PART NUMBER 802300-14 – CMM & IPL

LETTER OF TRANSMITTAL

TO: HOLDERS OF ABBREVIATED COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS

LIST 35-32-17, REVISION 1, DATED 20090701. REVISION 1 IS OBSOLETE. DISCARD ALL PREVIOUS
VERSIONS.
REVISION 2 OF CMM 35-32-17, DATED 20101105 IS ATTACHED
HIGHLIGHTS

PAGE NO. DESCRIPTION EFFECTIVITY

All All pages of CMM 35-32-17 Revision 1 were revised. Replace all All Models
pages with Revision 2 of CMM 35-32-17. Discard all copies of
CMM 35-32-17 Revision 1.
General Revision bars have been used. All Models
Pages 3, 9, 10 Clarified the description of the moisture indicator color change. All Models

EFFECTIVITY: ALL HIGHLIGHTS

Page 1/2
The data and information contained herein are proprietary to AVOX Systems Inc.
Copying and Distribution to a third party are strictly forbidden. 35-32-17 20101105
 ABBREVIATED COMPONENT
MAINTENANCE MANUAL
-with-
ILLUSTRATED PARTS LIST

(ACMM with IPL)

ATA System 35 - Oxygen

802300-14
Protective Breathing Equipment (PBE)
The product(s)/commodity(s) described in t his Abbreviat ed Component Maintenance Manual (ACMM) is
controlled for export under the jurisdiction of the United States Department of Commerce, Bureau of
Indust ry and Security Export Administrat ion Regulat ion (EAR). AVOX Systems believes the proper
Export Control Classification Number (ECCN) for the described product is 9A991. This ACMM is also
subject to the EAR. AVOX Syst ems believes the proper ECCN for this ACMM is 9E991.

AVOX Systems Inc.

225 Erie Street
Lancaster, NY 14086-9502
USA

Tel: 716-683-5100
Fax: 716-681-1089
Company Code: 53655
www.avoxsys.com

Original Issue Date: 20010415

Copyright AVOX Systems Inc. 2001, 2009, 2010 All Rights Reserved
Page 1 of 15
35-32-17 20101105
Revision 2

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 PART NUMBER 802300-14 ACMM WITH IPL

1. LIST OF REVISIONS

Revision No. Original 1 2 3 4

Revision Date 20010415 20090701 20101105

Pages All All All

2. LIST OF SERVICE BULLETINS (SB) & SERVICE INFORMATION LETTERS (SIL)

Service Bulletin or Date

Service Information Letter Issue Date Incorporated

SIL-35-15 Aug 20/99 20010415

TASK 35-32-17-870-801
3. DESCRIPTION AND OPERATION
Subtask 35-32-17-870-001
A. General
WARNING: ANY SERVICE OR INSPECTION PERFORMED ON THE PROTECTIVE BREATHING
EQUIPMENT SHALL BE DONE ONLY BY THOSE FACILITIES EXPERIENCED IN, OR BY
PERSONNEL KNOWLEDGEABLE IN, AVIATION OXYGEN EQUIPMENT. IF NONE IS
KNOWN, CONTACT AVOX SYSTEMS OR A ZODIAC SERVICES SERVICE
CENTER. IMPROPER USE OR IMPROPER MAINTENANCE OF THIS EQUIPMENT MAY
RESULT IN SERIOUS PERSONAL INJURY OR DEATH.

ALL PROCEDURES DESCRIBED IN THIS MANUAL MUST BE PERFORMED IN AN

AREA FREE OF OIL, GREASE, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE
MATERIALS. COMBUSTIBLE MATERIALS THAT IGNITE WHEN EXPOSED TO
OXYGEN MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH.
IMPROPER USE OF THE AVOX PBE MAY RESULT IN PERSONAL INJURY OR DEATH.
IMPROPER USE INCLUDES, BUT IS NOT LIMITED TO, USE WITHOUT ADEQUATE
TRAINING, DISREGARD OF THE WARNINGS AND INSTRUCTIONS CONTAINED
HEREIN, AND FAILURE TO INSPECT AND MAINTAIN THIS BREATHING DEVICE.
THE AVOX PBE IS INTENDED TO BE USED ONLY FOR AVIATION APPLICATIONS. IT
IS TO BE USED ONLY BY, OR UNDER THE SUPERVISION OF, A PILOT OR CREW
MEMBER TRAINED AND QUALIFIED IN ITS USE.
THE AVOX PBE CONTAINS AN OXYGEN GENERATOR, CHEMICAL. THE GENERATOR
PRODUCES OXYGEN AND HEAT WHEN ACTIVATED. THE SURFACE TEMPERATURE
OF THE GENERATOR MAY REACH 400°F (205°C) OR HIGHER. INADVERTENT
ACTIVATION MAY RESULT IN FIRE. STORE THE UNIT AWAY FROM HEAT AND
FLAME.
SUITABLE EYE PROTECTION MUST BE WORN TO PREVENT ACCIDENTAL EYE
INJURIES WHEN SERVICING THIS EQUIPMENT.
Refer to Figure 1 for an illustration of a PBE.
NOTE: The self-contained breathing device, shown removed from the carrying case & vacuum-sealed
transparent bag, is installed on a display (mannequin) head.

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3. DESCRIPTION AND OPERATION (Continued)

A. General (Continued)
The PBE is intended to provide breathing protection, in aviation applications up to 40,000 feet
(12,192 m) in altitude, for a pilot or crew members trained in its use, with a minimum 15 minutes
duration. The breathing device is vacuum-sealed in a transparent bag and contained within a carrying
case (1), which can be stored in a stowage rack. The vacuum-sealed transparent bag prevents
exposure to atmospheres, which could cause loss of efficiency. The device is ready for use on the
aircraft unless the transparent bag has lost vacuum or the color of the moisture indicator has changed
to pink, then the device is unfit for service and is not to be used.
The breathing device includes a double layer hood (3), which encloses the entire head. When properly
worn, the device can accommodate beards, long hair and glasses. An integral life support unit (2) is
attached to the hood and located at the back of the head. A head harness is attached within the hood
to properly support the device on the head.

2 3

Protective Breathing Equipment

Figure 1

WARNING: DO NOT ATTEMPT TO DISASSEMBLE OR REPAIR THIS DEVICE. THE DEVICE

CONTAINS A CHEMICAL OXYGEN GENERATOR AND A CHEMICAL SCRUBBER. IF IT
HAS NOT BEEN EXPENDED THE GENERATOR CONTAINS A LIVE IGNITION TRAIN
AND SODIUM CHLORATE, A STRONG OXIDIZER. INADVERTENT ACTIVATION OF
THE GENERATOR MAY RESULT IN FIRE. THE SCRUBBER CONTAINS GRANULAR
LITHIUM HYDROXIDE (LiOH), A CORROSIVE SOLID, WHICH CAN IRRITATE THE EYES
AND RESPIRATORY TRACT. SEE THE MATERIAL SAFETY DATA SHEET (MSDS) FOR
AVOX PBE P/N 802300 SERIES, AVAILABLE FROM AVOX SYSTEMS OR ZODIAC
SERVICES, FOR ADDITIONAL INFORMATION.

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3. DESCRIPTION AND OPERATION (Continued)
Subtask 35-32-17-870-002
B. Leading Particulars
(1) General
Refer to Table 1 for leading particulars on the PBE. Leading particulars are subject to change
without notice.
Table 1
Leading Particulars
PBE
Breathing Circuit Type................................................... Semi-Closed
Operating Temperature Range...................................... -20°F to 140°F (-29°C to 60°C)
Storage Temperature
Normal Range.............................................................. -20°F to 140°F (-29°C to 60°C)
Short Term Exposure Limits........................................ down to -65°F (-54°C); up to 165°F (74°C)
Operating Relative Humidity Range............................... 0 - 95 percent
Operating Altitude Range............................................... 0 to 40,000 ft (0 - 12,192 m)
Re-circulation Rate........................................................ 50 lpm nominal
Weight
As Worn....................................................................... 3.75 lbs (1.70 kg)
Stored in Flame-Retardant Plastic Case...................... 5.15 lbs (2.34 kg)
CO2 Level in Hood (During Activity)............................... 4 percent maximum
Service Life.................................................................... 10 years, in protected storage, from the date of manufacture stamped
in black on the moisture indicator strip inside the transparent
vacuum-sealed bag.
Life Support Unit
Housing
Material of Construction............................................... Polysulfone plastic
Oxygen Generator
Oxygen Output (Total)................................................. 90 liters NTPD
Surface Temperature (During Operation).................... 400°F (205°C) or higher
Oxygen Pressure (During Operation).......................... 30 psig (0.207 MPa) nominal
Scrubber
Active Ingredient (Chemical)
Carbon Dioxide Removal........................................... Lithium Hydroxide (LiOH)
Water Vapor Removal............................................... Molecular Sieve
Hood
Material of Construction
Inner Hood / Outer Hood.............................................. Teflon* coated fiberglass fabric / Kynol**
Neck Seal.................................................................... Neoprene
Carrying Case
Material of Construction................................................. High density polyethylene (HDPE) w/ flame retardant additives
Nominal Dimensions (Length x Width x Height)............. 9.6 in. x 8.5 in. x 4.3 in. (24.4 cm x 21.6 cm x 10.9 cm)
Color.............................................................................. Green
Product Information
Instructions for Proper Inspection, Storage and Use of
15 Minute Protective Breathing Equipment (PBE)....... P/N 89253-01 (Included w/ 802300-14 PBE)
Training Video................................................................ AVIA 5522
Optional Accessories
PBE Training Simulator.................................................. P/N 802390-03 (Refer to Paragraph 3.D.(1))
Stowage Compartment Assembly.................................. P/N 803436-22 (Refer to Paragraph 3.D.(2))
* Teflon is a Registered Trademark of E.I. du Pont de Nemours & Co.
** Kynol is a Registered Trademark of American Kynol Inc.

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3. DESCRIPTION AND OPERATION (Continued)

B. Leading Particulars (Continued)
(2) Carrying case
The carrying case has an inspection window and a hand-carry strap. The inspection window is
used to check the color of a moisture indicator strip & the date of manufacture for the breathing
device, without opening the carrying case.
A label, attached to the front of the carrying case, gives abbreviated operating instructions.
(3) Life support unit
WARNING: DO NOT ATTEMPT TO DISASSEMBLE OR REPAIR THE LIFE SUPPORT
UNIT. THE UNIT CONTAINS A CHEMICAL OXYGEN GENERATOR AND A
CHEMICAL SCRUBBER. IF IT HAS NOT BEEN EXPENDED THE GENERATOR
CONTAINS A LIVE IGNITION TRAIN AND SODIUM CHLORATE, A STRONG
OXIDIZER. INADVERTENT ACTIVATION OF THE GENERATOR MAY RESULT IN
FIRE. THE SCRUBBER CONTAINS GRANULAR LITHIUM HYDROXIDE (LiOH), A
CORROSIVE SOLID, WHICH CAN IRRITATE THE EYES AND RESPIRATORY
TRACT.

The life support unit is non-repairable and contains a chemical oxygen generator, scrubber,
venturi nozzle, vent valve and a housing.
NOTE: During and immediately after oxygen generator operation, the housing also serves as a
heat shield.
WARNING: EXERCISE CARE WHEN TOUCHING THE HOUSING DURING OR AFTER
OPERATION. DO NOT INSERT FINGERS INTO THE OPENINGS AS HOT METAL
PARTS MAY BE CONTACTED RESULTING IN BURNS TO THE FINGERS.

The oxygen generator contains a “PULL TO ACTUATE” ring & firing mechanism (initiation train),
pressure relief valve and sodium chlorate. The generator, when initiated, causes sodium chlorate
to decompose producing low-pressure oxygen and heat. The oxygen generator, once initiated,
cannot be stopped and produces a minimum of 15 minutes of breathable oxygen. A generator in
which the sodium chlorate has decomposed is considered to be expended.
Refer to the Material Safety Data Sheet (MSDS) for the P/N 802300 Series PBE and Paragraph 14
for PBE disposal procedures. A copy of the MSDS is available from AVOX Systems or Zodiac
Services.
(4) Hood
The hood is a double layer (inner & outer hoods) unit which encloses the entire head. The hood is
attached to the life support unit at the back of the head. A head harness is attached within the hood
to properly support the life support unit and the hood on the head.
The hood also contains a flexible membrane which provides a seal between the hood & neck, and
a transparent visor to assist the user with vision in smoke filled environments.

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3. DESCRIPTION AND OPERATION (Continued)

Subtask 35-32-17-870-003
C. Operation
Refer to Figure 2 for a simplified schematic of the breathing device during operation.
When the “PULL TO ACTUATE” ring is disengaged from the life support unit the chemical oxygen
generator is initiated. Low-pressure oxygen produced by the chemical oxygen generator flows from the
generator into a venturi nozzle, which pulls hood gas through the carbon dioxide (CO2) scrubber. This
scrubbed flow and added oxygen are vented into the hood to mix with hood gas. Once oxygen flow is
started it cannot be stopped. Oxygen will be produced for a minimum of 15 minutes.
NOTE: The breathing device generates oxygen when in use. Do not allow an operating breathing
device to come in direct contact with flame as oxygen vigorously accelerates combustion.

Breathing Device Operating Schematic

Figure 2

Subtask 35-32-17-870-004
D. Optional Accessories
Optional accessories and replacement parts for optional accessories, sold & shipped separately, are
available from AVOX Systems or Zodiac Services.
(1) PBE Training Simulator, P/N 802390-03
This non-operational training unit has the same weight and feel as the fully operational PBE and
comes packaged in a bright orange carrying case. The firing mechanism can be rearmed and
certain parts are replaceable for repeated donning and doffing exercises.
The PBE Training Simulator replacement parts include: carrying case P/N 802397-03,
urethane P/N 803150-01 or neoprene P/N 803767-01 neckseal, head harness assembly
P/N 802350-03, lanyard assembly P/N 802829-01, reset tool P/N 10005595 and a re-usable
protective bag P/N 10124-00.

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3. DESCRIPTION AND OPERATION (Continued)

D. Optional Accessories (Continued)
(2) Stowage Compartment Assembly, P/N 803436-22
Stowage Compartment Assembly, P/N 803436-22, is non-repairable. Refer to Figure 3 for
reference dimensions used to install a Stowage Compartment Assembly aboard an aircraft.
P/N 803436-22 Stowage Compartment Assembly, when properly approved for installation in a
specific aircraft or aircraft type is capable of meeting FAA Regulation 14 CFR paragraph 25.787.
The Stowage Compartment Assembly uses a metal snap type fastener to retain the PBE. Install the
PBE in the Stowage Compartment Assembly with the inspection window up to accommodate
inspection of the PBE without removal from the Stowage Compartment Assembly.
Before Aug 20/99 AVOX also offered for sale optional Container Assembly, P/N 803436-02. The
Container Assembly (no longer available and replaced by the Stowage Compartment Assembly,
P/N 803436-22) is intended to be mounted as a divider inside a closeable stowage compartment
meeting the requirements of FAA regulation 14 CFR paragraph 25.787. The Container Assembly
uses a hook & loop type fastener to retain the PBE. On Aug 20/99 AVOX published Service
Information Letter, SIL-35-15, to remind aircraft operators that optional Container Assembly,
P/N 803436-02, is not an independent stowage compartment, and to make available an Information
Label, P/N 10011185, for the Container Assembly to prevent it from inadvertently being mis-used.
The Information Label is available free-of-charge from AVOX Systems and must be applied to the
exterior of all P/N 803436-02 Container Assemblies, both those installed in aircraft and those in
storage for future use.

Reference Dimensions for Stowage Compartment Assembly

Figure 3
TASK 35-32-17-700-801
4. TESTING AND FAULT ISOLATION
The PBE is a one time use disposable item, and cannot be tested.
TASK 35-32-17-99C-801
5. SCHEMATICS AND WIRING DIAGRAMS
Not applicable.
TASK 35-32-17-000-801

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6. DISASSEMBLY
Refer to IPL Figure 1 for item numbers in parentheses.
WARNING: DO NOT ATTEMPT TO DISASSEMBLE THE BREATHING DEVICE OR THE LIFE SUPPORT
UNIT. THE UNIT CONTAINS A CHEMICAL OXYGEN GENERATOR AND A CHEMICAL
SCRUBBER. IF IT HAS NOT BEEN EXPENDED THE GENERATOR CONTAINS A LIVE
IGNITION TRAIN AND SODIUM CHLORATE, A STRONG OXIDIZER. INADVERTENT
ACTIVATION OF THE GENERATOR MAY RESULT IN FIRE. THE SCRUBBER CONTAINS
GRANULAR LITHIUM HYDROXIDE (LiOH), A CORROSIVE SOLID, WHICH CAN IRRITATE
THE EYES AND RESPIRATORY TRACT.

The vacuum-sealed breathing device (10) is not repairable and cannot be overhauled. The carrying case (5),
however, is replaceable.
A. Special Tools, Fixtures & Equipment, and Consumable Disassembly Materials
None required.
Subtask 35-32-17-000-001
B. Carrying Case (5)
Replace the carrying case only if damaged.
(1) If a carrying case must be replaced, pull up on the latch (marked “LIFT”) to open the carrying case (5).
CAUTION: IF THE VACUUM-SEALED BREATHING DEVICE IS REMOVED FROM THE CARRYING
CASE AND IS NOT DAMAGED, USE CARE WHEN HANDLING THE DEVICE TO AVOID
DAMAGING THE SEALED TRANSPARENT BAG.
(2) Carefully remove vacuum-sealed breathing device (10).
(3) If necessary, refer to the CHECK section and inspect the vacuum-sealed breathing device for
damage and loss of vacuum. The vacuum-sealed breathing device is not procurable.
(a) If the breathing device is damaged or has lost the vacuum seal, it must be replaced with a new
PBE (1).
(b) If the breathing device is not damaged and remains vacuum-sealed in the transparent bag,
replace the carrying case. Discard the damaged carrying case.
TASK 35-32-17-100-801
7. CLEANING
Refer to IPL Figure 1 for item numbers in parentheses.
The breathing device (10) is not repairable. Clean only the exterior surface of the carrying case (5). If the
carrying case is damaged or heavily soiled and cannot be cleaned using the procedure specified in this
manual, replace the carrying case.
A. Special Tools, Fixtures & Equipment, and Consumable Cleaning Materials
None required.
Subtask 35-32-17-160-001
B. PBE Cleaning
Do not remove the vacuum-sealed breathing device (10) from the carrying case (5).
Wipe carrying case (5) with a moist cloth containing clear, warm (85 - 95°F, 29 - 35°C) water. Dry carrying
case using a clean, dry cloth or clean, dry, oil-free air.

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TASK 35-32-17-200-801
8. CHECK
Refer to IPL Figure 1 for item numbers in parentheses.
Do a check of the PBE before putting the PBE into storage or returning the PBE to service. If you are not
sure that a part is serviceable, replace the PBE. To dispose of a PBE removed from service, refer to the
Material Safety Data Sheet (MSDS) for the P/N 802300 Series PBE and Paragraph 14 for PBE disposal
procedures. A copy of the MSDS is available from AVOX Systems or Zodiac Services.
Refer to Figure 4.
A. Moisture Indicator Strip
Do a check of the moisture indicator strip, which is visible through the inspection window in the carrying
case (5). If the color of the moisture indicator has changed to pink, the PBE must be replaced.
NOTE: The color of the moisture indicator may change, but not to pink, and remain serviceable. If the
color of the humidity indicator changes to gray or white, the unit is still serviceable.
B. PBE (1) Service Life Limit
The PBE service life limit begins at the date of manufacture by AVOX Systems and is measured
continuously, without interruption, whether or not the PBE is in service or in storage.
Do a check of the “REMOVE FROM SERVICE” date found on the outside label of the carrying case (5).
Do a check of the “DATE OF MANUFACTURE” stamped on the moisture indicator strip. Compare the
date of manufacture to the remove from service date and confirm that the remove from service date is
10 years more than the date of manufacture found on the moisture indicator strip. Correct the remove
from service date if required using a marking pen with black permanent ink. If the remove from service
date has passed, the PBE is expired and must be replaced.

Location of the “DATE OF MANUFACTURE” and the “REMOVE FROM SERVICE” Date
Figure 4

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8. CHECK (Continued)
C. Carrying Case (5)
Do a check of the carrying case (5) for excessive wear, cracks or holes which may indicate damage to
the breathing device (10) inside. Also, make sure the inspection window is clear and not cracked.
(1) If the carrying case is not damaged, open the carrying case and do a check for damage to the
breathing device and the loss of vacuum to the transparent bag. Do not remove the vacuum-
sealed breathing device from the carrying case.
(a) If the breathing device is not damaged and has a tight transparent bag with no loss of vacuum,
it is acceptable for use. Carefully close the carrying case without damaging the transparent
bag or the breathing device.
(b) If the transparent bag is not tight against the breathing device the vacuum seal is damaged and
moisture contamination may follow. A breathing device that is damaged or has lost the vacuum
seal must not be put into service, even if the color of the moisture indicator has not changed to
pink. The vacuum-sealed breathing device is not procurable. If a replacement breathing device
is required, a new PBE (1) must be ordered.
CAUTION: IF THE VACUUM-SEALED BREATHING DEVICE IS REMOVED FROM THE
CARRYING CASE AND IS NOT DAMAGED, USE CARE WHEN HANDLING THE
BREATHING DEVICE TO AVOID DAMAGING THE SEALED TRANSPARENT BAG.
(2) If the carrying case is damaged, carefully remove the vacuum-sealed breathing device. Make sure
the transparent bag is tight against the breathing device.
(a) If the transparent bag is not tight against the breathing device, the PBE must be replaced.
(b) If the transparent bag is tight against the breathing device and the breathing device is not
otherwise damaged, replace the carrying case. Discard the damaged carrying case.
Refer to the ASSEMBLY section to put the undamaged, vacuum-sealed breathing device in the
new case.
(3) Make sure all labels are firmly attached to the carrying case and can be read. If necessary, replace
carrying case. Discard a carrying case that has damaged labels or labels that can not be read.
TASK 35-32-17-300-801
9. REPAIR
WARNING: DO NOT ATTEMPT TO REPAIR THE BREATHING DEVICE OR THE LIFE SUPPORT
UNIT. THE LIFE SUPPORT UNIT CONTAINS A CHEMICAL OXYGEN GENERATOR AND
A CHEMICAL SCRUBBER. IF IT HAS NOT BEEN EXPENDED THE GENERATOR
CONTAINS A LIVE IGNITION TRAIN AND SODIUM CHLORATE, A STRONG
OXIDIZER. INADVERTENT ACTIVATION OF THE GENERATOR MAY RESULT IN
FIRE. THE SCRUBBER CONTAINS GRANULAR LITHIUM HYDROXIDE (LiOH), A
CORROSIVE SOLID, WHICH CAN IRRITATE THE EYES AND RESPIRATORY TRACT.
The PBE, as worn, is a one-time use, disposable breathing device and therefore cannot be repaired.

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TASK 35-32-17-400-801
10. ASSEMBLY
All PBE, P/N 802300-14 units must be cleaned as required and checked in accordance with previous
sections of this manual before being placed in service.
Refer to IPL Figure 1 for item numbers in parentheses.
A. Special Tools, Fixtures & Equipment, and Consumable Assembly Materials
None required.
Subtask 35-32-17-420-001
B. Protective Breathing Equipment (1)
CAUTION: IF THE VACUUM-SEALED BREATHING DEVICE IS REMOVED FROM THE
CARRYING CASE AND IS NOT DAMAGED, CAREFULLY PUT THE BREATHING
DEVICE BACK INTO THE CARRYING CASE TO AVOID DAMAGING THE SEALED
TRANSPARENT BAG.
If previously removed from the carrying case (5), carefully put the vacuum-sealed breathing device (10)
inside the carrying case with the hood visor facing up and oriented so that the moisture indicator strip
is seen through the circular inspection window located on the side of the carrying case.
Using care to avoid pinching the vacuum-sealed transparent bag, slowly lower the top of carrying case
until it is fully closed. Push down on latch until it snaps closed.
If required, refer to paragraph 8.B. and write the “REMOVE FROM SERVICE” date on the outside label
of a replacement carrying case (5).
TASK 35-32-17-99C-802
11. FITS AND CLEARANCES
Not applicable
TASK 35-32-17-940-801
12. SPECIAL TOOLS, FIXTURES, EQUIPMENT AND CONSUMABLES
Subtask 35-32-17-94B-001
A. Special Tools, Fixtures and Equipment
None required
Subtask 35-32-17-94A-001
B. Consumable Materials
None required
TASK 35-32-17-99C-803
13. ILLUSTRATED PARTS LIST
The Illustrated Parts List section shows the illustration and the authorized replacement parts for a
PBE, P/N 802300-14. All items are available from AVOX Systems (Vendor Code 53655).

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P/N 802300-14 Protective Breathing Equipment

IPL Figure 1

IPL UNITS
FIG. AIRLINE NOMENCLATURE EFF. PER
ITEM PART NUMBER STOCK NO. 1234567 CODE ASSY
1-
1 802300-14 EQUIPMENT, PROTECTIVE BREATHING A RF
5 803753-02 • CASE, CARRYING (GREEN) 1
10 NONPROC1 • DEVICE, BREATHING NP 1
(SELF-CONTAINED & VACUUM-SEALED)

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TASK 35-32-17-99C-804
14. SPECIAL PROCEDURES
The following procedure must be used to properly dispose of an AVOX PBE.
Refer to IPL Figure 1 for item numbers in parentheses.
WARNING: THE FOLLOWING PROCEDURES SHALL BE PERFORMED IN A WELL VENTILATED
AREA FREE OF GREASE, OIL, FLAMMABLE SOLVENTS OR OTHER COMBUSTIBLE
MATERIALS. COMBUSTIBLE MATERIALS, WHEN COMBINED WITH OXYGEN BEING
DISCHARGED FROM THE CHEMICAL OXYGEN GENERATOR, CAN IGNITE
RESULTING IN A FIRE OR EXPLOSION CAUSING SERIOUS PERSONAL INJURY OR
DEATH.
DO NOT ATTEMPT TO DISASSEMBLE THE BREATHING DEVICE OR THE LIFE
SUPPORT UNIT. THE LIFE SUPPORT UNIT CONTAINS A CHEMICAL OXYGEN
GENERATOR AND A CHEMICAL SCRUBBER. IF IT HAS NOT BEEN EXPENDED THE
GENERATOR CONTAINS A LIVE IGNITION TRAIN AND SODIUM CHLORATE, A
STRONG OXIDIZER. INADVERTENT ACTIVATION OF THE GENERATOR MAY RESULT
IN FIRE. THE SCRUBBER CONTAINS GRANULAR LITHIUM HYDROXIDE (LiOH), A
CORROSIVE SOLID, WHICH CAN IRRITATE THE EYES AND RESPIRATORY TRACT.
Subtask 35-32-17-99C-001
A. Breathing Device Initiation
The chemical oxygen generator inside the life support unit of a PBE, P/N 802300-14 must be expended
before it is disposed of. Expend the chemical oxygen generator as follows.
(1) Open carrying case (5) and remove the vacuum-sealed breathing device (10). Remove breathing
device from transparent bag. Discard all packaging materials.
(2) Put each breathing device on a surface that is nonflammable and resistant to temperatures of
approximately 400°F (205°C) or higher.
(3) Pull the “PULL TO ACTUATE” ring from the oxygen generator.
WARNING: EXERCISE CARE WHEN TOUCHING THE HOUSING DURING OR AFTER
OPERATION. DO NOT INSERT FINGERS INTO THE OPENINGS AS HOT METAL
PARTS MAY BE CONTACTED RESULTING IN BURNS TO THE FINGERS.

(4) The oxygen generator will begin operating and continue for a minimum of 15 minutes. Proper
operation of an oxygen generator is indicated by the sound of oxygen gas being discharged into
the hood assembly and a rise in the temperature of the life support unit housing. Allow the
generator to cool in ambient air for a minimum of 60 minutes before being handled; as required,
allow additional time to cool.
Subtask 35-32-17-99C-002
B. PBE Disposal
Individuals involved with the disposal of AVOX Systems PBE’s must read and be familiar with the
following information and the Material Safety Data Sheet (MSDS) for the PBE, P/N 802300-14. A copy
of the MSDS is available from AVOX Systems or a Zodiac Services service facility.
An expended PBE contains a small amount of soluble barium salts in the chemical oxygen generator
and granular lithium hydroxide (LiOH) in the scrubber. Barium is considered a hazardous material for
disposal purposes by the U.S. Environmental Protection Agency (EPA) and lithium hydroxide is a
caustic material. Dispose of an expended PBE, P/N 802300-14 in accordance with all Federal, State or
other applicable laws and regulations.

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 PART NUMBER 802300-14 ACMM WITH IPL

TASK 35-32-17-010-801
15. REMOVAL
Not applicable.
TASK 35-32-17-400-802
16. INSTALLATION
Not applicable.
TASK 35-32-17-550-801
17. SERVICING
Not applicable.
TASK 35-32-17-500-801
18. STORAGE (INCLUDING TRANSPORTATION)
Subtask 35-32-17-550-001
A. Storage
Store the PBE, P/N 802300-14 away from dust, dirt and high heat. Make sure the carrying case is
tightly closed at all times.
A PBE that has exceeded the allowable service life limit, even while in storage, must be removed from
storage and properly disposed of. Refer to Paragraph 8.B. to determine if the service life limit has been
exceeded. If a PBE has exceed the allowable service life limit, refer to the Material Safety Data Sheet
(MSDS) for the P/N 802300 Series PBE and Paragraph 14 for PBE disposal procedures. A copy of the
MSDS is available from AVOX Systems or a ZODIAC Services facility.
Subtask 35-32-17-510-001
B. Transportation
Special shipping restrictions apply to all PBE’s, P/N 802300-14. U.S. Government approval is
required for transportation in or into the United States. Refer to and follow these instructions
before attempting to transport a PBE, P/N 802300-14.
(1) PBE, P/N 802300-14 with an unexpended chemical oxygen generator.
NOTE: The shipment of chemical oxygen generators, or devices containing chemical
oxygen generators, by passenger carrying aircraft, either as general cargo or as
company owned material (COMAT) is strictly forbidden by the International Civil
Aviation Organization (ICAO), the U.S. Federal Aviation Administration (FAA) and by
most other National Authorities.

(a) The PBE contains a chemical oxygen generator which has its means of initiation attached.
The PBE is considered a hazardous material for shipping purposes and has been classified by
the U.S. Department of Transportation (DOT) in accordance with 49 CFR 173.56 as Oxygen
Generator Chemical, UN 3356 with a U.N. classification code (Hazard Class and Division) of
5.1 under approval EX1997080041.
(b) Shipment of a PBE in the United States and shipments into the United States must be made in
strict accordance with the United States Code of Federal Regulations (CFR) part 49. Other
requirements may apply in other countries.

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18. STORAGE (INCLUDING TRANSPORTATION) (Continued)

B. Transportation (Continued)
(1) PBE, P/N 802300-14 with an unexpended... (Continued)
(c) The AVOX Systems® PBE, 802300-14 protective breathing device, may only be offered for
transportation in, or into, the United States in accordance with 49 CFR 173.168 Chemical
Oxygen Generators, subpart (d)(1) when offered for transportation by truck, rail or vessel, or in
accordance with subpart (d)(2) when offered for transportation by "Cargo-Only Aircraft." It is the
responsibility of the person preparing the package for transportation in, or into, the United
States to comply with all of the requirements of the U.S. DOT 49 CFR and to be certain that the
technical and legal requirements in effect at the time of packaging and offering for
transportation are complied with. Other requirements and/or approvals may apply in other
countries. AVOX Systems® 802300-14 protective breathing devices, are packaged and
shipped by AVOX Systems under approval EX1997080041.
(d) It is the responsibility of the person reoffering the package under approval EX1997080041, to
obtain a copy of the approval EX1997080041, comply with all the requirements of 49 CFR
173.168, and to be certain that all the technical and legal requirements in effect at the time of
reoffering for transportation are complied with. A copy of approval EX1997080041 may be
obtained from AVOX Systems.
(2) PBE, P/N 802300-14 with an expended chemical oxygen generator.
On August 19,1999 the United States Department of Transportation (DOT) published a new rule
(Federal Register Vol. 64; No. 160 - Page 45388 Rules and Regulations) concerning transportation
of expended chemical oxygen generators. This new rule took effect on March 01, 2000.
Expended chemical oxygen generators, or items containing expended chemical oxygen generators,
must not be shipped aboard either a passenger carrying or a cargo only aircraft. Expended
chemical oxygen generators, or items containing expended chemical oxygen generators, may only
be transported by ground.
Refer to Federal Register Vol. 64; No. 160 for more information on transportation of expended
chemical oxygen generators.
TASK 35-32-17-99C-805
19. REWORK
Not applicable.

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