Metal Architecture - Mixed Metal Symphony

January 2024 | metalarchitecture.
com
Mixed Metal
Symphony
Pushing copper boundaries
Carbon neutrality with metals
Modern rooﬁng solutions
We Turn Your Vision Into Reality
At SMART, we believe we succeed when your business
succeeds. Our values guide our strong relationships with
our signatory contractors and customers, whose projects
we proudly staff and deliver on-time and under budget.
We look forward to working with you on your next project.
Reach out today by contacting us at (800) 457-7694 or

by email at moreinfo@smart-union.org.
January 2024 | Volume 40 | Number 1
HOW TO REACH US Editor’s Corner
266 Elmwood Ave., #289,
Buffalo, NY 14222
Tel: (847) 674-2200
Fax: (847) 674-3676
www.kenilworth.com
www.metalarchitecture.com
Glam is Back
PRODUCTION OFFICES
15 Wertheim Court, Suite 710,
Richmond Hill, ON Canada L4B 3H7
EDITORIAL & PRODUCTION
Executive Editor, Jason Cramp, jcramp@kenilworth.com
Editor-in-Chief, Stacy Rinella, srinella@kenilworth.com
Associate Editor, Christopher Brinkerhoff, I love a good makeover story. Whether it be a fashion and
cbrinkerhoff@kenilworth.com beauty metamorphosis, a home or backyard reno, or an eatery
Associate Editor, Marika Gabriel, mgabriel@kenilworth.com
Production Coordinator, Falon Folkes, desperately in need of a rescue mission, give me a bowl of
ffolkes@kenilworth.com popcorn and a sparkling water and I’m in for the night. I keep
Senior Graphic Designer, Catherine Howlett,
chowlett@kenilworth.com the tissues handy because nothing tugs at the heartstrings more
BUSINESS & SALES than big-reveal reactions. There’s just something so genuine and
Vice-president of Sales, Joseph Galea, jgalea@kenilworth.com touching about the shock and awe on the recipient’s face, or the
Group Publisher, Construction and Metal Groups,
Melanie Kowal, mkowal@kenilworth.com gasps of excitement from their loved ones when they get a gander
Publisher, Metal Group, John Paul Lawrence, at the transformation.
jplawrence@kenilworth.com
National Sales Manager, Metal Group, Bob Higgins, While we’re on the topic of transformations, Metal Architecture
rhiggins@kenilworth.com has undergone one of its own, and we are debuting our
Operations Manager, Metal Group, Blanca Arteaga,
barteaga@kenilworth.com Stacy Rinella reimagining right here in this January 2024 issue.
Circulation Manager, Mei Hong, mhong@kenilworth.com So, what’s changed? Glad you asked. We’re still bringing you
EDITOR-IN-CHIEF
the most innovative, brag-worthy, and show-stopping projects
Founding Publisher, John S. Lawrence in North America. You can still count on us for up-to-date
strategies, tips, and tricks to keep you in the know about all
things metal. But now it’s all coming at you bigger, bolder, and
more visually compelling than ever before. We’re also sporting
KENILWORTH MEDIA INC. a brand-new Metal Architecture logo you’ll see on the cover
Group Publisher/CEO, Erik Tolles
Chief Financial Officer, Philip Hartung and sprinkled throughout the magazine. Our art department
Senior Director of Operations, Krista Taylor has been working tirelessly to make these pages as elegant and
Editorial Director, Blair Adams
Director of Business Development, John MacPherson glamorous as the projects within them. Just like those makeover
stories, it brings a tear to my eye.
SUBSCRIPTIONS AND REPRINTS Continuing with the “makeover” theme, this month we’re
For subscription inquiries or changes of address, go to
www.metalarchitecture.com or contact Blanca Arteaga featuring Jackson Hole Airport’s Quick Turnaround Facility.
at barteaga@kenilworth.com or (847) 674-2200 Ext. 620 When the previous location no longer aligned with the airport’s
To order custom hard copy reprints or PDF eprints,
please contact: Nate Swailes, Mossberg & Co.,
environmental and sustainability goals, the transformation
(574) 347-4673, reprints@mossbergco.com commenced. Learn how the architecture team took on the
challenge of the only airport located within a national park
METAL ARCHITECTURE (ISSN-0885-5781) is published
10 times per year by Kenilworth Media Inc., 15 Wertheim
(more page 14.)
Court, Suite 710, Richmond Hill, ON L4B 3H7. Hands up if 2024 is the year you resolve to bring a little
Distributed in the U.S. by Kenilworth Media Services Corp.,
750 Commerce Dr. #1, Gulf Shores, AL 36542.
more serenity to your life? Start the infusion with Schuylkill
Subscriptions are free for those in the metal construction Sanctuary, a custom single-family residence outside of
industry in the United States. For those outside the industry,
the subscription price is $90 per year, in the United States;
Philadelphia, Pa. (page 8). Riverside living has never been more
$120, in Canada and Mexico; and $195 per year, in all other calming or inspiring.
countries. Periodicals class postage paid at Gulf Shores, AL,
Follow us on Happy New Year from all of us at Metal Architecture. Enjoy
and additional mailing offices.
POSTMASTER: Address service requested. METAL social media the issue!
ARCHITECTURE, P.O. Box 2267, Gulf Shores, AL 36547.
MEMBERSHIPS
January 2024 Metal Architecture 3

contents January 2024 | volume 40 | number 1
Features
8 The Serene Life

This custom single-family residence can only be
described as a harmonious living experience.
8
14 Sight Sensitive Facility
When the existing back-of-house rental car
facilities were not aligning, it was time for
a change.
20 Perforation Panels
The visual appeal and practical benefits of copper
panels continue to spark interest from architects.
26 Reducing Emissions
Through Material Selection
Sonoran Desert, a building reflects a commitment
to sustainability.
32 (Re)new Manufacturing
Manufacturers have an opportunity to make
a significant difference.
14 26
Tech Reports
36 Energy Efficient Metal Roofing
38 Custom Roof Solution
40 Snow Retention January 2024 | metalarchitecture.com
On The Cover
Schuylkill Sanctuary
Department The design incorporated multiple types of metal
panels to accentuate its unique form. By arranging
3 Editor’s Corner these panels with staggered seams and an
overlap detail, the result was a seamless vertical
Mixed Metal
6 Constructive Insights Symphony appearance showcasing a tonal shift between the
two black colors. This created a deliberate rhythm,
42 Case Studies Pushing copper boundaries
Carbon neutrality with metals
adding a dramatic impact during daylight hours.
50 Top Honors
Modern rooﬁng solutions
Photo courtesy Linda McManus Images
4 Metal Architecture January 2024 metalarchitecture.com

Constructive Insights
Risky Business
Climate-related finance risk and reporting
The recently released Fifth National Climate (SB 261)2 that apply to “covered entities” (corporation,
Assessment highlights that while U.S. greenhouse partnership, limited liability company, or other business
gas emissions have fallen since hitting a peak in 2007, entities) doing business in California. SB 253 requires
significantly deeper cuts are required to prevent businesses with more than $1 billion in annual revenues
catastrophic global climate change. It also notes that to disclose their Scope 1 and 2 GHG emissions (direct
we are already seeing an increasing frequency and emissions from energy use) starting in 2026, and Scope 3
severity of hazard events due to climate change, and (indirect emissions from transportation, supply chains,
that increased climate adaptation efforts are needed etc.) in 2027. SB 261 mandates that companies with more
to protect public health and life safety and to prevent than $500 million in revenue must biennially disclose
property damage and economic disruption. The world their financial risks associated with climate change and
suffered $313 billion in losses due to hazard events in natural hazards and what they are doing to mitigate the
2022, with 75 percent of these occurring in the United risks beginning on January 1, 2026. This regulation is
States. The U.S. set a record for natural hazard events closely aligned with the Taskforce for Climate-related
in 2023, with 25 separate events with losses of one Financial Disclosure (TCFD)3 and other established
billion dollars or more, breaking the previous record of disclosure regulations in Europe and elsewhere. While
22 set in 2020 and far exceeding annual averages from rules for implementation of these California laws are
previous decades. These impacts are rippling through being worked out, companies will want to start now, as it
the insurance industry with insurance companies will take time to prepare the disclosures. Fines for non-
pulling out of risky markets and defaulting at record compliance for SB 253 and SB 261 can be significant.
rates. State insurance agencies are battling insolvency As climate-related risk assessment is new for many
and property owners in certain areas are seeing eye- companies, the following is a review of what is required.
popping rate increases. First, what is meant by climate-related financial risk? SB
By Alan Scott These direct and indirect climate change impacts 261 defines it as “material risk of harm to immediate
and Albert Slap are creating risks for commercial real estate investors, and long-term financial outcomes due to physical and
building owners, and even lenders, with increasing transition risks, including, but not limited to, risks to
insurance costs, and potentially significant capital costs corporate operations, provision of goods and services,
for damage repair, extended business disruption, or supply chains, employee health and safety, capital
complete loss of property value after hazard events. With and financial investments, institutional investments,
insurance companies pulling back, and investors seeking financial standing of loan recipients and borrowers,
information on the climate-related financial risks, new shareholder value, consumer demand, and financial
regulations are beginning to require disclosures. markets and economic health.”
The U.S. Securities and Exchange Commission (SEC) Many companies subject to SB 261 do not know
is expected to release rules in 2024 that will require which of their “core” portfolio assets have the greatest
public companies to disclose GHG emissions and risks and, whether taken individually or together,
climate-related financial risks. More immediately, the which ones represent potential significant financial
State of California adopted two related laws last fall, the risks. Companies with multiple assets will want to start
Climate Corporate Data Accountability Act (SB 253)1 and with a risk assessment across their entire portfolio. Initial
the Greenhouse Gases: Climate-related Financial Risk Act portfolio risk scoring allows a company to discover

Constructive Insights
which of its core assets are at high risk of significant loss of

revenue or value if they were damaged by climate-related
hazard events. In this way, the high-risk, core assets can
be triaged for greater scrutiny. In most cases, current and
future physical risks due to natural hazards and climate
change are very localized, so risk and vulnerability are
best assessed at the asset level. A minor difference in
topography or location could significantly change the
risk of flooding, storm surge, sea level rise, landslides,
wildfires, or other hazards.
Once high-risk core assets are identified, a deeper
assessment should be performed to quantify the
sensitivity, vulnerability, and value-at-risk for each one.
This may require on-site investigations by qualified
professionals to assess the state of critical components
and systems and their unique vulnerabilities to the
identified hazards with greatest anticipated severity and
probability. This might include the likelihood of electrical,
mechanical, and elevator equipment being inundated by
flood waters, or the soundness of the roof assembly to
withstand anticipated high wind events, or other hazard-
and property-specific vulnerabilities. and an expectation of investors, insurance companies, Pluvial Flood Risk Map
Based on the vulnerabilities revealed, building and regulators. Image courtesy
RiskFootprint.png
professionals can identify feasible risk mitigation
measures with estimated costs and expected return NOTES
on investments. A company can then develop a multi- 1
www.pbs.org/newshour/nation/analysis-the-potential-
year capital improvement plan for these core assets to global-impact-of-californias-new-corporate-climate-
budget and implement resilience enhancements and disclosure laws#:~:text=Under%20the%20new%20
reduce climate-related financial risks. In some cases, the Climate%20Corporate,starting%20in%202026%20
implementation of risk mitigation measures could also be and%202027.
used to negotiate more favorable insurance rates. In other 2
https://leginfo.legislature.ca.gov/faces/billNavClient.
cases, resilience measures, like on-site energy generation xhtml?bill_id=202320240SB261.
and storage to provide for continuity of operations or 3
www.fsb-tcfd.org.
thermal enclosure improvements to increase extreme
heat resilience, will also reduce utility costs and cut GHG Alan Scott, FAIA, LEED Fellow, LEED AP BD+C, O+M,
emissions, providing additional benefits. WELL AP, CEM, is an architect and consultant with more
While there is still time to avert the worst impacts than 36 years of experience in sustainable building design.
of climate change, it is already reality, and businesses He is director of sustainability with Intertek Building
and governments alike must simultaneously address Science Solutions in Portland, Ore. To learn more, follow
both mitigation of climate impacts through GHG him on LinkedIn at www.linkedin.com/in/alanscottfaia/.
emission reduction and adaptation to current and future Albert Slap is the president and co-founder of
climate-related hazards though asset-level resilience RiskFootprint,™ a market-leading hazard and climate risk
investments. Assessing and addressing climate-related assessment tech company offering “end-to-end” resilience
financial risks is now a legal requirement for many advisory services. Follow him at www.linkedin.com/in/
thousands of companies doing business in California albert-slap-740182a6/.
metalarchitecture.com January 2024 Metal Architecture 7

The
Serene Life
Riverside tranquility in a symphony of mixed metals
By Stacy Rinella

When you think of Philadelphia, what comes to is a quiet, residential area with immediate access to the
This custom single-
mind? Naturally, it is cheesesteaks, the Liberty Bell, river. “Aside from a nearby railyard, the only sounds are
family residence can
and Rocky Balboa. However, did you know if you keep ducks, geese, and the wind rustling through the leaves. only be described as
following the Schuylkill River trail about 45-minutes It’s hard to imagine you’re so close to an urban area.” a harmonious living
from Rocky’s famous run up to the Philadelphia experience that embraces
Museum of Art, you will discover a suburban woodland Mother Nature the riverside setting.
home to Schuylkill Sanctuary. The project involved a close collaboration between the Photos courtesy Linda
McManus Images
Located on the banks of the Schuylkill River, very architect and the client, aiming to create a home that
close to Valley Forge National Historical Park, this offers unobstructed views of the river.
custom single-family residence can only be described The design team incorporated additional height to the
as “a harmonious living experience that embraces the main floor raising the house above Federal Emergency
serene riverside setting.” The sanctuary sits in a small Management Agency (FEMA) regulations, ensuring
community, featuring a single line of homes across both resiliency and enhancing the breathtaking natural
the river, with most being year-round residences. views surrounding the property. Wischmeyer recalls
According to Oliver W. Wischmeyer III, AIA, principal/ back to the design process in September 2021. Flooding
architect with OW3 Architects-in Philadelphia, Pa., it and resiliency drove most of the design decisions,

On the south and east
sides of the house,
2.1-m (7-ft) overhangs
provide shade during
the summer months,
preventing excessive
heat gain.
including height to the main floor. Minimum required

height was 3.7 m (12 ft), and they built to 4.9 m (16 ft)
to be safe. “When the flooding from Ida came through,
the water came up to 3.9 m (13 ft), and proved the extra
planning and height were needed.”
Wischmeyer adds there is no basement to the home,
meaning everything had to revolve around being on
the ground floor. In addition to the flooding issue, the
project team designed and installed diagonal columns
to cantilever the foundation away from the tree as much
as possible.
Rhythm in hues
The client’s desire for modern, low-maintenance, and
durable led to the decision to go with a metal clad house.
The design incorporated multiple types of metal panels
to accentuate its unique form. These panels consist of
three different widths in two contrasting colors: matte
black and gloss black. By arranging these panels with
staggered seams and an overlap detail, the result was a

M E TA L C O L L E C T I O N
W E AT H E R E D B L AC K E N E D S T E E L
WO O D CO L L E C T I O N
BARNBOARD RUSTIC
B u i l d i n g a p p l i c a t i o n s a r e s i m u l a t e d a n d a c t u a l c o l o r s m a y v a r y. © 2 0 2 4 T h e S h e r w i n - W i l l i a m s C o m p a n y
NATURAL DETAILS BROUGHT TO LIFE

A C O L L E C T I O N O F 3 0 C U R AT E D C O L O R WAY S ,
our color experts have replicated and even enhanced the look of natural building materials
like wood, stone, and weathered metals. Using a rotogravure printing process, these striking
colorways are then seamlessly applied to metal substrate. Both beautiful and durable, these
nature-inspired coatings enhance any aesthetic and ensure your vision passes the test of time.
EMULATE
MADE TO MIMIC
coil.sherwin.com/Emulate
seamless vertical appearance showcasing a tonal shift soffits and ceiling grid inserts. These panels provided
Above left: The
between the two black colors. This created a deliberate a clean and crisp backdrop, drawing attention to the
exterior also features
boysenberry and blue rhythm, adding a subtle yet dynamic touch making a intricate architectural details which continue around to
corrugated metal dramatic impact during daylight hours. the side of the house, facing the river.
cladding, adding a pop Additionally, metal panels require minimal upkeep, A unique spiral staircase provides not only visual
of color to the otherwise allowing homeowners to focus on enjoying their interest and charm but serves a purpose for a second
monochromatic palette. property rather than be burdened by maintenance tasks. means of egress if the house floods. An exterior stair is a
Above right: By arranging
The use of aluminum panels is particularly beneficial due common design on new houses along the river and the
these panels with
staggered seams and an to their exceptional resistance to environmental elements, flooding from Hurricane Ida proved the point.
overlap detail, the result including water. This ensures the cladding can endure The main living space is enclosed by glass on three
was a seamless vertical seasonal flooding without experiencing issues like rust or sides, blurring the lines between the indoors and
appearance showcasing delamination, which are common with other materials. outdoors. Bringing the outside in is a consistent theme
a tonal shift between the with this residence. There is the metal railing on the
two black colors.
The metal touch patio deck, and these touches continue inside with
The exterior also features a vibrant boysenberry and handrails, stainless steel work surfaces in the butler’s
blue corrugated metal cladding. These exposed fastener pantry, and metal bathroom fixtures and accents.
panels add a pop of color to the mostly monochromatic The serenity also continues through the home as one
palette of black, gray, and white. To emphasize the can enjoy the views along with a soak in the metal-
bend plate and folded form of the house, the team adorned tub. “The goal was to have views of the river
employed white flat aluminum sheet panels for the from as many rooms as possible,” says Wischmeyer.

Far left: There is a metal
railing on the patio deck,
and these touches continue
inside with handrails,
stainless steel work
surfaces, and bathroom
fixtures and accents.
Left: The staircase is
charming yet practical,
serving as a second
means of egress if the
house floods.
An abundance of natural light floods the interior. To

address the need for sun shading and climate control,
the design incorporated strategically placed overhangs.
On the south and east sides of the house, 2 m (7 ft)
overhangs provide shade during the summer months,
preventing excessive heat gain. On the west side, a
covered patio acts as a 5.8 m (19 ft) overhang, offering
protection from the sun while still allowing direct
sunlight to penetrate during the winter, maximizing
passive solar heating. The covered patio blends
seamlessly with the main living area when the sliding
doors are opened, prioritizes the integration of nature,
and allowing the residents to feel connected to the ever-
changing rhythms of the river.
Schuylkill Sanctuary
Location: Philadelphia, Pa.
The design team
Size: 362 m2 (3,900 sf) incorporated additional
Architect: OW3 Architects, Oliver W. Wischmeyer III, AIA height to the main
General contractor: Schwartz Remodeling & Fine Home Building, Joseph Schwartz floor, ensuring
Metal installer(s): Schwartz Remodeling & Fine Home Building, Joseph Schwartz resiliency and views.
Building owner: Barry Rucks
MCA member company: ATAS International

Sight
The design is intended
to be timeless.
Photos courtesy Audrey Hall
Sensitive
Facility
Rusted metal contributes
to environmental initiatives
By Stacy Rinella

During peak hours
the QTS can see up
to 200 vehicles.
In Wyoming’s Grand Teton National Park

sits Jackson Hole Airport, a facility renown for its
sustainability and environmental initiatives. However,
when the existing back-of-house rental car facilities
were not aligning, proving to be disorganized,
outdated, and not meeting sustainability standards, it
was time for a change.
The quick turn around (QTA) facility provides three
basic functions: vehicle fueling, washing, and detailing.
During peak times, each rental company can run up
to 200 cars through the facility per day. These needs
translated into a fuel island, a washing building, and a
detailing building.
To better handle these functions at the nation’s only
airport situated within a national park, a new QTA
facility was developed, providing a simple, yet site
sensitive solution.
According to Paige Hobson, project manager, “The
sustainability concerns are addressed specifically
through the building systems and infrastructure that
were designed to support the operations (i.e. water
Other materials like
efficiency, grey water storage, etc.). Those are givens that
concrete, steel, and
should always be implemented with all the strides our wood are intended to
industry has made in reducing the footprint of the built complement the main
environment.” Hobson adds, “Architecturally, as related airport terminal building.

The three program
spaces all reside
under one large, heroic
low-sloped roof.
to the building structure itself, the materials, including

steel, were chosen to be incredibly long lasting and
durable which reduces the need for replacing materials
and the waste associated with upkeep over the decades.
The design is intended to be timeless so that the building
exists for a long time to come.”
Seasonally sensitive
The QTA is located on the south edge of the airport;
its orientation derived from the existing east access
road and the west row of buildings and hangars.
Overall site planning and space program information
was provided by the Jackson Hole Airport based on
existing constraints, increasing demand, as well as
future phasing and growth of airport development.
The three program spaces all reside under one large,
heroic low-sloped roof. Every winter Jackson Hole gets
an average snowfall of approximately 10 m (32.7 ft),
and the continuous roof provides overhead protection
from snow and rain in between the two buildings
and at the exterior fuel island. Hobson says this is a
direct response to providing shelter for the employees
to efficiently do their jobs outside during Wyoming’s
varied seasons.
The complex is
wrapped in a
perforated, rusted Rustic details
metal screen. The complex is wrapped in a perforated, rusted metal
screen with washing and fueling functions hidden from

Build once, Roof once with
A made-in-America collaboration from United

States Steel and DuPont, with industry-leading
warranties on both finish and substrate.
Steel solution Best-in-class

No maintenance
engineered and DuPont™ Tedlar®
or freshwater
warrantied for coastal corrosion and fade
rinse required
environments resistance
Download Product
Documents and
Coastalume™ is a registered trademark of United States Steel Copyright 2023 Order Today
DuPont™, the DuPont Oval Logo, Tedlar® and all trademarks and service marks denoted with TM, SM or ®
are owned by affiliates of DuPont de Nemours, Inc. unless otherwise noted.
© 2023 DuPont.
public view. Each of the three components are organized
into three independent bays to service the three different
rental car companies.
“The material palette came from the desire to maintain
a sense of cohesion and consistency with the airport
campus overall,” explains Hobson. “There is an identity
which has already been successfully established at the
main terminal so the goal is and will continue to be
to align with this aesthetic that is associated with the
Jackson Hole Airport.”
Hobson says the other reasoning behind the material
palette is to draw from the beautiful context in which
the airport campus resides. “CLB feels strongly about
our projects being ‘Inspired by Place’ which can come to
fruition through form and materiality. This is the only
airport located within a national park so there is also
a responsibility and stewardship that were inherent in
the decision to blend with the surroundings.” Hobson
adds “The materials need to be timeless and very low
maintenance in this environment. So, metal with a live
finish was a sensible solution.”
Blending in
Exposed steel adds
to the complex’s
Operationally, the facilities are sequenced from south
industrial aesthetic to north, staring with fueling, then washing, and then
detailing. The wash building is 429-m2 (4,620-sf), while
the detail building is 831 m2 (8,950-sf) including a

mezzanine level used for mechanical equipment, storage,
and an employee break room.
Materials, like the rusted metal, as well as concrete,
steel, and wood are intended to complement the main
airport terminal building (a project for which CLB
Architects served as the associate architect) and were
chosen to blend with the surrounding landscape.
Exposed steel serves double duty, used both for structure
and to add to the complex’s industrial aesthetic.
Translucent panels at the upper level provide natural
light at both levels as the upper mezzanines which are
open to the bays below. Muted architectural details
provide a platform to amplify the overall statement and
backdrop of the QTA—the excitement of the airport.
Hobson explains this building is really meant to be
seen from afar. Patrons of the airport approach the
campus from the highway and get a glimpse of this
massive roof line, but only subtly through a line of trees
on the eastern edge of the site. The QTA is intended to
be somewhat hidden until one gets closer which is an
intriguing idea.
“The coolest detail when you get up close is that
the entire steel and precast concrete panel structure is
shrouded with this rusted corten steel floating screen
that is held off of the walls,” Hobson adds, “The steel
framed screen adds a level of interest to the elongated
elevations on the east and the west. You then get little
snippets between breaks in the screen where the steel Jackson Hole Airport
beams are expressed. The screen material is perforated
Location: Jackson Hole, Wyo.
so from afar, it looks almost opaque but up close
Size: 1,260 m2 (13,570 sf)
it’s surprising how well you can see the vistas to the
Architect: CLB Architects
mountains beyond. It’s pretty wild that a car wash
General contractor: Wadman
building at the Jackson Hole airport frames a view of
the Sheep Mountain perfectly!”

Perforation
Enhances
Copper
Panels
The right interior and exterior
options can last many lifetimes
By Larry Peters
The visual appeal and practical benefits Innovative perforation approaches generate nearly
of copper panels continue to spark interest from infinite customization possibilities. Architects and
architects and building owners who appreciate this designers can use perforated copper panels not
distinctive, high-performing material. Copper’s only to enhance the aesthetic intent of a project, but
exceptional workability enables design teams to also to serve practical purposes such as allowing
add unique perforated patterns to elements such ventilation, managing daylight and solar heat gain,
as textured exterior rain screens and decorative and establishing privacy.
interior panels. Further, the proven durability and Academic, institutional, religious, and residential
low maintenance requirements of copper materials structures in particular feature complex architectural
provide the potential for a service life measured elements that need to last for decades. Several winners
in centuries. of North American Copper in Architecture (NACIA)

Innovative perforation
approaches generate
nearly infinite
customization
possibilities.
Photo courtesy
Archimania
awards from the Copper Development Association

(CDA) and help illustrate excellent design and
fabrication possibilities.
Circular perforations: Ballet Memphis

In their design of a new rehearsal and teaching space
for Ballet Memphis, Grinder, Taber, & Grinder created
a screen of semi-transparent copper facade panels
that shield the front of the building. Copper panels
from Petersen feature undulating profiles with circular
perforations, providing both shade and a level of privacy
from passing cars and pedestrians. The design team
cited copper’s “inherent sculptural quality and natural
patina process” as critical to the transformative look they
sought to establish. Detailed renderings
employed a process
similar to that used for
Decorative bronze panels: Senate halftone photographs in
of Canada Building newspaper printing.
A renovation led by Diamond Schmitt Architects Above: Photo courtesy MCM
and KWC Architects in joint venture converted the 2001. Left: Photo courtesy
Tom Arban
Union Train Station in Ottawa, Ont. into a government
administration building. Decorative panels formed design team described their intent to purposefully
from bronze (typically an alloy blending copper and include “both traditional and modern craft, establishing
tin) help define two Senate committee meeting rooms, a rich narrative of distinctly Canadian landscape,
showing scenes from both nature and history. The imagery and identity.” Fabricators MCM 2001

perforated the panels to create detailed renderings
Perforated copper
employing a process similar to that used for halftone
panels provide
“breathable shade” in photographs in newspaper printing.
harsh temperatures.
Photo courtesy Bill Perforated copper panels: GateWay
Timmerman, Liam Frederick
Community College
When selecting a cladding material for this Phoenix,
Ariz.-based urban campus, SmithGroupJJR weighed
the location’s desert climate, specifying copper for its
resilience and low maintenance. They created a screen
of perforated copper panels across the entire south-
facing elevation to provide “breathable shade” in the
harsh temperatures. The perforated panels also define a
number of sheltered outdoor spaces, including terraces,
balconies, and stairways. Carefully calculated panel
configurations minimized waste by optimizing spans
and sizes.
Fine diaphanous lace: CHUM

Auditorium
A triangular auditorium serves as a focus of the Centre
Hospitalier de l’Université de Montréal (CHUM), a leading
health center and medical research facility. Perforated
copper panels envelop the structure, called the Pierre
Peladeau Amphitheatre, beckoning visitors onto the
CHUM campus. A blend of opaque copper panels and
perforated, semi-transparent screens preserve the intimacy
of interiors while also maintaining appropriate connections
with the surrounding environment. The perforated sections

School
Spirit
Photo: alanblakely.com
Colorful metal fa
façade generates school pride
PAC-CLAD Flush panels in shades of gray form a lively abstract of the
Millennium High School mascot's tiger stripes, topped by the school's
signature purple to emphasize the building's interior volume.
Explore the possibilites!
See us at the IRE Booth 4913

View the
PAC -CLAD.COM | 800 PAC CLAD
case study
and video
Millennium High School, AZ Installer: Progressive Roofing Architect: BWS Architects Profile: Flush panel Colors: Weathered Zinc, Silver, Cityscape, Musket Gray, Custom Nike Purple
A blend of opaque
copper panels and
perforated, semi-
transparent screens
preserve the intimacy
of the interiors.
Photos courtesy
Adrien Williams
have a multitude of small circles that recall “fine diaphanous

lace,” according to the design team. The copper material
also nods to copper featured on historic buildings across
Montreal, Que. including City Hall, Windsor Station, and
countless churches across the city.
Custom-perforated square
and rectangle pattern: Wood House
The visual impact of copper combines with a custom-
perforated pattern of squares and rectangles to define
a unique aesthetic for this residence in Chicago, Ill.
Architects Brininstool + Lynch worked with Chicago
Copper & Iron Works to design and fabricate the
panels, some of which also included embossed designs.
The team then hand-treated the panels to create a
patina that blends hues of blue, green, and bronze,
complementing the brick, steel, and glass structure.
Additional considerations for selecting copper included
its corrosion resistance and low maintenance needs;
both are a particular benefit for perforated surfaces.
Standing-seam panels: Lubber Run

Community Center
Designed by VMDO Architects, this recreational facility
and community gathering place replaces a facility
originally built in the 1950s. The exterior features a
rainscreen facade clad with standing-seam copper
panels selected to naturally patina and require little
care. In several locations, the panels were perforated

to allow daylight and views from interior spaces,
while maintaining a consistent appearance around the
building perimeter.
As these projects show, the ability to perforate
and customize copper panels helps them suit various
styles and design preferences. Their visual appeal and
resilience create distinctive architectural elements that
can enhance building exteriors, complement interiors,
or both. Considering issues such as environmental
conditions, panel configurations, patination,
transparency, privacy, and light control will ensure
alignment with technical and aesthetic specifications.
CDA’s project managers and architectural applications
specialists can assist in a variety of ways—from project
design assistance to document and specifications
review—assisting architects, specifiers, engineers, and
contractors involved in any type of copper project.
Visit the Architectural section of CDA’s website to
learn more.
Larry Peters is project manager and architectural

applications specialist for the Copper Development The exterior boasts a
Association (CDA), a U.S.-based, not-for-profit association rainscreen facade with
standing-seam copper
of the global copper industry, bringing together the North
panels, designed to
American copper and copper alloy semis fabricators
naturally patina with
and global copper mining and production industries. To minimal upkeep.
view more examples of how architects and designers Photo courtesy Bill
are incorporating copper in today’s building systems and Timmerman, Liam Frederick
more, visit www.copper.org.

Architectural zinc supports
climate-resilient, low-
maintenanceperformance,
and occupants’ safety
and health.
Photos courtesy Kyle Zirkus

Reducing
Emissions
Through
Material
Selection
Zinc cladding benefits go far beyond visual appeal
By Justin Stephenson
In the heart of the Sonoran Desert, where the A sustainable design choice
TSG Foundation’s Center for Spiritual Development The exterior of the TSG building uses RHEINZINK
now stands as a testament to thoughtful design and diamond-shaped zinc tiles, drawing inspiration from the
construction, the choice of materials go beyond region’s native rattlesnake, blending seamlessly with the
aesthetics. The team behind this Scottsdale, Ariz. desert landscape. However, the decision to use zinc extends
project included the architectural firm Orcutt | Winslow beyond its visual appeal. As Charles “Chip” McGowan,
and design-build firm 180 Degrees Design + Build. president of RHEINZINK America, Inc., emphasizes,
The building reflects a commitment to sustainability, “Today, architectural zinc can be manufactured with
extending to every facet of the structure. Central to this energy-efficient, low-carbon processes, validated with
commitment is the use of zinc cladding, specifically product-specific documentation. Installed as roofing,
tailored to not only withstand the desert’s harsh wall cladding, and other building products, architectural
conditions but also to contribute significantly to the zinc supports climate-resilient, low-maintenance
reduction of carbon emissions. performance, and occupants’ safety and health.

With a lifespan of 100 years or more, architectural zinc In construction, the carbon footprint is categorized into
The patina not only
enhances the visual saves time, material, and money. Infinitely recyclable, zinc three scopes:
appeal but also continues to add value beyond the life of the building.” Scope 1: Direct emissions from fuel consumption,
safeguards the material, These material aspects were echoed by the Ashley including transportation, equipment operation, and
ensuring durability Mulhall, AIA, LEED AP BD+C, WELL AP, EDAC, facility operation.
and minimizing LFA, the lead architect of the project, who stated, Scope 2: Indirect emissions from purchased energy
maintenance needs.
“The matte zinc panels at TSG were selected because for electricity, heating, and cooling.
they take on the character of the ever-changing Scope 3: Indirect emissions from activities not
desert light and color throughout the day, giving the covered in Scope 1 or 2, such as waste generation and
building true character of place. They are low to no end-of-life treatment of products.
maintenance, and will become more beautiful as they Industry professionals are now tasked with evaluating
age. At the building’s end of life, the zinc panels can and selecting materials that contribute to lowering
be disassembled, reinstalled, and given a new life, carbon emissions across all three scopes. For roofing
contributing to a circular architectural economy.” and wall cladding, architectural zinc emerges as a
powerful ally in this effort.
Understanding the carbon footprint
As global attention increasingly focuses on reducing The role of zinc in carbon reduction
carbon emissions, the construction industry plays a Low-carbon architectural zinc can be part of the solution
pivotal role in addressing climate change. According to achieving carbon neutrality and to supporting
to a statement by the American Institute of Architects building projects’ sustainability goals such as achieving
(AIA), “Since the built environment creates a staggering net-zero energy, Living Building Challenge, LEED, and
40 percent of the world’s emissions, architects, other green building programs’ criteria.
engineers, and owners play a key role.” Architectural zinc is a natural and abundant metal
The term “carbon footprint” encompasses the manufactured into exceptionally resilient, sustainable,
total amount of greenhouse gases emitted directly or and aesthetically appealing building materials.
indirectly by a person, organization, event, or product. According to the International Zinc Association (IZA),

Inspiration.
Dozens of integrated profiles
allow for unlimited creativity
in single element metal wall
systems.
Download your best
architectural design objects
today in the formats you need.
Architectural Metal Wall

and Roof Systems
www.morincorp.com
T: 800 640 9501
#morincorp
zinc is the 24th most abundant element in the Earth’s
crust and the fourth most used metal in the world.
The carbon footprint of zinc production is notably
lower than many other metals due to its relatively low
melting point. A recent study indicates 65 percent of zinc
production’s carbon footprint is attributed to smelting.
Selecting zinc manufacturers committed to minimizing
their carbon footprint becomes crucial in achieving
overall greenhouse gas reduction goals.
Carbon-reduced, high-quality
zinc production
Architectural zinc, used in projects like the TSG building,
undergoes a meticulous production process. Special high-
grade (SHG) zinc, composed of 99.995 percent pure zinc
alloyed with minute quantities of copper, titanium, and
aluminum, is used to create sheets with the necessary
strength while maintaining ease of shaping.
Installation and longevity

of architectural zinc
Architectural zinc, offers versatility in applications
ranging from wall cladding to various roofing structures.
Its lightweight nature reduces structural loads,
contributing to the overall sustainability of a building.
The unique self-healing properties of zinc, as it forms
a patina over time, add to its appeal. The patina not
only provides a dynamic aesthetic but also protects the
material, ensuring longevity and minimal maintenance
requirements. In regions facing diverse climate challenges,
such as marine environments susceptible to wildfires, zinc
offers a non-combustible, non-corrosive solution. As a
waterproof building material, zinc’s runoff is minimal,
non-staining and non-toxic. Further, when installed
properly, zinc cladding systems will resist air and water
infiltration. For regions with high winds and hurricane
conditions, zinc systems have been tested to withstand
high winds as required by codes and local jurisdictions.
“The zinc installation team worked tirelessly on layout
in advance of starting the installation. Since the zinc
was installed on vertical and horizontal wall planes
The building reflects as well as the underside of the cantilevered soffits, the
a commitment to geometry was very complex in tying non-coplanar
sustainability, extending surfaces together. Extensive digital and physical mock-
to every facet of
ups allowed the design and construction team to refine
the structure.
the “intersections” before the actual installation took
place,” explains James Trahan, AIA principal of 180
Degrees Design + Build.

In regions facing diverse
climate challenges,
zinc offers a non-
combustible, non-
corrosive solution.
Zinc's sustainable life cycle: emissions in the build environment by 2030. Currently,
A cradle-to-cradle approach more than 1,100 architectural firms in the United States
Zinc’s sustainability extends beyond the construction have made this commitment.
phase. Unlike asphalt shingles, which contribute As the urgency for climate action intensifies,
significantly to construction and demolition debris, industry professionals find themselves at the forefront
zinc is 100 percent recyclable. The recycling process of sustainable design. The projects they design and
retains the material’s original quality, adhering to specify today will shape the operational lifecycles of
the cradle-to-cradle (C2C) principle. This approach buildings well into the future. The call to action is
emphasizes upcycling, converting materials and their clear—select materials that align with sustainability
residual materials back into new products without any goals, and architectural zinc is an example of a versatile
loss of quality. building material that can assist with the goals of
Asphalt shingles, with a lifespan of approximately 20 moving toward a more sustainable future.
years, end up in landfills, with more than 90 percent In the pursuit of a sustainable tomorrow, architectural
contributing to environmental harm. In contrast, zinc, zinc emerges not just as a material choice but as a
with a lifespan of 100 years or more, not only minimizes commitment to a circular economy, where resources are
the need for replacements but also offers a sustainable continually reused and recycled without compromising
solution for rainwater collection and harvesting systems. quality. The TSG building stands as a testament to the
power of thoughtful material selection in achieving
Today's projects shape the future a harmonious blend of aesthetics, functionality, and
building lifecycles environmental responsibility.
The global conversation on climate change has led to
international agreements and national commitments. Justin Stephenson is the marketing director of 180
For example, AIA has established a “2030 Commitment” Degrees Design + Build, an award-winning architectural
that asks architectural firms throughout the United and construction firm based in Phoenix, Ariz. He
States to create and commit to a sustainability action specializes in elevating the firm’s projects through
plan that will support the goal of reaching zero net strategic marketing initiatives.

Utilizing foam
separation equipment at
manufacturing facility in
Little Rock, Arkansas.
Photos courtesy AWIP
(Re)new School
Manufacturing
Helping manufacturers deliver sustainable solutions
By Maggie Sexton

The built environment is among the highest creative with waste products. Manufacturers are no
Insulated metal panel
emitting industries in the world, responsible for 40 longer looking at waste as a nuisance, but as an asset.
(IMP) manufacturers
percent of global CO2 emissions. For example, manufacturers are using foam cutter have a unique
Yet, at the same time, manufacturers—and insulated machines to separate steel from foam which helps to opportunity to make a
metal panel (IMP) manufacturers in particular—have recycle steel while also repurposing the foam to be used significant difference.
a unique opportunity to make a significant difference in packaging.
in their environmental footprint to drive energy and Recycling is often seen as the end goal when
carbon out of both their business operations and sustainability is concerned, but it is a band aid on the
supply chain. complete solution. There is only so many times one can
While manufacturing energy efficient products is an recycle materials, and the carbon that goes along with
effective way to make a difference, IMP manufacturers them before they break down. Yes, it is better to send
can make the biggest sustainability impact before these materials to be recycled opposed to a landfill. However,
products are even installed, by taking part in sustainable this should be the last part of the equation because waste
practices onsite at their manufacturing plants. has so much potential value to IMP manufacturers that
Here is how renewable onsite operations are helping can be used before sending it off to landfill.
IMP manufacturers deliver sustainable results. Another important aspect of onsite renewable energy
is currently focused on electrification and driving
Onsite sustainability solutions natural gas out of the business. IMP manufacturers
IMP manufacturers are striving for zero waste to have started on a journey to use more renewable energy
landfill, but such an ambitious goal requires getting in their day-to-day operations. In addition to onsite

Employee-driven efforts
As IMP manufacturers continue to enhance their energy
efficiency efforts, one of the most important elements
is instilling a culture of accountability and integrity
throughout the organization. Employees can take pride
in helping move the needle toward sustainability.
For example, manufacturers can take a close look
at their operations to see exactly where in the plant
their waste is coming from, incentivizing employees
to recycle. By seeing exactly what part of the plant
generates the most waste, bins and garbage cans can
be moved to strategic areas to help collect the waste.
Typically, employees want to recycle waste and
repurpose materials, so the plant must make it convenient
for them to do so. It is not always easy to recycle if it
requires a five-minute walk, opposed to being right next
to the workstation.
Initiatives like this are making sustainability top of
mind, kick-starting a culture of sustainability throughout
an organization. Employee safety is echoed throughout
plants on signage and verbal reminders. Sustainability
efforts can follow a similar model. Once employees begin
to connect the dots between the efforts they are making
and their effect, an increased effort will be noticed. Does
an employee understand the effect of placing a piece of
metal or foam into the right bin? If so, this will likely
continue to drive their sustainability efforts.
The more sustainability becomes a part of the
company culture, prospective like-minded candidates
will be drawn to an organization. Employees want to
electric forklifts, laminators (that typically consume a work at companies that are serious about sustainability
In the realm of solar
energy, manufacturers are
lot of energy) are now being powered by 100 percent and making a difference. Hiring managers at IMP
diligently incorporating renewable energy to preserve resources. manufacturers are even being asked questions about
solar photovoltaic (PV) When it comes to solar energy, manufacturers have their sustainability programs from job seekers looking
systems onto the rooftops been working on installing solar photovoltaic (PV) to work for mission-driven organizations.
of their facilities. systems on the roofs of their facilities. Now they are also Many manufacturers are committed to the planet
Photo © bigstockphoto.com
working on using sustainable practices to introduce and making a positive impact on future generations,
natural daylight inside the building to increase starting with using renewable energy. One example,
occupant comfort and reduce energy usage during a 10-year-plan to be directly powered by 60 percent
daytime operations. renewable energy by 2030, achieving zero waste and
PV arrays and daylight solutions are not the increase material efficiency in the process.
only systems IMP manufacturers are deploying.
Geothermal systems are being incorporated Maggie Sexton is All Weather Insulated Panels’
into facilities as well. These systems are aimed at sustainability manager. All Weather Insulated Panels
lowering energy consumption and regulating ambient is an innovator in the design, construction and
temperatures, showing it is possible to gain comfort advancement of foam composite insulated metal panels
for occupants while taking steps to be friendlier to the and has three continuous line manufacturing facilities
natural environment. across the United States.

Building
Distinction
Northern Arizona University Student-Athlete High Performance Center | Flagstaff, Arizona
Pioneering Products that Elevate Design and Efficiency.

At Kingspan Insulated Panels, we’re pioneering better technologies
and methods of building for a low carbon world. Kingspan insulated
metal panels are the next generation of building envelope, offering
an unparalleled combination of aesthetic flexibility, energy efficiency
and thermal, air, water and vapor barrier performance.
KS Mini Micro-Rib
Build distinction that stands out.

www.kingspanpanels.us
Tech Report
Energy Efficient
and Solar Ready
Metal Roofing With increasing installation of rooftop solar while maintaining cooler surface temperatures.
By Lee Ann arrays, a “solar ready” metal roofing system is These coatings meet national energy standards and
M. Slattery the ideal choice for both crystalline and building guidelines, and many comply with stringent California
Photos courtesy ATAS integrated photovoltaic (BIPV) solar systems, because Title 24 Building Energy Efficiency Standards.
of its long service life. When installing a crystalline Numerous LEED credits can be acquired, contingent
system (typically warranted for 25 years of power on the roof ’s solar reflectance index, and solar-ready
generation), a building owner benefits from a roofing capabilities play a significant role.
substrate that has a greater life expectancy than
the solar panels. Standing seam metal panels also Urban heat island
provide a natural platform for attaching crystalline According to the U.S. Environmental Protection
systems without any roof penetrations with the use of Agency (EPA), daytime temperatures in urban areas are
special attachment clamps that grip the metal seams. about -17 to -13 C (1 to 7 F) higher than temperatures
Additionally, highly reflective roofs with cooler in outlying areas, with nighttime temperatures about
rooftop temperature result in better performance of -16 to -15 C (2 to 5 F) higher. This is caused by the
solar panels. urban heat island (UHI) effect. The UHI effect is caused
The reason the standing seam metal roof systems are by a concentration of dark, impervious surfaces such
considered “solar ready” is that even if it is not in the as roofs, walls, roads, and parking lots that retain
project’s budget to install both a standing seam metal heat from the sun, combined with a lack of trees and
roof and the solar panels at the same time, the addition green space. Waste heat released by vehicles and air
of the solar panels can easily be done later. With the conditioning units also contribute to UHIs.
long lifespan of a metal roof, building owners can add The Cool Roof Rating Council (CRRC) on UHI
solar panels to their metal roof 10 or 20 years later, mitigation states passive cooling strategies such as
and the roof will still outlive the performance life of reflective “cool” roofs and walls provide immediate
the solar panels. heat relief, improve health outcomes, reduce air-
Even without the addition of solar panels to a conditioning use, and lower energy bills. UHIs are
roof, building owners can benefit from choosing commonly found within cities and contribute to heat-
a metal roof with a high-performance 70 percent vulnerable communities, which experience heightened
polyvinylidene fluoride (PVDF) paint coating with risk and increased sensitivity to extreme heat. They
cool pigment paints. These “cool roofs” reflect infrared also have less capacity and fewer resources to cope
radiation, allowing colors to resist chalking and fading, with, adapt to, or recover from heat-related impacts,

Tech Report
according to the CRRC. The EPA also states extreme

heat increases peak power demand which can lead to
power interruptions. This is where a solar-ready metal
roof over which a solar array is installed could help,
along with the cool pigments paint finish.
Above sheathing ventilation

Another way to contribute toward a more energy
efficient roof system is to incorporate above sheathing
ventilation (ASV). ASV is an air space between a roofing
panel and the deck. Some metal roofing profiles, such
as a metal tile, or standing seam metal panels installed are measures that are working to accomplish the same
With the long lifespan
with raised clips, create a natural air space, due to their thing, to reduce the roof surface temperature. The of a metal roof, building
product design and installation method. ASV can be difference is the cool roof coating works at the roof owners can add solar
implemented in retrofits when metal roofing is installed surface while ASV works underneath the surface. They panels to their metal
over the previous roof system. work independently from each other, however, and by roof 10 or 20 years later,
Additionally, new commercial and residential roofing combining the two, it can maximize the benefit of a and the roof will still
outlive the performance
projects can include ASV by specifying an appropriate cool roof.
life of the solar panels.
air gap. ASV creates energy savings by reducing By incorporating some or all these measures
air-conditioning costs in the summer and adding into a metal roof system, it will not only result in
insulation value during the winter as proven by testing a more energy efficient building, but it will also
performance sponsored by the Metal Construction reduce operating carbon emissions, contributing to
Association (MCA) at Oak Ridge National Laboratory. a heathier planet.
ASV also minimizes the effect of condensation between
the roof layers. Lee Ann M. Slattery, FCSI, CDT, CCPR, LEED AP BD+C
ASV has a similar impact on a building’s cooling is the sales support manager for ATAS International,
loads as does a cool roof, where the surface of the and the treasurer for the Metal Construction
roofing material has a high solar reflectance index Association (MCA). She has 30 years of experience in
(SRI) value, so the sun’s energy is reflected and not sales and marketing within the architectural building
drawn into the building. Cool roof coatings and ASV products industry.

Tech Report
Custom
Roof
Solution
How a unique roof
shape created snow
guard challenges
When Yankee Construction was approached by “The issue was with the angles of the seams on the
By Carroll Marston Architect Robert Gabalski of Lothrop Associates LLC roof and the roof lines,” says Smith. There was no way to
Photos courtesy ACECLAMP for an upcoming building addition project, they were make a straight snow guard work.
faced with a challenge. Lothrop Associates envisioned The Hendrick Hudson Free Library’s new metal roof
a sweeping, non-traditional, single planar roof where has a 1,066.8-mm (42-in.) spread between these brackets
standing seams are laid out in a pattern, where the pitch and an angle open 165 degrees. It was immediately clear
of the seam is not perpendicular to the roof edge. The a standard snow guard system which could maintain the
new expansion was part of the children’s room addition angles of the new addition, while also leaving enough room
for the Hendrick Hudson Free Library in Montrose, N.Y. for the number of specified solar panels, did not exist.
and was designed to reflect and inspire the artistic spirit
of the community. With the new roof meeting up with Teamwork makes the roof work
the previous fascia, this presented challenges. Searching for a solution, Yankee Construction presented
their dilemma to a snow guard manufacturer. Gary
Safety first Dinnebeil, president of Yankee Construction, recalls
The library addition also features a walkway around how there was only one roofing snow guard company
the perimeter of the building. For safety reasons, the willing to approach the problem, and invent a new
original specification called for snow guards; however, product tailored to address this unique challenge.
this was another obstacle as the team was without exact The engineers envisioned a brand-new product called
specs on the type, or brand which would best match the variable angled bracket (VAB) for inclined roofs that could
angles of the new roof. solve the issue Yankee Construction was facing with the
One of the most substantial problems, besides the library addition. Co-engineer Bob Mercier says where
angles, was the Hendrick Hudson Free Library’s traditional metal roof snow guards can only be installed 90
requirements called for a significant amount of the degrees to the seam, a VAB allows for installation of snow
roof ’s usable square footage to be allocated towards the retention rails within a variable range, making it possible
installation of photovoltaic panels. to match up with more exotic architectural angles.
The VAB’s added flexibility allows roofing contractors to
Thinking outside the guards accommodate many more types of roofing designs.
Traditional snow guards often present the problem of
forcing installers to adhere to angles which are way out Carroll Marston, is a sales engineer with AceClamp. For
of sync with the architect’s vision. more information visit www.aceclamp.com.

FEBRUARY 6-8, 2024
LAS VEGAS, NV
THE EXTERIORS PAVILION AT IRE: YOUR
GATEWAY TO RESIDENTIAL EXCELLENCE
The International Roofing Expo is the premier industry trade show that caters to
exterior specialty contractors. It’s no surprise that 71% of all IRE attendees are
actively involved in residential construction projects.
We are committed to expanding our horizons beyond roofing, addressing the unmet
needs of residential replacement contractors. In 2022, we proudly launched the
LEARN MORE!
Exteriors Pavilion, an innovative addition dedicated to residential exterior projects
and products. Explore the latest in siding, windows, weather barriers, exterior trim,
and more. theroofingexpo.com
Our dedication to excellence goes beyond the exhibits. We’ve invested in additional
on-floor education and live, hands-on building clinics, resulting in exceptional
outcomes. The journey continues in 2024 as we expand our offerings even further.
Don’t miss this incredible opportunity to be part of the future of residential exteriors.
Join us in Las Vegas!
Get a FREE expo hall pass or 10% off a super pass with code ROOF24METAL*.
*Discounts not applicable to Non-Exhibiting Manufacturers or Exhibiting Manufacturers. Discounts apply to
new registrations only. No refunds will be issued for pre-existing registrations.
OFFICIAL SHOW SPONSOR OFFICIAL SHOW PUBLICATION OFFICIAL DIGITAL MEDIA BRAND
Tech Report
Snow
Retention
Considerations for
metal roof projects
When snow melts on a metal roof, snowpack can Both continuous and discontinuous types are usually
By Rob Haddock suddenly release, dumping snow below the eaves in a installed at or near the eaves and may be repeated at
Photos courtesy S-5!
matter of seconds. Such a rooftop avalanche,1 presents parallel intervals going up toward the ridge but with
a life-safety issue, which can cause personal injury and greater concentration near the eave area. Frequency
even death to pedestrians, not to mention hundreds of (population density) is determined by specific job
millions of dollars in property damage annually. conditions and load-to-failure characteristics of the
Posting a sign “Beware of Melting Snow & Ice” specific devices used.
or “Caution! Snow & Ice May Fall! Do Not Stand Both rely upon the compressive strength of the snow
Directly Under Roof ” may be an attention grabber, but blanket at its interface with the snowguard devices. This
it certainly does not protect the architect, designer, or strength is greatest at the base of the blanket—that is
building owner from liability. In fact, it is in many ways the portion toward the eave and immediately adjacent
an admission of a known hazard. to the roof surface. The snow blanket is considered
The best way to mitigate rooftop avalanche danger and a monolithic slab with significant cohesive strength
reduce potential liability caused by sliding snow and ice within itself. Both types also rely on the cohesive and
is by installing a scientifically tested, engineered, and shear strength of the snow blanket to “bridge” between
certified snow retention system2 specific to the snow rows or laterally from one discontinuous unit to the next
loads expected on a metal roof project. adjacent one.
Types of snow guards Snow guard attachment techniques

“Snow guards” comprise a system of individual The finished holding strength of any snow guard product
components assembled onto a roof surface to or system is highly dependent upon how it is attached to
immobilize (restrain from sliding) a blanket of snow. the roof and/or building structure. Two basic methods
There are two different approaches to restraining snow of attachment are common.
on a metal roof.3 One uses “continuous” horizontal One technique uses a chemically attached “stick-on”
components, assembled laterally across the roof adhesion method, which involves gluing individual
commonly known as snow bars or snow fences. The snow guards to a roof ’s surface.
other consists of individual “discontinuous” parts The other technique is some fashion of mechanical
known as snow stops or cleats, generally spot-located attachment. The challenges and nuances of these
in some pattern of rows or staggering. techniques include:

Tech Report
Chemical attachment
While adhesives may seem convenient, these
bonds degrade over time with exposure A “fence” (continuous)
to temperature change, light, moisture, and type snow guard.
ozone, so the holding capacity is constantly
dropping as the chemistry breaks down. The
failure strength within two or three years may
be a fraction of what it was at the time of testing
under ideal conditions prior to exposure. The
Metal Construction Association (MCA) has
published a technical report titled Qualifying
Snow Retention Systems for Metal Roofing (at
www.metalconstruction.org) and strongly
cautions against the use of non-mechanically
fastened snow retention systems.
Mechanical Attachment
As the holding strength of preferred mechanical 2
www.metalconstruction.org/index.php/ Rob Haddock, CEO and founder of S-5!, is a
attachments does not change with age, their online-education/Snow-Retention. former contractor, award-winning roof forensics
performance is measurably predictable for the 3
https://blog.s-5.com/blog/why-do- expert, author, lecturer and building envelope
long haul. There are two methods of mechanical exposed-fastened-metal-roofs-need- scientist who has worked in various aspects of
attachment—one for standing seam profiles continuous-snow-bars. metal roofing for five decades.
and another for exposed-fastened metal
roofs. The distinction between them involves
clamping, which grips the standing seam in
some fashion without puncturing the panel
material (non-penetrating) versus fastening
screws through the roof material and into the
structure (penetrating).
In either case, the mechanical attachment
should have appropriate failure load testing
documented by lab reports from an ASTM
1703-qualified independent lab so the complete
system can be engineered to withstand the
service loads to which it is exposed.
Other considerations are materials
compatibility, appropriate factors of safety,
prudent waterproofing for penetrative
attachments and proven durability that lasts
the life of the roof—to name a few.
For more on the science of snow
retention, visit www.s-5.com or find the
MCA technical bulletin referenced at
www.metalconstruction.org.
NOTES
1
https://blog.s-5.com/blog/benefits-install-
snowguards-metal-roof.
Metal Architecture 41
MCN Square.indd 1 4/18/2022 11:58:22 AM
Case Study
Ensuring
Fire Station
Longevity Project goals for Mowbray Volunteer Fire
Department’s station in Soddy-Daisy, Tenn.,
included an exterior that gives the building a clear
visual identity. Metal roofing and metal wall accents
on masonry walls were specified to contribute to the
Photos courtesy hortonphotoinc.com solution. Additionally, equipment is visible from the
exterior via glass bay doors.
Ronny Rahm, AIA, principal at MBI Cos., says, “We
wanted people to know it’s a fire station.”
The project faced some challenges, in part, due to
long, single-sloped roofs that required rollforming on
site. Davis Brothers Roofing and Sheet Metal Fabricators
Inc. fabricated and installed Petersen Aluminum Corp.’s
24-gauge steel Tite-Loc Plus standing seam roof system
in Slate Gray.
At soffits, Davis Brothers installed Petersen’s PAC-
CLAD aluminum, fully face-lanced Flush panels in
Granite. On walls, Davis Brothers installed Petersen’s
24-gauge steel HWP wall panels in Black.
Besides aesthetic goals, metal panels met project
requirements for longevity as well.
“[The owner] wanted a building that would function
and be durable enough to last 50 years,” Rahm says.
“[Metal panels] give it that feeling that this building is
going to be around for a while.”
Importantly, the new fire station houses all of the
department’s equipment, which was not possible at its
previous facility.

“[The previous facility] was a storage
room, over-capacitized,” Rahm says.
“The facility had essentially exceeded its
expected lifespan.”
The station houses five double-bays,
administration offices, living quarters
for 12-person shifts, decontamination
spaces, locker rooms, a fitness room, and
community meeting room with seating for
200 people.
In terms of orienting the building on
the site, Rahm says its relationship to an
adjacent park helped inform the building’s
siting. “We situated the building so it faced
the center of the park with the community
room component,” he says.
Architect: MBI Cos. Inc., Knoxville,

Tenn., www.mbicompanies.com Project: 7th Street Wharf - New orleans, LA
Fabricator/installer: Davis
Brothers Roofing and Sheet Metal
Fabricators Inc., Church Hill, Tenn.,
davisbrosroofing.com
Metal roof/soffit/wall panels:
Petersen Aluminum Corp., Elk Grove
Village, Ill., www.pac-clad.com
visit us at
January 2024 Metal Architecture 43
Mcelroymetal.com
Case Study
Design
Oceola Township’s Oceola Community Center in
Howell, Mich., was constructed with a metal building
system, and houses offices for the recreation authority,
multipurpose rooms, two fitness and workout
Integrates
areas, locker rooms and showers, and a mezzanine.
Additionally, there is an elevated walking track above
the perimeter of three full-sized basketball/volleyball/
Suspended
pickleball courts.
Matt Vetter, president at Schafer Construction Inc.,
says, “Loading was a challenge due to the suspended
walking track. The goal was to maintain an affordable
Walking Track
building for our client while keeping necessary
clearances beneath the track to allow for proper runoff
space from the ball courts. This meant no structural
support beneath the track, so everything is hanging
from the structure above. There were lots of point
loads to deal with without blowing the budget out of
Photos courtesy Schaffer Construction Inc. the water.
Owner: Oceola Township, Howell, Mich.

Architect: F.A. studio LLC, Southfield, Mich., fa.studio
General contractor: Schafer Construction Inc., Brighton, Mich.,
www.schaferconstruction.net
Erector: A.J. Veneklasen Inc., Grand Rapids, Mich.,
veneklasenconstruction.com
Metal building system: Varco Pruden Buildings, Memphis, Tenn.,
www.vp.com

“We elected to hold the frames in this area straight,
so we have very little structural encroachment into the
track area, leaving a nice and wide space for runners
and walkers. We achieved a structurally rigid design
on the walking track that allowed for minimal floor
bounce and movement.”
A.J. Veneklasen Inc. erected Varco Pruden
Buildings’ Rigid Frame metal building system.
On the roof, Veneklasen installed Varco Pruden’s
SSR standing seam roofing system with unpainted
Galvalume panels.
Several materials were used to build the exterior.
For walls, Veneklasen installed Varco Pruden’s
ThermalClad TuffWall insulated metal panels (IMPs).
“The building’s exterior has metal walls and
masonry at the base, but also has an impressive
architectural exposed frame entrance with a glass
curtainwall,” Vetter says.
BOLD
DURABILITY
THE MATERIAL CHOICE FOR SOME
OF THE WORLD’S MOST ICONIC
STRUCTURES AND DESIGNS.
Anodized aluminum from Lorin Industries delivers stunning dimensional elements
C LE A R M AT T ®
to architectural projects, while providing a unique, signature look, that’s durable,
customizable, and consistent in appearance. Available in a variety of colors and
finishes, Lorin anodized aluminum is perfect for making a new and bold statement.
Whether it is a cutting edge design, hi-tech structure, or an architectural

masterpiece, with Lorin anodized aluminum specified, your project will
be long-lasting and unforgettable.
CO LO R I N ® B L AC K M AT T
Lorin.com | North America: 800.654.1159 | International: +1 231.722.1631

Case Study
Fire Station
Blends Classic
Design with
Metal Resilience
Photos courtesy www.hortonphotoinc.com
To replace an aging structure of Prince Frederick

Volunteer Fire Department’s Fire Station No. 2 built in
the 1950s in Prince Frederick, Md., Orndorff and Spaid
Inc. designed a building with is a modern take on the
traditional architecture of the area. The building has
standing seam roofing and two flat-roofed, tower-style
bump-outs that help define interior functions.
There are five glass apparatus-bay doors arched
outlines that help balance the otherwise horizontal
orientation of the building’s long front elevation.
Michael Matula, project manager at Bignell Watkins
Hasser Architects PC (Bigwaha), says, “The bump-outs
were placed to generate visual interest and breakup the
mass of the main facade along the road. The bump-out
directly adjacent to the apparatus bay houses the station
watch office on the first floor; pushing this space out
allowed us to create a clear line-of-sight down the full
length of the station. The other bump-out is one of our
two stair towers.”
Importantly, Prince Frederick Volunteer Fire
Architect: Bignell Watkins Hasser Architects PC (Bigwaha), Department’s Fire Station No. 2 is in a highly visible
Annapolis, Md., bigwaha.com location on the north side of Solomons Island Road, a
General contractor: S.E. Davis Construction LLC, La Plata, Md., main thoroughfare. It houses a museum with an antique
www.sedavisconstruction.com fire engine from the department’s earlier days, which
Installer: Orndorff and Spaid Inc., Beltsville, Md., osroofing.com formed in 1926.
Metal roof/soffit/wall panels: Petersen Aluminum Corp., Elk Grove “The station is situated at the boundary into the Old
Village, Ill., www.pac-clad.com Town district of Prince Frederick, and we wanted to
make this a landmark to people in the area as they came

Case Study
Prince Frederick Volunteer

Fire Department’s Fire Station
No. 2 is in a highly visible
location on the north side
of Solomons Island Road,
a main thoroughfare.
into town,” Matula says. “The building design

was meant to convey a welcoming presence
and is a modern take on the traditional
architecture of the area. The building is clearly
seen as a fire station that will be around for
years to come.” SOMETIMES IT’S
GOOD TO JUST
In addition to its appearance, Bigwaha
specified metal roofing, in part, for its
durability. The fire station is less than 8 km
(5 miles) from the Chesapeake Bay coast, an
area that experiences high winds hazards. “We
decided to use a metal roof, due to the long-
BLEND IN
term reliability and look of the product,” Matula
says. “We wanted a roof system that will remain
intact during the worst weather conditions.”
Standing seam panels were used for the
roof and several other locations throughout
both the exterior and interior of the station.
Orndorff and Spaid Inc. installed Petersen
Aluminum Corp.’s 22-gauge steel Tite-Loc
Plus standing seam roof system in Dark
Bronze. At walls and soffits, Orndorff and
Spaid installed Petersen’s aluminum Reveal
Panels in Dark Bronze. Reveal panels also
INSTALLS IN A SNAP & LETS YOU MATCH YOUR
highlight the facade around the glass-
SNOW RETENTION TO YOUR SSMR!
enclosed fire-slide pole, and fill gable space
• No Set Screws
where the roofline transitions from two • High Strength 6061 Alloy
stories to one. • Pre-Assembled
860-489-9649 | AceClamp.com
Metal Architecture 47
Case Study
Aesthetic Appeal Meets

Functionality at Firehouse
Photos courtesy To meet the needs of a growing population in With respect to project goals, Kelly Kueper, AIA,
McElroy Metal
Pensaukee, Wis., a new fire station with a metal roof and architect at Integrity Engineering and Design LLC,
metal walls was built for the Pensaukee Fire Department. says, “The major design goal of the project was to meet
James Jones, senior project manager at Muza Sheet the space and equipment needs of the fire department
Metal Co., says, “The old building simply could not meet while not exceeding budget. With budget in mind, it was
the needs of the community and updated firefighting also a design goal to create a modern and aesthetically
technology. After assessing budget and functionality, pleasing building. Metal was ultimately chosen because it
metal systems were selected for the new station’s walls is a low-maintenance and high-performance material to
and roofing. The durability and cost-effectiveness of protect the building envelope. The manufacturer offered
metal panels made them the ideal choice.” numerous profiles, gauges, and array of finishes to help
achieve the color selection we were looking for as well as
the modern look for the building.”
Architect: Integrity Engineering and Design LLC, Green Bay, Wis., Jones says, “Of all the building’s excellent features,
www.integrityengineering.biz we were particularly proud of using multiple metal
General contractor: Mike Koenig Construction Co., Sheboygan, Wis., panel colors and profiles. The eye-catching red Mega-
www.mkcconstruction.com Rib panels paired with the grey Multi-Cor and natural
Installer: Muza Sheet Metal Co., Oshkosh, Wis., muzasheetmetal.com Sandstone Max-Rib roofing create visual interest
Coatings: Sherwin-Williams Coil Coatings, Minneapolis, Minn. coil.sherwin.com while meeting all performance requirements. The new
Metal roof/wall panels: McElroy Metal, Bossier City, La., Pensaukee Fire Station made smart use of architectural
www.mcelroymetal.com metals and provides an essential service for the
community.”

Case Study
FA LK PA N E L US A
Metal Building INSULATED METAL

ROOF PANELS
System Covers
Playground
Photo courtesy Matix Inc.
YOUR IDEAL
ROOFING SOLUTION
Roofing redefined with insulated metal roof panels.

Offering strength, energy efficiency, and a sleek
finish for all of your roofing needs!
FOR SLOPED ROOFS:
To complete Fred Ayres Memorial Playground at Pineapple Park in FALK SSR 42 FALK RRP 40
Jensen Beach, Fla., Ahrens Companies designed a metal building system with
a 418 m2 (4,500 sf) multi-age play area covered by metal roofing.
The building is an open structure without full length walls. To construct it,
Metallic Building Systems supplied its clear span metal building system. It has
a double-sloped roof and straight columns. Metallic Building also supplied
galvanized steel PBR roof panels and galvanized steel PBR wall panels.
FOR TPO MEMBRANE ROOFS:
Project goals included creating a cost-efficient, covered playground for
the community to enjoy. The use of a metal building system met the project’s FALK MRP 44 FALK RDEK 40
design, construction, and budget requirements, and the community’s
objective to incorporated more energy efficient buildings.
Owner: Martin County, Fla.

Design-builder: Ahrens Cos., Lake Park, Fla., ahrenscompanies.com NEED MORE INFORMATION?
Metal building system: Metallic Building Systems, Houston, Tex. Explore our project portfolios, premium roofing
www.metallic.com products, and more. Visit our website now for details
and inquiries!
falk.com
Top Honors
Bold and Beautiful

By Stacy Rinella The Harry M. Cornell Arts & Entertainment Complex The panels used created a contrast of textures
combines functionality, sustainability, and aesthetic appeal. and finishes. The smooth panels provided a sleek,
Photos courtesy Kingspan
The insulated metal panels used in the exterior cladding modern appearance, while the ribbed panels add
Insulated Metal Panels
North America system were a crucial aspect of the design, providing both depth and texture to the building’s exterior. The
thermal performance and a dynamic visual effect. result is a unique interplay of light and shadow,
ambient and natural light, changing throughout the
day depending on the angle of the sun. A similar
effect occurs naturally with lead and zinc, reflecting
The Harry M. Cornell Arts the mining heritage of the region that initially gave
& Entertainment Complex birth to the city of Joplin, Mo.
Owner: Connect2Culture and Spiva Center for the Arts The panels not only provide aesthetic appeal but
Location: Joplin, Mo. also contribute to the building’s energy efficiency
Project size: 3,437 m2 (37,000 sf) and sustainability. The insulated metal panels (IMPs)
Architect(s): DLR Group & CGA Architects provide superior thermal performance, which helps
General contractor: Crossland Construction Company to reduce the amount of energy required to heat and
Metal building products: Optimo Smooth in Ascot White and cool the building. This is especially important for a
Custom Nova White Silver and KS Micro-Rib large entertainment complex like this, where energy
consumption can be significant.

METALWALK ®
Rooftop Walkway & Safety Handrail

by Design Components, Inc.
SAFER STRONGER SIMPLER

Protect your roof and protect your people
Specify in CSI Division 07-7246
800.868.9910 sales@designcomponents.com designcomponents.com

DYNAMIC
FASTENER
Everything for the Metal Builder & Roofer®
D•F®
Butyl Tape
D•F® DROP-STOP® D•F® SCREWS
D•F® ULTRA-PREMIUM
IMPACT-TESTED™
D•F METAL CUTTING BLADE
®
NUT RUNNERS D•F® DYNA-CLAMPS®
D•F® RIVET BOSS® D•F® DYNA-GUARD®
You supply the crew.

We’ll supply the rest.®
CALL 800-821-5448 or Order Online @ DYNAMICFASTENER.COM

Call for your Free Full Color 140 Pg. Hand Guide. Better yet, call us for your next tool or fastener
requirement. Discover for yourself why your peers enjoy doing business with our company!

Metal Architecture - Mixed Metal Symphony

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Metal Architecture - Mixed Metal Symphony

Uploaded by

Copyright:

Available Formats

January 2024 | metalarchitecture.

We look forward to working with you on your next project.

Reach out today by contacting us at (800) 457-7694 or

January 2024 Metal Architecture 3

8 The Serene Life

Photo courtesy Linda McManus Images

4 Metal Architecture January 2024 metalarchitecture.com

6 Metal Architecture January 2024 metalarchitecture.com

which of its core assets are at high risk of significant loss of

metalarchitecture.com January 2024 Metal Architecture 7

8 Metal Architecture January 2024 metalarchitecture.com

metalarchitecture.com January 2024 Metal Architecture 9

including height to the main floor. Minimum required

10 Metal Architecture January 2024 metalarchitecture.com

NATURAL DETAILS BROUGHT TO LIFE

12 Metal Architecture January 2024 metalarchitecture.com

An abundance of natural light floods the interior. To

metalarchitecture.com January 2024 Metal Architecture 13

14 Metal Architecture January 2024 metalarchitecture.com

In Wyoming’s Grand Teton National Park

metalarchitecture.com January 2024 Metal Architecture 15

to the building structure itself, the materials, including

16 Metal Architecture January 2024 metalarchitecture.com

A made-in-America collaboration from United

Steel solution Best-in-class

18 Metal Architecture January 2024 metalarchitecture.com

metalarchitecture.com January 2024 Metal Architecture 19

20 Metal Architecture January 2024 metalarchitecture.com

awards from the Copper Development Association

Circular perforations: Ballet Memphis

metalarchitecture.com January 2024 Metal Architecture 21

Fine diaphanous lace: CHUM

22 Metal Architecture January 2024 metalarchitecture.com

Explore the possibilites!

See us at the IRE Booth 4913

have a multitude of small circles that recall “fine diaphanous

Standing-seam panels: Lubber Run

24 Metal Architecture January 2024 metalarchitecture.com

Larry Peters is project manager and architectural

more, visit www.copper.org.

metalarchitecture.com January 2024 Metal Architecture 25

26 Metal Architecture January 2024 metalarchitecture.com

metalarchitecture.com January 2024 Metal Architecture 27

28 Metal Architecture January 2024 metalarchitecture.com

Architectural Metal Wall

Installation and longevity

30 Metal Architecture January 2024 metalarchitecture.com

metalarchitecture.com January 2024 Metal Architecture 31

32 Metal Architecture January 2024 metalarchitecture.com

metalarchitecture.com January 2024 Metal Architecture 33

34 Metal Architecture January 2024 metalarchitecture.com

Northern Arizona University Student-Athlete High Performance Center | Flagstaff, Arizona

Pioneering Products that Elevate Design and Efficiency.

Build distinction that stands out.

36 Metal Architecture January 2024 metalarchitecture.com

according to the CRRC. The EPA also states extreme

Above sheathing ventilation

metalarchitecture.com January 2024 Metal Architecture 37

38 Metal Architecture January 2024 metalarchitecture.com

Types of snow guards Snow guard attachment techniques

40 Metal Architecture January 2024 metalarchitecture.com

42 Metal Architecture January 2024 metalarchitecture.com

Architect: MBI Cos. Inc., Knoxville,

Owner: Oceola Township, Howell, Mich.