moved or installed, always bleed the air from the system.

Connecting hydraulic hoses

• In removal of parts with O-rings or gaskets, clean the installation surfaces and replace with new
3 13 13
4-1to install the O-rings or gaskets.
parts. Remember 4- 4-
• Do not twist 3-0
02 or bend the hydraulic hoses when assembling.
02 3-0 02
Failure to do so could cause damage 3-0
7 2 2 72
40hoses
to the 407 life.
and considerably reduce their service 40
h enx
cAfter ch enx ch enx
inspection and maintenance

4-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-13
4 been made after inspection and -maintenance,
04 -13 -13
If no checks
2 3 -0have 2 3 2 3 -04
unexpected failure may occur,
causing20severe injury or damage. The following items
20 must be observed: 20
n x 407 n x 407 x407
che • Checks when machine is runningche c hen
• For more information, see "Maintenance with engine running" on page 2-70.
• Whether the checked or maintained parts work normally.
• Whether oil leakage occurs when the engine speed increases and the oil is under pressure.
• Checks after the operation (when the engine has been shut down)
• Whether you have missed the items to be checked or maintained.
• Whether all the checks and maintenance have been performed correctly.
• Whether any tools and parts are left in the machine. It is very dangerous to have a foreign object
blocked in the linkage.
1 3 1 3 13
• 04- of water or oil occurs; whether all the
Whether leakage
3- 04-bolts have been screwed tightly.
3- 3-0
4-
2 0 2 202 2 02
07 engine hood properly
Closing
x 4 407 407
h en h e nx h e nx
c When the engine hood is closed afterc inspection and maintenance, hold the lever
c and lift the en-
gine hood slightly in order to check whether the lock is securely engaged. An unlocked hood may
be opened and cause accidents.

4.2 Oil, fuel and coolant

4.2.1 Oil

• The oils in engine and hydraulic units keep deteriorating when operating the machine under ex-
-13 such as high pressure and high temperature.
treme conditions,
0 4 -13 0 4 0 4 -13
• Always 2 - recommended type of oil which shall
3use 2 3- also be applicable under extreme ambient
2 3-
2 0 2 0 2 0
x 4 07
temperatures.
x 4 07 x 4 07
n n en
che • Within the specified oil change interval,
che the oil must be changed even if it is notchdirty.
• Lubricant shall be handled carefully in order to prevent impurities such as water, metal particles
and dust.
• Most troubles of the machine are caused by impurities. Pay special attention to the prevention of
any impurities when storing or filling the oil.
• Fill the amount of oil as specified. Failure to do so could result in abnormality.
• Do not mix oils of different grades or brands tog
• Contact your Sany dealer when the oil in your work equipment has been contaminated by water
or air.
1 3 3 3
• To know the4-condition 4-1analysis is recommended. Contact your
of the machine, regular oil quality 4-1
2 3-0 3-0 3-0
Sany 0dealer
7 2 if you need such service.
7 202 7 202
•x4In0 replacement of engine oil filter element,x40acceptable clean oil shall be filled into 0 new filter
x4the
e n e n e n
ch element prior to installation. ch ch
• Please use the oils approved by Sany.
• Do not use the hydraulic oil that has not been approved by Sany, which can block filter cartridge.
Operator Manul-Oct. 2019 4-7
 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

2 -
• Remove the3remaining oil as much as possible from the
2 3- lines and cylinders when changing 0the2 3-
2 0 2 0 2
x 07 oil. A small amount of different residual
hydraulic
4 x 4 07is acceptable. x 4 07
n n n
che
4.2.2 Fuel che che

• To prevent the moisture in air from condensing in the fuel tank, the tank must be fully refueled
after each workday.
• The fuel injection pump is a precise component, which may not work normally if the fuel contains
water or other foreign substances.
• The sediment and water in the fuel tank must be drained before starting the engine or after 10
minutes since injection of oil.
• Flush the fuel tank 3 3 found in the fuel tank. -13
and the fuel system in case of any impurities
• -1
4 must be eliminated in case that the-0engine
The air in fuel-0path 4 -1
runs out of fuel or the filter car- -04
23
20been replaced. 02 3 02 3
tridge has
7 72 72
e n x40 use the type of fuel specified in theen"Maintenance"
• Always x40 section.
e n x40
c•hThe fuel can freeze below the specifiedctemperature
h h
(especially lower than -15°Cc(5°F)).
• When the fuel is used above the specified temperature, its viscosity and output power will de-
crease .
• Pay special attention to prevention of impurities when storing or refilling the fuel.

Note:

• Always use diesel oil as the fuel.

• To ensure favorable consumption and exhaust of the fuel, the engine installed to the machine
13 oil injection unit with mechanical control.
uses high-pressure
4 - 13 The unit contains high-precision
4 - 4 -13
components3that 0 0
- require high-quality lubrication. Therefore,
3- the use of low-viscosity fuel with 0low3- 0
2 0 2 2 0 2 2 2
x 4 07 capability will considerably reducex4the
lubricating 07 service life of the unit. x 4 07
n content in fuel generates sulfur oxide n in combustion, which reacts with water nand produ-
che che che
• Sulfur
ces dilute sulphuric acid that will impair the engine. To prevent such fault, always use a fuel
whose sulfur content is lower than 0.2%.

4.2.3 Coolant

• The coolant is an important fluid against corrosion and freezing.

Anti-freezing coolant is also necessary in regions where freezing prevention is unnecessary.
• Sany recommends TEEC-L35 antifreeze. This antifreeze has a concentration of 50% and needs
3 antifreeze has excellent performance3 in anticorrosion, antifreezing and
no dilution. TEEC-L35
-1 -1 -13
cooling, and can
2 3 -04 last for one year or 2000 hours. 23-04 2 3 -04
Sany does7 20 not recommend you using coolants other 7 20 than TEEC-L35 antifreeze. The use 7of2oth-0
4 0 0 0
h
ernxcoolants
e h e nx4
is possible to cause serious problems,
h e nx4 parts of
such as corrosion of the light metal
c the engine and cooling system. c c

4-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 0 4 -13

• If you buy
0 2 3- antifreeze from the market, make sure0 2 - the antifreeze's concentration is within
3that 0 2 3-the
2 2 2
x 07 30-68% in order to ensure its performance
range
4 x 4 07 against corrosion. x 4 07
n• The ratio of mixing antifreeze with water n is determined by the minimum ambient n
che che che
temperature, as
shown in the following table.

Water-antifreeze mixing ratio

°C -10 -15 -20 -25 -30 -35 -40

Min. temperature
°F 14 5 -4 -13 -22 -31 -40
Mixing ratio (%) 30 36 41 46 50 54 58

Table 5-1

NOTE:
4- 13 4- 13 4- 13
02 3-0 3-0 3-0
• Use7 2distilled 202to dilute anti-freezing coolant.
water or tap water (softened water)
7 7 202
40 0
nx4 water (hard water), contains large amount 40
chen•x Natural water, such as river water andewell
h enx of minerals
h
(calcium, magnesium, etc.), whichc can easily scale in the engine and radiator.
c The scale is
hardly removed once formed in the engine and radiator. Overheat can occur due to unfavorable
heat exchange.

4.2.4 Grease

• Grease is used to prevent distortion and noise of joints.

• It is necessary to add grease to any component that appears inflexible or noisy after operation
for a long period.
13
- recommended greases. Select the grease 13 13
• 04the
Always use
3- 04- according to change interval and am-
3- 04- 3 -
2
bient20temperature 202
recommended in this manual. 202
07 off the used grease that has been xsqueezed
•x4Wipe 407 7
out when greasing. Make sure xto40wipe off the
n n n
che used grease that has been contaminated
che by sand or debris, which can otherwise
che lead to wear of
rotating components.

4.2.5 Oil and fuel storage

4.2.5.1 General

• Store the oils and fuel indoors in order to keep them free from water, dust and other foreign
substances.
• 13 of oil or fuel for a long period, it is necessary
To store the barrel
4- 13
4-
to place the barrel with its open- 13
4-
3-0the side in order to prevent intake of moisture.
ing facing
02 3-0
02
0
If you have to place the barrels3-out-
02
2 7 2 or take other protective measures.07 2
07 cover them properly with waterproof0canvas
doors,

h e n•x4To prevent deterioration of oil or fuelhduring

e nx4 long-term storage, use the oil or hfuel
e
4
nxthat has been
c c c
stored earlier than others.

Operator Manul-Oct. 2019 4-9

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

4.2.5.2 Filter 2 -
3element 2 3- 2 3-
2 0 2 0 2 0
x 4 07 x 4 07 x 4 07
n element is extremely important for hsafety.
• Filter n It can prevent failures by keeping important
n
che c e che
devi-
ces free from impurities coming from oil path or air path. All filter elements must be replaced reg-
ularly. For more information see related sections in this manual.
• When operating in severe conditions, the filter elements shall be replaced more frequently ac-
cording to the sulfur content in lubricant and fuel.
• In replacement of filter element, check the element for attached metal particles. Contact your
Sany dealer if metal particles are found.
• Do not open the package of a spare element when it is in storage.
• Use genuine Sany elements.
- 13 4-13 4-13
-04system
4.2.6 Electrical
3 3-0 3-0
02 202 202
72 7 7
e n x40 electrical devices or damaged wireencan
• Humid x40 cause short circuit and machine failure.
e n x40Do not
chflush the interior of your cab with water.cWhen
h ch water, which
flushing the machine, be careful with
shall not penetrate into the electrical components.
• Electrical system maintenance correlates to checking the tension, damage or wear of fan belt.
• Do not install any other electrical components except those specified by Sany.
• External electromagnetic interference can cause failure of system controller. Contact your Sany
dealer before installing radio receiver or other wireless devices.
• Operating on beach requires cleaning the electrical system thoroughly in order to prevent
corrosion.
• When installing an electrical device, connect it to dedicated power source. Do not connect other
13
4- the fuse, start switch or battery relay.
power sources0to 4-13 4-13
3- 3-0 3-0
202 202 202
x
4.3nWear 407
Parts nx 407 nx 407
che che che
• Wear parts, such as filter element, bucket tips, etc. are to be replaced at the time of periodic
maintenance or before their abrasion limits.
• The wear parts shall be changed correctly in order to use the machine economically.
• For part change, Sany genuine parts of excellent quality shall be used.
• When ordering parts, please check the part number in the parts book.

Component Part Qty Interval

Fuel Filter assemble

motive power -04

-13 RCFA-5 1
4 -13 500 Hrs or Clogging
Every
0 0 4 -13
3 Diesel Fuel Cleaner 1 3- 3-
202 2 2
Every 500 Hrs or Clogging
(SY215C9M3KS) 2040PM-OR 2
1 0 2 0
x4 07 Fuel Filter x 4 07 1 Every 500 Hrs or Clogging
x 4 07
chen SRJ110A150 ch
en che
n

4-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4-13 4- 13
02 3-0 Safety cartridge of air 02 3-0 When Main replacing the cartridge 3of-0
2 2 1 202of air
407 cleaner R002543 407 7
air cleaner three,Safety cartridge
x x cleaner replaced one nx4
0
n n
che che
Main cartridge of air
ch e
1 Cleaned 6 times or Every 12months
cleaner R002504
Oil Filter P552562 1 Prime 50 Hrs,Every 500 Hrs
Oil Suction Filter PO-
CO-01-01470
Every 1000 Hrs or replacing after
Oil Return Filter PO- 1
attaint
hydraumatic CO-01-01430 1
Every 1000 Hrs
(SY215C9M3KS) Filter PYFL- 1
Every 1000 Hrs
H20×10LS 1
4-13 Breather valve PAG- 4-
3
1Every 1000 Hrs
4- 13
02 3-0 02 3-0 3-0
202
005
2 2
nx 407 Filter - fresh air x
n 407 x40
7
Every 500 Hrs,Every 6 months,in-
n
h e
c air-condition SG014300-5090 che
1 e
ch of dust area
crease clean frequency
(SY215C9M3KS) Inner air fi lter Every 500 Hrs,Every 6 months,in-
1
014520-0890 crease clean frequency of dust area
Lateral pin bucket tips 5
Bucket tips 5
Earth work bucket (Pin) (5)
(SY195/205/215/225/ Left cutter 1 —
245) Right cutter 1
(Bolt) (8)
1 3 13 13
4- (Nut) (8) 4- 4-
02 3-0 3-0 3-0
2 Lateral pin bucket tips 202 5 202
407
nxRockwork bucket (Pin) x40
n
7 (5) —
nx 407
c h e che che
(SY225) Side cutter 2
(Bolt) (6) —
(Nut) (6)

Lateral pin bucket tips 5

—
(Lateral pin) (5)
Rockwork bucket
(SY235/245/265) Side cutter 2
(Bolt) (6) —
(Nut) (6)

Table 5–2 4-13 4-13 4- 13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 4-11

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0
4.4 Recommended 3-0
Fuel, Coolant and Lubricant 3-0
7 202 2 02 202
n
0
4.4.1x4General
nx 407 nx 407
ch e che che
• Unless specified otherwise, the machine contains the following oils and coolants when delivered
from the factory.

tem Type
Engine Oil Pan Caltex CI-4 15W-30
Swing Drive
Gear oil 85W/140
Final Drive
Hydraulic System Caltex HDZ46
3 3 13
4-1Radiator 4-1 TEEC-L35 antifreeze 4-
23-0 023-0 02 3-0
Table 5-37 20 2 2
n x40 nx 407 nx 407
h e h e
c• To keep the machine at the maximum state h
c for a long period of time, it is necessary e
c follow the oil
instructions described in this manual. Failure to do so can cause overwear and service life re-
duction of the engine, power train, cooling system and other components.
• The additives available in market could benefit the machine, but they could impair the machine
as well. We do not recommend any lubricant additives.
• The specific capacity refers to the overall oil volume in tanks and lines. Supplementary volume
refers to the amount of oil used to make up the system in inspection and maintenance.
• The use of multigrade oils is strongly recommended when starting the engine at temperatures
below 0°C (32°F), even if the daytime temperatures rises above 0°C (32°F).
13 13 13
• 04-
Use the recommended
3 - 04-
oils according the ambient temperatures
3
given in the following table.
- 3-0
4-
202 202 202
n x 407 nx 407 nx 407
che che che

4- 13 4- 13 4-13
023-0 023-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

4-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
4.4.2 Table0 2 3- of recommended fuel, oil and coolant
0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 407
n n Temperature nx
che Liquids che h e
Ambient
c Recommended
-22 -4 14 32 50 68 86 104 122 °F liquids
-30 -20 -10 0 10 20 30 40 50°C

5W-30

5W-40

10W-30
Engine oil

4- 13 4- 13 15W-40 4- 13
02 3-0 (Note 1) 3-0 3-0
2 202 2 02
n x 407 nx4
0 7
n x407
che che che
40

HDZ32

(ISO VG32)
Hydraulic
oil
HDZ46

(ISO VG46)

4- 13 4- 13 -30# diesel fuel

4- 13
3-0 3-0 3-0
7 202 2 02 2 02
40 fuel 407 407
enx x
Diesel -10#xlight diesel
n n
ch che che
0# light diesel

TEEC-L35
Coolant
Antifreeze

Table 5-4

Note: The HTHS (high-temperature high-shear viscosity at 150°C) required by ASTM D4741 must
-13 than 3.5 mPa-S. Sany recommends
04more
be equal to or 13
04-use of Caltex15W-40 engine oil. 04-
13
3 - 3 - 3 -
202 202 202
x4 07 x4 07 x4 07
chen chen c hen

Operator Manul-Oct. 2019 4-13

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4
Recommended-0oils:
-13 4- 13 4-13
02 3 023-0 023-0
72 407
2
407
2
e n x40 oil
1. Engine
e x
nthe e nx
c h
Select the oil of proper viscosity c
according h
to temperature range given in the oil c h
change
schedule.
Engine oil grade: Above API CI-4
Recommended engine oil brand and type: Caltex CI-4 15W-40

2. Engine fuel
Light diesel oil (GB252.81)

3. Hydraulic oil
The hydraulic system uses Caltex HDZ46 hydraulic oil (code B420106000036).

4-13 4- 13 4-13
02 3-0 023-0 023-0
2 2 2
nx 407 n x 407 n x 407
che che che
When operating at low ambient temperatures below 0°C, the following temperature-raising opera-
tions must be performed to ensure the safety of the hydraulic system:

• Start the engine and let it idle for 7 minutes~10 minutes and then increase the speed to 1000
1200 r/min~1200 r/min. Do not perform any operation on the excavator, and allow it to run for 30
minutes~40 minutes or more under no load in order to increase the hydraulic oil temperature to
20°C or more.
• 3 operations are completed,3 normal construction works can be
-13
After the above temperature-raising
-1
4 temperature-raising time shall be appropriately -1
performed, and-0the
23 -04 23
adjusted according to the am- -04
23
20
bient temperature. 20start, the handle and the foot valve shall
When normal construction works 20be
07 07 07
nx4 operated, and close attention shall benpaid
slowly
e he
x4 to the operation conditions of the system.
nx4 Work-
ching che
at the hydraulic oil temperature belowc 20°C may damage the hydraulic components.
• Select the appropriate hydraulic oil according to the working area where the machine is located.
Before the machine leaves the factory, our company is responsible for filling the appropriate
brand of hydraulic oil. After the machine leaves the factory, the user is responsible for changing
the oil. The user may consult our company’s after-sales service personnel to obtain the correct
hydraulic oil specifications and brands.

4-13 4- 13 4-13
02 3-0 023-0 023-0
2 2 2
nx 407 n x 407 n x 407
che che che

4-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
4.4.3 Table0 2 3- of capacities 0 2 3- 023-0
2 2 2
x 4 07 x 4 07 407
n en drive Final drive nx
che e
Model Engine oil Swing Hydraulic Cooling sys- Fuel tank
pan c h casing casing system c
tem
h
SY195C9 L 20.5 4 5.5 270 25.2 340
SY205C9 US gal 5.42 1.06 1.45 71.33 6.66 89.82
SY215C9 L 24.5 4 5.5 270 29 340
SY225C9 US gal 6.47 1.06 1.45 71.33 7.66 89.82
SY245C9 L 29 5.3 8 277 30.9 475
SY265C9 US gal 7.66 1.4 2.11 73.18 8.16 125.48

Table 5–5

4-13 4-13 4- 13
02
4.5 Tightening3-0
Torque Table 02 3-0 023-0
2 2 2
n 407
x General n x 407 n x 407
che che che
4.5.1

CAUTION
Risk of damage to machine!
If the nuts, bolts, or other parts are not tightened to the specified torques, the tightened parts may
become loose or damaged, causing the machine faults or problems during operation.
• Be careful when tightening the parts.

Unless specified otherwise, the metric nuts

and bolts shall 4 13 tightened to the values giv-
-be 4-13 4- 13
3- 0 3-0 3-0
en in the 2following
20 table.
2 02 2 02
407
x tightening of torque is determined ebynxthe
nThe 407 n x 407
h e
c width of screw cap or nut. ch che b

In replacement of the bolts or nuts, use Sany

a
genuine parts of equivalent size.

CZ335-1104001

Fig 4-1

4-13 4-13 4- 13
02 3-0 02 3-0 023-0
2 2 2
nx 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 4-15

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

Thread
0 3-
Square
2 0 2 3- Torques
Tightening
02 3-0
Diameter7 2 Size b 2 2
407 407
Tar g et Val u es To r q u e L i m i t s
an x40 lbfetnx nxlbft
che e
(mm) (mm) N·m kgf· m N·m kgf· m
6 10 13.2 1.35
ch
9.8 11.8~14.7 1.2~1.5
c h
8.7~10.8
8 13 31 3.2 23.1 27~34 2.8~3.5 20.3~25.3
10 17 66 6.7 48.5 59~74 6.0~7.5 43.4~54.2
12 19 113 11.5 83.2 98~123 10.0~12.5 72.3~90.4
14 22 177 18 130.2 157~196 16.0~20.0 115.7~144.7
16 24 279 28.5 206.1 245~309 25.0~31.5 180.8~227.8
18 27 382 39 282.1 343~425 35.0~43.5 253.2~314.6
20 30 549 56 405 490~608 50.0~62.0 361.7~448.4
22 32 -13 745 76 549.7 662~829-13 67.5~84.5 488.2~611.2
4-13
-04
336 3 -04 3-0
24
02 927 94.5 683.5 2
824~1030
20
84.0~105.0 607.6~759.52
20
7 2 41 71180~1470 07
x40 x40 x4
27 1320 135 976.5 120.0~150.0 868.0~1085.0
n hen hen
che 30 46 1720 175
c
1265.8 1520~1910 155.0~195.0
c
1121.1~1410.4
33 50 2210 225 1627.4 1960~2450 200.0~250.0 1446.6~1808.3
36 55 2750 280 2025.2 2450~3040 250.0~310.0 1808.3~2242.2
39 60 3280 335 2423.1 2890~3630 295.0~370.0 2133.7~2676.2
42 65 4700 480 3478 4250~5150 434.0~525.0 3145~3811

Table 5-6

• Hydraulic hoses are tightened according to

the torques given in3 the following table.
4- 1 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che
b a

CZ335-1104002

Fig 4-2

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

4-16 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4 -13 4- 13
3-0 0
3- Tightening Torques 3-0
202Thread
Nominal
7
Square Size
7 20s2 2 02
407
Target Value Permissible Range
nx 40Number (a) (b) (mm)
n x4m0 n x
che
N·m ekgf·
che
lbf t N·m kgf· m lbft
c h
9/16-18UNF 19 44 4.5 32.5 35~63 3.5~6.5 25.3~47
11/16-16UN 22 74 7.5 54.2 54~93 5.5~9.5 39.8~68.7
13/16-16UN 27 103 10.5 75.9 84~132 8.5~13.5 61.5~97.6
1-14UNS 32 157 16.0 115.7 128~186 13.0~19.0 94~137.4
13/16-12UN 36 216 22.0 159.1 177~245 18.0~25.0 130.2~180.8
*1 -7/16 - 12UN
41 215 22.0 159.1 176~234 18.0~24.0 130.2~180.8
- 2B

Note: The item marked with * is used for tightening the hose on top of the swivel joint.
4- 13 4- 13 4- 13
Table 5-723-0 3-0 3-0
20 202 2 02
0 7 407 407
x4 x x
chen che
n
che
n

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 n x 407
che che che

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 n x 407
che che che

Operator Manul-Oct. 2019 4-17

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
3-0
4.6 Safety Critical
02
Parts
02 3-0 02 3-0
2 2 2
• To 407
nx ensure safety when operating or driving
nx • 407 nx 407
If these parts show signs of abnormality be-
h e h e
c the machine, the user of the machinec shall e
ch they must
fore its scheduled replacement,
carry out regular maintenance. In addition, be repaired or replaced immediately.
the user shall also replace the parts listed in • If the hose clamps show any deterioration,
the table in order to further improve safety such as deforming or cracking, replace the
condition. These parts are closely related to clamps at the same time as the hoses.
safety and fi re prevention.

• Safety critical parts may easily wear or dete- • O-rings, gaskets and other such parts shall
riorate due to material change as time also be replaced when replacing hoses.
passes and it is
0 4 -13hard to judge their condi- • Consult 0 4
3 Sany
-1your dealer to replace the
4-13
tions through
0 2 3- regular maintenance. These safety 0 2 3- critical parts. 02 3-0
2 2 2
4
parts
x 07shall be replaced as scheduled regard- x 4 07 x 407
n n n
cheless of their conditions, which can effectively
che che
guarantee the functions of these parts.

No. Safety critical parts for periodic replacement Quantity Frequency

1 Fuel hose (fuel tank - primary fi lter) 1
2 Fuel return hose (engine - fuel tank) 1
3 Fuel hose (primary fi lter - engine) 1
4 Pump outlet hose (pump - control valve) 2
5
0 4 -13
Work equipment hose (boom cylinder oil inlet) 4-1
0
3 4 4-13
0 2 3-equipment hose (Bucket cylinder line0-2boom
3- 02 3-0
6 07 2 2 2
Work
x 4 root) x 4 07 2
x 407
n n he2nyears or
che 7 che oil inlet)
Every
Work equipment hose (bucket cylinder 2 c
4000 hours,
8 Work equipment hose (arm cylinder line - boom root) 2 whichever occurs
first.
9 Work equipment hose (arm cylinder oil inlet) 2
10 Swing drive hose (swing motor oil inlet) 2
11 Main oil suction hose 1
12 Travel control hose (control valve - swivel joint) 4
13 Travel control hose (swivel joint - travel motor) 4
14 13 hose
Pump pressure
4- 4-13 1
4-13
2 3-0
Accumulator (control oil)
02 3-0 02 3-0
20
15 1
7 2 2
16x4
n
0 High-pressure tube clamps
n x407 1
nx
Every 8000 407
ch e che c
hoursh e
17 Cover - fuel squirt prevention 1
18 Seat belt 1 Every 3 years

4-18 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4- 13 4- 13 4- 13
Table 5-8
3-0 3-0 3-0
7 202 7 202 2 02
n x40 Maintenance Schedule enx40
4.7
n x 407
ch e ch che
If the machine is equipped with hydraulic breaker, the maintenance schedule for some parts may
vary. For more information and proper maintenance, see "Hydraulic oil and filter - change/re-
place" on page 8-15.

Maintenance schedule list

Initial 50 hours of operation ................................................................................................... 5-20

Initial 500 hours of operation ................................................................................................. 5-21

3
Swing drive oil --1change -13
............................................................................................................ 5-21-13
2 3 -04 2 3 -04 2 3 -04
20 oil - change ..............................................................................................................
Final drive
7 7 20 7 20 5-22
x4 0 0 0
h e nWhen h e nx4 h e nx4
c Required c c
........................................................................................................................ 5-23

Track shoe bolts - inspect/tighten .............................................................................................. 5-23

Track tension - inspect/adjust .................................................................................................... 5-24

Bucket - replace......................................................................................................................... 5-27

Bucket tips - replace .................................................................................................................. 5-30

Bucket clearance - adjust .......................................................................................................... 5-32

13 13 13
04- fluid level - check/fill ........................................................................................
Window washer
3 - 04- 3 - 04-
5-34
3 -
202 202 202
07
Refrigerant
x4 07 07 5-35
level - check ..........................................................................................................
hen h e nx4 h e nx4
c c c
Ceiling window gas spring - inspect .......................................................................................... 5-37

Inspection Prior to Startup ..................................................................................................... 5-39

Every 100 service hours ......................................................................................................... 5-40

Lubrication ............................................................................................................................... 5-40

Every 250 service hours ......................................................................................................... 5-43

Air filter element - inspect/clean/replace.................................................................................... 5-43

0 4 -13 0 4 -13 0 4 -13

0 2 3- - inspect/adjust ................................................................................................
Fan belt tension
0 2 3- 0 2 -
35-46
2 2 2
x 4 07
Compressor x 4 07 x 4 07 5-47
belt tension - inspect/adjust ..................................................................................
n n n
che che che
Oil return check valve - check ................................................................................................... 5-48

Operator Manul-Oct. 2019 4-19

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

-13 -13 4-13

-04
Pipe clamps of hydraulic
3 -04
system - check...................................................................................
3 5-49
3-0
02 02 202
72 72 7
e x 0 service hours .........................................................................................................
Every4500
n e n x40 e n x40 5-50
ch ch ch
Swing bearing - lubricate ........................................................................................................... 5-50

Engine pan oil and filter element - change/replace ................................................................... 5-51

Swing pinion gear grease level - inspect/fill............................................................................... 5-53

Primary fuel filter element - replace ........................................................................................... 5-54

Secondary fuel filter element - replace ...................................................................................... 5-57

Prmiming pump strainer - Clean ................................................................................................ 5-60

0 4 -13 0 4 -13 0 4 -13
Radiator and2oil
0 3-cooler fins - inspect/clean ................................................................................
0 2 3- 0 2
5-61 3-
4 0 72 4 0 72 4 0 72
n x
Air conditioner n x n x
fresh air/recirculation filter - clean...................................................................... 5-63
che che che
Swing drive oil level - check/fill .................................................................................................. 5-65

Final drive oil level - check/fill .................................................................................................... 5-66

Every 1000 service hours ....................................................................................................... 5-67

Hydraulic oil suction filter element - replace .............................................................................. 5-67

Swing drive oil - change ............................................................................................................ 5-69

-13 window lock catch - inspect/tighten .....................................................

Cab door lock and front
4 -13 4
5-70
4-13
3-0 3-0 3-0
202 and front window slide rail - inspect/add
Cab door hinge 202 grease .............................................. 5-71
202
n x 407 n x 407 n x 407
he
cWindshield che che
wiper arm nut - Inspect/tighten................................................................................ 5-72

Engine exhaust pipe clamps - check ......................................................................................... 5-72

Fan belt tension - check/replace................................................................................................ 5-72

Nitrogen pressure in accumulator (breaker) - check ................................................................. 5-72

Fan belt tension - check/replace................................................................................................ 5-73

Nitrogen pressure in accumulator (breaker) - check ................................................................. 5-73

1 3 1 3 13
04-grease - check and add ...............................................................................
Swing mechanism
3 - 04- 3 -
5-73
3-0
4-
202 202 2 02
07 tank breather valve filter element- replace
Hydraulic 07 ................................................................
07 5-74
h e nx4 h e nx4 h e nx4
cEvery 2000 service hours .......................................................................................................
c c 5-75

Final drive oil - change .............................................................................................................. 5-75

4-20 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4 -13 -13 -13

Hydraulic oil-0suction
3 -04
filter element – clean/replace....................................................................
3 -04
5-77
3
02 02 02
72 72
40 pressure in accumulator (control oil40circuit) - check ....................................................
Nitrogen 40 5-78 72
e nx n x n x
c h che che
Cooling system interior - clean .................................................................................................. 5-82

Alternator - inspect .................................................................................................................... 5-84

Engine valve clearance - check/adjust ...................................................................................... 5-84

Every 4000 service hours ....................................................................................................... 5-85

Water pump - inspect ................................................................................................................ 5-85

Start motor - check .................................................................................................................... 5-85

0 4 -13 0 4 -13 0 4 -13
Hydraulic23 - oil - change ........................................................................................................
tank 2 3- 2 -
35-86
0 0 0
4 0 72 4 0 72 4 0 72
x x x
nAccumulator - replace................................................................................................................
n n 5-88
che che che
High-pressure tube clamps and rubber - check......................................................................... 5-89

Compressor working condition - inspect.................................................................................... 5-90

Every 8000 service hours ....................................................................................................... 5-90

High-pressure tube clamps - replace......................................................................................... 5-90

Every 10000 service hours ..................................................................................................... 5-90

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 4-21

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4- Procedures 13 4-13 4-13

3-0
4.8 Maintenance 3-0 3-0
7 202 7 202 2 02
n
0
4.8.1x4Lockout and tag-out measures
n x40 nx 407
ch e ch e che
• When maintenance is underway, starting
the engine or moving the control levers or
pedals could lead to serious accident.
• Prior to maintenance, attach a DO NOT
OPERATE tag or similar sign to the ma-
chine's start switch or control levers to warn
others that this machine is under
maintenance.
3 13 13
• 4-1 tags around the ma-
Attach other warning 4- 4-
3-0 3-0 3-0
CZ335-1102067

02
chine if necessary
2 2024-3 2 02
407 40 7 407
Fig
n x n x nx
che che che

13 13 CZ335-1102068
13
3 -04- 3 -04- 3-0
4-
202
Fig024-4 02
2 2
n x 407 n x407 nx 407
che
4.8.2 Initial 50 hours of operation che che

The following maintenance is to be conducted after the initial 50 hours of operation on a new
machine.

• Engine oil and engine oil filter element Replace. For detailed information, see "Every 500 service
hours".

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

4-22 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
2
4.8.3 Initial
0 3- 500 hours of operation 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n4.8.3.1 Swing drive oil - change hen n
che c che
CAUTION
• When the engine has just been stopped, the parts and oil are still hot and can cause serious
burns. Wait for them to cool down before you proceed.

• Swing drive casing capacity: 4.0 L (1.06 US

gal)

-13 under the drain valve (P)

1. Place a container
4 04-
13 4- 13
3
to collect2the-0gear 3 - P
3-0
202 02
oil drained.
7 20 7 2
n
2.
0
x4Loosen x40
the drain valve (P) to drain thengear nx 407
e
ch oil. Tighten the drain valve upon completione
ch of che
the draining.

NOTE: CB13051401-1

• If the gear oil flows out in a thin thread pat- Fig 4-5
tern, stop draining.
• When ambient temperature is low, you can
swing the work equipment to slightly in-
crease the oil13temperature before draining
0 4 - 0 4 -13 4- 13
F -0
3-
the oil. However,
2 the work equipment shall
2 3- G 3
2 0 2 0 202
x 4 07 be swung during draining, which may
not
x 4 07 x4 07
n otherwise damage the swing unit. hen hen
che c c
3.Remove the filler cap (F) and add oil as re-
quired through the filler opening.

4. Check the oil level. For more information, CB13050901-1

see "Swing drive oil level - check/fill" on Fig 4-6

page 5-65.

5. Apply sealant onto the thread of the filler

opening and tighten the filler cap.
-13 4-13 4- 13
-04 2.7N·m
Tightening torque:
3 3-0 3-0
02 02 02
40 72 407
2
407
2
e nx nx nx
c h che che
NOTE:

Operator Manul-Oct. 2019 4-23

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0
Improper tightening of the filler cap may cause 023-0 02 3-0
2 2 2
n 407oil in the swing drive to leak.
the gear
x n x407 nx 407
che
4.8.3.2 Final drive oil - change che che

WARNING
• When the engine is shut down, the oil is still hot. Wait until the oil is cool enough before
operation.
• Residual pressure in the tank can cause oil to squirt out or the screw plug to fly out. Slowly
loosen the screw plug in order to release the pressure.
• When the screw plug is being loosened, do not stand in front of the screw plug.
4-13 4- 13 4-13
023-0 3-0 3-0
• Refilling2capacity: 202page 5-14.
Refer to "Table of capacities" on 202
x 407 x407 x 407
en the machine on a hard and flat ground
1.hPark
c hen c che
n
and adjust position so that the drain plug (D) F

is closest to the ground. Stop the engine and L

D
place the lockout lever to the LOCKED
position. Oil level

2. Use a proper screwdriver to remove the dirt

in the hexagonal socket of screw plug.

3 13 13
4-1 under the drain port (D)
3. Place a container 4- 4-
3-0 3-0 3-0
CZ235-1104017

202oil. Loosen the level port plug (L)

to collect the 2024-7
Fig 202
andnthe 407
x drain port plug to discharge oil. n x40 7
nx 407
che che che
4. When the oil in the final drive is drained,
clean the drain port plug with clear diesel fuel
and install the plug.

5. Remove the fill port plug (F) and add speci-

fied gear oil through the filler opening until oil
flows out from the level port.
3
-1 clear diesel fuel and re- 13 13
6. Clean the plug 4
with 4- 4-
3-0 3-0 3-0
202
install the plug. 2 02 202
407 407 407
enx
NOTE:
ch che
n x
che
nx
Check the O-ring on screw plug and replace
the O-ring if it is damaged.

4-24 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
4.8.4 When0 2 3- Required 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n4.8.4.1 Track shoe bolts - inspect/tighten
n n
che che che
If the machine is operated with loose track shoe bolts (1), the bolts can break. Tighten any loose
bolts immediately

Tightening

Three-grouser track shoe

1. Tighten the bolts to torque values of 600 ~

680N · m(61.2~69.4kg for 441~500Ibft). Make
-13 and track shoe are in close
sure that the nuts
4 4- 13 4- 13
3-0
2 the link mating surface.
contact 0with 023-0 02 3-0
2 2 2
407
x Inspect and further tighten the bolts by 407 407
che
n
2.
chenx120 che
nx
± 10°.
CZ335-1104014

Tightening sequence Fig 4-8

Tighten the bolts in the sequence shown in
the right illustration. After tightening, make
sure that the nuts and track shoe are in close
contact with the link mating surface.

1
13 13 3 13
3 - 04- 3 - 04- 3-0
4-
202 202 4 2 2 02
nx 407 n x407 nx 407
che che che
CZ335-1104015

Fig 4-9

4.8.4.2 Track tension - inspect/adjust

Wear of the undercarriage pins and bushings may vary with operating conditions and soil type.
Therefore, the tracks shall be inspected often so as to maintain a proper track tension.

-13on a hard and level ground before checking

Park the machine
4 -13 and adjusting track tension.
4 4- 13
023-0 023-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 4-25

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0
02 Inspection
Track Tension 02 3-0 02 3-0
2 2 2
407 407 407
enx the engine at low idle speed. Travel the
1. Run
ch enx
ch che
n x
machine forward for a distance equivalent to 2
the length of the track on the ground. Then, a

stop the machine slowly.

2. Place a straight piece of wood bar on top of

the track grousers between the idler (1) and
the carrier roller (2). 1
CZ335-1104016
3. Measure the gap (a) between the bottom
13
- top surface of the track Fig 4-10
4- 13 4-13
04the
the wood bar and
3- 3-0 3-0
202below the bar.
grousers just 202 2 02
x 407 x 407 x 407
hen
Standard
c
dimension of gap (a):
che
n
che
n
10~30mm (0.4~1.2in)

Adjustment

If track tension is beyond the standard range,

adjust it as per the following procedures.

WARNING
Risk of serious injury
- 1 3 or death! -13 13
0 4 0 4 4-
3-0
If the specified maintenance procedures are
2 -
3during 2 3-
2
not followed 0 the adjustment of the 2 0 202
07
track 4tension,
x the grease drain plug may fly 407
x x40
7
hencausing serious injury or even death. chen n
CZ335-1102081

coff, ch e
• When adjusting the track tension, keep Fig 4-11
your face, hands, feet, or other parts of
your body away from the front of the
grease drain plug.

Increasing track tension

4- 13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

4-26 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 WARNING 2 2
407
x of serious injury or death!
nRisk n x 407 nx 407
c h e che che
Loosening the grease drain plug when you
increase the track tension could cause seri-
ous injuries or deaths.
• Never loosen the grease drain plug when
you increase the track tension.

To increase track tension, prepare a grease CZ335-1102080

gun.
Fig 4-12
3 13 13
4-1 4- 4-
0 23-0 0 23-0 02 3-0
7 2 grease through the grease fitting (2)7 2
1. Inject
407
2
e n x40 the enx(2)
40 nx
che
with grease gun. (The grease fitting
ch ch 1
and the grease discharge plug (1) form an in- 2
tegral part.)

2. Slowly travel the machine forward (7~8 m

{23 ft~26 ft 3 in}) in order to check whether the
track tension is suitable.

3. Check the track tension again. Make further CZ335-1104020

-13 tension is still beyond the

adjustment if track
4 Fig 4 -1
4-13
3
4- 13
3-0
02range.
standard 02 3-0 02 3-0
2 2 2
x 407
n4.Continue to add grease till the distance 407
nx(S) nx 407
h e h e
c becomes null (0). If the track is still loose,
c it is che
probably because the pin roll and bushing are
overworn. In this case, the pin rolls or bush-
ings must be swapped or replaced. Contact
Sany dealer for repair.

S
CZ335-1104019

4 -13 -13 4- 13
3-0 -044-14
Fig
3 3-0
02 02 02
4072 40 72 407
2
e nx e nx nx
c h c h che

Operator Manul-Oct. 2019 4-27

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 tension
Reducing track 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che WARNING che che
Risk of serious injury!
Grease drain plug may fly off under high
pressure conditions, which could cause seri-
ous injuries or deaths.
• Do not loosen the grease drain plug more
than one turn.
• Do not loosen any part other than the
grease drain plug. CZ335-1102080

-13
04 -13 4-13
To reduce track
2 3 -tension, prepare a long socket
Fig 4-15
2 3 -04 3-0
wrench.07 2
0 20 2 02
0 7 407
e nx4 e nx4 n x
h
c1. Slowly turn the grease discharge plugc (1)h che
counterclockwise with the long socket wrench. 1

Grease will come out from the grease fitting 2

(2).
Do not loosen the plug (1) more than one turn.

2. If the grease does not come out smoothly,

travel the machine back and forth for a short
distance.
4-13 4- 13 4-13
3-0 3-0 3-0
CZ335-1104020

20 2
3. When 7suitable 2024-16 2 02
40
track tension is obtained,
40 7Fig
407
e nx the discharge plug (1). e nx n x
che
tighten
h
cTo check whether proper track tension h
c is
achieved, run the engine at low idle speed,
travel the machine forward (for a distance that
is equivalent to the length of the track on the
ground), and then stop the machine.

4. Check the track tension again. Make further

adjustment if track tension is still beyond the
standard range.
4-13 4- 13 4-13
NOTE:
02 3-0 02 3-0 02 3-0
2 2 2
407
• Ifenxthe nx
track tension can not be reduced 407 n x 407
h he
c through the above procedures, contact cyour che
Sany dealer for repairs.

4-28 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 4- 13 4- 13
2 3-
4.8.4.30Bucket - replace 02 3-0 02 3-0
2 2 2
07 407 407
nx4 nx WARNING n x
che c h e che
Risk of serious injury or death!
When you knock on the pins with a hammer, metal fragments may fly off and cause serious
injuries.
• You must wear goggles, safety helmets, protective gloves, and other protective equipment
when performing such operation.
• The pins, if knocked forcedly, may fly off and injure people surrounding them. Before starting
such operation, make sure that there are no other persons in the surrounding area.
• Do not stand behind the bucket when disassembling the pins. Be careful not to place your feet
3 13 13
4-1 when working at one side.
under the bucket 4- 4-
3-0 3-0 3-0
• When
7 202removing or installing the pins, be careful
7 202not to get your fingers caught. 7 202
0
• 4When 0 fingers into the holes.
4your 40
enx enx enx
aligning the pin holes, do not insert
ch ch ch
Replacement

1. Park the machine on a hard and level

ground and lower the bucket onto the ground.

4-13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che CZ335-1103207

Fig 4-17

2.Remove the nuts on the bolts of the retain-

ing plate of arm pin (A) and link pin (B). Re-
move the bolts and take out arm pin (A) and
Arm
link pin (B), and then remove the bucket. Link pin

NOTE: A

• -13
Make sure04the pin roll is free from mud or 4-13 4- 13
3-
2 removal.
sand20after 02 3-0 02 3-0
2 2
n 407
•x Both ends of the bushing are installednwith
x 407 n x 407
che he dam- che
B
seals against dust. Be careful notcto
CZ335-1103201
age them.
Fig 4-18
Operator Manul-Oct. 2019 4-29
 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 with the pin hole (1) of the re- 3-0 3-0
202 02
3.Align the arm
7 2 7 2
n x40
placement bucket as well as the link rod with
n x40 1 n x 407
ch
thee hole (2). Insert the greased pin
ch
rolls e
(A)
che
and (B) into hole (1) and hole (2) respectively. 2

CZ335-1103202

4-13 Fig 4-19

4- 13 4-13
3-0 3-0 3-0
7 202 7 202 2 02
NOTE:40
n x n x40 n x 407
e e
h mounting the bucket, place the O-ring
cWhen ch che
(3) of bucket to the position, as shown in the
right illustration. After the pin roll is inserted,
align it to the standard notch.

4. Reinstall the nuts and bolts onto the plate

retaining the pin rolls. Add grease to the pin
rolls.
3 3
NOTE:
13 13 13
CB13031501

• 04-
3- amount of grease till the - 04- 3-0
4-
023
Inject sufficient
2 2
0squeezed 2
Fig 4-20
2 02
407 407 407
grease is out of the end face.
n x
• Replace any broken seals when replacing n x n x
che che che
a
bucket. The use of broken seals could allow
sand or dust to penetrate through to the pin
roll and cause its abnormal wear.

4.8.4.4 Bucket tips - replace

Replace the bucket tip before the tip adapter is worn.

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

4-30 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4-13 4- 13
02 3-0 3-0
02 02 3-0
2 72
WARNING 2
407
x of serious injury!
nRisk nx40 nx 407
c h e c h e che
When replacing the bucket teeth, fragments may fly off and cause injury.
• Before replacing the bucket teeth, keep the work equipment in a stable state, turn off the en-
gine and lock all travel levers securely. Otherwise, this may cause danger due to misoperation.
• If you knock out the lock pin with excessive force, there is a danger that the pin will fly off.
Check and make sure that there is no person in the surrounding area.
• You must wear safety glasses, gloves and other protective equipment because fragments may
fly off during replacement.

-13 13 13
1. Place a block beneath the bucket and
0 4 4- 4-
- bottom level.
keep the bucket
02 3 02 3-0 02 3-0
4072 407
2
407
2
e nx n x nx
c h che che

CZ335-1104023

Fig 4-21

13 13 13
2. Make sure
3 - 04-the work equipment is stable 3 - 04- 3-0
4-
and the
7 202hydraulic lockout control lever is in7 202 2 02
n x40LOCKED position.
the x40
n nx 407
che che che

CC13031403

Fig 4-22

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 4-31

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0
2 stick against one end of the 3-0 3-0
202 02
3. Place a 0metal
7 2 7 2
n x 0
pin (1)4and hammer the metal stick in order to
n x40 n x 407
ch e
drive the pin (1) out and remove the
ch
bucket e
tip
che
2
(2).
1
NOTE:

• The metal stick shall have a smaller diame-

ter than the pin.
• If the tip cannot be removed safely in this
way, consult your Sany dealer for
CZ335-1104025
replacement.

4- 13 Fig 4-23
4- 13 4-13
3-0 3-0 3-0
7 202 7 202 2 02
n x40 the tip and check the retainer for
4. Remove
n x40 n x 407
e e
h damage. Replace it if necessary. Thechre-
cany che
tainers and tips worn short must be replaced
with new ones. 2

5.Clean the installation surface. Insert the re-

tainer spring into the mounting hole of the
adapter. Mount the new bucket tip (2) to the
adapter. Push part of the pin (1) into the tip
and hammer it in completely in order to lock 1
the bucket tip onto its adapter.
13 13 13
CZ335-1104026

3- 04- 3- 04- 3-0

4-
202
Fig 24-24
20 2 02
x407 x407 x 407
hen Bucket clearance - adjust
c4.8.4.5 che
n
che
n

WARNING
Risk of injury!
Misoperation of the control lever may let the excavator move, thus could cause injury.
• When adjusting the clearance, keep the work equipment in a stable state, turn off the engine
and lock all travel levers securely.

The bucket clearance must be readjusted after the machine has been operated for a period of
4 -13
time. When the clearance
0 -13necessary to install or remove the 04-13
is excessively large or small, it4is
0
- - -
shims. 023 023 023
40 72 40 72 40 72
ch enx ch enx ch enx

4-32 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4- 13 4- 13
3-0
2 machine on a level ground. Lower
1. Park 0the 02 3-0 02 3-0
4 7 2 to the ground, in an attitude shown
0bucket 4 07
2
407
2
n x
the
n x nx
che in the right illustration. che che
2. Run the engine at low speed. Fix the bucket
on the ground. Slowly turn the upper structure
counterclockwise till the inside of the left side
of the bucket contacts closely with the left end
surface of the arm.
CZ335-1103207
3. Shut off the engine. Place the lockout con-
-13
04 LOCKED position. -13
Fig 4-25
4 4- 13
trol lever to -the
023 02 3-0 02 3-0
4 72
0 the O-ring (1) and measure the clear-
4 07
2
407
2
4.
n x Move
n x nx
che che
ance (a). It is easy to obtain accurate result che
a 4 3
with a feeler gauge.

5. Loosen the four plate-mounting bolts (2) in

order to detach the plate (3). Each shim has
an opening, so it is unnecessary to remove
the bolt when making adjustment. 1 2

CB13031502-1
6. Remove the spacer equivalent to the meas-
4 13
-(a). Fig 4 -13
4-26 4- 13
ured clearance
3- 0 3- 0 3-0
EXAMPLE:2 0 2 2 0 2 2 02
x 4 07 clearance is 3 mm {0.118 in}, remove
x 4 07 x 407
nIf the
hen 0.5 n
che two 1.0 mm {0.039 in} spacers andcone che
mm {0.02 in} spacer, or one 2.0 mm {0.078 in}
spacer and one 0.5 mm {0.02 in} spacer. The
clearance is reduced to 0.5 mm {0.02 in}. The
spacers (4) include three types, 2.0 mm
{0.078 in}, 1.0 mm {0.039 in} and 0.5 mm
{0.02 in}. When the clearance (a) is less than
one spacer, no adjustment shall be made.

13 bolts (2).
7. Tighten the four
4- 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 4-33

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

4.8.4.6 Window0 2 3- washer fluid level - check/fill 023- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n the solvent level in the washer reservoir
n n
che che che
When
is low, air or foam will be sprayed onto the
front window. Refill the washer reservoir when
solvent level is low.

1. Open the left access door of the machine

and check the solvent level in the washer
reservoir.

2. Open the cap on the reservoir and fill it with CZ335-1104030

washer solvent. Cover

0 4 -13 the reservoir. 0 4 -13 4-13
0 2 3- Fig
0 2 3-
4-27
02 3-0
3. Press 7the 2 washer switch and check the 7 2 2
n x 4 0
n x40 n x 407
e
function
ch
of the windshield washer.
ch e che
NOTE: Be careful not to allow dirt or dust get
into the reservoir when adding washer
solvent.

Mixing ratio of pure washer solvent and

water

Select different mixture ratio according to am-

bient temperature. Mix pure washer solvent
3 ratios listed below.
-1the 13 13
4- 4-
and water according
4
3-0 3-0 3-0
202
Operating
7
Mixture 202 2 02
n x40
Regions Ratio
Temperature
x407 x 407
che General c h en che
n
1:2 - 10°C (14°F)

Cold regions in
1:1 - 20°C (- 4°F)
winter

Extremely cold Pure wash-

- 30°C (- 22°F)
regions in winter er solvent

Table 5-9

There are two types of detergent: one for -10°

C {4°F} (common)4-and 13 one for -30°C {-22°F} 4-13 4-13
0
3-which can be selected accord- 3-0 3-0
0 2
(frigid regions),
2 202 2 02
n 407operating region.
ing to the
x n x407 n x 407
che che che

4-34 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 4-13 4- 13
2 3-
4.8.4.70Refrigerant level - check 023-0 02 3-0
2 2 2
07 407 407
nx4 nx WARNING nx
che c h e che
Risk of serious injury!
The refrigerant will cause blindness or frostbite after getting into your eyes or dipping on your
hands.
• Do not loosen any part of the refrigerant line.
• Keep any open fire away from the position where the refrigerant gas leaks.

Insufficient refrigerant (R134a) will severely

impair the cooling performance. Running the
3 refrigerant level is low
air conditioner-1when 13 13
0 4 4- 4-
may cause
023-damage to the compressor. 023-0 02 3-0
2 2 2
x 407
nOperate nx 407
the air conditioner for strong refriger- nx 407
h e
c ation when the engine is running atc a highh e che
1
speed.

Observe through the glass (2) on the con-

denser reservoir (1) in order to inspect the
CZ215-1304001
condition of refrigerant gas flowing to the
tube. Fig 4-28

• Refrigerant flows without foam: OK

• 13 contains foam that pass
Refrigerant -flow
4-13 4- 13
2 3 -04 Insufficient 3-0 3-0
02 02
continuously:
0 2
72
• 4Colorless
0 and transparent: None
407
2
407
OK 2
n x nx nx
che h e
c low
NOTE: The existence of foams indicates che Insufficient
refrigerant level. Please consult your Sany
dealer to add refrigerant. 1 None

CZ215-1104007

Fig 4-29

Inspection during idle period

0 4 -13 0 4 -13 0 4 -13

When the 3air
2 - conditioner will not be used for a long2period
3- of time, the air conditioner shall be 2 3-
oper-
2
ated 7for 0 0
2 the compressor components. 2 0
x 4 07
0 3-4 minutes each month in order tox4lubricate x 4 07
n n n
che Air conditioner components inspection che and maintenance schedule che

Operator Manul-Oct. 2019 4-35

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4-13 4-13

Co m p3o-n en t s 3 n0
- 3-0
202 202 202
Des c r i p t i o Ser v i c e In t er v al
7 7 7
en x40 Re filling enx
40 x40
Twice a year
e n
chRefrigerant (gas)
ch (springchand autumn)

Tube connections and internal leakage of

Daily
parts and components

Condenser Radiator fins plugged Every 500 hours

Compressor Function Every 4000 hours

Loose and bent Every 250 hours

V-belt Deterioration, wear, scratch and cracking Every 250 hours

-13 13 13
Noise, odd smell or abnormal heat When necessary
0 4 4-
0noise) 4-
2 -
3fan 3 - 3-0
202 02
Fan motor and Function (check for abnormal When necessary
2 0 2
x 4 07
Air conditioner air flow switch
7
x40 and switching function
Air flow control switch x
Daily 4 07
e n e n en
chControl unit ch sure the function is normal)
Function (make c h
When necessary

Loose connections and loose or detached

Joining bolts Every 6 months
nuts and bolts

Installation condition, loose connections, air

Connection tubes When necessary
leakage or any damage

Reservoir dryer temperature Temperature difference indicates a blocked

Every year
difference dryer.

Table 5-10
4- 13 4- 13 4-13
23-0
0 window gas spring - inspect 20 23-0 023-0
72
4.8.4.8 Ceiling
40 7 40 407
2
e nx e nx n x
c h c h
WARNING che
Risk of serious injury, damage to machine or even death!
The air springs are filled with high pressure nitrogen. Improper operation may cause explosion,
resulting in damage to the machine and personal casualties.
• The air springs are filled with high-pressure nitrogen. Improper operation may cause explosion,
resulting in damage to the machine and personal casualties.
• Keep away from fire.
• Do not punch or weld them.
• 13to avoid any impact.
Do not knock them
4- 4- 13 4-13
02 3-0 02 3-0 023-0
2 2 2
n x 407 n x 407 n x 407
che che che

4-36 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4- 13 4- 13
3-0
The gas02springs are located on top of the cab 02 3-0 02 3-0
2 2 2
07 the left and right sides).
(at4both 407 407
e nx e nx nx
h
c Contact your Sany dealer for c h
inspection, re- che
pair and replacement when

• The ceiling window cannot be opened

easily; or when
• Oil or gas leaks from the gas spring.

CZ335-1104036

4-13 -13
Fig 4-30
4 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
x40 to release pressure in the hydraulic
How
n n
0
x4circuit nx 407
ch e ch e che
WARNING
Risk of serious injury!
If the pressure is not released, high pressure oil will be ejected and cause serious personal
injuries.
• When checking or replacing the fittings or the hoses, release the pressure in the hydraulic oil
lines because they are always under pressure.
• After the engine is turned off, the parts and oil are still at high temperatures, which may cause
burns. Be sure to wait for cooling down and then start the operation.
13
4- cap is removed, the oil will be ejected. 13 13
• When the0filler
3- 04- Therefore, you shall slowly turn the cap
3- 04- 3 -
202 the internal pressure before removing
to release 202the cap. 202
x4 07 x4 07 x4 07
chen1. Park the machine on a hard, level cground.hen chen

4-13 4- 13 4- 13
023-0 023-0 3-0
CZ335-1103207
02
2 2 2
nx 407 n x407 Fig 4-31
nx 407
che che che

Operator Manul-Oct. 2019 4-37

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
2 switch to ON position within 3-0 3-0
202 02
2. Turn the0start
7 2 7 2
n x40
15 seconds after engine shutdown and move
n x40
1
n x407
ch
thee hydraulic control lever to FREE h
position.
ce che
Press
3.Move the joysticks and the travel control lev-
ers in all directions to relieve the internal
pressure.

4.Remove the butterfly nut (1) on the breather

valve of the hydraulic tank and press the air
vent to relieve the internal pressure.
CZ215-1304004

4-13 Fig 4-32

4- 13 4-13
3-0 3-0 3-0
7 202 202 2 02
n
0
4.8.5x4Inspection Prior to Startup
nx 407 n x407
ch e che che
For more information about the following items, see "Inspection before starting" on page 4-7.

• Drain the water and sediment from the fuel tank.

• Check the water separator for water and sediment. Drain the water.
• Check the oil level in the hydraulic tank. Add oil.
• Check the coolant level. Add coolant.
• Check the oil level in the engine oil pan. Add oil.
• Check the wires.
• Check the fuel level. 3 Add fuel.
• Check the work 0 4 - 1
0 4 -13 0 4 -13
0 2 3- lamp switch.
0 2 3- 0 2 3-
• Check7the2 function of the horn. 2 2
x 4 0 x 4 07 x 4 07
• Air
hen hen hen
vent pipe under the engine. (This item shall be checked all the time when the machine is op-
c erating in muddy places) c c

4.8.6 Every 100 service hours

4.8.6.1 Lubrication

Failure to follow below procedures could result in damage to machine.

• If there is abnormal noise at the lubrication positions, perform other lubrication in addition to the
lubrication during maintenance period.
13
After excavating04in- water, lubricate the pins that are immersed
13 13
•
3 - 3 -04- in water. 3-0
4-
202 202 202
407the machine to a to-be-greased position,
1. Adjust
nx
7
40lower
nx 07
the work equipment to the ground4and
n x
he down the engine.
cshut che che
2. Use a grease gun to inject grease at the greasing points shown in the following illustration.

4-38 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

-13 -13 4- 13
-04 off the old grease that has been squeezed
3. Finally, wipe
3 -04 out.3 3-0
02 02 02
40 72 4072 407
2
e nx e nx n x
h h che
2,3,4 1
c c

6 5

4- 13 4- 13 13
3-0
7 8 9 10,11
3-0
12
3 - 04-
02 02 202
CZ335-1104046
2 2
nFig407
x 4-33 n x 407 n x 40 7
che che che
(1) Boom cylinder root pin (2 points)

1
1

4- 13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
CZ335-1104047

n x 407 n x 407 n x 407

che che che
Fig 4-34

(2) Boom root pin (2 points)

(3) Boom cylinder piston rod end (2 points)

(4) Arm cylinder root pin (1 point)

4 3
3

4- 13 4- 13 4- 13
3-0 3-0 3-0
2

202 202 202

2

n x 407 n x 407 n x
7
40CZ335-1104048
che che Fig 4-35 che

Operator Manul-Oct. 2019 4-39

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
3-0
02 joining pin (2 points)
(5) Boom-arm 02 3-0 02 3-0
2 2 2
n x 407 nx 407 n x 407
che che che

CZ335-1104049

4- 13 Fig 4-36
4-13 4-13
3-0 3-0 3-0
7 202 7 202 2 02
n x40cylinder piston rod end (1 point) enx40
(6) Arm
n x 407
e
h Bucket cylinder root pin (1 point)
c(7) ch
6
che

13 13 13
CZ335-1104051

3 - 04- 3- 04- 3-0

4-
202
Fig 24-37
20 2 02
n x 407 nx 407 n x 407
heBucket-rod
(8)
c joining pin (1 point)
che che
(9) Arm-Bucket joining pin (1 point)
8

4- 13 4-13 4-13
3-0 3-0 3-0
CZ265-1204001

2 02 2024-38 2 02
407 7 407
Fig
n x nx 40 n x
che che che

4-40 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4- 13 4- 13
3-0
02joining pin (2)
(10) Rod 02 3-0 02 3-0
2 2 2
n
(11) 407
x Bucket cylinder piston rod end (1) n x 407 nx 407
che che 10 che
(12) Bucket-rod joining pin (1)
11
10

12 CZ335-1104053

4-13 -13
Fig 4-39
4 4- 13
3-0 3-0 3-0
7 202 202 2 02
n x40 Every 250 service hours
4.8.7
n x 407 nx 407
ch e che che
4.8.7.1 Air filter element - inspect/clean/replace

CAUTION
Risk of injury or damage to engine!
If you carry out checking, cleaning or replacement with improper operation, dust may get into the
engine and cause damage to it, and you may suffer from injury.
To avoid this, please follow below procedures:
• Be sure to shut off the engine before performing these operations, keep close matching be-
-13 rubber of the end cover and the filter.-13
tween the sealing
4 04 04-
13
3-0 out the inner filter element for cleaning.
• Never02take 3 - 3 -
7
• 4The 202 at the same time.
2inner and outer filter elements must be 7replaced 7 202
0
x Wear x40 devices when cleaning with compressed
x40 air.
e n• e n e n
ch goggles, dust masks or
ch
other protective
ch
• Do not forcibly pull out the outer filter element. When working at a high place or a place where
footholds are unstable, be careful not to drop the outer filter element under the reaction force
when pulling it out.

Outer filter element - Clean and replace

• Clean: Every 250 service hours or when the air cleaner clogging alarm appears.
• Replace
Every 1000 service hours or when it has been cleaned for six times, whichever occurs first.
4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 4-41

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
2 3-0
1. Open the0rear-left access cover of the ma- 02 3-0 02 3-0
2 2 2
407
chinex and loosen the clip or clasp (1) before x 407 nx2 407
hen
cremoving the cover (2). che
n
T O P
×××××××××××××××××××××××××××××
×××××××××××××××××××××××××××
××××××××××××××××××××××××××
×××××××××××××××××××××××××
××××××××××××××××××××××
××××××××××××××××××
c h e
1

0-13017

4-13 Fig 4-404-1

3
4-13
02 3-0 02 3-0 02 3-0
2 2 2
407
nx the outer filter element (3), shakehenit x
2. Hold 407 n x 407
h e
cslightly and turn it in both directions in order
c to che
pull it out.
4
3.Check the inner filter element (4) to see if it
displaces or tilts. Push it back to position in 3
case of displacement or tilting. 5

4.Cover the inner element (4) with a piece of

clean cloth to avoid entering of dirt.

5. Clean the cover and

- 1 3 clear the dust inside 13 13
4- 4-
CZ335-1104006
the housing (5).-04
023 3-0
Fig024-41 02 3-0
40 72 407
2
407
2
e nx n x n x
c h che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

4-42 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4- 13 4- 13
3-0
6. Blow02the outer filter element with com- 02 3-0 02 3-0
2 2 2
4 07 air (less than 0.2MPa) along thex4in-07
pressed
x x 407
n n n
che side and outside pleats. che che
Note:

• Do not tap the air filter element with any ob-

ject when cleaning it.
• Do not use air filter elements with damaged
pleats, gaskets or seals.
CZ335-1104008
• Using a filter element that has been used
for more than a year or an O-ring that has Fig 4-42
been cleaned
0 4 -13could result failure. Never 0 4 -13 4- 13
0
use them 2 3-again. 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n7. Use a light to illuminate the filter element.
hen n
che Replace the filter element in case ofcholes or che
reduced thickness found in the filter material.

CZ335-1104107

Fig 4-43

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 4-43

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 of the inner filter element
Replacement 02 3-0 02 3-0
2 2 2
x 407 x407 x 407
en
1.hRemove
c hen
the outer filter element (3) and
c che
n
then the inner filter element (4).

4
2. Cover both ends of the elements with a
piece of clean cloth to prevent dust form en-
3
tering the filter element.

3. Clean the inside of the air cleaner body and

then remove the covering cloth.
-13 4- 13 4-13
-04inner filter element (4) onto
CZ215-1304005
4. Place the new
023 3-0 3-0
7 2 side. 7 2024-44
Fig 2 02
407
the connecting
nx 40 n x40 nx
c h e che che
5. Install the outer filter element (3).
Push the filter element straight forward into
the air cleaner housing. You can hold and
shake it slightly to make the task easier. 2

6. Install the cover (2). Make sure the arrow

mark points upward. Lock the clip (or clasp)
(1). Check the gap between the housing and 1

the cover. Reinstall 3the cover if the gap is

4-1 4- 13 4-13
3-0 3-0 3-0
CZ215-1304006
excessive.
2 02 2024-45 2 02
Note: 407 7 407
Fig
n x n x40 nx
che
• Never use the inner filter element afterche che
cleaning it. Replace the inner filter element
when the outer one is replaced.
• When the outer filter element and the cover
have been installed, improper installation of
the inner filter element could damage the
outer element.
• Fake parts will allow dirt to pass through
3
and damage the 1engine due to insufficient 13 13
04- sealing
precision in3-the area. Therefore, 3-0
4-
3-0
4-
7 202 shall not be 202 2 02
407 407
fake 0parts used under any
e nx4 n x nx
che che
circumstances.
c h

4-44 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
4.8.7.20Fan2 3- belt tension - inspect/adjust 023- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n n n
che che CAUTION che
Risk of injury or damage to belt!
If you carry out inspecting or adjusting fan belt tension with improper operation, it may cause
damage to belt, and you may suffer from injury.
• Stop the engine before inspecting or adjusting fan belt tension.
• Over-tightened fan belt may cause damage to the belt itself or to the bearings.

Inspection

13 section of the belt be-

1. Press the middle 13
Alternator
13
04-
tween the3-fan belt pulley and the alternator 3-0
4-
3-0
4-
02
2 with a force of about 98N {10kgf}7 2 02 2 02
belt07
407
Fan belt pulley
pulley
x4 your finger. 0 4 A
e nwith e nx n x
c h c h che
2. Measure the deflection (A). Standard value
Crankshaft pulley
of size A shall be 7~10mm {0.28~0.30in}.

WX235-1306002

Fig 4-46

Adjustment
2

-13
04mounting bolt (1) and adjusting 4 -13 4- 13
3-0 3 3-0
1. Loosen the
3-
nut (2).202 2 02 2 02
407
n2.x Loosen the adjusting bolt (3) and adjust 407
nxthe n x 407
c h e c h e che
1
belt tension of the alternator as specified.
Then, tighten the mounting bolt (1) and the
adjusting nut (2).

3. Start and run the engine at low idle for WX235-1306003

about 5 minutes. Stop the engine and check
Fig 4-47
belt tension once again.
The second check if especially necessary
when a new belt
0 4 -13is installed. Belt tension may 0 4 -13 4- 13
change when
0 2 3- a new belt seats into the belt 023- 02 3-0
2 2 2
07
pulley.
x4 x4 07 x 407
n n n
che che che

Operator Manul-Oct. 2019 4-45

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2
4.8.7.3 Compressor
0 3- belt tension - inspect/adjust 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x407
n n n
che che che
Inspection
Compressor pulley
1. Press the middle of the belt between the
drive pulley and the compressor pulley with
A
your finger (about 58.8N {6kgf}).

2. Measure the deflection (A). Standard value

of size A shall be 5-8mm {0.20-0.31in.}.

Drive pulley
3 13 13
4-1 4- CZ335-1104054
4-
02 3-0 3-0 3-0
2 2024-48
Fig 2 02
nx407 n x40 7
n x407
h e
cAdjustment che che
1. Loosen the bolts (1) and (2). 4
1
2. Move the compressor (3) and its bracket (4)
in order to adjust belt tension.

3. Tighten the bolt (1) and (2) after positioning

the compressor (3).
2
13
-the 4- 13 3 13
4 04-
4. Check again belt tension after
adjustment.02 3-0 02 3-0 3 -
202
CZ215-1104019
2 2
407 407 x40
7
enx x Fig 4-49
n n
che e
Note:
ch c h
• Check for damaged pulleys and worn
Vgroove and V-belt. In addition, make sure
that the V-belt must not rub against the bot-
tom of the V-groove.
• Consult your Sany dealer to replace the belt
timely in case of the following conditions.

– The fan belt has been stretched and lit-

-13for adjustment.
tle margin is left
4 4- 13 4-13
3-0
02cracks are found in the belt. 02 3-0 02 3-0
– Cuts2or 2 2
407
nxThe belt skids or squeaks. n x407 n x407
c h–e che che

4-46 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
0 2 -
• A newly3installed V-belt shall be readjusted
0 2 3- 02 3-0
2 2 2
x 4 07 one hour of operation.
after
x 4 07 x 407
n n n
che 4.8.7.4 Oil return check valve - check che che

CAUTION
Risk of scald!
When the engine has just stopped, the hot parts and oil may cause burns.
• Be sure to wait for cooling down and then start the operation.

1. Remove the oil return hose (1) and hose

(2).
4- 13 4- 13 4- 13
3-0 3-0 3-0
202 the oil return check valve (3) and
2. Remove 2 02 202
407
x it.
ncheck nx 407 nx 407
h e h
c • Remove the dirt built up in the valve e
c or on che
the screen if any.
• If the valve or the screen is damaged, re-
place then with new ones.

3. Install the oil return check valve (3), return

hose (1) and hose (2) and tighten the pipe Fig 4-50

clip.

-1 3 1 3 13
4.8.7.5 Pipe04clamps
3 - 04-
of hydraulic system - check
3 - 3-0
4-
202 202 2 02
x 07 the hydraulic system for missing, deformed
• 4Check 407 x 407 missing
pipe clamps and loose bolts. Replace
x
n henloosened bolts to specified torques. n
che or deformed pipe clamps if any. Tighten
c che
• Check if the hoops of the return oil hose and the T-clamp of the main pump suction hose are
loose. Replace these hoops and clamps or tighten them to specified torques if necessary.

4.8.8 Every 500 service hours

4.8.8.1 Geberal

The 100- hour and 250-hour services shall be carried out in the meantime.

4- 13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 4-47

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4-13 4-13

4.8.8.2 Swing 0 2 3-bearing - lubricate 02 3-0 02 3-0
2 2 2
x 4 07 407 407
n nx nx
che c h e
WARNING che
Risk of serious injury!
It is dangerous to fill grease on the gear ring of the swing bearing.
• It is strictly prohibited to fill grease while it is rotating.

1. Lower the work equipment to the ground

and then shut down the engine. Place the hy-
draulic lockout control lever to the LOCKED
position.
4-13 4-13 4-13
0 23-0 02 3-0 02 3-0
7 2 through the two grease fittings
2. Add grease
40 407
2
407
2
enxthe upper structure is kept still.
while
ch che
n x
che
nx

3. Start the engine, move the lockout control

lever to the FREE position, and raise the CZ335-1104065

bucket 20-30 mm above the ground. Swing Fig 4-51

the upper structure by 90°.

4. Repeat steps 1 through 3 and add grease.

Note:
-13
The grease -is04used to prevent distortion 4-13 4-13
•
0 23 02 3-0 02 3-0
7 2 of joints.
and noise
0 407
2
407
2
• Itenisx4necessary to add grease to any compo- x x
ch hen che
n
nent that appears inflexible or noisy cafter
operation for a long period.
• Wipe off the used grease that has been
squeezed out when greasing.
• Make sure to wipe off all used grease in dif-
ferent locations. Using a grease that has
been contaminated by sand or debris can
lead to wear of rotating components.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

4-48 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
2 3-
4.8.8.30Engine 2 3-
pan oil and filter element - change/replace
0 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n CAUTION chen n
che che
Risk of scald!
When the engine has just stopped, the hot
parts and oil may cause burns.
• Be sure to wait for cooling down and then
start the operation.
P

• For capacity of engine oil pan see "Table of

SY195/205/215/225/235C9 CZ335S-1103057

capacities" on page 5-14. Fig 4-52

-13wrench.
• Prepare a 0filter
4 0 4 -13 4- 13
0 2 3- 0 2 3- 02 3-0
2 2 2
x 4 07 the machine on solid and level ground
1. Park
x 4 07 x 407
nand lower the work equipment onto n the n
che che che
ground.

2. Start and run the engine at low idle for 5

minutes.

3. Stop the machine and place the hydraulic

lockout control to the LOCKED position.

4. Remove the bottom cover plate beneath Fig 4-53

the machine and
0 4 -13place a container under the 0 4 -13 4- 13
0
drain valve2 3-(P) to collect oil. Let the oil pass 023- 02 3-0
2 2 2
4 07 a piece of clean cloth before xthe
through
x 4 07 x 407
n n n
che container. che Oil pan che
5. To prevent oil from splashing onto your
body, slowly move the drain valve handle to clean cloth

discharge oil. Then move the handle back to

close the drain valve.
Container
CZ335-1104057

Fig 4-54
3 13 13
4-1 4- 4-
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 4-49

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
2 access door of the machine 3-0 3-0
202 02
6. Open the0right
7 2 7 2
n x40
and turn the filter element (1) counterclock-
n x40 nx 407
ch e
wise with the filter wrench to remove it. h
c e che
7.Clean the filter element seat (2). Fill the new
filter element with clean engine oil. Apply en-
2
gine oil (or a film of grease) to the filter sealing
surface and the threads before installing the 1
filter element to its seat.

Remark:
CB13040903-1
Check the filter element seat (2) for presence
-13
of used seal. The 4presence
0 of used seal in the Fig 4-55
4- 13 4-13
3 -
02seat (2) can cause oil leakage.
filter element 02 3-0 02 3-0
2 2 2
(The 407
nxfollowing step 8 through step 13 applies nx 407 1
nx 407
h e
cto SY245 and SY265.) c h e che
Oil drain valve
8. Loosen the oil drain valve to release oil tightening torque
from the filter element. 40 ± 5 N•m

9. Put a container under the oil filter.

2
10. Use a filter wrench to remove the filter ele-
ment (1).
14092602
11. Prepare a new filter element and make
-13in the groove of filter
sure the O-ring04is Fig 4-564-13 4-13
cartridge. 023
-
02 3-0 02 3-0
2 2 2
x 407
12.enTighten nx
the oil drain valve to a torque eof
407 nx 407
h
c40±5Nm before installing filter element. c h che
Fig 4-57
13. Ensure a close contact between seal sur-
face and filter seat (2) and then further tighten
them by 3/4 to 1 turn.

14. Open the engine hood and add oil through

the filler opening until oil level is between the
L and H marks on the dipstick.

3 for a short time and

-1idly -13 13
4-
15. Run the engine
0 4 0 4
then turn off the
0 2 3- engine. Check again the oil 0 2 3- 02 3-0
2 2 2
x 4 07 shall be between the H and L x407
level, which
x 407
en of the dipstick.
marks
ch ench che
n
16. Reinstall the bottom cover plate.

4-50 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
2 3- pinion gear grease level - inspect/fill
4.8.8.40Swing 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x407
n• Prepare a dipstick. n n
che che che
1. Remove the two bolts (1) from the swing
frame. Remove the cover (2).
2

4- 13 4- 13 4- 13
3-0 3-0 3-0
CZ335-1104068

202 2 02Fig 4-58 2 02

nx 407 nx 407 n x407
h e h e
c 2. Put the dipstick (3) into the greasec through che
the inspection hole. Check the grease level
(S). A 3

Height of S: 7 mm {0.3 in} at minimum

3. Check if the grease turns milk-white. Milk- S

white grease indicates that the grease has
been contaminated. Consult your Sany dealer
in order to change the grease.
0 4 -13 0 4 -13 04-
13
3-
Grease capacity:
2 15L (3.97 US gal)
2 3- 3 -
0 0 202
CZ335-1104069
2 2
4.x 4 07 the bolts (1) to reinstall the cover (2).x407 Fig 4-59
Use x40 7
n n n
che che che

4- 13 4- 13 4- 13
023-0 02 3-0 02 3-0
CZ335-1104070

40 72 40 72 407
2
e nx e nx Fig 4-60 n x
c h c h che

Operator Manul-Oct. 2019 4-51

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

4.8.8.5 Primary0 2 3- fuel filter element - replace 023- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n en n
che chWARNING che
Risk of serious injury!
When the engine is running, high pressure will be generated in the fuel piping system. After the
engine is shut down, all parts are hot. At that time, replacing the filter may cause injury.
To avoid this, please follow below procedures:
• Please replace the filter at least 30 seconds after the engine is shut down when the internal
pressure has been reduced and until these parts are cooled.
• Keep away from fire.

Note:
4-13 4-13 4-13
2 3-0 02 3-0 02 3-0
• 20 fuel filter element is a special
Sany genuine 2 2
filter407
nx of effective filtration. The filter element nx407 nx 407
h e
c must be replaced with a genuine one. c h e che
• The use of other parts may allow dirt or de-
bris to pass through and cause the spray
system failure. Therefore, avoid using any
substitutes.
• Prevent dirt from entering the fuel system
CB13040702
during inspection and service. In case of
any parts contaminated by dust, flush them Fig 4-61
3
clean with engine 1oil. 13 13
04-
• Prepare a23-container to store the fuel 3-0
4-
3-0
4-
2 0 202 2 02
drained.
x 4 07 x407 x 407
n
• Prepare n n
che che che
a filter spanner.

1. Open the right access cover of the

machine.

2. Place a container under the primary fuel fil-

ter to collect the fuel drained.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

4-52 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4- 13 4-13 4- 13
3-0 3-0 3-0
202 the drain valve (5), drain all water7 202
3. Loosen
7 2 02
n x40 sediment from the transparent cover
and
n 40
x(4), nx 407
e
ch and remove the fuel accumulated in cthe e
h filter che
element (3). 1

40Turn the transparent cover (4) counter- 2

clockwise with a filter spanner to remove it.
This cover can be used repeatedly. 3

5.Remove the old filter element. Clean the fil- 4

ter seat and replace the old filter element with 5
a new one. CB13040701

1 3 -1 3 13
0 4-gasket Fig 4
4-62 4-
3-0 3-0
6.Replace the (3) and install the trans-
3 -
02 (4) onto the filter seat (1).
parent2cover 2 02 2 02
407
x
n7.The nx 407 nx 407
c h e sealing surface is to be oiled for einstal-
c h che
lation. The sealing surface shall be in close
contact with that of the filter element before
further tightening it by 1/4-1/2 turn.

NOTE:

Overtightened transparent cover will damage

the O-ring and cause oil leakage. Insufficient
tightening will allow oil to leak from the clear-
ance of O-ring. To avoid such problems, the
0 4 -13must be tightened to specif- 4-13 4- 13
3-0 3-0
transparent cover
0 2 3- 02 02
2
ic torque. 2 2
407
n8.x Bleed the air after replacement of the x407
nfilter nx 407
c h e c h e che
element (2).

For the method of air bleeding, see "Secon-

dary fuel filter element - replace" on page
5-57.

9. After replacing the filter element, start and

run the engine at low idle for 10 minutes.

Check the filter-sealing surfaces and the

transparent cover
0 4 -13 for fuel leakage. Check the 0 4 -13 4- 13
0
-
tightening23degree of the filter element when
0 2 3- 02 3-0
72
fuel0leaks. 07
2
407
2
e nx4 e nx4 nx
h h
c If the fuel still leaks, repeat the stepsc1-7. Re- che
move the filter element and replace it with a

Operator Manul-Oct. 2019 4-53

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

-13 4-13 4-13

new filter element
2 3 -04 if any damage or foreign 3-0 3-0
20 on the sealing surface.
object is found 202 202
nx 407 nx 407 nx 407
he
c4.8.8.6 - ereplace
Secondary fuel filter elementch che

WARNING
Risk of serious injury!
When the engine is running, high pressure will be generated in the fuel piping system. After the
engine is shut down, all parts are hot. At that time, replacing the filter may cause injury.
To avoid this, please follow below procedures:
• Please replace the filter at least 30 seconds after the engine is shut down when the internal
pressure has been reduced and until these parts are cooled.
1 3 13 13
• 4-fire.
Keep away from 4- 4-
023-0 02 3-0 02 3-0
2 2 2
Note: 407 407 407
n x n x nx
che
• che che
Sany genuine fuel filter element is a special filter of effective filtration. The filter element must be
replaced with a genuine one.
• The use of other parts may allow dirt or debris to pass through and cause the spray system fail-
ure. Therefore, avoid using any substitutes.
• Prevent dirt from entering the fuel system during inspection and service. In case of any parts
contaminated by dust, flush them clean with engine oil.
• Prepare a container to hold the fuel drained.
• Prepare a filter element spanner.

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

4-54 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4- 13 4- 13 4- 13
3-0
2 engine hood.
1. Open0the 02 3-0 02 3-0
2 2 2
407
n2.x Open the engine hood. nx 407 n x407
c h e che che
3. Turn counterclockwise the filter cartridge (1)
with the filter element spanner to remove it.

4. Clean the filter element seat. Apply a film of

oil to the surface of the new filter cartridge be- 1

fore mounting it to the filter element seat.

Note: 0-13021

• 3 filter cartridge with fuel. -13 13

Do not fill the new
-1
4 cover (B) and install the
Remove -0the
Fig 4-63
4 4-
•
023 02 3-0 02 3-0
72
cartridge.
407
2
407
2
e n x40 e nx n x
che
A B
ch 5. Replace the internal seal (2) h
withc a new
one.

6. During installation, tighten the filter car-

tridge until its sealing surface contacts that of
the filter seat. Then, tighten it further by 3/4
turn. CZ335-1104067
If the filter cartridge is over-tightened, the
Fig 4-64
seals may be broken
1 3 and oil leakage could re-
- is too loose, fuel will leak -13 13
0 4 0 4 4-
3- 3- 3-0
sult. If the cartridge
from the2 0 2
sealing location. Therefore, the filter 2 0 2 2 02
x 4 07 must be tightened to a suitable
element x 4 07 x407
n n n
che torque. che che
7. Bleed the air after filter element
replacement.

CZ335-1104090

Fig 4-65
3 13 13
4-1 4- 4-
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 n x407
che che che

Operator Manul-Oct. 2019 4-55

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

3-0
02procedure:
Air bleeding 02 3-0 02 3-0
2 2 2
8. Fill407
nx the fuel tank till the float reachesheitsnx 407 3
nx 407
h e
cmaximum level. c che
9.Loosen the plug (3) of the fuel filter.

CZ215-1104016

4-13 Fig 4-66

4-13 4-13
3-0 3-0 3-0
7 202 7 202 2 02
4.8.8.7
n x40Radiator and oil cooler fins - inspect/clean
n x40 nx 407
ch e ch e che
WARNING
Risk of serious injury!
If the compressed air, high pressure water, vapor is directed towards the body or is used to re-
move dust or dirt, there is a risk of personal injury.
• Be sure to wear goggles, dust covers or other protective equipment.

Improper cleaning operations and dusty work-

places may cause damage to the radiator fins.
-13 4-13 4-13
-04 follow below procedures.
To avoid this, please
3-0 3-0
023 02 02
• When40the 7 compressed air is used for clean- 407 2
2
407
2
e nxplease maintain a certain distance. henx nx
c h
ing,
c che
• In dusty workplaces, inspect the radiator fins
daily irrespective of maintenance period.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-56 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4- 13 4- 13
3-0
2 engine hood.
1. Open0the 02 3-0 02 3-0
2 2 2
407
n2.x Open the left access door of the machine.
nx 407 nx 407
c h e c h e che
3. Loosen the wing bolts (1) and pull out the
screen (2). 1

2
4. Clean the screens with compressed air
(0.2MPa) or water.

CZ215-1304002

4-13 -13
Fig 4-67
4 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

CZ215-1304003

4-13 Fig 4 -13

4-68 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
n x 0
5. 4Inspect the radiator (3), the hydraulic 4oil
n x 0 nx 407
e e
ch cooler fins (4), the inter-cooler (5), thechair con- 4 che
ditioner condenser fins (6) and the fuel cooler 3

(if equipped).

If mud, dust or leaves are found on these

5
components, clean them with compressed air 6
or water in the opposite direction of air flow.

Improper cleaning operations may cause

damage to the radiator fins.
3 -13
0-13022
13
• Do not use-0hard 4-1 objects to remove dirt during 0 4 4-
0 2 3to avoid damaging the radiator fins. 02Fig 3- 4-69 02 3-0
2
cleaning 2 2
x 4 07 x 4 07 x 407
n6. Check the radiator fins for deformation, n n
che che che
holes or cracking after cleaning. Make repairs
or replacement if necessary. Inspect the

Operator Manul-Oct. 2019 4-57

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

hoses. Replace-0
-13
4 hoses in case of cracking 4-13 4-13
2 3 the
02 3-0 02 3-0
20 for loose hose clamps.
or aging. Check 2 2
x 407 x407 x 407
en
c7.hRemove c e
n
the bottom cover (7). Remove hthe
che
n
dirt, debris and tree leaves that have been
swept to the external edge.

8. Restore screen (2) that has been cleaned

7
and secure them with wing bolt (1).

9.Install bottom cover (7) and lock the engine

hood and the left access door.

4-13 4-13 4-13

3-0 3-0 3-0
CZ335S-1104018

2 02 2024-70 2 02
407 7 407
Fig
nx n x40 nx
che che che
4.8.8.8 Air conditioner fresh air/recirculation filter - clean

WARNING
Risk of injury!
When compressed air is used, the flying dust may cause personal injury.
• Be sure to wear goggles, dust covers or other protective equipment.

Note:
13- 13
- machine in a dusty place requires 04- 13
The filter shall be
3 - 04cleaned every 500 hours, but operating
3 - 04the 3-
cleaning the2 0 2
filter more frequently. 2 0 2 2 0 2
n x 407 n x 407 n x 407
che che
A dust-clogged air filter reduces air flow and causes the A/C unit to produce noise. he
c

Internal air filter - clean

4-13 4-13 4-13

023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

4-58 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4-13 4- 13
3-0
02 the screw (1) from the access cov-
1. Remove 02 3-0 02 3-0
2 2 2
x
er 4 07the rear of the cab, remove the pressure
in x 4 07 x 407
1
n n n
che plate(2) and remove the internal air filter
che(3). che
2. Use compressed air to clean the filter. If the 1

filter bears oil or too much dirt, clean it with

moderate detergent. After the filter has been
flushed with water, it must be dried completely
before reuse. This filter shall be replaced
every year with a new one. If a plugged air fil-
Fig 4-71
-13 with compressed air or
ter cannot be4cleaned 4-13 4- 13
2 3-0
flushing0water, replace it immediately. 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

3 2

Fig 4-72

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 4-59

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0
02 - clean
Fresh air filter 02 3-0 02 3-0
2 2 2
407 407 407
enx and open the cover (4) on the left
1. Unlock
ch enx ch che
nx
side of the cab. Remove the locking nut (5)
and take out the fresh air filter (6).

2. Use compressed air to clean the filter. If the

filter bears oil or too much dirt, clean it with
moderate detergent. After the filter has been
flushed with water, it must be dried completely
before reuse. This filter shall be replaced

-13 one. If a plugged air fil-

every year with a new
04-
13 4-13
ter cannot be23 -04 with compressed air or 3 - 3-0
202 02
cleaned
7 20 replace it immediately. 7 2
n x40
flushing water,
n x40 nx 407
e e
c3.hAfter cleaning, restore the filter (6), tighten
ch che
the nut (5) and lock the cover.

Fig 4-73

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che Fig 4-74
che

4-60 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4-13 4- 13
NOTE: 02 3-0 02 3-0 02 3-0
2 2 2
nThe407 nx 407
x fresh air filter must be installed correctly. nx 407
h e h e
c To install the filter, the long end (L) ofcthe filter che
(6) must be inserted first into the filter box. By
inserting the short end (S), the cover (4) will
not be closed.

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Fig 4-75

4.8.8.9 Swing drive oil level - check/fill

0 4 -13CAUTION 4-13 4- 13
2 3- 3-0 3-0
20scald!
Risk of
7 7 202 2 02
n x40 the engine has just shut off. the
When
n 40
xhot nx 407
e
ch parts and oil may cause burns. ch e che F
G
• Do not operate until they are cooled.

1. Remove the dipstick (G) and wipe off the oil

on it.

CB13050901-1
2. Insert the dipstick (G) back into the tube.
Fig 4-76

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 4-61

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

3.Take out the 3-0
02 dipstick (G) and check whether 02 3-0 02 3-0
2 2 2
07 is between the H and L marks.
the oil 4level 407 407
e nx e nx n x
h h
c4. If the oil level is lower than the L markc on che
the dipstick (G), remove the filler cap (F) and
add oil.
H

L
CZ335-1204006

Fig 4-77
3 13 13
4-1 4- 4-
3-0 3-0 3-0
202 goes beyond the H mark on 7 202
5. If the oil level
7 2 02
n x40 (G), loosen the drain valve (P)
the dipstick
n x40 n x 407
e
h to drain the excessive oil.
cand ch e che
• If the oil level is too high, consult your Sany P
dealer for inspection.
• Place a container under the drain valve be-
fore draining engine oil.

6.After checking the oil level or refilling the oil,

insert the dipstick (G) into the tube and restore
CB13051401-1
the filler cap (F).
4-13 Fig 4-78
4-13 4-13
3-0 3-0 3-0
7 202 7 202 2 02
x40 Final drive oil level - check/fillenx40
4.8.8.10
n n x 407
ch e ch che
WARNING
Risk of serious injury!
Failure to follow below procedures could result in serious injury.
• When the engine has just shut off, the hot oil may cause burns. No not operate until it is
cooled.
• If there is residual pressure in the box, the oil or plug will burst out. Slowly loosen the plug to re-
lease pressure.
• When loosening the plug, do not stand in front of it.
4-13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

4-62 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4- 13 4- 13
1. Park 0
the 3-0
2 machine on a hard and flat ground 02 3-0 02 3-0
2 2 2
x
and4 07adjust position so that the drain plug x(D)
4 07 x 407
n n n
che is closest to the ground. Stop the engine
che and cLhe
F

place the lockout lever to the LOCKED D

position.
Oil level

2. Use a proper screwdriver to remove the dirt

in the hexagonal socket of screw plug.

3. Remove the screw plug (L) with a spanner.

CZ235-1104017
When oil level is 10 mm {0.4 in} lower than the
-13
of4 the port (L), the amount of oil
bottom line-0
-13
Fig 4-79
4 4- 13
023 02 3-0 02 3-0
7 2is just perfect.
added
40 407
2
407
2
e nx e nx n x
c h h
4. If the oil level is low, add specifiedc gear oil che
through the fill port.

5. Restore the screw plugs (F) and (L) after

check. Tighten the screw plugs to specified
torques.

6. Check the other final drive using the same

method.
4-13 4- 13 4- 13
3-0
02 1000 service hours
4.8.9 Every 02 3-0 02 3-0
2 2 2
x 407
n4.8.9.1 nx 407 n x 407
c h e General
che che
The 100-, 250- and 500-hour services shall be carried out in the meantime.

4.8.9.2 Hydraulic oil suction filter element - replace

CAUTION
Risk of burn!
When the engine has just shut off, the hot parts and oil may cause burns.
• Do not operate until they are cooled.
4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 n x 407
che che che

Operator Manul-Oct. 2019 4-63

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
Note: 02 3-0 02 3-0 02 3-0
2 2 2
407
Fornxmachines equipped with a hydraulic nx 407 nx 407
h e h e
cbreaker, the hydraulic oil deteriorates faster
c che
than that of machines operating with a bucket.

1. Park the machine on a hard and level

ground. Adjust the work equipment to an atti-
tude ready for service. Lower the work equip-
ment to ground and stop the engine.
CZ335-1104086
2. Remove the butterfly nut (1) of the breather
3
valve on top of the-1hydraulic 13 13
4 tank. Press the Fig 4-80
4- 4-
3-0
vent valve to02release internal pressure. 02 3-0 02 3-0
2 2 2
n x 407 n x407 1
nx 407
che che che
Press

CZ215-1304004

4- 13 Fig 4-814-13 4-13

3-0 3-0 3-0
7 202 7 202 202
n x40 the four bolts and remove the cap
3. Loosen
n x40 nx 407
e
h When the cap is being removed, it cmay
c(2). h e che
eject due to the action of the spring (3). In this 2

case, hold down the cap when removing the 3

bolts. 4

4. Remove the spring (3), valve (4) and 5

strainer (5) before disassembling the filter ele- 6

ment (6).
• Check the bottom of the filter box and re-
move the dirt if any. Keep the hydraulic oil
3 -13 13
4-1
CZ335-1104088

0 0 4 4-
3-0
free from any-dirt.
0 2 3 3-
Fig 24-82
0 02
5.Clean07 2 disassembled parts with cleaning 7 2 2
n x 4 the
n x40 nx 407
e
oil.
ch ch e che
6.Install a new filter element.

4-64 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4- 13 4- 13
3-0
02 the valve (4), strainer (5) and spring 202
7.Restore 3-0 02 3-0
2 2
407
(3).
nx nx 407 nx 407
h e h
c 8.Install the cap (2) to its position. Holde
c down che
the cap and tighten the bolts.

9. In order to bleed internal air, start and run

the engine at low idle for 10 minutes.

10.Stop the engine.

4.8.9.3 Swing drive oil - change

4-13 4-1
CAUTION 3
4- 13
3-0 3-0 3-0
2 2
Risk of0scald!
7 7 202 2 02
40 the engine has just shut off, the hot parts
When 40 and oil may cause burns.
n•x Do not operate until they are cooled.henx nx 407
c h e c che

• Swing drive casing capacity: 4.0 L (1.06 US

gal)

1. Place a container under the drain valve (P)

P
to collect the gear oil drained.

2. Loosen the drain valve (P) to drain the gear

3 valve upon completion of
oil. Tighten the drain
-1 -13 13
0 4 0 4 4-
the draining.
0 2 3- 0 2 3- 02 3-0
2 2 2
07 07 407
NOTE:
x 4
n• If the gear oil flows out in a thin thread x 4
npat- nx CB13051401-1

che tern, stop draining. che Fig 4-83

che
• When ambient temperature is low, you can
swing the work equipment to slightly in-
crease the oil temperature before draining
the oil. However, the work equipment shall
not be swung during draining, which may F
G
otherwise damage the swing unit.

3. Remove the filler cap (F) and add oil as re-

13 13 13
04-the filler opening.
quired through
3- 3-0
4-
3-0
4-
202 2 02 2 02
07 the oil level.
4. 4Check 407 407
e nx e nx nx
che
CB13050901-1
h
c 5. Apply sealant onto the thread
h
of cthe filler Fig 4-84
opening and tighten the filler cap.

Operator Manul-Oct. 2019 4-65

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

-13 4-13 4-13

-042.7N·m
Tightening torque:
3 3-0 3-0
02 02 02
NOTE:40 72 407
2
407
2
e nx e nx nx
h h
cImproper tightening of the filler cap may cause
c che
the gear oil in the swing drive to leak.

4.8.9.4 Cab door lock and front window lock catch - inspect/tighten

1. Check the body of the cab door lock.

4-13 4-13 4-13

02 3-0 3-0 3-0
2 202 2 02
nx 407 nx
7
40 Cab door lock nx 407
che che che

C13082201

Fig 4-85

2. Check the lock catch of the cab door lock.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che Lock catch che

C13082202

Fig 4-86

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-66 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4- 13 4- 13
3. Check 3-0
02 the windshield lock catch inside the 202 3-0 02 3-0
2 2
407(One at each side)
cab.
nx nx 407 n x 407
h e h
c When the items listed above are found e
c loose, che
tighten them immediately so that the cab door
and windows can be opened and shut
properly.

Windshield lock catch

C13082203

4-13 -13
Fig 4-87
4 4- 13
3-0 3-0 3-0
7 202 7 202 7 202
e n x40 Cab door hinge and front window
4.8.9.5
e n x40 slide rail - inspect/add greaseenx40
ch ch ch
Inject grease through the grease fi tting on top
of the cab door hinge till grease is seen spill-
ing out. Grease fitting

4-13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2 C13082204

nx 407 n x407 n x 407

che che che
Fig 4-88

Apply grease onto the slide rails at both sides

of the cab door ceiling.

Slide rail

4-13 4- 13 4- 13
023-0 02 3-0 3-0
2 2 202
nx 407 n x407 n x
7
40 C13082205
che che Fig 4-89 che

Operator Manul-Oct. 2019 4-67

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2
4.8.9.6 Windshield
0 3- wiper arm nut - Inspect/tighten 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n the nut of the windshield wiper arm. n n
che che che
Check
Tighten the nut immediately when it is found
loose so that the wiper can function properly.
Cap
1. Raise the nut cap at the end of the wiper
arm and check if the nut comes loose.

2. Tighten it with a torque wrench or an ordi-

nary wrench if the nut is loose.
Tightening torque: 35~45N·m Nut

4 -13 4 -13 4-13

3-0 3-0 3-0
C13082206

202 2024-90
Fig 2 02
nx 407 n x 40 7
nx 407
che
4.8.9.7 Engine exhaust pipe clamps - check
che che

Consult your Sany dealer to check the fastening conditions of the air cleaner - turbocharger - post
cooler - engine clamps.

4.8.9.8 Fan belt tension - check/replace

Check the tension of fan belt. Replace the fan belt in case of cracks or damage. Contact your Sany
dealer if you have any troubles.

1 3 1 3 13
04-pressure in accumulator (breaker)04--check
4.8.9.9 Nitrogen
3 - 3 - 3-0
4-
202 202 2 02
07
(If equipped)
407 407
e nx4 e nx nx
h h
cSpecial tools will be used in order to checkc the accumulator and inject nitrogen. che
Please consult your Sany dealer, if possible, to conduct related inspection and infl ating operation.

4.8.9.10 Fan belt tension - check/replace

Check the tension of fan belt. Replace the fan belt in case of cracks or damage. Contact your Sany
dealer if you have any troubles.

4.8.9.11 Nitrogen pressure in accumulator (breaker) - check

4- 13 4- 13 4-13
3-0 3-0 3-0
(If equipped)
202
7 will be used in order to check the accumulator 202 2 02
Special0tools 07 and inject nitrogen.
407
h e nx4 h e nx4 h e nx
cPlease consult your Sany dealer, if possible,
c to conduct related inspection and infl ating
c operation.

4-68 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
4.8.9.12 0 2 3-
Swing 2
mechanism grease - check 0and 3- add 02 3-0
2 2 2
x 4 07 x 4 07 x 407
nAdd grease through injection port (1) nuntil n
che che
grease seeps out from overfl ow port (2). che

• Use EP grease (SHELL: Albanian EP2,

etc.)
• Lube oil: Change and add lube oil after
1,000 hours of motor running.
2 1

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che
CZ215-1104013

Fig 4-91

4.8.9.13 Hydraulic tank breather valve filter element- replace

WARNING
Risk of serious
0 4 -13injury! 0 4 -13 4- 13
Failure to -
23follow
0 23- injury.
below procedures could result in serious
0 02 3-0
2 2 shut off the engine. 2
x 07 replacing the breather valve filterxelement,
• 4Before 4 07 x 4 07
n n n
che • The hot parts and oil may cause burns.
che Do not operate until they are cooled.che

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 4-69

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
1. Clean the02 3-0
top of the hydraulic tank and re- 02 3-0 02 3-0
2 2 2
07 contaminants
movex4the around the breather x 407 x 407
hen
cvalve. che
n
che
n
Disassemble the valve in a place that is free
from fire sources and dust.

2. Remove the butterfly nut (1) on the breather

valve and press the vent valve to release in-
ternal pressure.
CZ335-1104080
3. Remove lock nut (2), cover (3) and take off
3 13 13
4-1
the filter element (4). Fig 4-92
4- 4-
02 3-0 02 3-0 02 3-0
2 cover (3) with a brush if exces-
4. Clean07the 2 2
x4 x 407 x 407
hendirt is found inside. Replace a new filter
sive
c hen c ch1e
n
element if it is broken.
3
2
5. Install the cover (3) and tighten lock nut (2). 4

NOTE:

• When assembling the lock nut (2), tighten it

to the specific torque (10-14 N·m).
CC13031501

4-13 Fig 4-934-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
4.8.10
n 407
x Every 2000 service hours n x 407 n x 407
che che che
4.8.10.1 General

The 100-, 250-, 500- and 1000-hour services will be carried out in the meantime.

4.8.10.2 Final drive oil - change

WARNING
Risk of serious injury!
When the engine has
- 1 3 just shut off, the hot oil may cause burns.
- 1 3 If there is pressure in the case, -13
2 -04burst out and cause injury.
the oil or plug will
3 2 3 -04 2 3 -04
20
To avoid this, please follow below procedures: 20 20
• Do x 07 operate engine until it is cooled. x407
4not x 407
n n n
c•heBe sure to loosen the plug slowly to release
che pressure and do not stand in front ofcit.he

• .
4-70 Operator Manul-Oct. 2019
 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4- 13 4- 13 4- 13
1. Park 0
the 3-0
2 machine on a hard and flat ground 02 3-0 02 3-0
2 2 2
x
and4 07adjust position so that the drain plug x(D)
4 07 x 407
n n n
che is closest to the ground. Stop the engine
che and cLhe
F

place the lockout lever to the LOCKED D

position.
Oil level

2. Use a proper screwdriver to remove the dirt

in the hexagonal socket of screw plug.

3. Place a container under the drain port (D)

CZ235-1104017
to collect the oil. Loosen the level port plug (L)
-13 -13
Fig 4-94
4- 13
-04port plug to discharge oil.
and the drain
3 3-0
4
3-0
02 02 02
4 0 72 4 07
2
407
2
n x
4. When x
the oil in the final drive is drained,
n n x
che clean the drain port plug with clear diesel
che fuel che
and install the plug.

5. Remove the fill port plug (F) and add speci-

fied gear oil through the filler opening until oil
flows out from the level port.

6. Clean the plug with clear diesel fuel and re-

install the plug.
4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
x
NOTE:
n 407 nx 407 n x 407
che che che
Check the O-ring on screw plug and replace
the O-ring if it is damaged.

4.8.10.3 Hydraulic oil suction filter element – clean/replace

CAUTION
Risk of scald!
When the engine has just shut off, the hot parts and oil may cause burns.
• Do not operate3 until they are cooled.
1 13 13
4- 4- 4-
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 n x 407
che che che

Operator Manul-Oct. 2019 4-71

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
2 butterfly nut (1) of the breath- 3-0 3-0
202 02
1. Remove0the
7 2 7 2
n x40
er valve on the hydraulic tank and press the
n x40
1
nx 407
ch e
vent valve to relieve internal pressure.
ch e che
Press

CZ215-1304004

4-13 Fig 4-95

4- 13 4-13
3-0 3-0 3-0
7 202 7 202 202
n x40 the four bolts and remove the cap
2. Loosen
n x40 nx 407
e
h When the cap is being removed, it may
c(2). e
chfly 2
che
out due to the action of the spring (3). In this
3
case, hold down the cap when removing the
bolts.
4

3. Hold the top end of the rod (4) and pull it up-
5
ward to remove the spring (3) and the suction
filter element (5). 6

4. Clean the suction filter element (5). Flush it

-13 13 13
CZ335-1104093
with cleaning oil. Replace the suction filter ele-
3- 0 4
ment if it is damaged. 3- 04- 3-0
4-
202
Fig 24-96
20 202
4 07 installation, fix the suction filter ele- x407
5. During
x x 407
hen (5) to the projected part (6) of the oilctank
cment hen che
n
before assembling.

6. When assembling, use the bulged part of

the cap (2) to hold the spring (3) before tight-
ening the bolts.

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

4-72 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 0 4 -13

4.8.10.4 0 2 3-
Nitrogen 2 3-
pressure in accumulator0(control oil circuit) - check 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
n n n
che che WARNING che
Risk of serious injury!
As the accumulator is filled with HP nitrogen, improper operation will cause explosion, resulting in
mechanical damage and personal injury.
To avoid this, please follow below procedures:
• Keep away from fire. Do not collide or roll the accumulator to avoid any shock.
• The gas in the accumulator must be released completely during handling. Please contact your
Sany Heavy Machinery authorized dealer for doing this.

Note:
4-13 4-13 4- 13
3-0 3-0 3-0
202 operation with low nitrogen pressure
In continuous
7 7 202 in the accumulator, the remaining pressure
7 202 in
x40
nhydraulic x40 occurs to the machine.
circuit will not be released oncenfailure nx4
0
che che che
Functions of the accumulator

The accumulator stores the pressure of the

control circuit. Even if the engine is turned off,
the control oil circuit allows you to achieve the
following operations:

• Operate the control lever to lower the work

equipment. The work equipment will fall
due to gravity13 13 13
• The pressure
3 - 04- in hydraulic circuit can be 3-0
4-
3-0
4-
7 202 202 2 02
0 407 407
released.
enx4 e nx n x
che
CB13041502-1
h h
c The installation location of the accumulator
c is
shown in the right illustration. Fig 4-97

Checking the functions of accumulator

During inspection, make sure the surrounding area is clear of personnel or any barriers.

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 4-73

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
3-0
02 pressure in the accumulator
Check nitrogen 02 3-0 02 3-0
2
7 following steps: 2 2
40the
through
nx nx 407 nx 407
h e
c1. Park h e che
the machine on a hard andc flat
ground.

2. Keep the work equipment 1.5m (4'11'')

above the ground at maximum reach (with the
1.5m
arm cylinder and the bucket cylinder fully
retracted).
The step 3 through step 5 shall be conducted CZ335-1104095
within 15 seconds.
3
-1pressure Fig 4-98 -13 13
0 4 -04 4-
3-0
The accumulator’s drops gradually
2 3 - 2 3
after engine 20 shutdown. Check the accumula- 7 20 2 02
0 7 after the engine is shut down. x40 407
n x4
tor immediately
n nx
che che che
3. Keep the work equipment at its maximum
operating radius, turn the start switch to the
OFF position and stop the engine.

4. Turn the start switch to the ON position.

5. Place the hydraulic lockout lever to the

FREE position. Operate the joysticks and low-
er the work equipment. Check if the work
13 ground.
equipment touches-the
4 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

CC13031404

Fig 4-99

4- 13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

4-74 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4- 13 4- 13 4- 13
3-0
6. If the02work equipment fall under its own 02 3-0 02 3-0
2 2 2
4 07 to the ground, this shows the accumu-
weight
x x 4 07 x 407
chenlator functions normally. hen
c che
n
If the work equipment fails to fall to the
ground, this shows pressure in the accumula-
tor has dropped.

Consult your Sany dealer for such an

inspection.

7. Place the hydraulic lockout lever to the CZ335-1104099

LOCKED position and turn the start switch to
3 -13 13
4-1
the OFF position. Fig 4-100
4 4-
3-0 3-0 3-0
7 202 7 202 2 02
x40 to release pressure in hydraulic ecircuit
How
n n x40 nx 407
ch e ch che
1. Low the work equipment to the ground.

2. Place the lockout lever to the LOCKED

position.
The steps 4 through step 6 shall be carried
out within 15 seconds.
Pressure of the accumulator will drop gradu-
ally after the engine is stopped. Therefore, the
pressure can only
- 1 3 be released when the en- 13 13
4 turned off.
-0be 4- 4-
3-0 3-0
CC13031403
gine has just
02 3 02Fig 02
72
0 off the engine.
3. 4Turn 407
2 4-101
407
2
e nx n x nx
c h che che
4. Turn the start switch to the ON position.

ON
OFF
STA
T
HEA

RT

13 13 13
CC13031804

3- 04- 3 04-
- 4-102 3-0
4-
202 202 02
Fig
2
n x 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 4-75

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
2 3-0 3-0 3-0
202 02
5.Place the 0lockout lever to the FREE position
7 2 7 2
and then
n x40
cycle the control levers in all direc-
n x40 nx 407
c h e
tions to release the pressure in control h e
circuit.
c che
6.Place the lockout lever to the LOCKED posi-
tion and then turn the start switch to the OFF
position.

CC13031404

Fig 4-103
3 13 13
4-1 4- 4-
3-0 3-0 3-0
202
4.8.10.5 Cooling system interior - clean 2 02 202
n x 407 nx 407 nx 407
che h e
c WARNING che
Risk of serious injury!
When the engine is just turned off, the high pressure hot coolant in radiator may cause burns if
the radiator cover is removed for discharging.
To avoid this, please follow below procedures.
• After the coolant in radiator is cooled, slowly turn the cover to release pressure.
• When starting the engine for cleaning, set the lock lever to the lock position to prevent the ma-
chine from moving.
• The coolant is flammable and shall be kept away from open flames.
- 13 13 13
• Be careful not
3 04-
-04to splash the coolant on your body. If -splashed
3
into eyes, flush with plenty of
3-0
4-
202seek for profession treatment immediately.
water and 202 202
407
• eItnxis strictly forbidden to discharge the coolant 407 407
enx
to sewers or the surface of the earth.nxWhen re-
ch placing the coolant, please contact yourchSany Heavy Machinery authorized dealer.
ch e

Clean the inside of radiator fins and replace coolant

4-13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

4-76 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4- 13 4- 13
3-0
1. Park02the machine on a level ground and 02 3-0 02 3-0
2 2 2
407shut off the engine.
then
nx 407 nx nx 407
h e
c 2. Remove h e
c to re- che
slowly the radiator cap (1)
lieve pressure only when the coolant is cool
enough for you to touch the radiator cap with 1

your bare hand.

0-13018

4-13 -13
Fig 4-104
4 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
n x40
3.Remove
x40
the bottom cover under the radiator
n nx 407
e e
ch and place a container to collect thechcoolant che
under the drain valve (2). Open the drain 2

valve (2) to drain the coolant.

4. Close the drain valve (2) after draining the

coolant. Add tap water and cleaning agent in-
to the radiator. When the radiator is full, start
the engine at a low speed in order to heat up
to 90°C (194°F) at minimum. Continue to run
the engine for about 10 minutes.
13 13 13
CZ335-1104012

5. Stop the 04-

3- engine and open the drain valve 02Fig 04-
3- 4-105 3-0
4-
2 0 2
(2) to7 discharge water. Flush the cooling sys-7 2 2 02
n x 4 0
tem with clean water till discharged water n x4is0 nx 407
e
ch clear so as to remove the rust and sediment
ch e che
inside the radiator.

6. Close the drain valve (2). Add coolant

slowly into the radiator till it overflows from the
filler opening.

7. Run the engine at low speed for about 5 mi-

nutes and then at high speed for another 3 mi-
nutes to bleed the air from the coolant. (The
-13 shall be left open at the
radiator cap 4(1)
0 4- 13 4- 13
moment.)023
-
02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 4-77

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 level once again. Add more
8. Check coolant 02 3-0 02 3-0
2 2 2
407
if necessary.
nx nx 407 n x 407
h e h e
c9. Clean the reserve tank (3) after completely
c che
3
FULL
draining the coolant inside. Add water till the
LOW
coolant level reaches a level between the high
and the low marks. Replace the reserve tank
with a new one if the old one is hardly
cleaned.

10. Stop the engine. Wait about 3 minutes be-

fore adding water through the filler opening. CB13040901-1

Screw on the radiator3cap tightly.

1 Fig 4-106-13 13
4- 4 4-
3-0
02bottom cover.
11. Install the 02 3-0 02 3-0
2 2 2
Clean 407
nx the inside of hydraulic oil cooler nx 407 n x 407
che che che
1. Remove the hydraulic oil cooler before cleaning. Cleaning shall be performed on a clean wash-
ing table.

2. Rinse the cooler with hydraulic oil of the same grade, plane kerosene, petrol or diesel fuel. Blow
the inside of the cooler with an air pump.

NOTE: Keep the inside of the hydraulic oil cooler clean during the cleaning process. Do not wipe
the cooler with cotton, linen or synthetic fibers.

-13 agent: Hydraulic oil of the same04grade,

Recommended cleaning
0 4 -13 plane kerosene, petrol, diesel 04-13
fuel. 3- 02 3- 02 3- 02
2 2 2
4.8.10.6407
nx Alternator - inspect nx 407 n x 407
che che che
Contact your Sany dealer to inspect the alternator.

Check the engine every 1000 service hours if the engine is started frequently.

4.8.10.7 Engine valve clearance - check/adjust

Special tools are necessary for inspection and maintenance. Consult your Sany dealer to do this
job.

4.8.11 Every 4000 service

3 hours
4-1 4- 13 4-13
02
4.8.11.1 General3-0 02 3-0 02 3-0
2 2 2
407
x 250-, 500-, 1000- and 2000-hour services 407 407
chen100-,
The enx ch enx
shall be carried out in the meantime.
ch

4-78 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
3- pump - inspect
4.8.11.202Water 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
nCheck the water pump for water leakage nor oil n
che leakage. In case of any problem, contact
che your che
Sany dealer for disassembly, repair or
replacement.

4-13 4-13 4-
CZ335-1104104 13
023-0 3-0
02Fig 02 3-0
2 2 4-107 2
nx 407 n x 407 nx 407
che 4.8.11.3 Start motor - check
che che

Consult your Sany dealer to check the start motor. Check it every 1000 service hours if the engine
is started frequently.

4.8.11.4 Hydraulic tank oil - change

CAUTION
Risk of scald!
4
When the engine
0 -13is shut off, the hot oil and parts may 0cause
4 -13 burns. 4- 13
3- please follow below procedures. 023-
02this, 3-0
202
To avoid
7 2 7 2 7
0 not operate until they are cooled. x40
•x4Do x40
e n e n e n
ch • When removing the oil suction cap, ch pressure the exhaust button of breather
ch valve to release
the internal pressure.

NOTE:

For machines equipped with a hydraulic breaker, the hydraulic oil deteriorates faster than that of
machines operating with a bucket.

• Prepare a lever (used for 36 mm socket wrenches)

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 4-79

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
1. Unscrew 0
the 3-0
2 bolts of the bottom cover plate 02 3-0 02 3-0
2 2 2
x 4
and remove07 the cover plate. x 407 x 407
n n n
che che che
2. Swing the upper structure in order to posi-
tion the drain plug beneath the hydraulic tank
between the tracks.

3. Retract the arm and bucket cylinders and

lower the boom in order to enable the bucket
tips to touch the ground.
CZ335-1104102

3 to the LOCKED po-

4. Place the lockout-1lever Fig 4-108-13 13
4 4 4-
3-0
02 off the engine.
sition and turn 02 3-0 02 3-0
2 2 2
407 407 407
enx
5.Remove
ch
the cap of the oil filler (F).
che
nx
che
nx
F
6.Place a container under the drain plug. Re-
move the drain plug (P) with the lever to drain
the oil. Check the O-ring on the drain plug (P)
and replace it timely if broken. Tighten the
plug (P) after draining.

NOTE:

Do not get oil on your body when removing

the drain plug (P). -13 1P3 13
4 4- 4-
3-0 3-0 3-0
CZ335-1104103-1

202 oil as required through the fill- 7Fig

7.Add hydraulic
7 2024-109 2 02
er (F).
n
0
x4Check the oil level, which shall be be- x40
n nx 407
e
h the H and L marks of dipstick.
ctween che che
4.8.11.5 Accumulator - replace

Replace the accumulator every two years or 4000 service hours, whichever occurs first.

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-80 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

4-13 4-13 4- 13
02 3-0 WARNING 02 3-0 02 3-0
2 2 2
407
x of injury or damage to machine!enx
nRisk 407 nx 407
h e ch
c As the accumulator is filled with HP nitrogen, che
improper operation will cause explosion, re-
sulting in mechanical damage and personal
injury.
To avoid this, please follow below
procedures.
• Keep away from fire. Do not collide or roll
the accumulator to avoid any shock.
• The gas in the accumulator must be re-
13 during handling. Please
leased completely 13 13
04- Sany Heavy
contact3-your Machinery au- 3-0
4-
3-0
4-
7 202 dealer to solve it. 202 2 02
40 407 407
thorized
n x n x nx
che che
If the machine is kept operating when the per- che
formance of accumulator decreases, the pres-
sure in the hydraulic system will not be
released. Consult your Sany dealer to replace
the accumulator.

The accumulator's installation location is

shown in the right illustration.

4-13 4-13 13
3-0 3-0 3 - 04-
02 02 202
CB13041502-1
2 2
nx 407 nx407 Fig 4-110
nx 40 7
c h e c h e che

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 4-81

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2 3-
4.8.11.6 High-pressure
0 tube clamps and rubber 0 2 -
-3check 02 3-0
2 2 2
x 4 07 x 4 07 x407
n n n
che che che

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 n x407
che che che
CZ335-1104106

Fig 4-111

Check, through visual inspection and feel, for any loose bolts on the five mounting clamps of high-
pressure pipe between the supply pump and the spray nozzle. Contact your Sany dealer to replace
the parts in trouble.

4.8.11.7 Compressor
3 working condition - inspect
4- 1 4- 13 4-13
3-0
02two items are to be inspected:
The following 02 3-0 02 3-0
2 2 2
407 407 407
ch enx
1. Whether the compressor and the magnetic x
enclutch
ch enxon/off the
are switched on/off when switching
ch
air conditioner.

2. Whether the clutch or compressor produces abnormal noise.

In case of any problem, contact your Sany dealer for disassembly, repair or replacement of the
parts.

4.8.12 Every 8000 service hours

4.8.12.1 General
1 3 3
-1 be carried out in the meantime. 13
04- 1000-, 2000- and 4000- hour services04shall
The 100-, 250-, 500-,
3 - 3 - 3-0
4-
202 202 2 02
07High-pressure tube clamps - replace
4.8.12.2 07 407
h e nx4 h e nx4 h e nx
cContact your Sany dealer to replace the highpressure
c tube clamps of the engine. c

4-82 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Maintenance

0 4 -13 0 4 -13 4- 13
4.8.13 Every
0 2 3- 10000 service hours 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 407
nContact your Sany dealer if service hhours
n of the machine nx or overall
che maintenance. c e
reaches 10, 000 ehours
ch

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 4-83

 Maintenance SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-84 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

Troubleshooting

0 4 -13 0 4 -13 0 4 -13

0 2 3-
5 Troubleshooting
0 2 3- 0 2 3-
..............................................................................................................5-1
72
5.10Troubleshooting
4 07
2
07
2
Preparation ...............................................................................................5-3
4 4
x
n 5.1.1 Checks before troubleshooting x x
n .................................................................................5-3
n
che che che
5.1.2 Troubleshooting precautions .....................................................................................5-4
5.1.3 Electrical circuits troubleshooting precautions........................................................5-5
5.1.4 Hydraulic components handling precautions ..........................................................5-6
5.2 Measures Taken When Failure Occurs..............................................................................5-8
5.2.1 Failure-like phenomena .............................................................................................5-8
5.2.2 Towing the machine ...................................................................................................5-9
5.2.3 Towing hook for light loads ......................................................................................5-11
5.3 Engine Failures................................................................................................................... 5-12
5.3.1 Engine
4 -13 troubleshooting table .................................................................................
4 -13 5-12-13
- 0
5.3.223Coolant 2 3 - 0
temperature high ...................................................................................... 2 3 -04
5-16
7 20 Engine oil pressure low ..........................................................................................
7 20 7 20 5-17
05.3.3 0 0
h e nx4 5.3.4 When fuel runs out ..................................................................................................
h e nx4 h e nx4 5-19
c c c
5.3.5 When engine rotates reversely ............................................................................. 5-21
5.4 Failures of the Electrical System...................................................................................... 5-22
5.4.1 Electrical system troubleshooting table ............................................................... 5-22
5.4.2 Failure codes ............................................................................................................ 5-25
5.5 Battery.................................................................................................................................. 5-27
5.5.1 general....................................................................................................................... 5-27
5.5.2 Battery removal and installation ............................................................................ 5-28
5.5.3 Battery charging ...................................................................................................... 5-28
5.5.4 Starting
0 4 -13 engine with jumper cable..........................................................................
0 4 -13 5-29
0 4 -13
0 2 3- General...............................................................................................................
5.5.4.1 0 2 3- 0 2 -
35-29
2 2 2
x 4 07 5.5.4.2 Connecting jumper cables...............................................................................
x 4 07 x 4 07 5-30
n n n
che che che
5.5.4.3 Starting engine ................................................................................................. 5-31
5.5.4.4 Disconnecting jumper cables .......................................................................... 5-31
5.6 Failures of the Hydraulic System .................................................................................... 5-32
Operator Manul-Oct. 2019 5-1
 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

-04 Failures ...................................................................................................
5.7 Other Common
3 -04 3 5-36 -04
3
02 02 02
40 72 40 72 40 72
h e nx h e nx h e nx
c c c

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x 407 n x 407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x 407 n x 407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x 407 n x 407
che che che

5-2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

0 4 -13 0 4 -13 4- 13
5.Troubleshooting
0 2 3- 0 2 3- 023-0
2 2 2
x 4 07 x 4 07 x 407
n n n
che 5.1 Troubleshooting Preparation
che che
5.1.1 Checks before troubleshooting

It em J u d g em en t v al u e Rem ed y

1. Check fuel level and type of fuel — Add fuel

2. Check for impurities in fuel — Clean, drain
3. Check hydraulic oil level — Add oil
4. Check hydraulic oil strainer — Clean, drain
Lubricating
oil, coolant - 1 3 swing drive oil level
5. Check
-13
— Add oil
-13
0 4
6. Check engine oil level (in oil pan) 0 4 — Add oil 0 4
0 2 3- 7. Check coolant level 0 2 3- — Add water023
-
2 2 7 2replace
x 4 07 8. Check dust indicator for clogging
x 4 07 — Clean
x 4 0or
n hen n
che cheAdd oil
9. Check hydraulic filter — Replace
c
10. Check final drive oil level —

1. Check for looseness and corrosion of battery termi-

— Tighten or replace
nal and wiring
E l e c t r i c a l 2. Check for looseness and corrosion of alternator ter-
— Tighten or replace
equipment minal and wiring
3. Check for looseness and corrosion of start motor
— Tighten or replace
terminal and wiring

mechanica -l 0
-13 for abnormal noise and smell
Hydraulic , 1. Check
2.4Check for oil leakage 0 4 -13 — Repair
0 4 -13
2 3 2 3- — Repair
3-
2 0
equipment 3. Carry out air bleeding 2 0 — Bleed air202
x4 07 x4 07 x4 07
chen hen
c stopped)
1. Check battery voltage (engine 20~30V c Replace hen
2. Check battery electrolyte level — Add or replace
3. Check for discolored, burnt, exposed wiring — Replace
4. Check for missing wiring clamps and hanging wiring — Repair
5. Check for water leaking on wiring (be particularl y —
Electrics , Disconnect con -
careful attention to water leaking on connectors or
electrica l nector and dry
terminals)
equipment —
6. Check for blown or corroded fuses
Replace
7. Check alternator voltage (engine running at 1/2 Aft er running for
Replace
throttle or above) several minutes:
8. Check
- 1 3 operating sound of battery relay - 1 3 27.5~29.5V
-13
- 0 4
(when switch is turned ON/OFF) - 0 4 — Replace
- 0 4
02 3 02 3 02 3
72 72 72
e n x40 6-1
Table
e nx40
e nx 40
ch c h c h

Operator Manul-Oct. 2019 5-3

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

2 3-
5.1.2 Troubleshooting
0 precautions 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
n the machine on a hard, level ground.
• Park n sure safety pins, blocks and machine
n brake are
che che che
Make
functional.

• Workers in the same team must use the same signal system. Keep other personnel a safe dis-
tance away from the machine.

• If the radiator cap is removed when the engine is hot. Hot coolant may squirt out and cause
burns, wait for the engine to cool down before troubleshooting.

• Take care not to touch any hot parts or be caught by any rotating parts.

1 3 1 3 13
• 04- any electrical wiring, always disconnect
Before disconnecting
3 - 04- the negative (–) post of battery.
3 - 3-0
4-
202 202 2 02
• 07removing the plug or cap from any vessel
Before 07 that contains pressurized oil, water or07air, re-
h e nx4
lease the internal pressure. When installing
x4
hen a measuring equipment, be surehtoen connect it
x4
c c c
properly.

The aim of troubleshooting is to pinpoint the basic cause of the failure, to carry out repairs swiftly,
and to prevent reoccurrence of the failure.

When carrying out troubleshooting, it is important to understand the structure and function.

However, a short cut to effective troubleshooting is to ask the operator various questions to form
some idea of possible causes of the failure that would produce the reported symptoms.
3 3 13
4-1troubleshooting, do not hurry to disassemble
1. When carrying out 4-1 the components. 4-
23-0
0 are disassembled immediately any 2failure
0 23-0 02 3-0
72
1) If components
0 7 0
occurs:
407
2
x4
•enParts x4 failure or other unnecessary parts
that have no connection withenthe enx will be
ch disassembled. ch ch
• It will become impossible to find the cause of the failure.

2) It will also cause a waste of man-hours, parts, or oil or grease, and at the same time, will also
lose the confidence of the user or operator.

3) For this reason, when carrying out troubleshooting, it is necessary to carry out thorough prior in-
vestigation and to carry out troubleshooting in accordance with the fixed procedure.

2. Points to ask user or operator:

-13 -13 4-13
-04problems occurred apart from the problem
1) Have any other -04 that has been reported? 3-0
2 023 2 023 202
7 7 7
x 0 x40 x40
2) Was4there anything strange about the machine before the failure occurred?
e n e n e n
c3)hDid the failure occur suddenly, or were there
ch problems with the machine conditionchbefore this?
4) Under what conditions did the failure occur?

5-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

-13 -13 4- 13
-04 been carried out before the failure?-0When
5) Had any repairs 4 were these repairs carried out?
3-0
2 023 2 023 2 02
07 the same kind of failure occurred before?
6)4Has
x x 407 x 407
n n n
che 3. Check before troubleshooting che che
1) Check the oil level.

2) Check for any external leakage of oil from the piping or hydraulic equipment.

3) Check the travel of the control levers.

4) Check the stroke of the control valve spool.

5) Other maintenance items can be checked externally, so check any item that is considered to be
necessary.
4-13 4- 13 4- 13
3-0 3-0 3-0
202 failure
4. Confirming 2 02 2 02
407 407
n•x Confirm the extent of the failure yourself,
nx and judge whether to handle it as a hreal 407
nxfailure or as a
c h e c h e c e
problem with the method of operation, etc.

• When operating the machine to reenact the troubleshooting symptoms, do not carry out any in-
vestigation or measurement that may make the problem worse.

5. Troubleshooting

• Use the results of the investigation and inspection in Items 2 – 4 to narrow down the causes of
failure, then use the troubleshooting flowchart to locate the position of the failure exactly.
13
4- 13 13
• The basic 0procedure
3 - for troubleshooting is as follows.
3 - 04- 3-0
4-
202 from the simple points.
1) Start
7 7 202 2 02
n x42)0 Start from the most likely points. enx40 n x 407
e
ch 3) Investigate other related parts orcinformation.
h che
6. Measures to remove root cause of failure

• Even if the failure is repaired, if the root cause of the failure is not repaired, the same failure will
occur again. To prevent this, always investigate why the problem occurred. Then, remove the
root cause.

5.1.3 Electrical circuits troubleshooting precautions

-13 power off before disconnecting or connect

1. Always turn4the 3
4-1 connectors. 4- 13
0 23-0 0 23-0 23-0
7 2 carrying out troubleshooting, check that
2. Before 20
7 2 all the related connectors are properly7inserted.
e n x40 e n x40 e nx40
ch • Disconnect and connect the relatedcconnectors
h several times to check. c h
3. Always connect any disconnected connectors before going on to the next step.

Operator Manul-Oct. 2019 5-5

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

• If the power3is- turned ON with the connectors still disconnected,
3- unnecessary abnormality dis-3-
0 2
2 be generated. 2 0 2 202
7
plays will 7 7
e n x40 e n x40 e n x40
c4.h When carrying out troubleshooting of circuits
ch chcontinuity, or
(measuring the voltage, resistance,
current), move the related wiring and connectors several times and check that there is no change
in the reading of the tester.

• If there is any change, there is probably defective contact in that circuit.

5.1.4 Hydraulic components handling precautions

With the increase in pressure and precision of hydraulic equipment, the most common cause of
failure is dirt (foreign material) in the hydraulic circuit. When adding hydraulic oil, or when disas-
13 13 13
04- hydraulic equipment, it is necessary
sembling or assembling
3 - 04-to be particularly careful.
3 - 3-0
4-
202 202 2 02
07 of the operating environment
1. Be careful
407 407
e nx4 e nx nx
h h
cAvoid adding hydraulic oil, replacing filters,
c or che
repairing the machine in rain or high winds, or
places where there is a lot of dust.

ZX215-1000023

4- 13 Fig 5-1
4- 13 4-13
3-0 3-0 3-0
202 202 2 02
407
2. Disassembly
nx 407
and maintenance work in the field
nx nx 407
h e h e
cIf disassembly or maintenance work is carried h
c out on hydraulic equipment in the field, e
c there is dan-
ger of dust entering the equipment. It is also difficult to confirm the performance after repairs, so it
is desirable to use unit exchange. Disassembly and maintenance of hydraulic equipment should
be carried out in a specially prepared dust-proof workshop, and the performance should be con-
firmed with special test equipment.

4- 13 4- 13 4-13
023-0 023-0 02 3-0
2 2 2
n x407 n x 407 nx 407
che che che

5-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4-13 4-13 4- 13
3. Do not 3-0
02 let any dirt or dust get in during re- 202 3-0 023-0
2 2
nx 407operations.
filling
nx 407 n x 407
h e
c Be h e
c get in che
careful not to let any dirt or dust
when refilling with hydraulic oil. Always keep
the oil filler and the area around it clean, and
also use clean pumps and oil containers. If an
oil cleaning device is used, it is possible to fil-
ter out the dirt that has collected during stor-
age, so this is an even more effective method.
ZX215-1000025

Fig 5-2
3 13 13
4-1 4- 4-
3-0
02 hydraulic oil when the temperature is 0high.
4. Change 2 3-0 023-0
2 2 2
n 407
x hydraulic oil or other oil is warm, eitnflows 407
x easily. In addition, the sludge canenalso 407
x be drained
che
When
h h
c the oil, so it is best to change the oil when
c it is still warm.
out easily from the circuit together with
When changing the oil, as much as possible of the old hydraulic oil must be drained out. (Drain the
oil from the hydraulic tank; also drain the oil from the filter and from the drain plug in the circuit.) If
any old oil is left, the contaminants and sludge in it will mix with the new oil and will shorten the life
of the hydraulic oil.

5. Flushing operations

After disassembling and assembling the

equipment, or changing the oil, use flushing
0 4 -13 contaminants, sludge, and 0 4 -13 Flushing oil
4- 13
3-0
oil to remove the
23- the hydraulic circuit. Normally, 2023-
old oil20from 2 02
n x 407 is carried out twice: primary flushing
flushing
n x 407 n x 407
che is carried out with flushing oil, and secondary
che che
flushing is carried out with the specified hy-
draulic oil.
ZX215-1000026

Fig 5-3

4-13 4-13 4- 13
023-0 02 3-0 023-0
2 2 2
nx 407 nx 407 n x 407
che che che

Operator Manul-Oct. 2019 5-7

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
6. Cleaning02 3-0
operations 02 3-0 02 3-0
2 2 2
After 407
nx repairing the hydraulic equipment nx 407 n x 407
h e
c(pump, control valve, etc.) or when running
c h e che
the machine, carry out oil cleaning to remove
the sludge or contaminants in the hydraulic oil
circuit. The oil cleaning equipment is used to
remove the ultra fine (about 3μ) particles that
the filter built into the hydraulic equipment
cannot remove, so it is an extremely effective
ZX215-1000027
device.
Fig 5-4
3 13 13
4-1 4- 4-
3-0 3-0 3-0
7 202 7 202 2 02
n x40
5.2 Measures
x40
Taken When Failure Occurs
n n x 407
ch e ch e che
5.2.1 Failure-like phenomena

Note that the following phenomena are not

machine failures:

• The arm speed may drop suddenly when

retracting the arm with the work equipment
lowering unloaded and the arm in a nearly
vertical position.

4- 13 4-13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx407
che che h eCZ335-1103213
c
Fig 5-5

• When the bucket tips are nearly parallel to

the ground, the bucket speed may drop
suddenly

• The brake valve produces noise when start-

ing or stopping swinging operation.
-13 4-13 4-13
• -04 produces noise when the
The travel motor
23 3-0 3-0
0 02 02
7 2travels downhill at low speed.
machine
40 407
2
407
2
e nx nx n x
c h che che CZ335-1103214

Fig 5-6

5-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

0 4 -13 4-13 4- 13
5.2.2 Towing
0 2 3- the machine 02 3-0 02 3-0
2 2 2
x 4 07 x 407 x 407
chen WARNING che
n
che
n
Risk of serious injury!
A
Improper operation of towing may cause
serious injury.
B
To avoid this, please follow below
procedures.
C
• Always check whether the rope for traction
have enough strength to tow the machine,
otherwise accidents may happen. CZ335-1102063
• -13 of towing, do not use rope
In the process
4-1
3
4- 13
2 3 -04 [A], decreased diameter [B] 2 3
Fig -05-7 3-0
with breakage
20 20 2 02
0
or7 twist [C], in case the rope would be07
407
e nx4broken. e nx4 n x
c h c h che
• Always wear protective gloves to handle
the rope.
• Don’t tow the machine on a slope.
• In the process of towing, do not stand be-
tween the towing machine and the towed
machine.
• Operate the machine slowly, and do not
apply load suddenly to the rope.
4-13 4-13 4- 13
0 23-0 02 3-0 02 3-0
72
Note:
407
2
407
2
e n x40 e nx is: n x
c h The acceptable towing force of the c h
machine che
SY195C9, SY205C9, SY215C9:

146,000 N (14,900kgf)

SY225C9, SY235C9, SY265C9:

195,000 N (19,900kgf)

The towing operation must be performed within the maximum towing capacity

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 n x 407
che che che

Operator Manul-Oct. 2019 5-9

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0 3-0 3-0
• 202 is trapped in mud and cannot
If the machine 2 02 2 02
407
nx out of the mud with its own force,heornx
move 407 nx 407
h e
c the towing force of excavator is occupied
c by che
heavy object, wire cables can be used as
shown in the right illustration.

• Place wood blocks or other protective mate-

rials between where the wire cable contacts
the machine in order to prevent friction be-
tween the wire cable and the machine.
CZ335-1103216
• 3 parallel to the ground 13 13
Keep the wire cable
04 -1 Fig 5-8 4- 4-
and align its -direction
02 3 with that of the track
023-0 02 3-0
frame.
72 407
2
407
2
e n x40 enx nx
•chMove at a speed of 1Km/h when towingchthe che
machine. Tow the machine to a place suit-
able for repair. Never tow the machine over
a long distance.

• Towing of the machine is only allowed in

case of emergency.

CZ335-1103217

4-13 Fig 5-904-1

3
4-13
3-0 3 - 3-0
202 202 2 02
n x 407 n x407 nx 407
che che che

4-13 4- 13 4-13
023-0 023-0 02 3-0
2 2 2
n x 407 n x407 nx 407
che che che

5-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

0 4 -13 0 4 -13 4- 13
5.2.3 Towing
0 2 3- hook for light loads 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n n NOTICE n
che che che
• Shackle must be used.
• Keep the wire cable parallel to the ground and align its direction with that of the track
frame.
• Move the machine slowly and avoid imposing sudden load on wire cable.

Two front towing eyes are designed on front

of the lower frame. These two eyes are used

-13 13 13
to secure the machine during shipment or
0 4 4- 4-
02
-
transportation.
3 02 3-0 02 3-0
Two4 72
0 rear towing eyes are designed on xthe
4 07
2
407
2
n x n nx
che rear of the lower frame. These two eyes
che are che
used to tow light loads or to secure the ma-
chine during shipment or transportation.
CZ215-1305219

Fig 5-10

Max. permissible towing force:

SY195/205/215C9:

0 4 -13 4-13 4- 13
0 2 3-
58,800 N (6,000kgf)
02 3-0 02 3-0
2 2 2
x 4 07
SY225/235/245/265C9: x 407 x 407
n n n
che 79,600 N (8,100kgf) che che

CZ215-1305220

Fig 5-11

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 5-11

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

- 13 4- 13 4- 13
-04
5.3 Engine3Failures 3-0 3-0
7 202 7 202 2 02
n
0
5.3.1x4Engine troubleshooting table
n x40 n x 407
ch e ch e che
Check the engine according to the following table if any failure occurs to it. Contact your Sany
dealer to repair the engine.

Fai l u r e Cau s es Rem ed y

● Battery dead ● Recharge/replace the battery.

● Battery that has dis conne cted or loo se ● Remove the corroded part.
cable, or is corroded.
Starter failure ● Fuse breaks. ● Replace the fuse.
or reluc tant
● 3
-1●3 Replace the start switch or relay. 04-13
Failure of start switch or start relay.
rotation. - 1
-04● Failure of start motor.
3 0 4
3- ● Repair/replace the start motor. 023-
02 0 2
72 ● Engine oil viscosity high.
07
2 ● Use engine oil with suitable 7 2
0viscos-
x40 4 4
When the engine fails to start

n n x ity. n x
che ● Fuel exhausted.
che che
● Refill the fuel and purge the air.
● Fuel injector opening pressure low. ● Adjust/replace the fuel injector.
● Failure of fuel delivery valve of injectio n ● Replace the fuel delivery valve.
pump
● Failure of control rack of injection pump ● Repair or replace the control rack.
● Worn or stuck plunger of injection pump ● Replace the plunger assembly.
Starter is OK. ● Improper starting operation ● Start the engine in regular steps.
● Air trapped in the fuel system ● Purge air from the fuel system.
● Fuel filter plugged
13 ●3 Replace filter element or cartridge.
1 -13
3 - 04●- Air cleaner plugged 3- 0 4 - ● Clean/replace air cleaner element.
3- 0 4
7 202 ● Clutch sideslip 2 0 2 ● Battery dead 2 0 2
x40 ● x 4
Turbocharger intake hose clamp 07 loose x 4 07
n n ● Replace filter element n
or catridge.
che ● che crack
Turbocharger intake hose che element.
● Clean or place air cleaner

● Idle speed low. ● Battery dead

Engine shuts ● Fuel filter plugged ● Replace fuel filter element or car-
down immediately
tridge.
after starting.
● Air cleaner plugged ● Clean/replace air cleaner element.

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

5-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4-13 4-13 4- 13
r e-0
Fai l u3 3-0 3-0
202 02 202
Cau s es Rem ed y

40 7 40 72 7
e nx
● Failure of low idle controller
e nx
●
e n x40 idle contro l
Repair/replace the low

c h c h system.
ch
● Fuel system leaks or is blocked. ● Repair the fuel system.
● Air trapped in the fuel system ● Pure the air from fuel system.
● Fuel system contains water. ● Change the fuel.
● Fuel filter element plugged ● Replace fuel filter element or car-
Low idle speed
tridge.
instable
● Failure of injection pump ● Repair/replace related parts of fuel
injection pump.
● Bad adjustment of air valve clearance ● Readjust air valve clearance.

13 ● Broken cylinder gasket, worn cylinder liner,

1 3 ● Replace relevant parts. 13
3 - 04- -04
-
stuck or ruptured piston ring, or defective
3-0
4-
202 23seat
contact between air valve and 0its
2 202
n x 407 ● Fuel filter plugged
n x 407 nx 407
● Replace fuel filter element or car-
che che tridge. c h e
● Fuel contaminated by water ● Change the fuel.
● Air cleaner plugged ● Clean/replace air cleaner element.
● Failure of fuel delivery pump ● Repair/replace fuel delivery pump
● Fuel injector activating pressure low; injec- ● Readjust/replace fuel injector.
tion effect not good
● Failure of injection pump ● Repair/replace related parts of the
fuel injection pump.
Power insufficient
● Exhaust gas leaks. ● Replace relevant parts.

4- 13 Air leaks.
4 -13 4 -13
02 3-0 ● Turbocharger assembly damaged3- 0
02
● Replace turbocharge assembly.3- 0
02
2 2 2
407 407 407
● Exhaust valve blocked ● Clean the exhaust pipe.
n x x clearance
envalve enx
che
● Bad adjustment of air ● Adjust valve clearance.
ch
● Soft or broken spring of air valve c
● Replace gas spring.
h
● Broken cylinder gasket, worn cylinder liner, ● Replace relevant parts.
stuck or ruptured piston ring, or defective
contact between air valve and its seat

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x407
che che che

Operator Manul-Oct. 2019 5-13

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
02
Fai l u r e 3-0 Cau s es
02 3-0 Rem ed y
02 3-0
40 72 72 407
2
e nx
● Insufficiency of coolant
e n x40 ● Refill coolant.
n x
c h ● h
Fan belt skids due to clooseness or crack- ● Replace fan belt. che
ing.
● Radiator cap damaged or radiator cor e ● Replace radiator cap or clean radia-
plugged tor core.
Engine overheat- ● Coolant pump damaged ● Repair/replace coolant pump.
ed ● Coolant leaks due to broken cylinder head ● Replace seal cap.
or cylinder block seal cap
● Thermostat damaged ● Replace thermostat.
● Cooling system blocked by foreign object ● Remove foreign objec t from the
cooling system.
3
● Improper adjustment of fuel injection tim-
1 1 3 13
3 -04- ing 04- ● Readjust fuel injection timing.
3 - 3-0
4-
202 ● Fuel contaminated by water 202 ● Change the fuel. 202
n x 407 ● Sluggish fuel injection timingx 407 x 407
en en
● Readjust fuel injection timing.
che ● chworn
Broken cylinder gasket, cylinder liner, ch
● Replace relevant parts.
stuck or ruptured piston ring, or defective
contact between air valve and its seat
White exhaust
● Failure of turbocharger ● Repair/replace.
gas
● Defective valve oil seal or worn valve stem ● Repla ce val ve oil seal , valve and
and valve guide tube valve guide tube.
● Wear, rupture or incorrect setup of piston ● Replace the piston or reset it cor-
ring rectly.
● Scratch or wear of cylinder liner ● Replace cylinder liner.

0 4 - 3 cleaner plugged
● 1Air
0 4 -1●3 Clean/replace air cleaner element. 04-13
0 2 3- ● Fuel injector activating pressure low02or3-bad ● Readjust/replace fuel injector. 023-
2 2 2
07 07 07
injection effect
x 4 x 4 x 4
hen exhaust gas ing che
n injection tim- ● Readjust fuel injectionhetiming.
n
● Improper adjustment of fuel
cBlack c
● Fuel drips after injection due to damage of ● Replace fuel delivery valve.
fuel injection pump delivery valve
● Excessive injection of the injection pump ● Readjust fuel injection amount.

4- 13 4- 13 4-13
02 3-0 023-0 02 3-0
2 2 2
n x 407 nx 407 n x 407
che che che

5-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4- 13 4- 13 4- 13
r e-0
Fai l u3 3-0 3-0
202 02 202
Cau s es Rem e d y

40 7 ● Fuel leaks. 4072 ● 7

Repair/replace related40parts of the
h e nx h e nx fuel system. h e nx
c c c
● Air cleaner plugged ● Clean/replace air cleaner element.
● Low idle improper ● Readjust low idle.
● Fuel inje ctor activating pressure low, or ● Adjust/replace fuel injector.
bad injection effect
● Fuel injection timing incorrect ● Readjust fuel injection timing.
● Fuel drips after injection due to damage of ● Replace fuel delivery valve.
Excessive con-
fuel injection pump delivery valve.
sumption of fuel
● Air leaks from the intake side of turbo -

- 1 3 charger. - 1 3 ● Repair the in take side of turbo --13

3 - 04 ● Turbocharger assembly damaged 04 3 - charger. 04 3-
202 ● Bad valve clearance 202 202
● Replace turbocharger assembly.

x4 07 x40
● Soft or broken valve spring
7
x40
● Readjust valve clearance.
7
chen c hen
● Broken cylinder gasket, c
worn cylinder liner, ● Replace valve spring. hen
stuck or ruptured piston ring, or defective ● Replace relevant parts.
contact between air valve and its seat

● Bad oil ● Use suitable oil.

● Excessive oil ● Drain excessive oil.
● Oil leaks through oil seal and/or gasket. ● Replace oil seal and/or gasket.
● No preheating operation
Excessive con- ● Defective valve oil seal, or wear of valve ● Follow the procedure specified
sumption of oil stem and valve guide tube ● Replace related parts.

4- 13● Wear, rupture or improper setup of piston

4 -13 4 -13
02 3-0 ring
0 2 3- 0 ● Replace piston ring or reset it23
0
- 0
prop-
2 2 2
407 ● Scratch or wear of cylinder07liner 07
erly.
n x x 4 x 4
che en
ch en
● Replace cylinder liner.
ch
● Oil insufficient ● Refill oil.
● Bad oil viscosity ● Use lubricant with proper viscosity.
● Oil leaks through oil seal and/or gasket. ● Replace oil seal and/or gasket.
● Oil filter element plugged
● Replace oil filter element or car -
Oil pressure low
● St uck safety val ve and /or soft bypa ss tridge.
valve spring ● Replace spring of safety valve and/
● Oil pump screen plugged or bypass valve.
● Wear of oil pump related parts ● Clean the screen of oil pump.
1 3 3 3
0 4- 4- ● Replace related parts of oil pump. 4-1
1
0 0
0 2 3- 0 2 3- 0 2 3-
2 2 2
x4 07 x4 07 x407
chen c hen c hen

Operator Manul-Oct. 2019 5-15

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0 3-0 3-0
202 202 202
Fai l u r e Cau s es Rem ed y

nx 407 ● Exhaust pipe connector loose

n x 407or exhaust ● Tighten exhaus t pipe connec7
x40 tor or
e replace exhaust pipe.hen
c h pipe broken
che c
● Fuel injector loose ● Replace gasket and tighten fuel in-
Strange engine noise

Gas leakin g jector .

noise
● Exhaust manifold connector loose ● Tighten the connector of exhaus t
manifold.
● Cylinder gasket broken ● Replace cylinder gasket.
● Fan belt loose ● Readjust belt tension.
Con t inuou s ● Cooling fan loose ● Tighten the cooling fan.
noise ● Worn or damaged coolant pump bearing ● Replace coolant pump bearing.
3 valve clearance
● Bad
1 13
● Readjust valve clearance.
13
3 -04- 3 - 04- 3-0
4-
Table 6-2 202 202 202
nx 407 n x 407 n x 407
h e
c5.3.2 Coolant temperature high che che

WARNING
Risk of scald!
If you open the radiator cap when the coolant is still hot, Hot water or steam may squirt and cause
scald.
• Wait the coolant to cool down before removing the radiator cap.

3 3 13
4-1immediately will burn the engine parts. 4-1
Stopping the engine 4-
0 23-0 023-0 02 3-0
• 7 2 the engine immediately.
Do not stop
0 407
2
407
2
• nx4the coolant slowly in several times. Quick
Refill nx filling of low-temperature coolant cannxcause en-
che
gine cracks. che che
When the coolant temperature gauge shows a temperature higher than 100°C, the coolant temper-
ature alert indicator will be on. Stop operating the machine and keep engine running at a speed a
little higher than idle in order to reduce temperature. When the pointer of coolant temperature
gauge returns to the middle position, the alert indicator is off. Now, stop the engine and perform
the following steps.

4- 13 4- 13 4-13
02 3-0 023-0 02 3-0
2 2 2
n x407 n x 407 n x 407
che che che

5-16 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4- 13 4-13 4- 13
3-0
02 radiator hoses for coolant leak.
1. Check 02 3-0 02 3-0
2 2 2
n x 407 nx 407 n x 407
che che che1

CZ215-1105003

4- 13 Fig 4 -1
5-12
3
4- 13
3-0 3-0 3-0
7 202 7 202 2 02
2.
n
0
x4Check n 40
V-belt for rupture. Check the belt xtension.
n x 407
ch e ch e che
3. Check coolant level. Refill coolant if necessary.

• Remove the radiator cap (1) and refill coolant to the opening. Tighten the cap properly.

• Open the reservoir (2) and refill coolant to the FULL mark. Tighten the cap properly.

4. Check the front of radiator for any

contaminants.

2
FULL

4- 13 4-13LOW 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 n x 407
che che che

0-13014

Fig 5-13

5. If the machine has coolant leak or often encounters higher coolant temperature, the cooling sys-
tem has a problem.

13 pressure low
5.3.3 Engine -oil
4 4-13 4- 13
23-0 23-0 23-0
• When7 20 the engine is just started, the oil pressure
7 20 gauge indicates high pressure before
7 20the en-
x4 0 x4 0 x4 0
n n the engine is fully preheated. n
che
gine is preheated. Check oil pressure eafter
ch che
• When engine oil pressure is abnormal, which is shown on the monitor, stop operating the ma-
chine, shut down the engine immediately, and proceed as the following.
Operator Manul-Oct. 2019 5-17
 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
• Shut down 3-0
02the engine immediately. Keep running the 3-0
02engine can cause damage to the engine.
02 3-0
2 72 72
x 4 07 40 40
che
n
1. Check for oil leak.
chenx ch enx
1

4- 13 4- 13 CZ215-1105004
4-13
02 3-0 3-0 3-0
2 Fig025-14
2 2 02
n x 407 nx 407 n x407
che che che

L H

CZ335-1103131

4- 13 Fig 5-15
4- 13 4-13
3-0 3-0 3-0
202 202 2 02
07engine oil level. Refill oil if necessary.
2. Check
407 407
e nx4 e nx n x
h h
c• Remove the dipstick [1]. Wipe off the oilcon it with cloth. che
• Fully insert the dipstick [1] into oil and then slowly pull it out.

• If oil level between the marks L and H, the amount of oil is good.

• If oil level is low, add oil immediately. If engine oil is contaminated, change the oil immediately.

• Replace the dipstick (1) after checking.

3. If engine oil level is normal but the oil pressure gauge reads wrong, the low oil pressure alert in-
-13 indicator will be on. Contact your Sany-1dealer
dicator and oil filter
4
3
4 to solve the problem.
4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 n x407
che che che

5-18 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

0 4 -13 0 4 -13 0 4 -13

5.3.4 When0 2 3- fuel runs out 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
nEngine shuts down when fuel exhaustsheorn air enters the fuel system due to replacement
n
che ter. If you are unable to start the engine che the following
of fuel fil-
c after refilling the fuel, purge the air through
steps.

WARNING
Risk of serious injury!
Improper operation of bleeding may cause serious injury.
To avoid this, please follow below procedures:
• Neither use lighter nor smoke during bleeding. Otherwise it may lead to fire and cause serious

-13 -13 -13

accident.
0 4 0 4 0 4
• Splashed
0 2 3- engine oil or fuel may catch fire in case
0 2 3-of heat source or cause slipping accident,
0 2 3-so
2 2 2
x 4 07 clean up the splashed engine oilxand
please
4 07fuel at the exhaust pipe or other places.
x 4 07
n• Since the operation area is cramped,hebe n careful not to get hurt by the surrounding n parts.
che c che
1. Turn the handle (1) of hand pump counter-
clockwise to unlock it.

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
CZ215-1105005

che che Fig 5-16 che

2. Loosen the fuel filter vent plug (2) and cov-

er the vent with cloth.
2

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n 407
x CZ215-1105006
che che che
Fig 5-17

Operator Manul-Oct. 2019 5-19

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
3. Operate0the 3-0
2 hand pump to deliver fuel until 02 3-0 02 3-0
2 2 2
n 407is seen in the vent.
no foam
x n x407 n x 407
che che che

CZ215-1105007

4- 13 Fig 5-18
4-13 4-13
3-0 3-0 3-0
7 202 7 202 2 02
n x40 on the vent plug (2) when no foam
4. Screw
n x40 n x 407
e
cishobserved. ch e che
2

13 13 13
CZ215-1105009

3 - 04- 3- 04- 3-0

4-
202
Fig 25-19
20 2 02
x
n 407 n x407 n x 407
c5.heKeep pumping the fuel until high resist-
che che
ance is felt.

With the fuel temperature is low, the pressure

of hand pump may not grow. It is important to
operate the hand pump many a time continu-
ously .

4- 13 4-13 4-13
3-0 3-0 3-0
CZ215-1105008

2 02 2025-20 2 02
407 7 407
Fig
nx n x40 n x
che che che
6. After eliminating the air, completely remove the splashed fuel before starting the engine.

7. Make sure that no fuel leaks any more.

5-20 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4-13 4-13 4- 13
3-0
02 fuel filter and its shell for fuel leak. The0leak
Check the 3-0
2 of fuel is possible to cause fire. 02 3-0
2 2 2
407
x
n5.3.5 nx 407 nx 407
c h e When engine rotates h
reversely
c e che
WARNING
Risk of burn or damage to engine!
Reverse rotation of engine can burn the engine in a few minutes or cause severe injury. The ex-
haust gas from air cleaner is possible to cause fire.
• To avoid this, please shut down the engine immediately when the engine kicks back.

The following symptoms can be used to identify reverse rotation of engine.

4 - 13 4 - 13 4- 13
0
• High colliding
3- sound produced after starting 023- 0 3-0
2 0 2 2 202
07 smoke coming out air cleaner x407
•x4Heavy x 407
n hen n
che • Tachometer and oil pressure gaugecgiving no response che

• Low oil pressure alert indicator on

Check and clean the air cleaner and intake hoses after shutting down the engine. Replace any de-
fective air cleaner or hose immediately.

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 5-21

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0of the Electrical System
5.4 Failures 3-0 3-0
7 202 7 202 2 02
n
0
5.4.1x4Electrical 40
system troubleshooting xtable
n n x 407
ch e ch e che
Trouble-shoot the electrical system according to the following tables. Contact your Sany distributor
solve the problem.

Fai l u r e Cau s es Rem ed y

● Recharge/replace the bat -

● Battery low
tery.
● Engine start switch internal failure
● Replace
● Pilot switch failure
● Repair/replace
● Start motor failure
-13 13 13
● Repair/replace
4 04- 4-
● Open circuit of wire harness
3-
Engine fails to start 0 3 - ● Check/repair
3-0
2 0 2 ● Fuse failure (F1)
202 ● Replace 2 02
x 4 07 ● 407
Short circuit of wire (grounding
x
failure)
x 407
n n ● Check/repair n
che ● Alternator internal e
ch failure ● che
Repair/replace
● Start relay failure
● Replace
● Brake failure
● Repair/replace
● Open circuit of wire harness ● Check/repair
● Sensor internal failure ● Replace
Rough engine speed
● Short circuit of wire (grounding failure) ● Check/repair
● Sensor internal failure ● Replace
Unable to power off the ● Battery relay failure ● Replace
machine 3 1 ● Breakdown of surge diode
13 ● Replace
13
3 -04- ● Boom-up signal failure 3 - 04- ● Check/repair 3-0
4-
202 202 2 02
407
● Boom-down signal failure7
407
● Check/repair
nx 40
c h e enx
● Arm-in signal failure
ch
● Check/repair
che
n x
● Arm-out signal failure ● Check/repair
● Bucket-dig signal failure ● Check/repair
Auto idle fails.
● Bucket-dump signal failure ● Check/repair
● Swing signal failure ● Check/repair
● Travel signal failure ● Check/repair
● Attachment signal failure ● Check/repair
● Controller failure ● Replace
● Preheat fuse failure ● Replace

-1 3 ● Preheat relay failure

-13
● Replace
13
Preheating function4fails. 4 4-
02 3-0 ●
3- 0
Short circuit of wire (grounding failure)
0 2
● Check/repair
02 3-0
2 Preheat controller failure 2 2
407 407 407
● ● Replace
n x n x n x
che che che

5-22 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

0 4 -13 4- 13 4- 13
Fa3i-l u r e 3-0 3-0
2 2 02 02
Cau s es Rem ed y
0
407 0
● Hydraulic lockout 4control72
failure ● Repair/replace407
2
e x
nAll e x
nwire n x
c h devices fail. ● c
Short circuithof (grounding failure) ● che
Check/repair
● Failure of internal coil of pilot lockout valve ● Replace
● Sensor failure ● Replace
● Short circuit of harness (grounding failure) ● Check/repair
Boom slow and weak
● Open circuit of harness ● Check/repair
● Controller failure ● Replace
● Sensor failure ● Replace
● Short circuit of harness (grounding failure) ● Check/repair
Arm slow and weak
● Open circuit of harness ● Check/repair
3 3 13
4-1 ● Controller failure 4-1 ● Replace 4-
02 3-0 3-0 3-0
2 ● Sensor failure 202 ● Replace 202
nx 407 ●
7
x40 (grounding failure)
Short circuit of harness
n
● Check/repair x 407
h e
c Bucket slow and weak ● Open circuit
e
chof harness ch
● Check/repair
en
● Bucket confiuence solenoid valve failure ● Replace
● Controller failure ● Replace
● Sensor failure ● Replace
● Short circuit of harness (grounding failure) ● Check/repair
Travel slow and weak
● Open circuit of harness ● Check/repair
● Controller failure ● Replace
● Fuse failure ● Replace
● Open circuit of wire ● Check/repair
Monitor black-out13 13 13
4- 4 -failure) 4-
3-0 0 3-0
● Short circuit of wire (grounding ● Check/repair
02 0 2 3- 02
2 ● Monitor failure 2 ● Replace 2
n x 407 ● Resistor failurenx4
07 ● Replace nx407
che ● chofe wire
Open circuit ● c h e
Check/repair
Monitor displays nothing.
● Short circuit of wire (grounding failure) ● Check/repair
● Monitor or controller failure ● Replace
● Dual travel speed solenoid valve failure ● Replace
Dual-travel speed failure ● Open circuit of wire ● Check/repair
● Short circuit of wire (grounding failure) ● Check/repair
● Coolant temperature sensor failure ● Replace
Engine coolant tempera- ● Open circuit of wire ● Check/repair

3
ture reading incorrect
1 3
● Short circuit of wire (grounding failure) ● Check/repair
13
04- 0 4-1 4-
3 - ● Wire short-circuited with 24V
023
- ● Check/repair
3-0
202 2 202
n x 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 5-23

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

13 13 13
3 - 04- 3-0
4-
3-0
4-
202 02 02
Fai l u r e Cau s es Rem ed y
7 72 407
2
x40 40
● Fuel level sensor failure
x ● Replace
nx
hen level reading incor-
cFuel ● hen
Open circuit of cwire ● Check/repairche
rect ● Short circuit of wire (grounding failure) ● Check/repair
● Wire short-circuited with 24V ● Check/repair
● Wiper motor internal failure ● Repair/replace
Wiper failure ● Open circuit of wire ● Check/repair
● Short circuit of wire (grounding failure) ● Check/repair
● 5V power supply failure ● Repair/replace
Arm-in pilot pressure ● Open circuit of signal line ● Check/repair
reading incorrect ● Short circuit of signal line ● Check/repair
3 3 13
4-1 4-1 4-
3-0 3-0 3-0
● Sensor failure ● Replace

2 02 ● 5V power supply failure 2 02 ● Repair/replace 202

407
nx pilot pressure 407
● Open circuit of signalx line ● Check/repair x407
hen line en
Arm-out
h e
creading incorrect ● Short circuit of csignal ● Check/repairch
● Sensor failure ● Replace
● 5V power supply failure ● Repair/replace
Boom-up pilot pressur e ● Open circuit of signal line ● Check/repair
reading incorrect ● Short circuit of signal line ● Check/repair
● Sensor failure ● Replace
● 5V power supply failure ● Repair/replace
Boom-down pilot pres - ● Open circuit of signal line ● Check/repair
sure reading incorrect
3 ● Short circuit of signal line
1 13
● Check/repair
13
3 - 04- ● Sensor failure
3 - 04- ● Replace
3-0
4-
202 202 202
407
● 5V power supply failure 7
407
● Repair/replace
0
e nx
Bucket-dig
h e
pilot pressure ● Open circuit of signal
h nx4line ● Check/repair
h en x
creading incorrect ● Short circuit of csignal line ● c
Check/repair
● Sensor failure ● Replace
● 5V power supply failure ● Repair/replace
Bucket-dump pilot pres- ● Open circuit of signal line ● Check/repair
sure reading incorrect ● Short circuit of signal line ● Check/repair
● Sensor failure ● Replace
● 5V power supply failure ● Repair/replace

Swing pilot pressur e ● Open circuit of signal line ● Check/repair

3 -13 13
reading incorrect 4-1 4 4-
- 03
● Short circuit of signal line
3-0
● Check/repair
3-0
02 02 02
40 72 ● Sensor failure
407
2 ● Replace
407
2
e nx n x n x
c h che che

5-24 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

0 4 -13 4-13 4- 13
Fa3i-l u r e 3-0 3-0
2 2 02 02
Cau s es Rem ed y
0
407 0 72
● 5V power supply 4failure ● Repair/replace407
2
e x
nTravel e x
nsignal n x
c h pilot pressur e ● c
Open circuithof line ● che
Check/repair
reading incorrect ● Short circuit of signal line ● Check/repair
● Sensor failure ● Replace

Table 6-3

5.4.2 Failure codes

The failure code displayed on the monitor can be used to make failure analysis.

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 5-25

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4- 13 4-13 4-13
Failure
02 3-0 Sy m p t o m
02 3-0 A l ar m c o n d i t i o n
02 3-0
Code
4072 72
4A0mbient temperature or noise above specnified 407
2
h e nx
- CPU error
h e nx h e x value.
c
Lights up Memory error (RAM) c c
Error detected when system is energized using FROM
11 Memory error (FROM) and RAM verification.

Motor current abnormal (above 1.8A) Abnormal motor load circuit detected. Current below
0.1A or above 1.8A lasts for two seconds. Current out-
Motor current abnormal (below 0.1A) put stopped via protection circuit action. Open circuit
12
and ground short circuit. Motor rotation limited.
Motor connection abnormal (short cir- Abnormal motor connection detected. Open circui t
cuit) and ground short circuit.
3 13 -13
4-1
Motor stop detected. 30 seconds after energizing,
13 Motor operation stopped 4 - 4
0 2 3-0 0 2
0
3- 5%.
bias above
0 2 3- 0
72
14 40 Motor error within operating range 4 07
2 at min stroke limit below 0.8V or voltage
Voltage
4
2
07 at
n x x x
che15 hen hen
max stroke limit above 4.2V last 100 msec.
Power supply abnormal
c Power supply above 36V
c
Temperature inside controller is above 80°C or below
16 Abnormal temperature inside controller
-30°C and lasts for 10 seconds.
Abnormal sensor power output detected. Short circuit
17 Abnormal sensor power
or over current.
Response signal (RS-422) from controller paused five
18 Abnormal controller communication
times in a row.
19 Backup batter voltage low Abnormal backup battery voltage detected.
20 From pump
0 4 -13output voltage 4-13 4-13
0 2 3-pump output voltage 02 3-0 02 3-0
72 2 2
21 Rear

n22x 40 Arm IN pilot valve pressure n x 407 nx 407

c h e che che
23 Arm OUT pilot valve pressure
24 Boom UP pilot valve pressure
25 Boom DOWN pilot valve pressure Voltage beyond 0.25~4.75V lasts over 200 msec.
26 Bucket DIG pilot valve pressure
27 Bucket DUMP pilot valve pressure
28 Swing pilot valve pressure
29 Travel LEFT pilot valve pressure
30
4- 13 pilot valve pressure
Travel RIGHT
4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

5-26 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

4- 13 4-13 4- 13
Failure
3-0 3-0 3-0
Code202 02 02
Sy m p t o m A l ar m c o n d i t i o n

407 40 72 407
2
h e nx 31 Potentiometer for motor setting
h e nx Voltage beyond 0.25~4.75V lasts over x
h en
200 msec.
c 32 Built-in potentiometer of motor c c
Voltage beyond 0.25~4.75V lasts over 50 msec.
33 Option pilot valve pressure Voltage beyond 0.25~4.75V lasts over 200 msec.
37 Oil temperature sensor Voltage beyond 0.25~4.75V lasts over 200 msec.
Low engine speed detected. Revolution speed below
41 Engine speed
100 rpm. Speed sensor broken wire or short circuit.
50 Front pump Load circuit of proportional solenoid coil abnorma l
51 Rear pump (over current). Current above 1.8A lasts one second.
Bias current occurs on protection circuit. Broken wire
52 Swing priority
-13 -13
or short circuit.
-13
53 -04 confiuence
Bucket 0 4 0
3- circuit of proportional solenoid coil abnorma
3- l
4
023Boom priority (1)
Load
02 current). Current below 0.1A lasts one20second.
2
40 72 7 2(under 7
x40 Bias current occurs on protection circuit.
x40Broken wire
54

h e nx e n e n
c 55 Boom priority (2) ch or short circuit. ch
Abnormal ON/OFF solenoid valve coil detected. Bro-
60 Travel speed shift
ken wire or short circuit.

Table 6-4

5.5 Battery
5.5.1 general
4- 13 4-13 4- 13
023-0 3-0 3-0
2 202
WARNING 202
407
x of serious injury or death!
nRisk nx 407 nx 407
h e h e
c Improper operation of handling the battery
c h e
may cause explosion and personnelccasualties.
• It is dangerous to charge the battery when the battery is mounted in the machine. Always dis-
assemble the battery from the machine before charging.
• When checking or handling the battery, always turn the ignition key to OFF to shut down the
engine.
• When handling the battery, always wear goggles and rubber gloves.
• When disassembling the battery, disconnect earthing cable (negative terminal [-]) first. When
mounting, first mount the positive terminal [+]. Be careful not get the tool touching the positive
3
terminal and chassis;
1
otherwise, fire hazard may ensue.3
1 13
3 04- of terminal may generate sparks, causing
• Loose contact
- 3 - 04- explosion. 3 - 04-
• When
7 202disassembling or assembling terminals,
7
2 which is the positive terminal [+], and
20test 7
2
20which
n 40
x is the negative terminal[-]. 40 n x 40 n x
che che che

Operator Manul-Oct. 2019 5-27

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

5.5.2 Battery 0 2 -
3removal and installation 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
n
• Disconnect n n
che che che
the grounding cable (generally
the one in connection with the negative ter- 2
1
minal (-)) before removing the battery.

• Sparks can occur if your tool touches the

positive terminal and the chassis.

• Secure the battery with clamping plates 1

2
when changing the battery.

• Always disconnect the ground cable (nega-

tive terminal 0
13
4- first when removing the 4- 13 CZ335-1103219
4-13
3-0 3-0
(-))
3-
02 connect the positive termi-
battery; 2always 2025-21
Fig 2 02
n 407
nalx(+) first when installing the battery. nx 40 7
n x 407
che che che
5.5.3 Battery charging

Improper handling can result in explosion

when charging the battery. Follow the instruc-
tions below:

• Regulate the charger to the voltage applica-

ble to the battery. Incorrect voltage can over
3 cause explosion.
heat the charger and
1 13 13
4- 4- 4-
• Connect 0the 3-0
2 charger's positive clip (+) to 023-0 02 3-0
2 2 2
07
the 4battery's
x positive terminal (+). Connect 407
x 407
en charger's negative clip (-) to the cbat-
hen e nx
chthe h
c CZ335-1103220
tery's negative terminal (-). The wire clips
must be fixed. Fig 5-22

• Regulate the charging current to 1/10 of the

rated capacity of battery. In case of quick
charging, regulate the charging current to a
level below the rated capacity of battery.
Larger charging current may cause leakage
3
or evaporation of 1electrolyte, hence fire and 13 13
4- 4- 4-
explosion. 3-0 3-0 3-0
7 202 7 202 2 02
40 battery electrolyte freezes, do notnx40
• Ifnxthe n x 407
e
chcharge the battery, or use an alternateche che
power supply to start the engine. Charging

5-28 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

04 -13 4-13 4- 13
a frozen -battery
0 23
may cause electrolyte to
02 3-0 02 3-0
7 2 on fire and the battery to explode.
catch
40 407
2
407
2
e nx e nx nx
c h h
c cable
5.5.4 Starting engine with jumper che

5.5.4.1 General

WARNING
Risk of serious injury or death!
Improper operation of handling the battery
may cause explosion and personnel
casualties.
• -13 the wires, do no let the
When connecting
4 4-13 4- 13
3-0
02 terminal [+] contact the negative
positive 02 3-0 02 3-0
2 2 2
07
4terminal [-]. 407 407
e n•x Avoid nx nx
c h che ma-
the contact between normal che
chine and failed machine, so as to prevent CZ335-1103221

sparks being generated around the battery

Fig 5-23
igniting the hydrogen released from the
battery.
• Be careful not to make mistakes in con-
necting auxiliary wires. At the end of con-
nection (i. e. connection with upper frame),
sparks will come up, so you need to con-
3 13 13
4-1as far away from the battery
nect the wire 4- 4-
02 3-0
as possible. (But always avoid work equip- 02 3-0 02 3-0
2 2 2
x 4 07 since it is not good conductor) x407
ment x 407
n enex- n
che • When removing the auxiliary wire,chbe che
tremely careful not to let the wire clamps
touch each other or contact the chassis.

Note:

• The start system of the machine is supplied

with a 24V power source. Two 12V batteries
are connected serially to supply power
3
under normal 1operating conditions. 13 13
4- 4- 4-
• 3-0
02 of jumper cables and clips shall
The 2sizes 02 3-0 02 3-0
2 2
x 07 the battery.
4match x 407 x 407
n n n
che che che

Operator Manul-Oct. 2019 5-29

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

• The battery 3-0
02 of the starting machine shall 02 3-0 02 3-0
have 4 7 2same capacity as the engine to be 407 2
0the 407
2
e n x e nx n x
c hstarted. c h che
• Check the cables and clips for damage or
corrosion.

• Make sure that the cables and clips are

connected securely.

• Check if the hydraulic lockout levers of both

machines are in the LOCKED position.
13 13 13
• 04- levers are neutralized.
Check if all control
3 - 3-0
4-
3-0
4-
7 202 202 2 02
n 40Connecting
5.5.4.2
x
jumper cables
n x407 n x 407
che che
Turn the start switches of the normal machine che
and the faulty one to OFF position.
A
Connect the jumper cables in the numbered
2 1
sequence, as shown in the diagram. 3

1. Connect the clip of jumper cable (A) to the

positive terminal (+) of battery (C) of the faulty D C
machine. 4

13 13 B
13
04-on the other end of jumper 4- 4-
E
3-0 3-0
2. Connect the clip
cable (A) to
23-
20the positive terminal (+) of battery 202 2 02
CZ335-1103222

(D) n 407
ofxthe normal machine. n x407Fig 5-24 n x 407
che che che
3. Connect the clip of jumper cable (B) to the
negative terminal of battery (D) of the normal
machine.

4. Connect the clip on the other end of jumper

cable (B) to the swivel frame (E) of the faulty
machine.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

5-30 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

0 4 -13 4- 13 4- 13
2 3-
5.5.4.30Starting engine 02 3-0 023-0
2 2 2
07 407 407
nx4 nx WARNING n x
che c h e che
Risk of injury!
Unexpectedly unlocking the control lever may let the excavator move, thus could cause injury.
• No matter when the machine is operating normally or has failed already, always check the ma-
chine, and keep the safety lock control lever at the “LOCK” position, and check whether all lev-
ers stay at the neutral position.

1. Make sure the clips are securely connected with terminals of the battery.
13 13 13
04- of the good machine and run it at high
2. Start the -engine
3
-
-04 idle.
3 3-0
4-
02 02 02
72
0 the start switch of the faulty machine
3. 4Turn 4to 72
0 "START" position and start the engine.x407
2
n x x
hen before attempting to restart it. chen
che If the engine fails to start, wait for two cminutes
5.5.4.4 Disconnecting jumper cables

After the engine is started, disconnect the jumper cables in steps reversed to their connection.

1. Disconnect the clip of the jumper cable (B)

from the swivel frame (E) of the faulty
machine. A

3 4
2

4-13 4-13 4- 13
023-0 02 3-0 023-0
2 2 2
nx 407 nx407 D C 07
x 4
c h e c h e c h1en E
B

CZ335-1103223

Fig 5-25

2. Disconnect the clip of the jumper cable (B) from the negative terminal (-) of battery (D) of the
normal machine.

3. Disconnect the clip of jumper cable (A) from the positive terminal (+) of battery (D) of the normal
machine. -13 -13 -13
2 3 -04 2 3 -04 2 3 -04
20
4. Disconnect
7 the clip of jumper cable (A) from the
7 20 positive terminal (+) of battery (C) of7 the
20 faulty
0 0 0
h e nx4 machine. h e nx4 h e nx4
c c c

Operator Manul-Oct. 2019 5-31

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0of the Hydraulic System
5.6 Failures 3-0 3-0
7 202 7 202 7 202
e n x40
• Trouble-shoot the hydraulic system according
e n x40to the following tables. Contact youreSany
n x40 dealer
chto solve the problem. ch ch
• Set the working mode to S and the fuel control dial to position 10 before troubleshooting

Fai l u r e C au s es Rem ed y

● Bad adjustment or main relief valve failure ● Replace

Work equipment moving
● Pilot relief valve failure ● Replace
slowly, or travel and swing
● Regulator failure ● Repair/replace
speed slow
● Plunger pump failure ● Check/repair
3
-1drive 13 13
4- 4-
Work equipment, final ● Pilot pump relief valve failure ● Replace
0 4
2 3- function-
or swing drive not
0
● Hydraulic pump failure
02 3-0 ● Check/repair
02 3-0
ing 72
40 72 07
2
x40
● Coupling failure ● Check/repair
e nx en low en x4
c h ● Hydraulic oil hlevel
c ● Refiillhhydraulic
c oil
● Bad hydraulic oil ● Use suitable hyd oil
Abnormal noise in hydraulic
● Hydraulic tank cap vent plugged ● Clean/replace
pump
● Hydraulic tank filter screen plugged ● Clean/replace
● Plunger pump failure ● Check/repair
● Sensor failure ● Replace
Auto idle not functioning ● Pilot valve failure ● Replace
● Controller failure ● Repair/replace
● Right pilot valve (boom circuit) failure ● Check/repair

4 -13 ● Pressure sensor failure 4-13 ● Replace

4-13
2 3-0 02 failure 3-0 3-0
202
● Repair/replace
20slow
● Boom control valve (spool)
7 72 07
x40 40(retaining valve) failure x4
Boom speed ● Boom control valve ● Repair/replace
e n n x n
ch ● Boom control
che valve (Safety valve and fee d ● Repair/replace
che
valve) seal failure
● Boom cylinder failure ● Check/repair
● Left pilot valve (arm circuit) failure ● Check/repair
● Pressure sensor failure ● Replace
● Arm control valve (spool) failure ● Repair/replace
Arm speed slow ● Arm control valve (regeneration valve) failure ● Repair/replace
● Arm control valve (Safety valve and feed valve) ● Repair/replace
or seal failure

4- 13 ● Arm cylinder failure

4- 13 ● Check/repair
4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

5-32 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

0 4 -13 4- 13 4- 13
3F-ai l u r e Cau3s-e0s 3-0
02 202 202
Rem ed y

40 72 407 7
e nx nx (bucket circuit) failure
● Right pilotevalve e n x40
● Check/repair

c h h
c sensor failure h
● cReplace
● Pressure
● Repair/replace
● Bucket control valve (spool) failure
● Repair/replace
Bucket speed slow ● Bucket control valve (regeneration valve) failure
● Bucket con trol valve (Safety valve and feed
● Repair/replace
valve) or seal failure
● Bucket cylinder failure
● Check/repair
● Pilot valve failure ● Check/repair
One cylinder of work equip-
● Pressure sensor failure ● Replace
ment not working
-1 3 -13(spool) failure 13
4 ● Work equipment control valve
4 ● Repair/replace
4-
023-0 3-0
02 failure 3-0
2 ● Work equipment cylinder
2 202
● Repair/replace

x407
nWork
● Retaining valve
n
7
x40(of boom or arm) failure n x40
7
● Repair/replace

c h e equipment cylinder
● ch e
Work equipment h e
control valve (safety valve and ● cRepair/replace
drifting excessively
feed valve) seal failure
● Work equipment valve spool failure ● Repair/replace
● Arm regeneration valve failure
● Repair/replace
Work equipment sluggish ● Control valve (safety valve and feed valve) fail-
● Repair/replace
ure
Other work equipmen t
moves when single cylinder ● Control valve seal failure ● Replace
is in relief.

-13 remark-
Travel speed drops
0 4 0 4 -13 4- 13
ably during3-swing or trave l ● Straight travel valve fa3ilu-re ● Repair/replace3-0
0 2 0 2 202
72
operation.
40 72
40 7
e nx ● Travel pilot x failure
envalve e n x40
● Repair/replace
c h ch ch
● Pilot relief valve failure ● Replace
● Regulator failure ● Repair/replace
Machine runs out durin g ● Proportional solenoid valve sluggish ● Repair/replace
travel ● Travel valve spool sluggish ● Repair/replace
● Central swivel joint sluggish ● Repair/replace
● Travel motor failure ● Repair/replace
● Travel pilot pressure sensor failure ● Replace

4- 13 4- 13 4- 13
023-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

Operator Manul-Oct. 2019 5-33

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4-13 4-13 4-13

Fai l u3r-e0 Cau s es 3-0 3-0
202 202 02
Rem ed y
2
nx 407 ●
x40
7
Travel pilot valve failure
n
● 4 07
Repair/replace
n x
c h e ● e
ch failure
Pilot relief valve ● che
Replace
● Sensor failure ● Replace
Travel speed slow
● Travel control valve (spool) failure ● Repair/replace
● Travel control valve (feed valve) failure ● Repair/replace
● Travel motor failure ● Check/repair
● Travel pilot valve failure ● Repair/replace
● Travel pilot pressure sensor failure ● Replace
Machine steering difficult or ● Travel control valve (spool) failure ● Repair/replace
power insufficient ● Travel control valve (feed) failure ● Repair/replace

4 -13 ● Travel motor (safety valve) failure

4 -13 ● Repair/replace
4-13
02 3-0 ●
0
- 0
Travel motor (check valve)23failure ● Repair/replace
02 3-0
072 2
07shift valve failure 407
2
nx4to shift travel speed 4
● High/low travel speed ● Replace
en x nx
che che
Unable
● chfailure
Travel motor ● Check/repair
● Travel control pedal valve failure ● Repair/replace
● Travel motor safety valve failure ● Repair/replace
Travel fails (on one side) ● Travel motor balance valve failure ● Repair/replace
● Travel motor failure ● Check/repair
● Pilot pressure sensor failure ● Replace

● Swing motor (parking brake) failure ● Check/repair

● Misadjustment or failure of swing motor (safety ● Adjust/replace
Unable to swing

In both directions3 3 13
valve)
4- 1 4- 1 4-
3-0 3-0 3-0
● Swing motor failure ● Check/repair
2 02 ● Swing drive failure 2 02 ● Check/repair 2 02
n x407 x 407 x 407
che hen
c
● Pilot valve failure hen
c
● Repair/replace
In one direction ● Swing control valve (spool) failure ● Repair/replace
● Swing motor (feed valve) seal failure ● Replace
● Swing motor (parking brake) failure ● Check/repair
Swing speed slow

● Misadjustment or failure of swing motor (safety ● Adjust/replace

valve)
Acceleration perfor -
● Swing motor failure ● Check/repair
mance bad
● Brake control line blocked ● Remove obstruction
or replace the pipe-

4- 13 4- 13 line.
4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 n x 407 n x 407
che che che

5-34 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

0 4 -13 4- 13 4- 13
3F-ai l u r e Cau3s-e0s 3-0
02 202 202
Rem ed y

40 72 7 7
nx
●
x40
Pilot valve failure
x40
● Repair/replace
Swing speed slow

h e e n e n
h (pressure compensation valve) fail- ● cRepair/replace
h
c Bad acceleration per-
● Swing c motor
ure
formance on one side
● Swing motor (feed valve) seal failure ● Replace
or swing speed slow
● Leak on one side the shuttle valve of swing pilot ● Repair/replace
pressure sensor
● Bad adjustment or failure of swing motor (safety ● Adjust/replace
Too much overrun in swing stoppage

In both directions valve)

● Swing motor failure ● Check/repair

4- 13 4- 13 4- 13
02 3-0 02 3-0 3-0
2 ● Pilot valve failure 2 202
● Repair/replace
x 407 In one direction 407
x valve (spool) failure
● Swing control x40
7
● Repair/replace
chen ● Swing c hen
motor (feed valve) seal failure hen
● cReplace

● Swing pilot valve failure ● Repair/replace

Too much jerk in swing stop-
● Swing anti-jerk valve failure ● Repair/replace
page
● Swing relief valve failure ● Repair/replace
● Back pressure valve failure ● Repair/replace
High abnormal noise i n ● Swing motor (safety valve) failure ● Repair/replace
swing stoppage-13 -13 13
● Swing motor (feed valve) failure
4 -04failure
● Repair/replace
4-
023-0 ● Swing system mechanical2 3 ● Check/repair 2 3-0
72 7 20 7 20
n x40 4 0
nxcontrol en x40
Excessive hydraulic drift of swing

che When swing brak e ● h e ch

Swing brake line failure ● Check/repair
engaged
c
● Swing motor (parking brake) failure ● Repair/replace

● Swing control valve (spool) failure ● Repair/replace

When swing brak e
● Swing motor (relief valve) failure ● Repair/replace
disengaged
● Swing motor (feed valve) failure ● Repair/replace

4- 13 4- 13 4- 13
02
Table 6-5 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 5-35

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4- 13
3-0
5.7 Other Common Failures 3-0 3-0
7 202 202 2 02
nx40Fai l u r e Cau s es
nx 407 Rem ed y
n x407
c h e c h e che
● Loose fastener ● Check and retighten.
Structure member
● Bigger clearance between arm and ● Reduce the clearance to a value
noise loud
bucket end faces due to wear that is smaller than 1mm.
● Spring deformed and weak due to re-
Bucket tip falls off dur-
peated use of bucket tip pin ● Replace bucket tip pin
ing operation.
● Bucket tip pin not matching the adaptor
● Loose track ● Tighten the track
Track kinks. ● Traveling at high speed on rough road ● Travel slowly on rough road in the
in the direction of sprocket direction of idler.

4-13 ● 4-1
Improper electrical connection or con-
3
4- 13
3-0 23 - 0 3-0
202 20 02
nector contact
7 7 or tem- ● Repair/replace. 2
n40working
Fan not
x
● Air flow control switch,40relay
n x n x407
che he damaged che
perature control switch
c
● Fuse exploded or battery voltage low
● Air intake side blocked
Fan running but pro- ● Evaporator or condenser fin plugged,
● Clean/replace.
ducing less air filow giving ineffective heat conduction
● Fan vane seized or damaged
● Compressor clutch not picking up due ● Repair
to wire break or defective contact of
Compressor not work- electrical circuit ● Adjust the tension of compresso r

-13 ● Wire break or failure of compresso 3 belt -13

● Loose compressor belt
-r1
ing or working with
0 4 0 4 0 4
difficulty
0 2 3- 0 2 3- ● Replace clutch coil
0 2 3-
2 clutch coil 2 ● Refill/drain the refrigerant to7a2suit-
4 07 4 07 0
n x n x
● Insufficient or excessive refrigerant able level nx4
che che he
c point.
● Eliminate the leaking
● Refrigerant leaks.
Refrigerant insufficient ● Refill suitable amount of refriger -
● Insufficient refilling
ant.

High/low pressure ● Ambient temperature: 30~50°C

reading in normal op- ● High pressure gauge: 1.47~1.67MPa (15~17kgf/cm²)
eration ● Low pressure gauge: 0.13~0.20MPa (1.4~2.11kgf/cm²)

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x407
che che che

5-36 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Troubleshooting

13 13 13
Fa3 - 0r e4- 3-0
4-
3-0
4-
202 02 202
ilu Cau s es Rem ed y

407 72
40 excessively. 7
e nx
● Expansion valve opening
e nx of expansion
●
e n x40
Replace expansion valve.
Low pressure gauge

c h ● Defective c h
contact valve ● ch correctly.
Install thermo-bulb
Low pressure thermo-bulb ●
reads higher.

tube surface ● Excessive refrigerant in the system ● Drain refrigerant to the specifie d
frosted level.

Both high and

Low pressure gauge reads lower.

low pressure
gauge read- ● Refill refrigeran t to the speci fied
● Refrigerant insufficient
ings lower level.
4 -13
the standard
0 4- 13 4- 13
23-
value.
023-0 02 3-0
7 20Low pressure 2 2
n x 4 0 ● Low pressure hose 407
nx blocked; expansion ● Repair the system. 407
nxReplace reser-
che h e h e
gauge could
read negative.
c by ice or contaminants.
valve blocked voir in case ofcice blockage.

Evaporator
● Thermostat failure ● Replace thermostat.
frozen
Expansion valve inlet
● Expansion valve blocked. ● Clean/replace expansion valve.
felt cool and frosted.
Expansion valve outlet
is not felt cool. Low ● Expansion valve thermo-tube or bulb
● Replace expansion valve.
pressure could be leaks.
negative.
- 13 13 13
Both04high/
3 - 04-
● Air trapped in circulation system.
3 - 3 - 4-
● Empty the system and vacuate0to

202low pressure
202 refill refrigerant. 02 2
High pressure gauge reads higher.

40 7 7 07 specifie d
x40refilled. ● Drain refrigerant to 4the
gauges read
n x ● Excessive refrigerant
n n x
che che he
higher than level.
standard
c
value.
● Condenser blocked by dust and debris ● Clean the condenser.
● Condenser fan damaged
Bad condens-
ing effect of ● Check/replace condenser fan.
condenser.

4- 13 4- 13 4- 13
02 3-0 023-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

Operator Manul-Oct. 2019 5-37

 Troubleshooting SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4- 13 4-13
Fai l u r e3- 3-0 3-0
202 202 02
C au s es Re m e d y
7 2
nx 40 Both high and n x407 nx 407
che low pressure
gauges read
che che
lower.
High
pressure Low pres- ● Refrigerant insufficient ● Refill refrigerant as required.
gauge sure could be ● Low pressure line blocked/damaged ● Clean/replace faulty component.
reads negative. ● Compressor internal failure ● Replace compressor.
lower.
Condenser
and high
pressure tube
hot 3 -13 -13
0 4-1
Bad refrigerating-effect 0 4
Hot water valve damaged and left-open Replace hot water valve. 0 4
023
●
0 2 3 0 2 3-
2
due active heater 2 2
n x 407 n x 4 07
n x 4 07
he 6-6
cTable che che

4- 13 4- 13 4-13
02 3-0 023-0 023-0
2 2 2
nx 407 n x407 nx 407
che che che

4- 13 4- 13 4-13
02 3-0 023-0 023-0
2 2 2
nx 407 n x407 nx 407
che che che

5-38 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Specifications

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

Specifications

0 4 -13 0 4 -13 0 4 -13

0 2 3-
6 Specifications
0 2 3- 0 2 3-
...................................................................................................................6-1
72
6.10Machine
4 07
2
07
2
Dimensions ............................................................................................................6-3
4 4
x x x
n6.2 Working Ranges....................................................................................................................6-4
n n
che che che
6.3 Operating Parameters ..........................................................................................................6-5

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

Operator Manul-Oct. 2019 6-1

 Specifications SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

6-2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Specifications

0 4 -13 4- 13 4- 13
6.Specifications
0 2 3- 023-0 02 3-0
2 2 2
x
6.1 4 07Machine Dimensions x407 x 407
chen che
n
che
n

D I

E C

13 H 13 13
L

3 - 04- G F
3 - 04- J
3-0
4-
202 202 K 202
407 407 407
B

nx n x nx
che che h e
c CJ13032601-1
Fig 6-1

Unit: mm
Item SY195C9 SY205C9 SY215C9 SY225C9 SY245C9 SY265C9
A Overall length (transportation) 9560 9680 9680 9680 10290 10690
B Overall Width 2800 2800 2980 2980 3190 3190
C Overall Height (transportation) 3440 3440 3440 3440 3255 3255
D Upper Width 2875 2875 2875 2875 3045 3045
E Overall Height (top of cab) 3075 3075 3075 3075 3255 3085
1 3
- Track Width 1 3
- 600 600 4-1
3
F
0 4
Standard 600 600
0 4 600 600
0
G
0 2 3-Track Gauge 2200 2200
0 2 3- 2380 2380 2590
0 2 3-
2590
*H 7 2 Min Ground Clearance 2 2 470
x 4 0 440
x 4 072900
440 440 440 470
x 4 07 3240
n I Tai Wwing Radius 2900 n 2900 2900
en
3103
che J Track Shoe Grounding Length 3260 che 3355 3445 3640 ch3640 3830
K Track Length 4060 4160 4250 4445 4445 4635
*L Counterweight Clear-ance 1130 1130 1130 1130 495 495

* Excluding track shoe lug

Table 7-1

4-13 4- 13 4- 13
02 3-0 023-0 02 3-0
2 2 2
nx 407 n x407 n x 407
che che che

Operator Manul-Oct. 2019 6-3

 Specifications SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0Ranges
6.2 Working
02 02 3-0 023-0
2 2 2
n x407 nx 407 n x407
che che f
che

g
4b-13 4- 13 4-13
02 3-0 02 3-0 023-0
2 2 2
n x407 nx 407 n x407
che che che

c d

4- 13 4- 13 4-13
02 3-0 02 3-0 023-0
2 2 2
n x407 nx 407 n x407
CJ13032602-1

che che che

Fig 6-2

Unit: mm

4- 13 4- 13 4-13
02 3-0 02 3-0 023-0
2 2 2
n x407 nx 407 n x407
che che che

6-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Specifications

4-13 4- 13 4- 13
Table 7-2
3-0 3-0 3-0
7 202 2 02 2 02
n x40 Operating Parameters
6.3
n x 407 n x407
ch e che che
Item Unit SY195C9 SY205C9 SY215C9 SY225C9 SY245C9 SY265C9
Working
kg 21,000 21,200 21,800 22,600 24500 26,500
Weight
Bucket
m³ 0.8 0.8 0.9 1.0 1.3 1.3
Capacity
Engine 4HK1XK-
MITSUBISHI 4M50 D06FRC-TAA
Model SC02
Engine
kW/rpm
13 13 13
118/2000 133/2000 147/2100
04- 04- 4-
Power
Travel23- 3 - 3-0
7 20 202 2 02
0
Speed
nx4(High/ km/h 5.4/3.3 x 407
5.4/3.3
n 5.4/3.3 5.4/3.3 5.4/3.4 x
n 407 5.4/3.4
c h e che che
Low)
Swing
rpm 11 11 11 11 10.6 10
Speed

Table 7-3

4-13 4- 13 4- 13
02 3-0 023-0 02 3-0
2 2 2
nx 407 n x 407 n x407
che che che

4-13 4- 13 4- 13
02 3-0 023-0 02 3-0
2 2 2
nx 407 n x 407 n x407
che che che

Operator Manul-Oct. 2019 6-5

 Specifications SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 nx 407
che che che

6-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

Optional Equipment

0 4 -13 0 4 -13 0 4 -13

7 Optional
0 2 3- Equipment.......................................................................................................7-1
0 2 3- 0 2 3-
7 2 Information.................................................................................................................7-3
7.10Safety
4 4 07
2
4 07
2
x x x
n 7.1.1 General .........................................................................................................................7-3
n n
che che che
7.1.2 Optional equipment selection....................................................................................7-3
7.1.3 Read equipment instruction.......................................................................................7-3
7.1.4 Optional equipment removal and installation precautions ....................................7-3
7.1.5 Optional equipment operation precautions .............................................................7-4
7.2 Hydraulic Control Elements and Oil Circuit .......................................................................7-5
7.2.1 Component locations..................................................................................................7-5
7.2.1.1 General..................................................................................................................7-5
7.2.1.2 Stop valve .............................................................................................................7-6
4 13
7.2.1.3 -Selector -13
valve.......................................................................................................7-6
4 4 -13
0 0
3- Attachment control pedal....................................................................................7-7
3- 3- 0
2
7.2.1.4
0 0 2 0 2
4 7 2 Hydraulic circuit ...........................................................................................................7-7
07.2.2 4 07
2
4 07
2
n x n x n x
che che che
7.2.2.1 General..................................................................................................................7-7
7.2.2.2 Hydraulic circuit switching ..................................................................................7-7
7.2.2.3 Switching between breaker and general attachment .....................................7-8
7.2.2.4 Connecting hydraulic oil circuit ..........................................................................7-8
7.2.2.5 Hydraulic oil path .............................................................................................. 7-10
7.2.3 Attachment removal and installation ..................................................................... 7-10
7.2.3.1 Removal ............................................................................................................. 7-10
7.2.3.2 Installation.......................................................................................................... 7-12
7.2.4 Hydraulic oil and filter - change/replace................................................................ 7-14
4
7.2.5 Long-term
0 -13 storage....................................................................................................
0 4 -13 7-15
0 4 -13
2 -
3equipment 2 3- 2 -
37-16
7.3 Work 0 0
combination........................................................................................... 0
7.4 4 72
0Recommended 4 07
2
4
Operation.................................................................................................
2
07 7-17
n x n x n x
che che che
7.4.1 General ...................................................................................................................... 7-17
7.4.2 Hydraulic breaker ..................................................................................................... 7-18
7.4.3 Hydraulic breaker operation ................................................................................... 7-18
Operator Manul-Oct. 2019 7-1
 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

-13 -13 -13

-04 operations...............................................................................................
7.4.4 Restricted
3 3 -04 7-20 -04
20 2
7.4.57 Hydraulic 2 0 2
breaker greasing..................................................................................... 2 023
7-23
7.5enQuick n 407
x40 Coupler .....................................................................................................................
x n x 407 7-24
che
ch 7.5.1 Quick coupler control............................................................................................... che 7-24
7.5.2 Precautions for quick coupler safe operation....................................................... 7-25
7.6 Fueling System................................................................................................................... 7-27
7.6.1 Introduction ............................................................................................................... 7-27
7.6.2 Fueling system makeup .......................................................................................... 7-27
7.7 Central Lubrication System .............................................................................................. 7-28
7.7.1 Lubrication scheme and system makeup ............................................................. 7-28
7.7.2 Working principle...................................................................................................... 7-30
7.7.3 Lubrication
0 4 -13 time setup .............................................................................................
0 4 -13 7-31
0 4 -13
3-
7.7.4 Technical
2 3-
description ...............................................................................................
2 7-333-
7.7.57 2 0
Grease filling 7 2 0
7
............................................................................................................. 202
7-33
0
x4 x4 0 x4 0
n n n
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

4- 13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

7-2 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

0 4 -13 4- 13 4- 13
7.Optional
0 2 3- Equipment
02 3-0 02 3-0
2 2 2
x 4 07 x 407 x 407
chen7.1 Safety Information che
n
che
n

7.1.1 General

Observe the following precautions when selecting, installing and operating attachments or optional
equipment of the machine.

7.1.2 Optional equipment selection

• Please consult your Sany dealer before installing any optional equipment to the machine. You
13 front guard, top guard or other protective
may need to -install -13 structures to the machine according-13
04 04 04
2 0 23- of attachment or other optional equipment
to the type
2 23- selected.
0 2 0 2 3-
07 are only allowed to install Sany approved
• 4You
x 407 optional equipment. Sany assumes4no
x 07 responsi-
x
n hen by any optional equipment not approved
hen by Sany.
che bility to accidents, loss or failures caused
c c
7.1.3 Read equipment instruction

• Make sure you have read and understand the instruction manuals of the machine as well as the
optional equipment before installing and operating any optional equipment.
• If the instruction manual of the machine and/or the optional equipment is lost, please contact the
maker of the optional equipment or your Sany dealer to obtain a new one.

3
7.1.4 Optional1equipment removal and installation13precautions 13
4- 4- 4-
3-0 3-0 3-0
202 items must be observed in order7to20ensure
The following
7
2 safety when removing or installing
7
2 op-
20the
n x40 equipment.
tional x40 n x40 n
che che che
• The removal or installation operation shall be performed on a hard, level ground.
• When the job is shared by two or more persons, a commander is to be assigned and his/her in-
struction must be followed.
• Crane shall be used when handling heavy object above 25 kg. (Only eligible, experienced per-
sonnel with official license are allowed to operate the crane.)
• Never stand under any lifted objects by the crane.
• Do not operate the machine when an object is being lifted with crane during removal or installa-
tion. Support can be used to prevent falling from the object when necessary.
3 3 3
• 4-1 part is to be removed, it is necessary 4to-1consider the impact to machine balance
When a heavy
-0 -0 4-1 -0
2 023
after removal. 023 over, support the machine, if necessary,
To prevent the machine from tipping
2 2 023 be-
x 4 07 removing the heavy component. x407
fore
x 4 07
n n henthat it is stable
che • Before or after the optional equipment
che has been installed or removed, make csure
without the danger to tip.
• For more information about removal and installation please consult your Sany dealer.

Operator Manul-Oct. 2019 7-3

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 0 4 -13

7.1.5 Optional0 2 3- equipment operation precautions 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
n the following procedures in mind when ninstalling a larger or heavy optional equipment.
n
che che che
Keep Prior
to the operation, move the machine to a safe ground for trial operation. Make sure that you know
very well the movement, center of gravity, and working range of the machine.

• If the machine stays inclined, swinging operation is not allowed in order to prevent tipping of the
machine.
• Keep a safe distance to surrounding barriers during operation.
• Pay attention to the following points when installing a heavy optional equipment.

– Heavy optional equipment probably requires a larger space for swinging operation. There

-13 of impacting other objects if the swinging

might be the danger
4 -13 range has not been calculated
4 4-13
3-0
02 A larger space must be prepared before
accurately. 3-0
02 performing the swinging operation. 02 3-0
2 2 2
407
– xWhen the lifting of heavy optional equipment
407 407
che
n enx is held, the distance moving downward
ch enx is rela-
ch
tively longer due to gravity. In this case, it should be lowered to the ground instead of being
held in air.

– Never swing, lower or stop the machine suddenly in order to prevent it from tipping over.

– Never extend or retract the boom cylinder suddenly in order to prevent impact that may
cause the machine to tip.

4- 13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 n x 407
che che che

4- 13 4- 13 4-13
023-0 02 3-0 02 3-0
2 2 2
n x407 nx 407 n x 407
che che che

7-4 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

13
4- Control Elements and Oil-Circuit
4- 13 4- 13
3-0
7.2 Hydraulic 30 3-0
7 202 202 2 02
n x40 Component locations
7.2.1
n x407 nx 407
ch e che che
7.2.1.1 General

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 1
n x407 nx 407
che che che
1

3
3 3 13
4-1 4-1 4-
3-0 3-0 3-0
CZ335-1105001-1

7 202 202 2 02
n x407-1
Fig
n x407 nx 407
ch e che che
1) Stop valve 3) Control pedal
2) Selector valve

4- 13 4-13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 7-5

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

7.2.1.2 Stop 0 2 -
3valve 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
Thenstop valve is used to stop the flow of hy-
n n
che
draulic oil. che che

• FREE position (a) allows flow of the hy-

draulic oil.
• LOCK position (b) stops flow of the hydraul-
A
ic oil.

Switch the valve to LOCK position when re-

moving or installing an attachment. B

4-13 4-13 4-13

3-0 3-0 3-0
CZ335-1105002

2 02 2027-2
Fig 2 02
n x 407 n x 40 7
nx 407
che
7.2.1.3 Selector valve
che che

The selector valve is used to change the flow

direction of hydraulic oil.

The change of direction is made according to

the working mode selected. The working
mode must be applicable to the installed at-
tachment. For more information, see "Hy-
3 8-8.
draulic circuit" on page
1 13 13
4- 4- 4-
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che
CZ335-1105003

Fig 7-3

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che che che

7-6 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

0 4 -13 0 4 -13 4- 13
2 3-
7.2.1.40Attachment control pedal 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x407
nThis pedal is used to control the attachment.
n n
che che che
By pressing the front, center, or rear part of A
the pedal, different attachment operation can
be achieved. N

When hydraulic breaker is installed

B
• Front part (A): Actuate
• Center part (N): Stop
• Rear part (B): Stop

NOTE: 4- 13 4- 13 CZ335-1105004
4- 13
3-0 3-0 3-0
202 method of other attached tools,7 202Fig 7-4
For control
7 2 02
n x40 the maker of the attachment before
consult n x40 n x407
e
ch installation. ch e che
7.2.2 Hydraulic circuit

7.2.2.1 General

• When a breaker is installed on the machine, the return circuit must be connected directly to the
return filter. Therefore, do not use the return circuit except for mode B. For a machine that has
no breaker lines, if customer adds breaker lines personally to the machine, the return line must
3 breaker lines installation and the filtering
have a filter. The
-1 3 system must be agreed by your Sany
-1 -13
-04Failure to do so can cause problems-0and
distributor.
23
4 the customer has to bear the losses
3 -04 3
0 02 02
72
thereof.
0 72 72
e •x4Standard set pressure of the safety valve
n e n x4in0 the service valve was set at the factory
e n
0
x4before deliv-
ch ch ch
ery. When mode B is selected, this pressure is set at 20.6MPa {210kgf/cm², 2980PSI}. When hy-
draulic shear mode is chosen, this pressure is set at 27.4MPa (280 kgf/cm², 3980PSI). Further
adjustment may be needed depending on the type of attachment. In this case, please contact
your Sany dealer for adjustment.

7.2.2.2 Hydraulic circuit switching

• Select a working mode on the monitor according to attachment type as per the following
standards.
• -13 of the safety valve in the service valve
The set pressures
04 -13 and for the switch of hydraulic line are-13
04 04
- 3- 3-
023 by the working mode selected.
determined 0 2 0 2
40 72 07
2
07
2
enx x4 x4
ch chen chen

Operator Manul-Oct. 2019 7-7

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
023-0 3-0
02 line
Safety valve set
2 3-0
pressure 7 20
Attachment Mode Hydraulic
40 72 4 07
2
40
enx
chOne-way hydraulic attach- en x
Hydraulic
chmatically
path forms auto-
c h e nx
at the control Before delivery: 20.6Mpa
B
ment (e.g. breaker) valve where the return oil {210kgf/ cm² 2980PSI}
does not pass through.
Hydraulic path forms auto-
Dual-action hydraulic attach- matically at the control Before delivery: 27.4MPa
C
ment (e.g. hydraulic shear) valve where the return oil {280kgf/cm², 3980PSI}
passes through.

Table 8-1
13 13 13
04- between breaker and general attachment
7.2.2.3 Switching
3- 04- 3 - 3-0
4-
202 202 2 02
• When
n x 407an attachment is installed and modenBxis40selected:
7
n x 407
e Breaker hydraulic path (one-way hydraulic
ch(1) che path) is formed. che
(2) The overflow valve is set to low pressure.
When delivered from the factory: 20.6MPa {210kgf/cm2 , 2980PSI}

• When an attachment is installed and mode S is selected.

(1) Shear hydraulic path (dual-action hydraulic path) is formed.
(2) The overfl ow valve is set to high pressure.
When delivered from the factory: 27.4MPa {280kgf/cm2 , 3980PSI}

7.2.2.4 Connecting hydraulic oil circuit

0 4 -13 0 4 -13 4-13

0 2 3-
Connect the hydraulic lines as per the follow-
0 2 3- 02 3-0
2 an attachment is installed.
ing steps7when 2 2
x 4 0 x 4 07 x 407
n n n
c1.heCheck the stop valve [1] and make surechiteis che
in the locked position (b).

• FREE position (a) allows flow of hydraulic A

oil. (The arrow is parallel to arm).
• LOCK position (b) stops flow of hydraulic
oil. (The arrow is perpendicular to arm). B

CZ335-1105002

13 Fig 7-5
13 13
3- 04- 3-0
4-
3-0
4-
202 2 02 2 02
n x407 n x 407 n x 407
che che che

7-8 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4-13 4- 13 4- 13
2. Remove 3-0
02 the screw plug [1] from the end of 202 3-0 023-0
2
7 valve line. 2
40stop
the
nx 407
n x nx 407
h e
c Note: che che
Do not damage or discard removed parts.
1

CZ335-1105005

4-13 -13
Fig 7-6
4 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
n x 0
3. 4When
x40
plug [1] is removed, the attachment
n nx 407
e
ch maker is responsible for the connection e
ch of at- che
tachment pipelines [2].

Coupler sizes and additional accumulator

2
may vary according to different attachment
makers. Please consult your Sany dealer in
this regard.

3 3 CZ335-1105006
13
4-1 4-1 4-
023-0 2 3
Fig -07-7
023-0
2 20 2
nx 407 n x407 nx 407
che che che

4-13 4- 13 4- 13
023-0 02 3-0 023-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 7-9

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 0 4 -13 4-13

2
7.2.2.5 Hydraulic
0 3- oil path 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
Thenoperating directions of the pedal and hydraulic
n n
che che che
path are shown below.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

CZ335-1105007

Fig 7-8 4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
• 2 front part of the pedal is pressed, hydraulic
When 7the 7 2 oil flows to the pipelines on the left7of2 the
40 40 40
enx equipment.
work e nx
c•hWhen the rear part is pressed, hydraulic oil flows to the pipelines on the right side.
c h c h e nx

• Only the front part of the pedal can be pressed if a hydraulic breaker is equipped.

7.2.3 Attachment removal and installation

7.2.3.1 Removal

1. Lower the work equipment to the ground and shut down the engine.

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

7-10 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4-13 4- 13 4- 13
2. Turn 3-0
02the start switch to ON position, and 202 3-0 02 3-0
2 2
n 407 the hydraulic lockout lever to the FREE
move
x n x 407 n x 407
che position. che che
3. Move all control levers in all directions and
press the control pedal for 2-3 times within 15
seconds after the lockout lever is moved to
the FREE position in order to relieve the inter-
nal pressure in the hydraulic lines.

CC13031404

Fig 7-9
3 13 13
4-1 4- 4-
3-0 3-0 3-0
202 the hydraulic lockout lever to the7 202
4. Place
7 2 02
nx40
LOCKED position. x40
n n x 407
che che che

CC13031403

Fig 7-10
3 13 13
4-1 4- 4-
3-0 3-0 3-0
2 2
5. The 0breather
7
valve (F) on top of the hy- 02
2 2 02
x 4 0 tank is used to release the internal
x 4 07 407
nxF
draulic
n n
che pressure of the hydraulic lines. che c h e
To release the pressure completely, turn and
open the butterfly nut on the breather valve
(F) and press the relief button to release the
pressure.

CZ335-1105011

4-13 -13
Fig 7-11
4 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 n x 407
che che che

Operator Manul-Oct. 2019 7-11

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02hydraulic oil has cooled down, 3-0 3-0
202 02
6. When the
7 2 7 2
n x40
turn the stop valve (mounted to the inlet and
n x40 nx 407
ch e
outlet lines to the side of the arm) to LOCK
ch e
po-
che
sition (b).

• FREE position (a) allows flow of hydraulic

oil. (The arrow is parallel to arm length). A

• LOCK position (b) stops flow of hydraulic

oil. (The arrow is perpendicular to arm
length). B

CZ335-1105012

4-13 Fig 7-12

4- 13 4-13
3-0 3-0 3-0
7 202 7 202 2 02
n x40
7. Disconnect the hose at the side of the at- 40
nx nx 407
h e
tachment.
c Install the screw plugs to the h
c e
two
che
outlets.

The screw plugs are used to avoid intrusion of

foreign objects. Store the disconnected at-
tachment properly when the screw plugs are
in place.

8. Remove the two retaining pins, remove the

attachment, and install the bucket. For more

-13 13 13
information on bucket installation procedures, CZ335-1105013

3- 0 4
see "Bucket - replace" on page 5-27. 3- 04- 3-0
4-
202
Fig 27-13
2 0 2 02
4
9. Check
x 07 the oil level in the hydraulic tank x407 x 407
hen the bucket is installed properly. chen
cwhen che
n

7.2.3.2 Installation

1. Remove the bucket.

2. Place the attachment on a flat surface. In-

stall the attachment to the arm with the pin (A)
followed by the pin (B).

3. Lower the equipment to the ground and A

3 3 13
4-1
shut down the engine. 4-1 4-
023-0 02 3-0 02 3-0
2 2 B 2
n x 407 n x 407 nx 407
che che che CZ335-1105014

Fig 7-14

7-12 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4-13 4-13 4- 13
3-0
2 start switch to the ON position, 202
4. Turn0the 3-0 02 3-0
2 2
n
and
x 407place the hydraulic lockout lever tonxthe
407 n x 407
che FREE position. hec che
5. Move all control levers in all directions and
press the control pedal for 2-3 times within 15
seconds after the lockout lever is moved to
the FREE position in order to relieve the inter-
nal pressure in the hydraulic lines.

CC13031404

Fig 7-15
3 13 13
4-1 4- 4-
3-0 3-0 3-0
202 the hydraulic lockout lever to the7 202
6. Place
7 2 02
nx40
LOCKED position. x40n n x 407
che che che

CC13031403

Fig 7-16
3 13 13
4-1 4- 4-
3-0 3-0 3-0
2 2
7. The 0breather
7
valve (F) on top of the hy- 02
2 2 02
x 4 0 tank can be used to release the inter-
x 4 07 407
nxF
draulic
n n
che nal pressure of the hydraulic lines. che c h e
To release the pressure completely, turn and
open the butterfly nut on the breather valve
(F) and press the relief button to release the
pressure.

8. Check the temperature of the hydraulic oil,

which should be cooled down to a safe tem-
CZ335-1105011
perature. Remove the two screw plugs from

0 4 -13 Be careful not to contami-

the inlet and outlet.
-13
Fig 7-17
0 4 4- 13
nate the 3
0 2 - connections with any dirt or 23-
hose
0 02 3-0
soil. 7 2 72 2
n x40 n x40 n x 407
e
ch If the O-ring is broken, replace it with e
cha new che
one.

Operator Manul-Oct. 2019 7-13

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
9. Connect02the hose to the side of the 02 3-0 02 3-0
2 2 2
407
attachment.
nx nx 407 n x407
h e h e
cWhen connecting the hose, check the oilcflow che
direction and be careful not to make any
mistakes.

10. Turn the rotor of the stop valve (mounted

to the inlet and outlet lines to the side of the
arm) to FREE position (a).

• FREE position (a) allows flow of hydraulic

oil. (The arrow is parallel to arm length).
• LOCK position04(b)
13
- stops flow of hydraulic 4-
A 13 4-13
oil. (The202
3- 02 3-0 02 3-0
arrow is perpendicular to arm 2 2
n x 407
length).
nx 407 n x407
che che B
che
11. Check the oil level in hydraulic tank after CZ335-1105012
installation of the attachment.
Fig 7-18

7.2.4 Hydraulic oil and filter - change/replace

• Hydraulic breaker application causes faster contamination of the hydraulic system and deterio-
ration of hydraulic oil.
• 3 3 -13
As a result, the hydraulic oil and filter shall be replaced in shorter intervals, as compared with
-1 -1
-04 with buckets. Otherwise, damage could
machines installed
23 -04 occur in the hydraulic breaker, hy- -04
3 3
20 and other hydraulic components. 02 02
draulic pump
7 72 72
e x40
• Recommended
n e n x40 below. For information on hydraulicenoilx4and
replacement intervals are listed
0
filter
ch h c
replacement, see related items in the Maintenance section.
h c
Hydraulic oil Filter element
Machine with Hydraulic Breaker 600 hr 100 hr
Machine with Common Bucket 1500 or 2500 or 4000 hr 1000 hr
Table 8-2

NOTE:

3
-1above -13 operation with hydraulic breaker. 3
• The figures in the
- 0 4 table are determined at 100 percent
- 0 4 - 0 4-1
2 023
As the operating hours of hydraulic breaker reduce,
2 023the change intervals could be prolonged
2 023
n x 407
correspondingly
n x 407
as shown in the following chart.
n x 407
e filter cartridge must be replaced after
c•hThe chethe breaker has been operated for 100 chours.
he

7-14 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4-13 4- 13 4- 13
3-0 3-0 3-0
7 202 2 02 202
407 07
100

n x 40 nx n x 4
Microglass Cartridge

che h e
c Change interval for che
Paper Cartridge
Hydraulic Breaker Operation Percentage%

80
hydraulic oil of 1,500
hour service life

60
Change interval for
hydraulic oil of 2,500
hour service life
40
Change interval for
hydraulic oil of 4,000

20 hour service life

4-13 4- 13 4- 13
0
02 3-0 02 3-0 02 3-0
40 72 407
2
407
2
e nx e nx n x
che
0 500 1000 1500 2000 2500 3000 3500 4000
c h h
cHydraulic Excavator Operating Hours CZ335-1105015

Fig 7-19

Table 8–3

7.2.5 Long-term storage

The following procedures shall be followed when the equipment is to be stored for a long period of
time. 3 3 1 1 13
4- 4- 4-
02 stop valve to LOCK position. 3-0 3-0 3-0
202 02
• Turn2the 2
7
0 the plug on the valve. 7 407
e
•x4Screw
n e n x40 n x
ch • Place the latch pin to LOCK position.
ch che
Operating the pedal with no breaker or general attachment installed may cause overheating or oth-
er problems.

4-13 4- 13 4- 13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x407
che che che

Operator Manul-Oct. 2019 7-15

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0
7.3 Work equipment combination 3-0 3-0
7 202 7 202 7 202
• Some
e n x40 work equipment may interfere withethe
n
0
x4operator x40type or
cab or machine body due to the
e n
chcombination of work equipment. ch ch
• Check the machine and the attachment for risks of interference before operating new work
equipment for the first time.
Note:

• An extended arm may interfere with the machine body when it is retracted toward the machine.
Extra care shall be taken when operating a machine equipped with an extended arm.
• In excavation, the boom may intervene with the undercarriage when the boom is fully lowered.
Be careful with the operation of the boom.
• 3
For excavating or-1loading -13 reinforced rock-digging bucket 13
hard soil or soft soil containing gravels,
-04 and abrasion resistance is recommended.-04 4-
3
with higher2strength 2 3 02 3-0
7 20 7 20 2
SY195C9,
0
nx4 SY205C9, SY215C9 nx4
0
n x 407
c h e c h e che
Bucket Capacity Outer width Weight Std. arm (1) Short arm Short arm
Type m³ (cu.yd) mm (ft in) Kg (lb) 2.7/2.9 m (8'10"/9'6") 2.5 m (8'2") 1.8 m (5' 11")
0.48 600 574.7
(0.62) (2') (1267.3)
0.7 964 760.6
(0.83) (3'3") (1673.3)
0.8 1,000 783.6
Rockwork (2)
(1.04) (3'4") (1723.9)
0.9 1,154 846.1

13 13 13
(1.18) (3'10") (1692.2)
4- 4- 4-
3-0 3-0 3-0
1.2 1,496 950.9

2 02 (1.56) (4'10") (2091.9)

202 202
nx407 0.8 1,084 680
nx 407 n x 407
c h e (1.04) (3'7") (1496)
che che
0.9 1,137 710.1
Common
(1.18) (3'9") (1562)
1.0 1,240 777.9
(1.3) (4'1") (1709.4)
1.1 1,370 837.1
Earthwork
(1.43) (4'7") (1841.6)

Table 8–4

Note:1. SY195C9 standard arm length 2.7m; SY205C9 and SY215C9 standard arm length 2.9m.
0 4 -13 4- 13 4-13
- cutters.
2. Bucket with23side
0 02 3-0 02 3-0
2 2 2
x 4 07 x 407 x 407
n n n
che che che
SY225C9,SY235C9,SY265C9

7-16 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4- 13 4-13 4- 13
02 3-0 023-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Table 8-5

- Loading materials of specific gravity ≤1.2 t/m³

1 3 -1 3 13
4-loading
- Digging0or 04t/m³
materials of specific gravity ≤1.2 4-
0 2 3- 0 2 3- 02 3-0
4 72
-0Digging 2
07 ≤1.5 t/m³
or loading materials of specific gravity
4 407
2
n x n x nx
che - Digging or loading materials of specificche gravity ≤1.8 t/m³ che
- Inapplicable

7.4 Recommended Operation

7.4.1 General

The following instructions must be followed when operating an excavator with attachment.

Note: 4- 13 4-13 4- 13
0 23-0 0 23-0 02 3-0
7 2attachment types that matches the machine
Select 7 2 best. 407
2
e n x40 e n x40 e nx
c h • The types and models of c h
attachments to be installed on the machine may c h
vary according to the
model of the machine.
• Consult your Sany dealer for selection of the most suitable attachment.

4- 13 4-13 4- 13
02 3-0 023-0 02 3-0
2 2 2
nx 407 n x 407 nx 407
che che che

Operator Manul-Oct. 2019 7-17

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4- 13 4-13
7.4.2 Hydraulic
0 2 3- breaker 02 3-0 02 3-0
2 2 2
x 4 07 x407 x407
n applications: n n
che che che
Major

• Crushing rocks
• Demolition
• Road construction

4- 13 4- 13 CZ335-1105016
4-13
02 3-0 3-0 3-0
2 2027-20
Fig 2 02
n x 407 n x40 7
n x407
che che che
7.4.3 Hydraulic breaker operation

1. Press the breaker chisel vertically and

firmly onto the object to be broken during
breaking operation.

90°

4-13 4 -13 4-13

3-0 3-0 3-0
90°

202 202 2 02
n x 407 n x407 nx407
che che c h eCZ335-1105017

Fig 7-21

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x407
che che che

7-18 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4-13 4- 13 4- 13
2. Press 3-0
02 the breaker chisel tightly onto the 202 3-0 02 3-0
2 2
n 407 surface when striking and slightly
working
x n x 407 nx 407
che raise the front of the undercarriage cabout
he 5 che
mm (0.2 in) from the ground, as shown in the
right illustration.

Note:

The excavator shall not be raised too much.

CZ335-1105018

4-13 -13
Fig 7-22
4 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
3. 40If the same surface cannot be penetrated
n x n x40 nx 407
e e
ch or broken by the chisel within onechminute che
under continuous striking, change the struck
position and try to break it near the edge.

3 3 CZ335-1105019
13
4-1 4-1 4-
02 3-0 2 3
Fig -07-23
02 3-0
2 20 2
n4.x407 n x407 nx 407
c h e che mis-
The chisel's penetrating direction will
che
align gradually to the working direction of
breaking hammer. It is important to align them R

by readjusting the bucket cylinder.

4-13 4- 13 4- 13
3-0 3-0 3-0
CZ335-1105020

202 2 02Fig 2 02
407 407 407
7-24
n x n x nx
che che che

Operator Manul-Oct. 2019 7-19

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
2 the chisel properly on the 3-0 3-0
202 02
5. Always 0press
7 2 7 2
working
n x40
surface in order to prevent striking
n x40 n x 407
h e
without
c resistance. h ec che

CZ335-1105021

4-13 Fig 7-25

4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
407 407 407
enxRestricted operations
7.4.4
ch che
n x
che
n x
Do not operate the machine in any of the following manners in order to ensure a longer service life
and safe operation.

• Do not operate any of the oil cylinders to its full stroke. A distance of 5 cm (2 in) is to be reserved
for backup.

1. Accumulating rocks with the breaker.

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

CZ335-1105022

Fig 7-26

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che

7-20 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4- 13 4- 13 4- 13
3-0
02 with swinging force.
2. Breaking 023-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

CZ335-1105023

4- 13 -13
Fig 7-27
4 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
3. 40Moving the chisel during striking operation
n x n x40 nx 407
ch e ch e che

13 13 13
CZ335-1105024

3 - 04- 3 04-
- 7-28 3-0
4-
202 202
Fig
2 02
n4.x407 n x 407 nx 407
c h e Keep the chisel level or upwardheduring
c che
striking operation.

4- 13 4- 13 4- 13
3-0 3-0 3-0
CZ335-1105025

2 02 2 02Fig 2 02
407 407 407
7-29
n x nx nx
che che che

Operator Manul-Oct. 2019 7-21

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
5. Swing the 3-0
02 chisel when the rock has been 02 3-0 02 3-0
2 2 2
n 407
penetrated.
x n x407 n x 407
che che che

CZ335-1105026

4-13 Fig 7-30

4- 13 4-13
3-0 3-0 3-0
7 202 2 02 2 02
n x40 operation.
6. Pecking
n x407 n x 407
ch e che che

3 3 CZ335-1105027
13
4-1 4-1 4-
02 3-0 3 -0
Fig 27-31
02 3-0
2 20 2
x
n 407 x4 0 7
x 407
hen
c7.heRaise the machine above ground by cfully che
n
extending the bucket cylinder and by the
pushing force.

4-13 4- 13 4-13
3-0 3-0 3-0
CZ335-1105028

202 2027-32 2 02
407 7 407
Fig
nx n x40 n x
che che che

7-22 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

0 4 -13 0 4 -13 4- 13
2 3-
7.4.5 Hydraulic
0 breaker greasing 0 2 3- 02 3-0
2 2 2
x 4 07 x 4 07 x 407
nGrease the breaker at specifiedhenpoint n
che correctly. c che

4-13 4-13 4-
CZ335-1105029 13
023-0 3-0
02Fig 02 3-0
2 2 7-33 2
nx 407 n x 407 nx 407
h e
c Note: che che
Greasing in an improper manner could add
grease more than desired. As a result, soil
and sand may enter the hydraulic system,
which can damage the hydraulic components
when using the breaker.

4-13 4-13 13
3-0 3-0 3 - 04-
2 02 202 202
CZ335-1105030

nx 407 n x 407 Fig 7-34

nx 40 7
che che che

4-13 4-13 13
3-0 3-0 3 - 04-
2 02 202 202
CZ335-1105031

nx 407 n x 407 Fig 7-35 nx 40 7

che che che

Operator Manul-Oct. 2019 7-23

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
3-0
7.5 Quick Coupler 3-0 3-0
7 202 2 02 2 02
n
0
7.5.1x4Quick coupler control
n x407 n x 407
ch e che che
1. Remove the safety pin of the quick
coupler.

Safety pin
Jaw

4-13 4 -13 4-13

023-0 023-0 02 3-0
2 2 2
CZ335-1105032

nx 407 n x407 n x 407

che che che
Fig 7-36

2. Depress the quick coupler button [1] (auto

reset) on the left joystick to reduce the open- 1
ing of the flexible jaw and the fixed jaw slowly.

4- 13 4- 13 4-13
023-0 023-0 3-0
2 2 202
nx 407 n x407 x40
7
CZ335-1105033
n
che che Fig 7-37 ch e

3. Allow the fixed jaw to slowly grip the sup-

port pin [2] of the bucket, as shown in the right
illustration.

4- 13 4- 13 4-13
3-0 3-0 2 3
3-0
202 202 2 02
nx 407 n x407 nx407
che che c h eCZ335-1105034

Fig 7-38

7-24 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4- 13 4- 13 4- 13
4. Extend 3-0
02 the bucket cylinder to slowly move 202 3-0 02 3-0
7 2 2
the
x 40flexible x 07
jaws toward the support pin [3] 4of
x 407
n
he the bucket. he n n
c c che

2
3

CZ335-1105035

4- 13 -13
Fig 7-39
4 4- 13
3-0 3-0 3-0
7 202 7 202 2 02
5. 40Make sure that the jaws of the quick cou-
n x n x40 nx 407
e
ch pler grip completely the support pin [3] e
ch of the che
bucket.

6. Release the operation button to enable the

quick coupler to grip the bucket's support pin
before conducting other operations.

7. Insert the safety pin after installation.

13 13 13
CZ335-1105036

3- 04- 3 04-
- 7-40 3-0
4-
202 202
Fig
2 02
nx407 nx 407 nx 407
h e h
c 7.5.2 Precautions for quick couplere
c safe operation che
1. Installation of the quick coupler may con-
tribute to longer swing radius when operation
the bucket of other attachments. As a result,
the work equipment may interfere with the cab
or boom of the machine.

If a quick coupler has been installed, retract

the bucket fully (bucket cylinder fully ex-
4 13
-retracting 4 -13 4- 13
tended) before 0 the arm. To avoid in-
3-with the boom, never retract the 023- 0 3-0
terference
2 0 2 2 2 02
x
arm4 07fully (arm cylinder fully extended) before x 4 07 x 407
n n n
che retracting the bucket. che che
CZ335-1105037

Fig 7-41

Operator Manul-Oct. 2019 7-25

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
3-0
02 operation may impair the ma- 3-0 3-0
202 02
2. Overloaded
7 2 7 2
chine 4
n x 0
and the attachment, thus reducing their
n x40 n x 407
h e
service
c life.
ch e che

CZ335-1105038

4-13 Fig 7-42

4- 13 4-13
3-0 3-0 3-0
7 202 7 202 2 02
n x 0 apply pressure when the quick cou-
3. Do4not
n x40 n x 407
e
h touches the ground. Use the couplerconly
cpler h e che
when it is connected with the bucket or other
attachment.

3 3 CZ335-1105039
13
4-1 4-1 4-
02 3-0 3 -0
Fig 27-43
02 3-0
2 20 2
n x 407 x4 0 7
x 407
c4.heIt is very dangerous to move a heavychob-en che
n
ject with the quick coupler. Meanwhile, the
service life of quick coupler could be reduced.

Note:

Consult your local Sany dealer if you need to

install a quick coupler. Make sure that you are
using an attachment that has been approved
by Sany. Sany assumes no responsibility for
any failure and accident
- 1 3 resulted from installa- 13 13
-04 unapproved by Sany. 4- 4-
3-0 3-0
CZ335-1105040
tion of any attachment
02 3
72 7 2027-44 2 02
407
Fig
nx 40 n x40 n x
c h e che che

7-26 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4- 13 4-13 4- 13
3-0 System
7.6 Fueling 3-0 3-0
7 202 202 2 02
n x40 Introduction
7.6.1
nx 407 n x407
ch e che che
SANY large excavators are equipped with a fueling system, which uses a refueling pump assem-
bly. The refueling pump assembly is intended specially for large mobile off-theroad machinery, ve-
hicles and vessels. It uses on-board battery as the power source and is not limited by terrain and
power supply, which makes it very suitable for construction side and field.

For information regarding refueling amount, see "Table of capacities" on page 5-14.

7.6.2 Fueling system makeup

• -13 of SANY excavators in-

The fueling system - 13 4- 13
3 -04 a refueling pump assembly 23-04
cludes2mainly:
1 2
3-0
20 relevant piping and valves) and a7 20 2 02
0 7 407
x40
(including
e n x4 e n n x
ch control switch
ch che
• Open the battery cover [1] and you can see
3
the control switch [2] and the refueling
pump [3].

CZ335S-1105001

Fig 7-45

0 4 -13 0 4 -13 4- 13
• The main
0 2 3-structure of the refueling pump [3] 023- 02 3-0
7 2 in the right illustration.
is0shown
4 4 07
2
407
2
n x n x n x
che Technical specifi cations: che che
Pump flow rate 46L/min
Rated voltage 24V
Rate speed 2800 rpm
Coupling thread 3/4’G
Weight 3.5kg
CZ335S-1105002
Packing dimension 215×120×160mm
13 3 13
Fig 7-46
1
3- 04- 3-0
4-
3-0
4-
202 202 2 02
nx 407 nx 407 n x407
che che che

Operator Manul-Oct. 2019 7-27

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

13 13 13
04-
7.7 Central3-Lubrication System 3-0
4-
3-0
4-
7 202 7 202 2 02
n
0
7.7.1x4Lubrication x40
scheme and system makeup
n nx 407
ch e ch e che

14 12、13 11 10
8、9
15 16 17

18
4、5
3

4- 13 4 -13 4-13
3-0 0 3-0
19

02 20、21
02 3-6、7 02
40 72 407
2 1、2
407
2
e nx nx nx
h che che
CF13051001-1
c
Fig 7-47

System makeup
1
1. Electric grease pump

The electric grease pump [1] is installed be-

hind the operator cab.

The pump is composed of a mounting base,

an electric pump,4-a13pumping unit, a safety 4-13 4-13
0 3-0 3-0
23-
valve and a 0filter.
2 202 2 02
n x 407 nx 407 nx 407
che che h e
c CZ335-1105042
Fig 7-48

4- 13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 nx 407 nx 407
che che che

7-28 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4- 13 4- 13 4- 13
02 3-0
2. Distributors 023-0 02 3-0
2 2 Boom 2
x 407
nSystem nx
distributors include a main distributor 407 nx 407
h e
c (MX-F3/3) and 3 secondary distributors h e
c (MX- che B
A
F510, MX-F3/5, and MX-F3/4)

• The main distributor (A) and a secondary

distributor (B) installed on the boom root.

CZ335-1105043

4- 13 -13
Fig 7-49
4 4- 13
3-0 3-0 3-0
7 202 2 02 2 02
0
•x4Secondary distributor (C) mounted 4
to the
x 07 x 407
e n en n
ch arm. ch che
Arm
C

13 13 13
CZ335-1105044

3 - 04- 3 04-
- 7-50 3-0
4-
202 202
Fig
2 02
407
n•x Secondary distributor (D) mounted tohethe
nx in-407 nx 407
c h e c che
side of the linkage.

3. Pipelines Linkage

Major pipelines of the system include high

pressure hoses, straight connectors, elbows,
straight expansion core, bent expansion core,
steel wire protection sleeves, hose protection
sleeves, bucket distributor protection plates, D
etc.. 13
4- 4 -13 4- 13
3-0 3-0 3-0
CZ335-1105045

2 02 2 02Fig 2 02
407 407 407
7-51
nx n x nx
che che che

Operator Manul-Oct. 2019 7-29

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

0 4 -13 4- 13 4-13
7.7.2 Working 0 2 3- principle 02 3-0 02 3-0
2 2 2
x 4 07 407 407
n nx the electric grease pump is supplied ntoxthe
ch• eSany excavators have h e
a relatively central
c h e
c the
main distributor via the pumping unit,
distribution of lubrication points that are
safety valve and the filter. Grease in the main
close to each other. A progressive central lu-
distributor is fed through the pipelines to the 3
brication system is used. secondary distributors and then supplied in
• Working principle: Pressurized grease from turn to the lubrication points.

Electric Grease Pump

4- 13 4- 13 Safety Valve
4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 Pumping Unit
n x 407
che che che

Filter

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x 407 n x 407
che che che
Secondary Distributor

Secondary Distributor

Main Distributor

Secondary Distributor
3 13 13
4-1 4- 4-
CZ335-1105046

02 3-0 02 3-0 02 3-0

Fig 7-52 2 2 2
n x 407 n x 407 n x 407
che che che

7-30 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

0 4 -13 0 4 -13 0 4 -13

2 3-
7.7.3 Lubrication
0 time setup 0 2 3- 0 2 3-
2 2 2
x 4 07 x 4 07 x 4 07
n • A built-in electronic controller controlsnthe en according to
che che
Subsequent lubrication will start
c h
the preset time schedule. If the engine is shut
lubrication time and interval of the sys-
off during shutdown period or lubrication cycle,
tem. When the machine is energized, the
the cycle will be terminated and the time peri-
central lubrication indicator in the opera- od will be recorded. When the engine is
tor cab will blink and the LED indicator on started again, the lubrication cycle will contin-
the electric controller of the pump will ue counting the time from when the previous
light up. The system is actuated 25 sec- cycle is terminated. For the suspended lubri-
onds after the LED indicator lights up. cation cycle, pressing the forced start button
allows you to activate the lubricant pump.
• Lubrication interval starts when the start
-13 casing or on the instru- 3 control unit is energized, a lubrica- -13
Once the
key on the4motor - 1
4 will be activated.
0
3- is pressed. Upon completion
ment02panel 3 -0cycle
tion -04
3
02 02
72
40of the lubrication cycle, the motor of lubri- 72 72
e nx e n x40 e nx40
c h cating pump stops and the shutdown ch c h
cycle begins.

4- 13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

4- 13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

Operator Manul-Oct. 2019 7-31

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

4- 13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

EA/PA Controller Type S-EP 4

Schmierzeit(min.)
Pausenzeit(h) Control Forced start button

4 2
2 6 1 3 LED
1 0.5
16 8 8 4
3 13 13
4-1 4- 4-
3-014 3-0 3-0
10 7 5
02 12 6
202 02
40 72 7
40LED indicator 407
2
e nx n x n x
c h Lubrication time dial
che
Lubrication interval dial
che
CZ335-1105047

Fig 7-53

• Setting the parameters

The interval can be set to 0.5-8 hours; the lubrication cycle can be set to 1-16 minutes, as shown
in the illustration below. If you need to adjust the time, use a fl at-headed screw driver to disas-
semble the red edge frame, loosen the four cross-headed screws, and remove the transparent
covers in turn. If any of the covers is not shut properly, water could penetrate into the control unit
3 in.
and damage may-1result -13 13
4 4 4-
02 3-0 02 3-0 02 3-0
2 2 2
n x 407 n x407 n x 407
che che che

7-32 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4-13 4-13 4- 13
02 3-0 023-0 02 3-0
2 2 2
n x 407 n x 407 nx 407
che 2 che 4 che
1 3 2 6
0.5 1
8 4 16 8

7 5 14 10
6 12
Lubrication interval Lubrication time
(0.5~8 hr) (1~16 min)

CZ335-1105048

13 13 13
Fig 7-54
4- 4- 4-
3-0 3-0 3-0
202
7.7.4 Technical description 2 02 2 02
nx 407 nx 407 nx 407
h e h e
c 1. The system will lubricate for 10 minutes h
c every half an hour, which was set at the e
c factory before
delivery.

2. After operating for 100 hours, you can adjust (increase or decrease) the lubricating time accord-
ing to actual condition. The lubricating interval, however, shall not be changed.

3. Clean lithium base grease NLG12# is recommended for the lubrication.

4. Electric lubricant pump (24V/DC, 19 kg) with built-in electronic controller is used.

13
7.7.5 Grease filling
4- 4-13 4- 13
3-0 3-0 3-0
20is2 fed into the electric grease pump in the20following
Grease 2 three ways. 2 02
407
n1.x Standard Method n x 407 nx 407
c h e che che
Feed grease into the pump through the ball-type nozzle with a manual or pneumatic grease gun.

4-13 4-13 4- 13
02 3-0 023-0 Ball-type nozzle
02 3-0
40 72 40 72 407
2
e nx e nx nx
c h c h che CZ335-1105049

Fig 7-55

Operator Manul-Oct. 2019 7-33

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

04 -13 4- 13 4-13
2. Feed grease -through
023 an adapter
023-0 02 3-0
40 72 407
2
407
2
e nx nx n x
c h che che
Remove the nozzle and
install the adapter.

Gasket
CZ335-1105050

4 -13 4 -13 4-13

Fig 7-56
02 3-0 023-0 02 3-0
2 2 2
n x 407 nx 407 n x 407
che che che

Adapter Gasket
CZ335-1105051
3 3 13
4-1 4-1 4-
Fig 7-57
02 3-0 023-0 02 3-0
2 2 2
3. Feed
n 407
x grease with a grease gun nx 407 n x 407
che che che

Grease gun

3 Straight coupler
13 13
4-1 4- -04
-
02 3-0 023-0 CZ335-110505223
2 2 20
x 407
Fig n7-58 nx 407 nx4
0 7
che che c h e

7-34 Operator Manul-Oct. 2019

 SY195~265C9 Crawler Hydraulic Excavator Optional Equipment

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
4
Note:
x 07 x407 x 407
chen che
n
che
n
Consult your Sany dealer if you need to install the central lubrication system. Make sure that you
are using accessories specified by Sany. Sany assumes no responsibility for failures and accidents
caused by the installation of any accessories that have not been approved by Sany.

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

4-13 4-13 4- 13
023-0 02 3-0 02 3-0
2 2 2
nx 407 n x407 nx 407
che che che

Operator Manul-Oct. 2019 7-35

 Optional Equipment SY195~265C9 Crawler Hydraulic Excavator

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4- 13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

7-36 Operator Manul-Oct. 2019

 4-13 4-13 4-13
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che
 3 13 13
4-1
www.sanygroup.com 4- 4-
02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che

4-13 4-13 4-13

02 3-0 02 3-0 02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che
SANY HEAVY MACHINERY LIMITED
318A, Lianggang Avenue, Lingang Industrial Park, Fengxian District,
Shanghai, P.R. of China 201413
Service hotline:(86) 4008 28 2318
Inquiring and Complaint Number: 4008 87 9318
E-mail: crd@sany.com.cn
4 -13
Pub. No.: B06T01ENAO2-SY195/205/215/225/245/
0 0 4 -13 4-13
265C9 023- 023
-
02 3-0
2 2 2
nx 407 nx 407 nx 407
che che che