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(M2013JAN11V001AA) - RX-TVH-Manual (ENG) - Rev001
(M2013JAN11V001AA) - RX-TVH-Manual (ENG) - Rev001
(M2013JAN11V001AA) - RX-TVH-Manual (ENG) - Rev001
RX
USER'S MANUAL
(THIS PAGE WAS INTENTIONALLY LEFT BLANK)
INDEX
· 1. Introduction.........................................................................................4
· RESPONSIBILITY DISCLAIMER.............................................................................4
· 2. Safety instructions and warnings......................................................5
· GENERAL.................................................................................................................5
· SHOCK PREVENTION.............................................................................................5
· BURN AND BODILY INJURY PREVENTION..........................................................6
· FIRE AND EXPLOSION PREVENTION...................................................................6
· MEDICAL AND FIRST AID TREATMENT................................................................6
· EQUIPMENT WARNING LABELS...........................................................................6
· 3. Description...........................................................................................7
· 4. Installation of the charger..................................................................9
· INTERNAL VIEW OF THE CHARGER..................................................................10
· ELECTRICAL INSTALLATION OF THE CHARGER.............................................11
· AC VOLTAGE ADJUSTMENT – SINGLE PHASE – Box S-A-B............................11
· AC VOLTAGE ADJUSTMENT – SINGLE PHASE – Box B-C...............................12
· AC VOLTAGE ADJUSTMENT – THREE PHASES – Box B-C-D-E.....................12
· 5. Operation...........................................................................................14
· CHARGING CYCLES.............................................................................................14
· PRELIMINARY CONTROLS...................................................................................14
· RX SINGLEPHASE – BOX S-A-B..........................................................................16
· 567SCE Control Board – CHARGE OPERATION.............................................16
· RX THEEPHASES – BOX B...................................................................................20
· MRG4-3 Control Board – CHARGE OPERATION.............................................20
· MRG4-3 Control Board – ALARMS....................................................................24
· RX SINGLEPHASE and THREEPHASES – BOX C(RL) – BOX D(RTC) – BOX E
(MAXI).....................................................................................................................27
· MRG5-7 Control Board – CHARGE OPERATION.............................................27
· MRG5-7 Control Board – ALARMS....................................................................31
· 6. TROUBLE SHOOTING GUIDE..........................................................34
Battery Charger RX
User's Manual
1. Introduction
This manual contains instructions and suggestions for the users of Energic plus RX battery
chargers. Before to install, use or repair the charger, it's necessary to read and understand this
manual completely.
It’s recommended to keep the manual in good condition for all the lifetime of the charger. It
should be kept in a dry and clean place, always available to the users.
Throughout this manual, the following special annotations have been used to indicate important
information.
WARNING !
Gives important information regarding
possible personal injury
CAUTION !
Gives important information regarding
possible equipment damage
NOTE
Gives additional information and tips concerning
important procedures and features of the charger
RESPONSIBILITY DISCLAIMER
The manufacturer of the Energic plus RX battery charger will not be responsable for damages
and/or injuries caused by the charger in these situations:
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SHOCK PREVENTION
CHARGING LEADS – Inspect leads often for damage to the insulation. Replace or repair cracked
or worn leads immediately. Use leads having sufficient capacity to carry the operating current
without overheating.
Never extend the charging leads without prior approval of the manufacturer. Extending the
charging leads without prior approval of the manufacturer may cause wrong operation of the
charger and voids the warranty.
SERVICE AND MAINTENANCE – Shut OFF all power at the disconnect switch or line breaker
before inspecting, adjusting, or servicing the equipment. Lock switch OPEN (or remove line
fuses) so that the power cannot be turned ON accidentally.
Disconnect power to equipment if it is to be left unattended or out of service.
Disconnect battery from charger.
Measure voltage on capacitors and, if there is any voltage reading, wait 5 minutes before to
proceed.
Keep inside parts clean and dry. Dirt and/or moisture can cause insulation failure. This failure
can result in high voltage at the charger output.
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To prevent arcing and burning of the connector contacts, be sure the charger is OFF before
connecting or disconnecting the battery. The digital display must be completely OFF.
If person is unconscious and electric shock is suspected, do not touch person if he or she is in
contact with charging equipment, battery, charging leads, or other live electrical parts.
Disconnect power at wall switch and then use First Aid.
Dry wood, wooden broom, and other insulating material can be used to move cables, if
necessary, away from person.
IF BREATHING IS DIFFICULT, give oxygen.
IF NOT BREATHING, BEGIN ARTIFICIAL BREATHING, such as mouth-to-mouth.
IF PULSE IS ABSENT, BEGIN ARTIFICIAL CIRCULATION, such as external heart massage.
First aid facilities and a qualified first aid person should be available for each shift for immediate
treatment of electrical shock victims.
EMERGENCY FIRST AID: Call phisician and ambulance immediately and use First Aid techniques
recommended by the Red Cross.In case of acid in the eyes, flush very well with clean water and
obtain professional medical attention immediately.
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3. Description
Energic Plus RX battery chargers have been designed to charge Pb batteries.
These units can convert the AC input voltage to a DC voltage at the correct level, in order to
charge the battery cells.
These are the principal devices included in the charger, available to the user:
• External box;
• Led control panel;
• Main switch (0-1);
• No.2 Cables for battery connection;
• No.1 Cable for main supply connection;
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User's Manual
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CAUTION !
NOTE
Check that the unit's operating voltage is identical to your local power supply.
Check that the unit's maximum input power is available from your power supply.
CAUTION !
To prevent fire or shock hazard, do not expose the unit to rain or moisture.
Do not use the unit in presence of flammable gas, because it can be generate sparks.
CAUTION !
CAUTION !
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User's Manual
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User's Manual
CAUTION !
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• Disconnect the charger from main supply and from the battery;
• Open the cabinet;
• Find the terminal blocks for AC input voltage setting;
• Connect the wires A and B to the desired position. [Check the table to
find the correct position];
• Close the cabinet;
• Connect the charger to main supply.
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5. Operation
CHARGING CYCLES
The standard model of the RX chargers follows the Wa charging curve as described in the DIN
41774 norm.
On the Wa charge curve, the relationship between the battery voltage and the output current of
the charger can be described in 3 points:
● 100% of the rated current at the beginning of the charge (when the battery
voltage is at 2,10 V/cell),
● 50% of the rated current at 80% of the charge (when the battery voltage
reaches the “gasing point” that corresponds to 2,40 V/cell),
● 25% of the rated current at the end of the charge (when the battery voltage reaches its
maximum value, that may vary depending on the battery type and manufacturer).
PRELIMINARY CONTROLS
• Inspect the charger completely for loose screws, electrical connections or other damages;
• Check that all the ventilation slots are not obstructed to assure proper air flow;
• Make sure that the charger is installed as instructed in this manual and in accordance with
any applicable national or local norm.
• Connect the charger to the battery;
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WARNING !
When the charge is started, check that the LED “CHARGE ON” is flashing at
frequency of about 1 second. This control is useful to be sure that the electronic
control is working correctly.
WARNING !
NOTE
WARNING !
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The RX SINGLEPHASE Chargers made on the Box S,A,B mount the 567SCE Control Board.
The Front Panel of the 567SCE Control Board is composed by 4 Status Leds that indicate the
state of charge.
After the connection of the battery, the Control Board turns on.
If the battery and the AC Input are properly connected and the main switch is in position 1 the
charger cycle starts automatically.
If, after the connection of the battery, the main switch is in position 0, all the leds start to blink
and the charge cycle doesn't start.
To begin the charge cycle, move the main switch in position 1.
The charge current follows the Wa charge curve as described in the DIN 41774 norm.
During the first phase of charge, since the beginning of the charge cycle until the reaching of the
gasing point, the led 'CHARGE ON' blinks.
If the gassing point , equal to 2,4V/cell, isn't reached within 12 hours since the beginning of the
charge process, the charge process stops and the led 'Emergency Stop' blinks.
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When the gasing point is reached the Final Phase of Charger begins.
The Final Phase of charge lasts for 3 hours.
During the Final Phase of charge the leds 'CHARGE ON' and 'FINAL CHARGER' blink alternately.
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When the three hours of Final Charge are completed the Control Board 567SCE stops the charge
process.
The led STOP blinks; the charge process is succesfully completed.
If, during the charge process, the AC Input fails the 567SCE Control Board stores in memory the
status of the charge process.
When the AC Input comes back the charge process starts from the point of interruption.
While the AC Input fails all the 4 Status Leds blink alternately.
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AC Input Fails
After the end of the charge process, if the battery remains connected to the charger for more
than 15 hours the 567SCE Control Board executes the Equalizations cycles.
The equalization cycles consist of 4 extra charge cycles of 30 minutes executed every 15 hours.
During extra charge cycles the LEDs “ FINAL CHARGE” and “STOP” flash alternately.
Equalization Cycle
The EQUALIZATION function, performed by ENERGIC Plus RX chargers, has been developed to
keep all the cells of the battery at the same level, even after years of continuous work.
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RX THEEPHASES – BOX B
The RX THREEPHASES Chargers made on the Box B mounts the MRG4-3 Control Board.
The Front Panel of the MRG4-3 Control Board is composed by 4 Status Led that indicate the
state of charge and 3 Leds that indicate the charge current level.
After the connection of the battery, the Control Board turns on.
If the battery and the AC Input are properly connected the charger cycle starts automatically.
The charge current follows the Wa charge curve as described in the DIN 41774 norm.
During the first phase of charge, since the beginning of the charge cycle until the reaching of the
gassing point, the led 'CHARGE ON' blinks.
If the gassing point , equal to 2,4V/cell, isn't reached within 12 hours since the beginning of the
charge process, the charge process stops. See the next paragraph for the details of the alarm
situations.
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When the gasing point is reached the Final Phase of Charger begins.
The Final Phase of charge lasts for 4 hours.
During the Final Phase of charge the leds 'CHARGE ON' and 'FINAL CHARGER' blink alternately.
When the four hours of Final Charge are completed the Control Board MRG4-3 stops the charge
process.
The led STOP blinks; the charge process is succesfully completed.
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If, during the charge process, the AC Input fails the MRG4-3 Control Board stores in memory the
status of the charge process.
When the AC Input comes back the charge process starts from the point of interruption.
While the AC Input fails all the 4 Status Leds blink alternately.
AC Input Fails
After the end of the charge process, if the battery remains connected to the charger for more
than 15 hours the MRG4-3 Control Board executes the Equalizations cycles.
The equalization cycles consist of 4 extra charge cycles of 30 minutes executed every 15 hours.
During extra charge cycles the LEDs “ FINAL CHARGE” and “STOP” flash alternately.
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Equalization Cycle
The EQUALIZATION function, performed by ENERGIC Plus RX chargers, has been developed to
keep all the cells of the battery at the same level, even after years of continuous work.
After the End of 4 Equalization Cycles the Led' STOP ' is fixed ON to indicate that
also the equalization cycles have been succesfully completed.
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If the Led 'Emergency Stop' blinks means that the charge cycle or an Equalization cycle has been
interrupted because an alarm has occurred.
The MRG4-3, lighting the current leds on the left, can indicate the cause of the allarm.
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The RX Chargers made on the Box C(RL),D(RTC) and E(MAXI) mounts the MRG5-7 Control
Board.
The Front Panel of the MRG5-7 Control Board is composed by 5 Status Led that indicate the
state of charge and 7 Leds that indicate the charge current level.
After the connection of the battery, the Control Board turns on. The Led 'BATTERY
CONNECTION' is on to indicate the right connection of the battery.
If the battery and the AC Input are properly connected the charger cycle starts automatically.
The charge current follows the Wa charge curve as described in the DIN 41774 norm.
During the first phase of charge, since the beginning of the charge cycle until the reaching of the
gassing point, the led 'CHARGE ON' blinks.
If the gasing point , equal to 2,4V/cell, isn't reached within 12 hours since the beginning of the
charge process, the charge process stops. See the next paragraph for the details of the alarm
situations.
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When the gasing point is reached the Final Phase of Charger begins.
The Final Phase of charge lasts for 4 hours.
During the Final Phase of charge the leds 'CHARGE ON' and 'FINAL CHARGER' blink alternately.
When the four hours of Final Charge are completed the Control Board MRG5-7 stops the charge
process.
The led STOP blinks; the charge process is succesfully completed.
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If, during the charge process, the AC Input fails the MRG5-7 Control Board stores in memory the
status of the charge process.
When the AC Input comes back the charge process starts from the point of interruption.
While the AC Input fails all the 4 Status Leds blink alternately.
AC Input Fails
After the end of the charge process, if the battery remains connected to the charger for more
than 15 hours the MRg5-7 Control Board executes the Equalizations cycles.
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User's Manual
The equalization cycles consists of 4 extra charge cycles of 30 minutes executed every 15 hours.
During extra charge cycles the LEDs “ FINAL CHARGE” and “STOP” flash alternately.
Equalization Cycle
The EQUALIZATION function, performed by ENERGIC Plus RX chargers, has been developed to
keep all the cells of the battery at the same level, even after years of continuous work.
After the End of 4 Equalization Cycles the Led' STOP ' is fixed ON to indicate that
also the equalization cycles have been succesfully completed.
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If the Led 'Emergency Stop' blinks means that the charge cycle or an Equalization cycle has been
interrupted because an alarm has occurred.
The MRG5-7, lighting the current leds on the left, can indicate the cause of the allarm.
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