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An Overview of Jack-Up Operation - Offshore Diploma
An Overview of Jack-Up Operation - Offshore Diploma
Faculty of engineering
By
Supervisor
Fall 2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
AKNOWLEDGMENT
My heartfelt gratitude goes to all my friends who have made my Diploma study an
exciting experience.
I would like to thank my parents, who supported me overcome all obstacles induced
throughout my work, and for their continuous encouragement, and enthusiasm.
Also, I would like to deeply thank all my beloved colleagues in the Diploma group for
their cooperation in organization the whole work.
Finally, I would like to deeply thank everybody who shared knowledge with me and
helped me to learn a letter throughout my entire life.
Diploma Degree
Ahmed Gamal Mohamed Zaki i
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
DECLARATION
I declare that no part of the work referred to in this report has been submitted in
support of an application for another degree or qualification of this or any other
University or Institution.
Signature:
Diploma Degree
Ahmed Gamal Mohamed Zaki ii
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
ABSTRACT
One of the greatest discoveries of 20th century was oil and it has so many applications
that it cannot be separated from mankind. As the need for oil expands in an explosive
rate, need for find new discoveries was eminent. During the middle of 20th century,
oil discovery started in near shore and medium range of water depth.
The jack-up mainly used for exploration of oil wells at shallow water and production
as well , they can be differ respect of manufacturer design and working area and their
configuration .
This reports illustrates the jack-up types , equipment list , certification and manning
during operation , modes of operations and mandatory requirements of jack-ups.
Diploma Degree
Ahmed Gamal Mohamed Zaki iii
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
List of Contents
AKNOWLEDGMENT ...................................................................................................... i
DECLARATION .............................................................................................................. ii
ABSTRACT ...................................................................................................................... iii
List of Contents ................................................................................................................. iv
SUMMARY ...................................................................................................................... vii
LIST OF ABBREVIATIONS ............................................................................................ viii
LIST OF FIGURES ........................................................................................................... x
LIST OF TABLES ............................................................................................................ xi
CHAPTER I INTRODUCTION ........................................................................................ 1
1.1 Important structural design parameters 3
1.1.1 Support Footing 4
1.1.2 Legs 4
1.1.3 Cylindrical Legs versus Trussed Legs 4
1.1.4 Cylindrical legs 5
1.1.5 Trussed Legs 5
1.1.6 Three-legged jack-up verses four-legged jack-up 6
1.1.7 Three-legged Jack up 6
1.1.8 Four-legged jack up 7
1.2 Types of jack-up units 9
1.2.1 Independent-leg type jack-up unit 9
1.2.2 Mat-type jack-up unit 9
1.3.1 Preloading operation 12
1.3.2 Jacking to operation air gap 14
1.3.3 Jacking to storm survival air gap 15
1.3.4 Upper and lower guides 16
1.3.5 Radial Pinion Chords versus Opposed Pinion Chords 17
1.3.6 Opposed Pinions (3-Chorded Leg) 17
1.3.7 Radial Pinions (4-Chorded Leg) 18
1.4 Leg punch through 19
1.5 Equipment 21
Diploma Degree
Ahmed Gamal Mohamed Zaki iv
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
Diploma Degree
Ahmed Gamal Mohamed Zaki v
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
Diploma Degree
Ahmed Gamal Mohamed Zaki vi
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
SUMMARY
The report summarizes jack-ups operations as chapter I included jack-ups types , full
specifications for jack-ups and mandatory equipment to be onboard .
Chapter II includes all certificates and mandatory regulations that must be followed
up for safe jack-up operation
Chapter III includes environmental aspects that must be assessed during Jack-up
operations including Rig moves
Chapter IV , V and VI includes full specifications for jack-up either self propelled ,
towed , manned or unmanned and the requirements for tug boats used in Rig move
also .
Diploma Degree
Ahmed Gamal Mohamed Zaki vii
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
LIST OF ABBREVIATIONS
Abbreviation Meaning
ABS American bureau of shipping
ACOPS Approved code of practice and guidance
AFS Control of harmful anti-fouling systems on ships
BOSIET Basic offshore safety induction and emergency training
CDM Construction ( design and management ) convention
COLREGS Preventing collisions at sea regulations
DAF Dynamic amplification factor
DHL Dynamic hook load
DP Dynamically positioned
DNV Det norske veritas
ECDIS Electronic chart display and information system
FMECA Failure mode effect and consequence analysis
FRC Fast rescue craft
GMDSS Global maritime distress and safety signal
HAT Highest astronomical tide
HCA Helicopter certification agency
HEUT Helicopter underwater egress training
HNS Incidents by hazardous and noxious substances
HWSA Health and safety at work
Diploma Degree
Ahmed Gamal Mohamed Zaki viii
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
Diploma Degree
Ahmed Gamal Mohamed Zaki ix
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
LIST OF FIGURES
Diploma Degree
Ahmed Gamal Mohamed Zaki x
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
LIST OF TABLES
Diploma Degree
Ahmed Gamal Mohamed Zaki xi
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
CHAPTER I INTRODUCTION
The term Jack-up covers a large variety of offshore structures from small lift boat
structures to large deep water designs , the purpose of jack-up design is to provide
a mobile , self –installing , stable working platform at an offshore location . The
jack-up platform itself may be designed to serve any function such as, for
example; tender assist, accommodation, drilling or production.
Thus the term jack-up represent a structure that has a mass of few hundred tones
and is capable of elevating not more than a few meters above the still water
surface , to a structure that has a mass of over 20,000 tones and is capable of
operating in water depths in excess of 140 meters
The Self elevating jack up platform is one of earliest types of platforms .it's
mainly used for exploratory drilling operations to drill wells for permanent
platforms but a number have been constructed as accommodation support vessels
to provide assistance to fixed installation during construction , modification and
repair . The majority of jack-ups used for exploration ( wildcat drilling ) purposes
and work-over .it consists of a triangular shaped ( sometimes rectangular) , box-
section barge fitted with three ( sometimes four ) moveable elevator legs which
enables the vessel to stand on the sea bed in water depths of up approximately as
shown above . the drilling derrick is fitted to rails so that it can be cantilevered
into a position which provides direct access to the wellhead area .
Diploma Degree
Ahmed Gamal Mohamed Zaki 1
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
Such platforms are typically towed like a barge to the drilling site (over short
distances) with the legs elevated vertically above the barge deck. At the site, the legs
are jacked down through the water column and into the sea floor, while using thruster
unites to position the platform. Before jacking, favorable weather conditions of
sufficient duration, i.e. suitable weather window to be insured. As the leg engage the
sea floor , the drilling deck is raised out of the water into the air , the base of each leg
is fitted with spud can which consists of a plate or dish designed to spread the load
and prevent over penetration of the leg into position , this process being referred to
as spud in . The legs are raised and lowered by means of rack and pinion arrangement,
the racks being attached to the chords of each leg running from top to bottom while
the pinions are driven by electric motors via reduction gearboxes, typically 12 motors
for each leg. The hull of the jack-up must be raised and lowered on an even keel.
Deck space provides room for drilling equipment, supplies and crew accommodation,
helicopters and supply boats ferry workers and equipment to the platform. The
drilling deck must be well above the height of the heights expected waves. After the
drilling is complete, the procedure is reserved and the drilling deck is lowered to the
water and the legs are jacked up above the drill deck. A tugboat is then used to move
the platform to another location. To undertake long sea passages, the jack-up is
transported on the deck of the submersible heavy lift ship. This both quicker and safer
1. When elevated, the jack up is a stable platform since it does not experience
any rigid body motions in the elevated position.
2. Economical due to low initial cost and operating cost
3. High mobility
Diploma Degree
Ahmed Gamal Mohamed Zaki 2
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
The conventional jack-up design has three vertical legs, each leg normally being
constructed of a triangular or square framework
Jack-up basic design involves numerous choices and variables. Typically the most
important variables may be listed as stated below
Diploma Degree
Ahmed Gamal Mohamed Zaki 3
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
1.1.2 Legs
The legs of jack up unit are normally vertical, however , slant leg designs also exist
.design variables for jack up legs may involve the following listed considerations ;
1. number of legs
2. Global orientation and positioning of legs
3. frame structure or plate structure
4. cross section shape and properties
5. number of chords per leg
6. configuration of bracings
7. cross-sectional shape of chords
8. unopposed, or opposed pinion racks
9. types of nodes ( welded or non-welded )
10. choice of grade of material ( utilization of extra high strength steel )
Since the hull needs to stay above the storm wave crest, withstand certain pressures,
and transmit different loads between the footing and hull, every Jack Up unit will
have legs of some sort. Similar to the footings, there are two different types in trussed
legs and cylindrical legs.
Diploma Degree
Ahmed Gamal Mohamed Zaki 4
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
In terms of advantages, they are the best option for shallow water work as the deck
area is smaller and the unit is smaller as a whole. With cylindrical legs, they take up
less room on the deck area and they are also extremely simple to use and construct
when compared to the trussed legs which require some experience to get started.
Talking of trussed legs, they are formed of braces and chords. Very quickly, it is easy
to notice that the chords add the stiffness to the unit whilst the braces have been
designed to add capacity to the leg like we see in figure 1.3.Why are trussed legs
chosen over cylindrical legs? Well, it is easier to reach an optimal utilization of steel
and this leads to lighter yet stiffer legs; from here, drag loads can be reduced.
Diploma Degree
Ahmed Gamal Mohamed Zaki 5
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
In order to offer the right stability, the three legs will normally be arranged into a
triangle and there is a big advantage to this option in that you save materials and
remove the need for an unnecessary leg. If the hull size is appropriate, the afloat mode
also allows for more deck load as well as weighing less, offering fewer elevating
units, using less energy, and requiring less
Maintenance like we see at figure 4.1. With this being said, they have no leg
redundancy and they need preload tankage to work efficiently.
Diploma Degree
Ahmed Gamal Mohamed Zaki 6
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
- With four legs, they can be arranged into a square or rectangle and these need few or
no preload tanks. Why? Because the elevated weight can be used as the preload
weight itself by loading two legs at a time. Ultimately, this will save piping and there
will be more available space on the hull. Additionally, elevated mode is also stiffer
than any three-legged unit since there is a fourth leg in play. On the downside, the
extra leg will add wave, current, and wind loads and this can offset the advantages.
Additionally, the weight of the extra leg can be a problem in afloat transit mode
because it reduces afloat deck load.
Diploma Degree
Ahmed Gamal Mohamed Zaki 7
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
- if we break this guide down even further, we see that trussed legs can have three or
four ‘chords’ which are vertical structures. Today, every single Jack Up unit will be
made up in either of these formats and the pros and cons of each are near enough the
same as the pros and cons for three and four legs. For example, the changes in weight,
redundancy, and drag loads still apply. However, there is no change in preloading
procedure regardless of whether there are three or four chords. And the comparison
between each types will be noted briefly at figure 1.6 , figure 1.7
Diploma Degree
Ahmed Gamal Mohamed Zaki 8
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
For the independent-leg units, “preloading” is required to drive the legs into the ocean
bottom before the hull is completely jacked out of the water. During this procedure,
the jack-up MODU is at risk from weather and leg “punch through”; i.e., one leg
breaks through a hard crust, putting the other legs in a large bending movement.
Generally, 5-ft swells and/or a combined sea of 8 feet are the maximum seas in which
these units can jack out of the water. If the hull should roll, pitch, and heave to an
extent that the legs come into contact with the ocean bottom, particularly if it is hard,
the legs can be severely damaged.
The preload sequence is usually done in stages, with the hull never rising more than 5
feet out of the water to safeguard against having a leg punch through. If the ocean
bottom is soft and consists of clay, it is not uncommon to take 7 or more sequences,
with each sequence taking 7 to 12 hours. The unit’s pumps seawater into its preload
tanks, adding weight to the hull and driving the legs. After the legs are driven and the
hull goes into the water, the seawater is dumped overboard and the sequence is begun
again. This process occurs until the legs no longer penetrate the ocean bottom. The
concept is to load the legs to a level above that which the unit will encounter in the
harshest predicted environment.
- The newer, enhanced premium units do a single preload in which the jacking system
is strong enough to jack the unit with all the preload water onboard, the basic weight
of the hull, and the full transit VDL. This is a significant advantage in that a much
smaller “weather window” can be acceptable to move the unit. Jack-ups are most
susceptible to major damage or loss when they are floating.
- The mat-type jack-up (figure 1.8) also usually consists of three legs that are
cylindrical and are from 8 to 12 feet in diameter the mat is carried just under the hull
during mobilization, usually with ≈ 5-ft gap. When the unit comes onto location, it
Diploma Degree
Ahmed Gamal Mohamed Zaki 9
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
jacks the mat down to the ocean bottom, and because of its low bearing pressure,
usually under 500 to 600 PSF, the unit jacks the hull out of the water without going
through the preload sequence required for independent-leg units. Bethlehem Steel
Corp. built most of these units from the 1950s through the 1980s. Their key
advantages are that they were relatively inexpensive to build and leave no footprint at
the drilling location.
1. -They are very susceptible to damage from any object on the ocean
bottom.
2. -They tow very slowly because the mat and hull are large and create a
lot of drag. Their mats are susceptible to being gouged by workboat
propellers.
3. -Their upper hull has limited open deck storage space.
4. -Their legs sometimes form a wind-induced leg vibration known as
vortex shedding at high winds, which can cause them to fail.
5. -Vortex shedding is a form of severe vibration seen with smoke stacks
without spoilers.
6. -Most mat rigs have cylinders for legs and are structurally limited to
shallower water depths, usually less than 250 to 275 ft.
7. -Only a few units have reached 300 feet, and these units have lattice-
type legs.
For these reasons, mat jack-ups have fallen into disfavor, although they are
relatively inexpensive and for some well types are more than adequate.
Diploma Degree
Ahmed Gamal Mohamed Zaki 10
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
Firstly, let start with the jacking system, to lift and lower the hull, every Jack Up will
have a special mechanism and the most basic of these is called ‘pin and hole’ discrete
leg positions will be used for the positioning of the hull. In the market today though,
most Jack Ups will use a ‘rack and pinion’ system to allow for continuous operation.
Jacking, which is one of operation modes for jack up, is a specific way to raise up a
hull of a jack up rig so this article will describe about the basic of jacking and
preloading operation.
Mat jack up units jack the mat to the seabed, in accordance with the ballasting
procedure. When the mat is fully lowered, the hull is then jacked out of the water.
After this is complete, the unit will then proceed to preload operations. It is vital that
all independent leg units also perform preload operations before being jacked to the
design air gap. The majority of independent leg units lack the capacity needed to fully
elevate the Jack Up unit while the preload weight is still aboard. In these cases, the
next step will be to jack the hull out of the
Diploma Degree
Ahmed Gamal Mohamed Zaki 11
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
water until a very small air gap is achieved- this should be at the very most 5 feet.
Once this has been reached, then preload operations can continue. The jacking system
outline illustrated in figure 1.9
However, some more modern independent leg units possess elevating systems that are
indeed capable of lifting the full weight of the hull at maximum preload weight. With
these units, the preload will be loaded onto the unit before the hull is raised out of the
water. Once the entire preload has been loaded, the Jack Up unit is slowly jacked out
of the water to the same small preload air gap as other units, under 5 feet.
Every Jack Up unit needs to load the supporting soil to the maximum amount of force
expected to be exerted under the most extreme conditions- usually, this will be when
the unit is in its Storm Survival mode. By carrying out this preload, the risk of a
foundation shift or failure during a storm is significantly reduced. However, it is
possible that soil failure or a leg shift could occur during these preload operations. To
Diploma Degree
Ahmed Gamal Mohamed Zaki 12
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
reduce the risk of this, which could have disastrous consequences, the hull needs to be
kept as close to the waterline as possible while still avoiding wave impact.
In the event of soil failure or a leg shift, the affected leg loses some of its load-
carrying capacity, and rapidly starts to move downwards, causing the hull to descend
into the water Furthermore, some of the load that the affected leg was carrying will be
transferred onto the other legs, which could overload them as well. The failed leg will
continue to penetrate into the soil until the soil gives enough support, or until the hull
is sufficiently under the water to
Provide enough hull buoyancy to halt the penetrations. When the hull is off-level, the
legs will all experience increased traverse load and bending moment transferred to the
hull, in the most part from the guide. As guide loads increase, some braces will start
to experience large compressive loads like what figure 1.10 shows, Special
procedures need to be followed to minimize any structural damage that can occur
under these conditions.
While normal preload operations are taking place, it is essential that the weight of the
hull, deck load, and preload are all kept as close as possible to the geometric center of
the legs. This is so that each leg experiences equal loading. However, it may be the
case that single-leg preloading is desired, in order to increase the maximum footing
reaction of that particular leg. To do this, the preload tanks need to be selectively
filled or emptied, depending on their relative position to the leg currently being
preloaded.
Diploma Degree
Ahmed Gamal Mohamed Zaki 13
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
The preload takes the form of seawater pumped into tanks inside the hull. Once it has
been pumped on board, it will then be help for a certain amount of time. Preloading is
only complete once there is no settling of the legs into the soil during the holding
period, while also achieving the target footing reaction. How much preload is required
will depend on the required environmental reaction, as well as the type of Jack Up
unit being used. Usually, mat units do not require much preload.
Four-legged independent Jack Ups also require little to no preload water, because they
preload two diagonally opposite legs at the same time using just the weight of the hull
itself. The unit is jacked to its preload air gap, before two legs are lifted slightly off
the seabed. The unit therefore settles on the remaining two legs. The hull is then
jacked back up to the preload air gap, and the process is repeated until all four legs are
preloaded to the target footing reaction, and no extra penetration occurs.
Three-legged independent units on the other hand, require the most preload water. If
they are incapable of jacking with preload, then the water will be pumped aboard once
the unit has been jacked to its preload air gap. If a significant amount of settling is
experienced, then the full preload will need to be dumped before the hull if jacked
upwards again. The process must then be repeated until there is no more settling.
In the case of units that are able to jack with full preload, the preload will be pumped
into the hull while it is still sitting in the water. The hull will then be gradually jacked
up, occasionally stopping briefly at predetermined draft points. This process goes on
until the hull has reached the preload air hap, and has held the preload for the required
holding period. When the
Preload has been held for the predetermined amount of time, all of the preload water
is ejected, and the Jack Up unit can be elevated to its operating air gap.
After preload operations have been completed, the unit can be jacked up to its
operational air gap When this is carried out, it is vital that the level of the hull and
elevating system load and characteristics are carefully observed, as well as the Rack
Phase Differential (RPD) in the case of trussed-leg units. Care must be taken to keep
these figures within design limits. When the unit has reached its operation air gap, the
Diploma Degree
Ahmed Gamal Mohamed Zaki 14
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
jacking system will be stopped and the brakes set, along with leg locking systems if
these are present. Once this process is complete, the unit is ready for operations.
While normal operations are taking place, there is no particular difference between
the various types of Jack Up unit. Neither are there any special precautionary
measures which need to be taken, other than observing the design limits with regards
to operation and equipment. However, in the case of units with large cantilever reach
and loads, it is important to ensure that the maximum footing reaction remains below
a predefined percentage of the reaction achieved during preload.
Hydraulic – Essentially, this jacking system will look to keep the same pressure for
all elevating units within a leg. At times, this can be a challenge because piping
lengths, bends, and other issues can cause a loss.
Electric – Here, the motor speed will change as a result of the pinion loads and the
speed-load characteristics. When jacking for significant periods of time, the
equalizing occurs for all chords of each leg.
Diploma Degree
Ahmed Gamal Mohamed Zaki 15
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
Just as we have seen throughout this guide, there are also different type of guides
since some use the teeth to push against the tip whilst others focus on the chords.
Known as ‘wear plates’, we should note that there are some guides that have been
designed for replacement. Depending on the design, guides will also transfer leg
bending moment as well as protecting the hull and pinions. Not all designs are equal;
Diploma Degree
Ahmed Gamal Mohamed Zaki 16
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
When a Jack Up has a rack and pinion elevating system, it will also boast an interface
as either a single radial pinion or two different pinions at each chord. On the leg of the
interface, both vertical and horizontal forces are exerted by jacking systems. Across
the chord, the loads will be balanced by the opposed pinion systems which brings no
additional horizontal load for the leg bracing. Thanks to the pinion arrangement and
design, there will be a horizontal load on the leg bracing for radial pinions.
With opposed pinions, one chord will see rack and elevating systems on different
sides which leads to double symmetry throughout. Essentially, the main advantage of
having opposed pinion systems is that the pinions will share the load. Whenever the
chord’s pinions are on the
Very same side, the jacking tower remains tall whilst the height reduces when the
pinions are on two different sides.
To achieve a 50/50 share of the load in the pinions, they need to be arranged two high.
To increase the distance between the smallest load and the largest, more pinions
feature on the tower. Finally, we should also mention that the overall height reduction
of the jacking tower with opposed pinions is an advantage because the wind load
reduces as well as the weight. Demonstrates the jack up rig with opposed pinions.
Diploma Degree
Ahmed Gamal Mohamed Zaki 17
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
With this system, only one side will have rack and elevating pinions. As a result, only
one plane of symmetry is seen in chords and the eccentricity causes bending from the
net vertical pinion loads. If a Jack Up system has a radial pinion system in place, they
will have two main advantages in comparison to the first example we saw. First and
foremost, the upper guides are much further away from the lower guides because the
height of the system is larger overall. Secondly, the leg chord generally experiences a
lower drag coefficient because less hydrodynamic drag is created by one rack than
two. Of course, designs vary greatly from one model to the next so the extent of this
difference also changes.
Finally, between the hull and the legs, the environmental, operational, and gravity
loads need to be transferred by the Jack Up units. With some options, they will use
pinions and a fixation system before then transferring this rather than using elevating
pinions which is something that other units will use.
With leg bending moment, there are also two types that can occur; horizontal couple
or vertical couple. As the names suggest, the first uses the lower and upper guides
while the second relies upon varying chord loading. Depending on the stiffness
values, there will be a different moment proportion transferred. With a leg fixation in
place, the proportion of the moment transferred will be higher and it transfers as a
vertical couple.
Diploma Degree
Ahmed Gamal Mohamed Zaki 18
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
As mentioned in the title of this section, there are also units with no leg fixation and
these need heavier bracings in order to react to the loads of operating, survival, and
tow leg-to-hull. During this process, extreme caution must be taken since the only
holding or locking mechanism comes from the jacking unit. Whenever there is a drop
in holding or jacking capacity, this is likely to impact other units and will increase the
load on the leg structure. In the past, we have seen the ability to handle higher loads
with higher braces but there is still a knock-on effect and this time it comes with the
increased wave, wind, and current loads. When this happens, the environmental
ratings are much lower than seen in units with a fixation system. In these rigs,
therefore, there is an importance upon the balance between the strength of the brace
and the chord.
In terms of pinions, these are reduced with a leg fixation system. Considering the
increased stiffness when compared to guides, a vertical couple is seen with leg/hull
moment transfer too which negates the need for so many brace scantlings. In turn, the
leg will weigh significantly less and less drag is produced thus improving the
environmental capabilities of the unit in question. All things considered, this leads to
a boost in the unit’s ability to tow with fully-retracted large leg lengths. If service is
ever required, support can be given to the rig by the fixation system but, when an
accident occurs, the leg bracing is often considered the most prone feature to
damage!
Diploma Degree
Ahmed Gamal Mohamed Zaki 19
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
Faculty of Engineering Engineering Department
isn’t able to maintain the hull level. The hull then sways after it rotates and bends the
legs. Relative to the supports, a weight shift occurs and to maintain equilibrium the
required footing reaction increases. This process will only end when any hull
buoyancy (from the hull now in the water) or the soil’s bearing
Punch through can occur in Jack Ups of all designs, and the damage normally reaches
jacking units, braces, and chords. When a punch through occurs, the resulting
accidental loading can cause a shearing of the chord, bucking of the braces, and
punching shear and joint damage. The actions before, during, and after the punch
through will entirely depend on the extent of the damage (and the size of the punch
through). Since punch through is serious occurrence, high-quality management is
essential. Some level of risk can be minimized with modern rigs since they offer
effective punch through management systems and a better guide design. ,
For a given amount of ‘leg run’ (leg bending as an indicator of seriousness), there are
various factors that will determine the consequences of a punch through. For example;
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Ahmed Gamal Mohamed Zaki 20
2019
Alexandria university Naval architecture and Marine
An overview of jack-up operations
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1.5 Equipment
The equipment required to satisfy the mission of the jack-up affects both the hull size
and lightship weight of the unit.
There are three main groups of equipment on jack-ups:
1. Marine equipment
2. Mission equipment
3. Elevating equipment
Refers to the equipment and systems abroad jack-up that are not related to the mission
equipment. Marine equipment could be found on any seagoing vessel, regardless of
equipment may include items such as main diesel engines, fuel oil piping, electrical
power distribution switchboards, lifeboats, radar communication equipment, galley
equipment,
Refers to the equipment and systems abroad a Jack-up unit which are necessary for
the lifeboat to complete its mission. Mission equipment varies by the mission and by
jack-up.
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1.6 HELIDECK
Helicopter decks is one of the most elevated structures which have to withstand all the
mood swings of mother nature in order to safeguard the transfer of personnel to and
from the helicopter. As illustrated at figure 1.16
Whatever the situation, the helideck has to remain accessible and safe at all times. But
next to being strong, the construction has to be as light as possible and its weight has
to be kept to an absolute minimum in order to reduce the negative impact on the
stability. And we should note that the light weight structure needs less support on the
platform
The helideck is designed to carry several makes of helicopters, deciding on the one
discussed underneath was for taking into consideration the maximum weight (impact
load) the helideck
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1.7 ACCOMMODATION
1. Personnel accommodations features
2. Other features:
A. VIP Office
B. Galley and Dining
C. TV Lounge
D. Laundry Facility
E. Air Conditioned/Heated
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2.1-General
All jackups shall comply to these guidelines. Particular reference shall be made to
1- The Health and Safety at Work etc. Act 1974 (HSWA)
2- The Management of Health and Safety at Work Regulations 1999
3- The Construction (Design and Management) Regulations 2007 (CDM)
4- Provision and Use of Work Equipment Regulations 1998 (PUWER)
5- Lifting Operations and Lifting Equipment Regulations 1998 (LOLER).
In addition, jack-ups shall comply with regulations issued by local port or river
authorities and harbour masters whenever they are in transit or engaged in elevated
operations in waters controlled by such authorities.
In addition, jack-ups and jack-up operations shall comply with site-specific rules and
guidance issued by site owners or operators.
Jack-ups shall be designed, constructed and operated in compliance with the rules,
standards and codes applicable to their flag, type, tonnage, size and manning.
These rules have been adopted under the terms of the International Conventions on
Maritime Safety and Marine Pollution, and subsequent protocols and amendments as
produced by the International Maritime Organization (IMO):
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Jack-ups certified to operate only within a specific trading area or within a limiting
distance from a safe haven shall operate only within the limits prescribed by their Flag
State as stated on the jack-up’s registry certificate or certificate of seaworthiness and
trading area.
Permanently manned jack-ups fitted with certified accommodation and jack ups
exceeding 24 meters in length shall be classed and class-maintained in accordance
with the rules of a recognized classification society.
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Unmanned jack-ups not fitted with certified accommodation and not exceeding 24
meters in length that are not classed shall be certified in accordance with the MCA
Small Commercial Vessel and Pilot Boat (SCV) Code as set out in MGN 280, or
certified in accordance with equivalent foreign rules promulgated by the Flag State.
It is a fundamental requirement that the jack-up hull, machinery and equipment shall
be maintained in satisfactory condition. An adequate inventory of spare parts should
be carried on board, and the adequacy of the inventory should be determined by
project-specific risk assessment. Particular attention should be paid to the provision of
replaceable parts for critical systems, such as the jacking system, power system and
propulsion system (if fitted), where failure of such parts could render the systems
inoperative or unsafe.
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Leg-height marks shall be clearly marked on each leg at vertical intervals not
exceeding one (1) metre. A fixed point at the deck level or on the jack-house or jack-
frame top shall be marked as a reference point against which the leg-height marks can
be read. The leg-height marks and the fixed reference points should normally be
clearly visible from the jacking control position. The provision of mechanical or
electronic leg-height measurement systems does not exempt the jack-up from
compliance with this requirement.
Where the configuration of the jack-up is such that leg-height marks and reference
points cannot be observed from the jacking control position and where no mechanical
or electronic leg-height measurement system is fitted at the control position, then
trained crew members will be required to relay leg-height information to the jacking
engineer during jacking operations.
On jack-ups fitted with tubular truss-type legs, provision shall be made for the
measurement of leg rack phase differences on individual leg chords.
For all elevated operations jack-ups should be maintained within the limits for
longitudinal and transverse inclinations that are defined in the operating manual.
Therefore, jack-ups shall be fitted with inclinometers capable of providing accurate
measurement of longitudinal and transverse inclinations to within 0.2 degrees of
accuracy or better. These instruments should be calibrated and their accuracy should
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be verified by observation of hull draft marks whenever the opportunity arises in calm
water, for example during port calls. For jack-ups fitted with electronic inclinometers
it is recommended that additional calibrated independent bubble-type inclinometers
should also be fitted.
2.5 Management
Certification or registration of jack-up owners/operators to a standard recognised
by the International Organization for Standardization (ISO) is not an absolute
requirement; however, in the absence of such accreditation, they should be
independently audited to verify that they practise an acceptable standard of
management.
Standards of jack-up management that are certified under the provisions of the
IMO International Safety Management (ISM) Code will be deemed satisfactory.
In the absence of ISM Certification, it shall be demonstrated that the jack-up is
managed in accordance with a documented procedure that includes the key
requirements of the ISM Code. In all circumstances a Safety Management System
that adequately covers the planned and foreseeable vessel-specific and project-
specific activities should be in place.
The safe management of jack-ups requires a wide range of technical skills:
1. Structural and offshore engineering
2. Vessel design and analysis
3. Vessel machinery operation, maintenance and repair
4. Navigation, seamanship and offshore operations
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5. Meteorology
6. Soil investigation and analysis.
Where technical staff holding the relevant qualification and with the appropriate
training and experience are not employed by the jack-up owner/operator then a
competent person must be outsourced as appropriate.
2.6 Manning
Jack-ups shall be manned in accordance with the Minimum Safe Manning
Certificate, if so certified. Jack-ups less than 24 metres in length shall be manned
in accordance with the MCA Small Commercial Vessel and Pilot Boat (SCV)
Code as set out in MGN 280 or equivalent foreign rules promulgated by the Flag
State.
Whether certified or otherwise, jack-up masters and any licensed person
authorised by the master to operate the radio equipment shall demonstrate
proficiency in the English
language. All emergency and external operating communications shall be
conducted in the English language. In addition to the master, a sufficient number
of the crew shall be proficient in English so that orders and instructions can be
translated swiftly and effectively to non-English-speaking crew members or
project personnel. Internal instructions may be conducted in the common language
of the crew.
In every case, jack-up owners/operators shall man their vessels with sufficient
competent crew to manage the vessels and the marine operations, making proper
allowance for rest periods.
The following key positions are typically manned on jack-ups over 24 metres in
length:
• Vessel or barge master (offshore installation manager)
• Tow master for transit and positioning (may be covered by (1) above)
• Jacking engineer (may be covered by (1) above, except where (1) is also the
tow master). Two jacking engineers will be required in circumstances in
which the anticipated durations of the jacking operations and level-
monitoring periods do not allow proper rest periods for a single operator
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1. Vessel management
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3.1 General
Site survey is required for the purpose of providing data with which to define
the position, boundary and characteristics of the location for the purpose of
determining the suitability of the site for the installation and operation of the
jack-up.
Geophysical data alone is insufficient to perform a site-specific assessment of
the soil foundation conditions, and this should be complemented by
geotechnical information, except for jack-ups engaged in soils investigations.
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- The maximum tidal range and the 50-year storm surge shall be computed for the
jack-up location and/or for the area of operations considered. The following
data shall be provided as a minimum:
1. 50-year storm surge (m)
2. Highest Astronomical Tide (HAT) m
3. Lowest Astronomical Tide (LAT) m.
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can be found in ISO 19901-1: 2005(E), Part 1: Metocean Design and Operating
Considerations.
Comprehensive metocean studies carried out in connection with near-shore and
offshore wind farms do not usually take account of the specific data required for jack-
up emplacement. This creates a need for interpolation, which can lead to inaccuracy
and significant differences in the analyses carried out by different contractors for
different jack-ups. For this reason it is recommended that such studies be reviewed by
a single competent meteorological authority specialising in the provision of
meteorological data for jack-up site-assessments, and that the data be presented as a
jack-up Spot Location Report (SLR) in a simple unequivocal format .
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together with the largest available UK Admiralty Navigation charts for the site,
are required to be carried on the jack-ups and attending tugs for reference.
Paper charts may not be required on jack-ups that are ECDIS equipped and
certified for ECDIS use only.
Notes and Cautions listed on Admiralty charts should be referred to.
Navigation should not be attempted through or within areas marked as ‘not
surveyed’ or areas carrying the notation ‘banks and channels subject to
frequent change’ or similar without reference to recent bathymetric survey
information.
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having due regard for the risk that position may be lost if the DP system signals a
sudden increase in thrust to counteract the sudden resistance to movement caused
by pinning the legs.
Departure from any location should be undertaken in manual or joystick mode
only. Position referencing systems and auto-positioning control should not be
engaged until well clear of the fixed structure.
Additional guidance on dynamic positioning is contained in the IMCA publication
Guidance on DP Positioned Jack-ups and Use of Dumb Barges for the Offshore
Renewables Sector.
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5.2 Ballasting
The ballasting system, if fitted, should be in good condition and suitable for the
following:
1. Correction of draft or trim
2. Damage-control purposes in event of hull damage, grounding, etc.
3. Modification to the draft, trim or heel if required for installation on location.
In cases in which the jack-up is unmanned, specifications and operating
instructions for the ballast system shall be readily available and retained on board
the lead tug, with details of the ballast status during the tow.
In cases in which the jack-up is not fitted with a permanently installed ballasting
system and power source, the jack-up or the tug must carry sufficient portable
pumps and equipment to carry out the operations considered
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Door openings on weather decks shall be fitted with sills, and deck hatches shall
be fitted with coamings in accordance with international load line regulations.
Exemptions for semi-permanently bolted closures not fitted with sills or coamings
may be accepted subject to approval by the Classification Society.
Compartment manholes shall be properly secured with bolts and gaskets, which
must be maintained in good condition. A set of tools shall be provided on board
for releasing and refastening the manhole covers.
If manholes to critical compartments are covered by cargo, grillage or sea
fastenings, care shall be taken to ensure they are properly secured before being
covered.
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A full set of spare navigation bulbs or gas mantles (as appropriate) and shapes
shall be carried on the tug or the barge. In addition, spare parts for the navigation
lights, such as cables or hoses and connections (as appropriate to the system),
shall be carried.
Where obstruction or danger to navigation is caused or is likely to result from
installation of the jack-up on site, and where it is required under consents granted
under the provisions of the Coast Protection Act 1949 – Consent to Locate
Offshore Installations – Provision for Marking Offshore Installations, the jack-up
shall be equipped with obstruction lights (white 360° Morse ‘U’) displayed at
each corner of the jack-up, and with a fog signal.
Small jack-up barges operating within port limits may carry alternative
obstruction lights, such as flashing orange beacons, subject to the approval of the
harbour master.
5.7 Access
Safe ladders that extend from the manhole opening to the compartment bottom shall
be provided in each compartment.
Ladders shall be available on each side of the jack-up, extending to the lowest
waterline, to permit access when afloat. Steel ladders and adjacent protective
fenders, if fitted, shall comply with class rules if applicable. Rope ladders shall
comply with the rules for the construction and rigging of pilot ladders. The
condition of these ladders shall be checked by the master of the jack-up or the tug
master prior to commencing each jack-up transit, and they shall be checked by the
person intending to use them immediately prior to each use.
5.8 Fenders
It is recommended that adequate fenders be provided for berthing operations.
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bridle. Alternatively, the second tug may be connected with a wire towing pennant
through a closed fair-lead to a separate towing connection.
When assessing the strength of tow connections and fair-leads on the barge and
bridle, the effect of the tug pulling at its maximum bollard pull in any direction
shall be considered.
All towing equipment shall be in satisfactory condition. Test certificates for all the
items specified in this section shall be valid and available for inspection.
Certificates shall provide clear identification of the respective equipment.
Alternative towing configurations appropriate to operations conducted in narrow
channels and confined areas may be used in inland waters and within port limits.
A plan or drawing of the towing arrangement, showing the configuration of the
towing gear and each component and stating the breaking load (BL) of each
component, shall be prepared and shall be made available on board the towing
vessel.
5.11 Fair-leads
Capped fair-leads or Panama-type fair-leads shall be fitted forward of and in line
with the tow connection points, except where the towing connection is installed at
the deck edge. Anti-chafe protection shall be provided along the deck edge.
The breaking strength of the fair-leads and their connections to the barge deck
shall be greater than that of the bridle.
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5.14 Shackles
The certified safe working load (SWL) of all shackles included in the towing
arrangement shall be greater than the static bollard pull of the tug to be used.
Some reduction in this requirement may be allowed for a tug with a bollard pull in
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excess of 100 tonnes, but, in any event, their breaking load shall be greater than
three times the bollard pull.
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The pennants and towing connections shall, in either of the above alternatives, be
sized similarly to the main towing equipment and shall be led over the top of the
main bridle if fitted forward.
5.17 Anchor
The jack-up shall have at least one operable anchor during transit. The anchor is to
be of sufficient capacity and with sufficient length of mooring line available for
emergency anchoring.
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6.1 General
The proposed tug(s) shall be in satisfactory condition. The tug(s) and towing
equipment, machinery, manning and fuel requirements shall be suitable for the
proposed operation. Certification and documentation required by the Flag State shall
be in order, and the tug(s) shall be classed by a Recognised Class Society or certified
under the provisions of the MCA Small Commercial Vessel and Pilot Boat (SCV)
Code (as currently set out in MGN 280) or foreign equivalent.
The tug(s) shall be provided with a Bollard Pull Test Certificate stating the continuous
(sustained) bollard pull based upon a bollard pull test carried out within the last ten
years.
All towing equipment shall be in satisfactory condition. Test certificates for all items
shall be valid and shall be available for inspection, with clear means of identification
of the respective equipment.
The towing vessel shall have a spare towline that shall be similar in all respects to the
main towline. Where the spare towline is not spooled on to a second winch drum, it
shall be stowed in such a manner that it can be spooled on to the main towing drum by
the crew at sea.
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For short coastal tows and field and harbour moves, lesser criteria for calculation of
TPR may be agreed. Generally these should not be reduced below 15m/s wind speed,
2.0m significant wave height and 0.5m/s current, acting simultaneously.
The tow should be capable of making reasonable speed with average weather
conditions throughout the passage. It is recommended that the tow be capable of
maintaining a minimum speed of 5 knots in conditions with significant wave height of
2.0m and wind speed of 10m/s.
In all cases, due consideration shall be given to the number of tugs and the TPR
required to control the jack-up in the anticipated maximum current on site with the
legs fully extended below the hull.
The TPR should be related to the continuous static bollard pull (BP) of the tug(s)
proposed by:
TPR = Σ(BP x Te/100) Where:
Te is the tug efficiency in the sea conditions considered, %;
BP is the continuous static bollard pull of each tug;
(BP x Te/100) is the contribution to the TPR of each tug;
Σ is the sum for all tugs assumed to contribute to the TPR.
The tug efficiency (Te) depends on the size and configuration of the tug, the sea state
considered and the towing speed achieved. In the absence of alternative information,
Te may be estimated according to next Table
TABLE 6.1
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Two towing drums shall normally be provided. Where a second towing drum is not
fitted, then means of reconnection of the spare towline shall be supplied. The spare
towline shall be in good condition and of the required strength. There must be suitable
means for connecting the line to the tug and making a rapid reconnection to the
emergency towline on the towed barge.
The tow winch shall have a minimum holding power of three (3) times the static
bollard pull of the tug at the inner layer on the drum.
All towing winches shall be fitted with an emergency-release brake
mechanism.
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TABLE 6.2
Synthetic rope towlines shall not be used by the main towing vessel for jack-up
location or field moves. Synthetic fibre towlines may be used by assisting tugs for
harbour moves or tows in inshore sheltered waters.
6.6 Stretchers
Stretchers (if used) shall only be connected between the tug’s wire and the
intermediate pennant and not to the bridle apex connection. In general, a stretcher
made up as a continuous loop is preferable to a single line. The breaking load shall be
at least 1.5 times that of the main towline, and hard eye thimbles are to be fitted at
each end. These ropes are to be in good condition.
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6.10 Manning
The towing vessel shall be manned by a qualified and experienced crew, in
compliance with the requirements of the tug’s Flag State. There should be sufficient
crew to deal with contingencies such as the parting of a tow wire or the need to board
the tow when the towed jack-up is unmanned.
For towage of unmanned jack-ups there must be sufficient accommodation and
certified lifesaving capacity to accommodate the barge-riding crew (if assigned) on
board the towing vessel(s).
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CONCLUOSIONS
Parameters of rig move requirements like towing vessel and jack-up mandatory
equipment for this operataion
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References
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