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SM Ai16
SM Ai16
SM Ai16
M523A0000y / SM_AI16
User Manual
This manual provides information for the assembly, wiring, configuration and
maintenance of the SM_AI16 module.
SE-M523-USR
www.schneider-electric.com
10/12/2019 User Manual – SM_AI16
Change Control
Rev Date Description
01 10-12-2019 Initial edition
General Information
The Saitel platform and all its components have been developed in accordance to the requirements
for a quality management system, complying with the ISO 9001:2015 Norm.
Reference Documents
Manual Document Code
Easergy Builder user manual FTE-S856-MSS
Baseline 11.06.12_6904
19.06.24.12.22.30
Linux Lnx
Content
1 SAFETY & HEALTH ................................................................................................4
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Content
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1.1 Introduction
Information of Security
Important information
Read these instructions carefully and look at the equipment to become familiar with the device
before trying to install, operate, service or maintain it. In this manual you can find different types of
messages associated with situations that have different level of risk for people and / or for the
equipment.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall
not be used with this signal word.
To Keep in Mind
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is who fulfill with requirements in paragraph 1.21.2.
Presentation
This manual provides information for a safe handling, commissioning and testing. This Safety
chapter also includes descriptions of the labels on the equipment.
Documentation for equipment ordered from Schneider Electric is dispatched separately from
manufactured goods and may not be received at the same time. Therefore, this guide is provided
to ensure that printed information which may be present on the equipment is fully understood by
the recipient.
The technical data in this safety guide is typical only, see the technical data section of the user
manual for specific details of a particular equipment.
Before carrying out any work on the equipment the user should be familiar with the
contents of this Safety chapter and the ratings on the equipment’s rating label.
THE SAFETY SECTION MUST BE READ BEFORE STARTING ANY WORK ON
THE EQUIPMENT.
The information in this section is intended to get that equipment is properly installed and handled in
order to maintain it in safety conditions. It is assumed that everyone who will be associated with the
equipment will be familiar with the contents of that Safety section.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of the
equipment. Failure to observe warning notices, an incorrect or improper use may endanger
personnel and equipment and also cause personal injury or physical damage.
WARNING
Before working with the terminal of connection, the device must be turned off and disconnected
of the feeding.
Proper and safe operation of the equipment depends on appropriate shipping and handling, proper
storage, installation and commissioning, and on careful operation, maintenance and servicing. For
this reason only qualified personnel may work on or operate the equipment.
Qualified personnel are individuals who:
• Have read and understood the information on the device and its user manual.
• Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected.
• Are able to safely perform switching operations in accordance with accepted safety engineering
practices and are authorized to energize and de-energize equipment and to isolate, ground,
and label it.
• Are trained in the care and use of safety apparatus in accordance with safety engineering
practices.
Before the equipment is installed or commissioned, the user must understand the following
symbols, which may be used on the equipment or referred to in the user documentation.
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Table 1 – Symbols
There are several acquisition blocks in Saitel DP that use dangerous tensions (> 50 V). The user is
responsible to check that the characteristics of each device are adapted and convenient for his
installation. The user should read the instructions of installation before proceeding to the use or
maintenance of the devices. Not following these instructions can be dangerous for the people and
the devices.
Not following these instructions can be dangerous for the people and the devices.
DANGER
Devices that handle dangerous tensions are marked with a sticker on the front label (size: 12,5
mm). This label must be visible all the time while the module is installed on the backplane.
• SM_DO16R and SM_DO32T: These modules do not handle high voltages, they will not be
marked at the factory. These modules must be marked to inform about the risk when some
equipment that manage voltage higher than 50 V are connected to digital outputs.
It is recommended to install the RTU inside a cabinet with a key. This cabinet only should be
opened by a qualified person.
WARNING
If this type of cabinet isn't available, a barrier must be installed in order to avoid an accidental
contact with these dangerous elements. This barrier only should can be removed using a
special tool.
If the barrier has to be removed in order to access to equipment, personnel responsible for the
task must be sure that the barrier is installed again when the task is finished.
While the RTU is accessible for a user, all people must follow all instructions to prevent
electrical risk or discharges.
Not following these instructions can give like result that the device do not work properly
or even can damage to the people or devices.
An electrical risk symbol with enough size must be included on the cabinet’s door or
on the barrier.
NOTICE
Terminals will not be accessible to the user directly once it has made the installation of the
device. The cabinet will have to remain closed with key or the screen of installed protection.
The cabinet or installation must have a general switch placed just in the cable entry of the
installation (see paragraph 1.7.1 )
For the cleaning of the device it is only necessary using a dry cloth by the surface when it detects
excessive presence of dust or any element deposited on the surface.
WARNING
Don’t use liquid products of cleanliness due to the presence of active parts.
Because of the variety of uses of the product, the managers of the application and use of this
device of control will have to take the measures to ensure the fulfillment of all the requests of
security and provision of each application. The requests do reference to the applicable laws,
regulations, codes and standard.
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1.5 Earthing
WARNING
Before energizer the device, it has to be placed to earth properly such as it indicates in sections
1.5.1 and 1.5.2 .
When installing the device, ground is the first thing that should be connected and the last one
that should be disconnected.
• Improve the behavior in EMC and derive perturbations to earth (functional Earth).
Electrical Safety
Only qualified personnel, with knowledge about hazards associate with electrical equipment can
install Saitel DP. In general, the installation will be following IEC 61010-1 recommendations to be
compliant with this norm.
WARNING
All devices with high voltage must be disconnected before dismount a module.
A dedicated connection with green/yellow wire should be used to assure electric continuity to the
installation protective earth. Section of these wires must be enough in order to support 25 A
(ground bonding test).
Figure 2 – Yellow and Green cable for earthing.
The design and installation of the cabinet is responsible for compliance with all the existing
international and national electrical codes concerning protective grounding of any device.
WARNING
According to Electrical Safety:
WARNING
Never connect modules on the backplanes if the power supply hasn’t been disconnected of all
circuits with high voltages.
The only modules with a ground connection are the power supplies (SM_PS and SM_PS40). Both
must be connected to the ground of the cabinet.
WARNING
The enclosure ONLY should be removed when is strictly necessary, because this action has a
risk for the equipment:
• Before removing the enclosure, the operator must be equipotential with the equipment.
• Avoid touching the electronic. The board must be always manipulated for the edges.
• If the equipment has to be passed between two persons, both must be equipotential.
• Put the module always on an antistatic surface or on a surface equipotential with you.
• During the storage and transport, the module will remain in the packaging.
Not following these instructions can give like result that the device do not work properly
or even can damage to the people or devices.
Protective Elements
The cabinet's engineering and installation must include a general automatic switch next to the
cables' input in the cabinet; once the door is opened, high voltages must be interrupted inside. This
switch must be located at a place which is not accessible by a third person while the operator is
using the boards in the cabinet.
Moreover, the installation will incorporate a circuit breaker of 5A next to the cabinet protecting it
from possible overcurrent in the power supply.
Both switches will be labeled with the symbol O as "Off" and I as “On”.
WARNING
The connection / disconnection switch must be installed in a fixed element (for example the wall
of the cabinet) and it mustn’t break any earthing wire.
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Environmental Conditions
The protection degree of the device is IP20. It is designed only for his use in interiors. If it is
necessary for his use in some external surroundings, it has to mount in a cabinet or specific
accommodation that contributes a degree of protection IP54, protected against the dust and water.
The electronic cards of the modules will be able to be tropicalized or no according to the option of
setting chosen. The tropicalized used is the AVR80, of the company ABchimie. It can consult all the
technical information of this type of finishing in http://www.abchimie.com/.
Other data to take into account about the environmental are:
• Temperature range in operation: Between -40 ºC and 70 ºC. (IEC 60068-2-1 and IEC 60068-2-
2).
Storage Conditions
The continuous exhibition to some high levels of humidity during the storage can cause damages
to the electronic components and reduce the useful life of the device.
We recommend that, in the enclosure of storage, the relative humidity do not exceed 50%.
Once that the Saitel devices have been unpacked, recommend that they are energized inside the
three following months. When it installs an electrical device, it has to leave sufficient time for the
acclimatization to the temperature acclimatize of the environment, before the activation. Once the
equipment has been unpacked, it is recommended that it be energized within the following three
months.
NOTICE
On the “Technical data” zone, you can see relevant information about the input and output
voltage in the module. Any voltage greater than 50 V must be consider as a high voltage.
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Content
2 GENERAL DESCRIPTION OF SM_AI16 ...............................................................14
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The Saitel DP platform is a complete set of devices provided by Schneider Electric for real-time
control applications and power line automation. It is a high-technology platform which gives a
solution to the business areas of Schneider Electric.
The following figures show a Saitel DP in chassis (left) and in backplane (right).
Figure 4 - Saitel DP in Chassis and Backplane
Saitel DP’s design has been optimized to meet the most demanding requirements of multiple
sectors:
• Safety and reliability requirements for power, gas, water, residual water supply, etc.
• Local monitoring and control with data sharing capabilities of plant-distributed devices.
• One of the most remarkable features of Saitel DP is its modular design. All I/O, CPU, power
supply and communication modules have an identical format, sharing the same enclosure.
Figure 5 - Saitel DP architecture
The SM_AI16 module supports up to 16 configurable analog inputs, with 2 removable terminal
blocks to connect 8 analog inputs.
• A controller block
• An indication block
Figure 6 – SM_AI16 Front view
NOTICE
From revision C0 and later, this module allows be inserted and removed from a live
backplane (hot-swaping). In addition, the module provides protection against overvoltage,
undervoltage, overcurrent and inrush current.
Each analog input block admits eight channels in differential configuration, which perform the
following functions:
• Multirange voltage inputs, with the possibility of injecting current signals using an external
resistor (250 Ω). Accuracy of 0.1% between input terminals (included in the terminal blocks).
• Double input protection against electromagnetic disturbance; by surge arrester (in common and
differential mode) and TVS (in differential mode)
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Controller Block
The controller block performs all the analog inputs preprocessing, which allows configuring the
following parameters separately:
• Input range.
• Measurement scaling.
• The parameters below can also be configured in the real-time database for analog inputs:
o Scaling at engineering units.
o Up to 4 out-of-range alarms.
o Change threshold and event generation.
2.3 Interfaces
Depending on the ordering options, A1 or A2, the following interfaces are available on the front:
Ordering options:
• A2: Use flat ribbon and external terminal blocks for field connections.
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Content
3 PHYSICAL MOUNTING & INSTALLING ...............................................................19
3.1 Installation
Handling
WARNING
The electrostatic discharges may damage semi-conducive devices within the module, if the
connector pins are in contact with the backplane.
• You should handle the module from the front side, as far as possible from the backplane
connectors.
• You should keep the module in its antistatic bag or packaging box, when unused.
When using a power supply such as the SM_PS or SM_PS40 module, it must be located in the
position 1 (slot1 left-hand side). In redundant-power supply configurations, there must be two
reserved positions for the two power supply modules. These positions must be 1 and 2.
Remaining modules can be located in any position (slot) within the chassis.
Modules must be grouped to minimize the adverse effects caused by noise and heat, therefore,
modules, and more specifically the CPU modules, must be placed as far as possible from the
modules which operate at alternating currents or high currents.
If the system has redundant CPUs, both control modules must be put together in the backplane
WARNING
The voltage input for the backplane is 5.4 ± 0.2 VDC. The external voltage input isn't protected
against overvoltage nor polarity inversion, so an incorrect wiring or an incorrect adjustment of
the supply voltage could damage electronic.
The SM_PS and SM_PS40 modules (power-supplies) are scalable to supply power to the modules
connected to the backplane, as required. When using auxiliary power supplies, it is necessary to
scale them depending on the installed Saitel DP modules.
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The consumption of all modules will be added plus a safety margin (between 20% and 50% of the
full power). The power supply efficiency typically, 70 - 90% shall also be considered, in order to
protect the chassis and power supply from overloading.
The maximum power requirement for each SM_AI16 module is: 2.4 W.
Mounting Procedure
To mount the module in the backplane, please follow the following instructions:
• Mount the module at the desired position within the backplane and verify that the rear rails are
properly mounted using the pre-drilled holes on the backplane.
• Firmly press the module to assure the connector fits in the backplane connector properly.
Check whether the module is correctly mounted to the backplane base.
• Fix the module to the backplane using the screw located at the top.
Configuration Switches
The module’s identification and Profibus communication speed can be set using the microswitches
on the module's rear panel. Each microswitch has the following functions:
The module’s identification must be unique, selecting between 1 and 96 using microswitches 1 to
7. The address 0 and from 97 to 127 are reserved and never can be assigned. In other case,
several messages are generated when the system boot.
The address definition will be as follows:
P1*20 + P2*21 + P3*22 + P4*23 + P5*24 + P6*25 + P7*26
Assuming Px is the value assigned to the position of microswitch x (0 is OFF and 1 is ON). For
example, if switches 2, 4 and 5 are in the ON position, the Profibus address of the module is 26.
The Profibus communication speed must be the same for all Saitel DP modules, which is
determined by the speed of the master, configured by software, in the control module. The speed is
set using microswitches 9, 10 and 11 as shown in the following table:
NOTICE
For optimal system performance is recommended to set the Profibus rate to 1.5
Mbaud. Microswitches 8 and 12 are reserved and must be set to OFF.
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NOTICE
The resistor shown in the previous picture, only is necessary if you need measure
current instead of voltage.
Figure below shows the electrical diagram for this terminal block:
Figure 13 – TB_AI8/N – Electrical diagram
TB_AI8/N by Weidmüller
Manufacturer Weidmüller
Reference (code) TB_AI8N (7508000585)
Assembly DIN rail
Rated voltage UN 60 VRMS/VDC (max).
Number of wires 32
Dimensions 90 x 70 mm
Maximum current capacity 1.5 A (per branch)
Field connector 16-way PCB terminal connector
Connector type PCB header with fixing screws
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Figure below shows the electrical diagram for this terminal block:
Figure 15 – TB_AI8N – Electrical diagram
NOTICE
The 250Ω-resistor for conversion isn’t included in the terminal block.
• ST1 and ST2: Indicate whether there is a hardware malfunction in the specific block.
This module integrates a watchdog mechanism to detect hardware malfunctions in the two input
blocks. Furthermore, the user may also define up to 4 different alarm levels, that is, lower-level and
high-level alarms.
The front indicators inform about the module status according to the following table:
Blinking On Off
DIA RUN STx Description
If the address is correct, the type of the module is different to the configured for this address (and a module
with correct type and this address isn’t inserted on the bus). (1)
Module not configured or disconnected. If the module is connected, the address is between 1 and 96 but this
address haven’t been configured. (2)
It lights briefly during startup. If it remains on, an malfunction has been detected in the firmware or during the
startup process. (3)
• (1): Check the type of the module and the selected address (rear switches).
• (2): Check that the module is properly inserted in the bus and that the assigned address is
correct.
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Content
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NOTICE
From here onward, the user is supposed to be familiar with the general use of Easergy Builder.
For additional information about this tool, please refer to the Easergy Builder manual.
In the Workspace of Easergy Builder, create a new RTU using button or pressing right button
of the mouse in an empty area of the RTUs tree:
Figure 16 – Create a new RTU
Pressing button next to the graphical of the backplane, you can add, remove or change the I/O
modules included on the default configuration.
Figure 17 – Modify the I/O modules
The user needs understand some basic concepts about Saitel DP before configuring the
acquisition:
1. An Backplane is a set of I/O modules connected to a CPU and a Power Supply.
2. An SM is a Saitel DP input/output module.
3. Each I/O module is allocated to a unique address in the backplane.
4. The Addressing Procedure is is carried out manually through the switches of each
module. In Easergy it is necessary to match this address with the one shown by said
switches. More information in 3.1.4 .
This window allows to add or remove module in the backplane. Use button to add new modules
and to remove a module.
Figure 19 – Adding new I/O modules
The address for each module is displayed under its picture and it can be changed using . The
address for each module must be the same that is indicated with its rear switches.
Figure 20 – Change address
Use button to configure the time parameters of the polling and digital filtering:
Figure 21 – Profibus configuration
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To create a new configuration, select RTU in the tree and pulse right button of the mouse or use
button.
Figure 22 – New Configuration
If the field "Create acquisition points defined in the RTU" is marked, all points of the local
acquisition of the acquisition blocks included in the default acquisition configuration associated with
the RTU will be included in coreDb.
For example, if a SM_CPU866e has a backplane with a SM_DO16R module, if "Create
acquisition points defined in the RTU", following points are generated:
Within the configuration, pressing double in laq we can change the address of the modules again.
The local acquisition Device for Saitel DP is named “laq” and it is created by default for each Saitel
DP configuration.
Figure 24 – Configuring local acquisition for Saitel DP
The laq Device supports communication between inputs and the outputs managed by the
acquisition blocks and coreDb points. The first step to configure the acquisition settings is including
all I/O modules in the backplane.
R&D Digital Seville
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SM_AI16 Signals
The following figure shows a configuration panel when a backplane consists of a SM_CPU866e
and a SM_AI16 module. By selecting the SM_AI16 module you can see the following window:
Figure 26 – SM_AI16 Module configuration
This module includes 16 analog signals to be configured. Each signal has associated the following
fields:
• AI x: Signal description. This value can be changed although it does not affect the signal’s
identification, as its identification label, which is automatically attached, is internal and cannot
be changed. This is applicable to all signal descriptions in all modules.
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• EGU: Flag indicating whether engineering units are considered. El value “N” indicates
“engineering units” (the Bin output will be between EMIN and EMAX) and the value “Y”
indicates “counts”. These signals when configured in counts can take a value between:
• EMin: Minimum value expressed in engineering units. The range is: -32768 to 32767.
• EMax: Maximum value expressed in engineering units. The range is: -32768 to 32767.
• The “AC FILTER” field is associated to a band rejection filter at 50/60 Hz to avoid the
damaging effects of network noise. If no filter needs to be used, set NONE.
2 BBB CC DDDD
• 2: The first number of its coordinate for all Saitel DP local acquisition signals will be 2.
• BBB: Three digits to indicate the point address according to the previous communication
protocol. In the case of Profibus-DP, the address range is from 000 to 125.
• DDDD: Number of the signal within each type, that is, it does not need to match the physical
position. The first signal of a type will be 0000, the second will be 0001 ..., with all the types of
the previous point.
Information in CoreDb
Each SM_AI’s signal is associated to a coreDb register in the status and command table using its
laq coordinate as source:
Status Table
Figure 27 – Status points
Analog Points
Figure 28 – Analog points
These points and other diagnostic points (D001_STS_COMM and D001_STS_DIAG) can be
created automatically when the module is included in the backplane, but they can be created
manually using the claq’s wizard.
In order to include a point manually, please create a new point, select laq as Source Device, click
right-button on the field Source Coordinates and select Launch Point wizard:
Select the module in which it wants to create these points and then select the point to be created.
Only not created point will be shown in the list.
The following diagnostic points can be added for a SM_AI16 module:
• STS_COMM: Module offline. Value 1 indicates that there is not communication with the module
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• SM_CPU866 webTool
• SM_CPU866e webApp
The calibration is done separately for each channel.
To calibrate a specific SM_AI16 module, press “Calibrate” button on the table. Then, the following
screen appears:
Figure 32 – SM_AI16 module calibration
Each input must be calibrated separately, by pressing the “Start” button which is associated to
each signal in the “Calibration” column.
When calibration starts, the following message is shown:
When the calibrator is connected to terminals AI1+ (red cable) and AI1- (black cable), the system
will wait for the calibrator to supply 0 V. Then, press “Ok”. Subsequently, the system asks the user
to wait while the input is calibrated for 0 V.
Then, the following message is shown:
As described for the previous step, supply 5 V through the calibrator and then press “Ok”. The
system will start the calibration for this voltage level.
When the operation finishes, the following message will appear:
The calibration values depend on the signal range assigned in Easergy Builder.
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For example, following picture shows a tab corresponding to a SM_AI16 module. All its signals are
displayed with the value and quality information.
Figure 34 – SM_AI16 module calibration
To start the calibration of an analog input, just click on the “calibrate” button for the signal to
calibrate. A window will pop with the instruction that the user must follow. Please consider that if
the point has no good quality or it is blocked, calibration will not start.
webApp vs webTool
webApp and Webtool are remote user interfaces for consulting, monitoring and maintenance tasks.
Once the username and password have been entered, you can access to the main window and,
depending on the web tool, several sections are available.
• webApp is used with SM_CPU866e
NOTICE
webApp has been designed to work only with the cyber security brick. This functionality is not
available in systems that don’t include the cyber security brick and doesn’t work in systems without
the external web server either. Pages are loaded dynamically according to the user’s roles.
When use webApp, the following message is shown previously to access the tool:
Using webApp
Saitel webApp includes an access management allowing to control users who can login in the tool.
To access webApp, write https://< CPU IP address> in the navigation address bar, where <CPU
IP address> must be changed for the correct IP address.
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Write the Username and Password in order to access the webApp’s main window.
This screen contains 5 menus:
• Home
• Diagnostic
• Maintenance
• Settings
Home Tab
• Device Information. It is possible to add the names of the operators who have used or
configured the equipment or a specific custom note that can be viewed each time a connection
is established to this RTU. This information can be changed using button “Edit”, next to “Device
information”.
• Location. The GPS coordinates for the RTU location (place, latitude, longitude, and altitude)
should be entered here by the installer. Location is not set automatically. The image must be
included manually by clicking button on the map.
• Image associated to the RTU. It could be useful to include a location map corresponding to the
GPS coordinates. Use button on the graphic zone to do it.
• Notes. This zone allows the user to include notes that are shown to other users. Use button
too add new notes.
• Factory information: This zone shows the manufacturer, model and the version of the
software loaded on the HU module. Using button next to the text “Factory Information”, it is
also possible to include an image of the particular RTU or CPU for identification purposes.
Monitoring and Control
On the other hand, the “Monitoring and control Data” allows to monitor the information of each
coreDb table:
• Command page: For sending change of state commands based on the digital data.
For all types of points, each page has the same format. If the user locks the signal and click in
in the “value” column, the value of the correspondent signal can be changed.
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If the user locks the signal and click in in the “quality” column, the value of the correspondent
signal can be changed.
Each code of quality bit has a different meaning. See next tables to know the description of each
one.
Table 5 Local quality bits
0x00000000 OK
0x00000040 The point has not yet been written into the database (No refresh)
0x00000100 The value of the item has exceeded Highest Limit Alarm.
0x00000200 The value of the item has exceeded High Limit Alarm.
0x00000400 The value of the point has fallen down of Low Limit Alarm.
0x00000800 The value of the point has fallen down of Lowest Limit Alarm.
0x00000000 OK
0x00400000 The point has not yet been written into the database.
NOTICE
If more than one error is detected for a signal, the hexadecimal value monitored for quality bits
will result from the sum of all. For example:
0x00000001 indicates that an overflow has occurred and 0x00000002 indicates that there has
been a carry on a counter or a roll-over. The value 0x00000003 would appear monitored.
Maintenance
In the “Maintenance” section, the acquisition module can be calibrated. For more detailed
information go to section 4.3.
Using WebTool
Saitel Webtool is the tool used for maintenance and monitoring of Saitel RTUs which is supplied
with the baseline software platform. The values of all the coreDb signals in real-time can be
monitored through the Saitel webtool as well as the quality data related to these values.
Saitel webTool has an access control that allows differentiating the users who are able to connect.
To get the window access, please write https://< CPU IP address> in the navigation address bar.
If the browser has been correctly configured, and the remote equipment is connected to the PC,
the login window will prompt:
Figure 40 – Login window of Saitel webTool
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Once the username and the password are introduced in the login window, the main workspace is
displayed:
Figure 41 – Initial screen of Saitel Webtool
• Information about the user who opened the session (Login: admin).
This window shows:
• Information about the user who opened the session (Login: admin).
• The main menu is located on the left side of the screen. Each button gives access to all the
information of the RTU:
o Information: General information about the CPU configuration.
o Monitoring: Gives access to the coreDb tables and the values for each register and
field.
o Bins: Gives access to the devices that have been configured in the RTU.
o Network configuration: Gives information about the physical devices and rooters.
Information
Clicking Information on the main menu, you can see general information about the system.
The following real-time information can be monitored on this menu:
• System’s Configuration
• Hardware Status
• Synchronization Status
• Software Versions
Figure 42 – Information section
Monitoring
The top area of the screen includes the following information for any signal type (go to “Monitoring
Status”, “Monitoring Command”, “Monitoring Analog” or “Monitoring Setpoint”):
For each kind of modules, the information will be included in different tables. In the case of the
SM_AI16 module, the information for the acquisition points can be found in the Status and Analog
screen.
Table 7 – Diagnostic points for SM_AI16
Coordinate Description
Name DDDD
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• Value: Current value of the signal. This value is retrieved from the signal’s source and it is
updated in Saitel Webtool according to the refresh period specified in the RT field.
• QF: Current quality flags of the value displayed for this signal
NOTICE
If the value of the quality bit associated to the signal is “Unrefreshed” (0x00000040) or “Invalid”
(0x00000080), the signal value will be “???”.
Clinking in “Set”, the value and the quality flag can be modified.
Figure 45 – Set Value screen
Each code of quality bit has a different meaning. See next tables to know the description of each
one.
Table 8 - Local quality bits
0x00000000 OK
0x00000040 The point has not yet been written into the database (No refresh)
0x00000100 The value of the item has exceeded Highest Limit Alarm.
0x00000200 The value of the item has exceeded High Limit Alarm.
0x00000400 The value of the point has fallen down of Low Limit Alarm.
0x00000800 The value of the point has fallen down of Lowest Limit Alarm.
0x00000000 OK
0x00400000 The point has not yet been written into the database.
NOTICE
If more than one error is detected for a signal, the hexadecimal value monitored for quality bits
will result from the sum of all. For example:
0x00000001 indicates that an overflow has occurred and 0x00000002 indicates that there has
been a carry on a counter or a roll-over. The value 0x00000003 would appear monitored.
• Blocked: This checkbox indicates whether the signal’s source is blocked or not, that is, if the
signal’s value is refreshed with the changes made to the source’s value. If blocked, the number
displayed in the VALUE field can be edited. This change can be sent to the CPU using the SET
button. Therefore, the signal’s value in coreDb will be modified. If it is unblocked, the value can
also be changed, although it will be a temporary change as it will be restored automatically in
the next refresh.
• For security reasons, the sources of command and setpoint signals cannot be blocked, so this
field is not included in the corresponding screens.
Bins
Clicking Bins, you can view all the Devices configured in the RTU. This screen can be used to
calibrate the analog signals. For more details, go to section 4.3.
Network Configuration
Information about the network devices and the routers configured in the system. For more
information about these elements, please refer to the WebTool manual.
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Once the backplane is configured, the CPU module (866 or 866e) already knows the type of
acquisition blocks that are been installed and their corresponding addresses.
To update the software of the SM_AI16 module, you need:
• SM_AI16 module must be correctly addressed and working fine in the backplane (LED Run
must be blinking).
• ST_AI16_C0.bin file with the new version. This file must be available in the flash folder of the
CPU. If not, you can contact Schneider Electric in order to ask for it. Use an SFTP client and
transfer this binary file into the CPU flash folder.
The console tool can be executed using any commercial tool for serial or SSH connection. In this
manual, PuTTy software is used.
Open a serial connection as follow:
Figure 46 – PuTTY configuration
SSH connection via Ethernet can be used too. More information about the console use in the CPU
user manual. In the following picture, CPU866e is used:
Figure 47 – SSH connection
NOTICE
If the baseline includes the cybersecurity brick, you need to login in the console with Installer.
No other user has permissions to execute this operation. Please, consult the CPU user manual
for more information.
If the file ST_AI16_C0.bin is available in the flash folder, use the following command to upgrade the
software of SM_AI16 modules:
Table 10 – Upgrading SM_AI16 software.
NOTICE
The name of these files can be different depending on the version of the modules.
<nº of slave> could be a specific number or 0. If you use 0 as number of slave, all installed
modules of this type (depending on the software file) will be updated.
<Module nº> could be a specific number between 1 and 96. It corresponds with the address of the
SM_AI16 module to be updated.
If the path isn’t indicated in the <software file> the file must be stored in /flash/cfgFiles if you are
using SM_CPU866 or /mnt/flash/cfgFiles if SM_CPU866e.
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Hardware Specifications
Number of inputs 16 (2 blocks with 8 outputs each)
Type of inputs Voltage
Current (using an external resistor of 250 Ω)
Consumption 2.4 W
Weight 638 g
Dimensions 245 x 170 x 45 mm
Protection Module: Overvoltage, undervoltage, overcurrent, inrush current and short-circuit
Inputs: Double protection:
Accuracy 0.1%
Isolation Between acquisition blocks: By optocoupler 2.5 kVRMS
Between acquisition and control blocks: By optocoupler 2.5 kVRMS
Transient voltage protection (DO and Pol) Peak pulse power dissipation up to 4.2 J (for 2 ms).
Interfaces
A1 option (Terminals) Two 20-way terminal block
Recommended wire: Low voltage computer with 20 x 0.14 by EMELEC
A2 option (Flat ribbon) Two 20-way flat ribbon
Software
Line noise filtering 80 dB rejection for 50/60 Hz
Preprocessing Digital filtering
Range limits detection.
Value change detection.
Zero-values suppression.
Measurement scaling (Gain and offset).
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CE Mark
Standards, Directives LVD – Low Voltage Directive Directive 2014/35/UE
and harmonized norms.
EMC – Electromagnetic Compatibility Directive 2014/30/UE
RoHS 2 Directive 2011/65/EU, according to royal legislative decree
(RD) 219/2013
WEEE – Waste Electrical and Electronic Directive 2012/19/UE according to RD 110/2015
Equipment
EMC tests according to
EN 60870-2-1:1996
IEC/TS 61000-6-5:2015
Emission EMC tests Radiated emissions
EN 55022:2010 + AC:2011 From 30 to 1000 MHz (Class A)
Conducted emissions
EN 55022: 2010 + AC:2011 From 0.15 to 30 MHz (Class A)
Immunity EMC tests Electrostatic discharges (ESD)
EN 61000-4-2:2010 Air ±8 kV / Direct and indirect contact ±6 kV
Radiated, radio-frequency,
electromagnetic field
EN 61000-4-3:2006 From 80 to 2700 MHz (Level: 10 V/m).
Electrical fast transient/burst
EN61000-4-4:2004 / A1 + Corr (2010) Power and communications: ±4 kV, 5kHz.
Surge
EN 61000-4-5:2006 + Corr (2010) ±4 kV symmetric and asymmetric
Conducted disturbances, radio-
frequency fields
EN 61000-4-6:2007 0.15 – 80 MHz 80% AM (Level: 10 and 3 VRMS).
Magnetic field
EN 61000-4-8:2010. 100 A/m, 1000 A/m (50 Hz).
Immunity to conducted disturbances,
induced by radio-frequency fields
EN 61000-4-16:1998 Power: 30 V (50 Hz), 300 V (50 Hz)
Damped oscillatory wave
EN 61000-4-18:2007 + A1:2010 Power: ±1 kV (symmetrical), ±2.5 kV (asymmetrical)
Electric Safety Insulation coordination for measuring relays and protection equipment. Requirements and tests
IEC 60255-5:2000 / EN 60255-5:2001 / UNE EN 60255-5:2002 (Paragraph 6)
RoHS Directive 2011/65/UE Verification of Lead, Cadmium, Mercury, Chrome and
Bromine
Environmental tests Cold - EN 60068-2-1:2007 -40 ºC during 16 h (100 h)
Dry heat - EN 60068-2-2:2007 +85 ºC during 16 h (100 h)
Damp heat - EN 60068-2-30:2005 +25 ºC a +55 ºC with 95% RH (2 cycles of 24h each)
Ordering Options
Index of Figures
Figure 1 – Barrier of protection for elements with dangerous voltages. ....................................................................... 9
Figure 2 – Yellow and Green cable for earthing. ........................................................................................................10
Figure 3 – Technical label. ..........................................................................................................................................12
Figure 4 - Saitel DP in Chassis and Backplane ..........................................................................................................16
Figure 5 - Saitel DP architecture.................................................................................................................................16
Figure 6 – SM_AI16 Front view ..................................................................................................................................17
Figure 7 -SM_AI16 P/N Description............................................................................................................................18
Figure 8 – Backplane positions...................................................................................................................................21
Figure 9 – Profibus switches for module configuration ...............................................................................................22
Figure 10 – SM_AI16 direct connection (option A1) ...................................................................................................23
Figure 11 – SM_AI16 - Field connection schematics (option C2) ..............................................................................24
Figure 12 – TB_AI8/N Normalized terminal block ......................................................................................................24
Figure 13 – TB_AI8/N – Electrical diagram ................................................................................................................25
Figure 14 – TB_AI8N Normalized terminal block .......................................................................................................25
Figure 15 – TB_AI8N – Electrical diagram .................................................................................................................26
Figure 16 – Create a new RTU ...................................................................................................................................30
Figure 17 – Modify the I/O modules ...........................................................................................................................30
Figure 18 – Configuring backplane .............................................................................................................................30
Figure 19 – Adding new I/O modules .........................................................................................................................31
Figure 20 – Change address ......................................................................................................................................31
Figure 21 – Profibus configuration ..............................................................................................................................31
Figure 22 – New Configuration ...................................................................................................................................32
Figure 23 – Saitel DP local acquisition .......................................................................................................................32
Figure 24 – Configuring local acquisition for Saitel DP ..............................................................................................32
Figure 25 – Field signals and points in coreDb ..........................................................................................................33
Figure 26 – SM_AI16 Module configuration ...............................................................................................................33
Figure 27 – Status points ............................................................................................................................................34
Figure 28 – Analog points ...........................................................................................................................................35
Figure 29 – Point Wizard ............................................................................................................................................35
Figure 30 – Saitel WebTool Menu ..............................................................................................................................36
Figure 31 – laq Device in Saitel webTool ...................................................................................................................36
Figure 32 – SM_AI16 module calibration ...................................................................................................................36
Figure 33 – Saitel WebApp Menu ...............................................................................................................................38
Figure 34 – SM_AI16 module calibration ...................................................................................................................38
Figure 35 – Disclaimer information .............................................................................. Error! Bookmark not defined.
Figure 36 - Disclaimer information ..............................................................................................................................39
Figure 37 – Acces screen ...........................................................................................................................................40
Figure 38 – Home view ...............................................................................................................................................40
Figure 39 – Monitoring and Control view - System information..................................................................................41
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Index of Tables
Table 1 – Symbols ........................................................................................................................................................ 8
Table 2 - Switch positions ...........................................................................................................................................23
Table 3 - Technical Specifications of TB_AI8/N (Phöenix Contact) ...........................................................................24
Table 4 - Technical Specifications of TB_AI8N (Weidmüller) .....................................................................................25
Table 5 Local quality bits ............................................................................................................................................42
Table 6 Quality bits from the Device ...........................................................................................................................43
Table 7 – Diagnostic points for SM_AI16 ...................................................................................................................45
Table 8 - Local quality bits ..........................................................................................................................................46
Table 9 - Quality bits from the Device ........................................................................................................................47
Table 10 – Upgrading SM_AI16 software. ..................................................................................................................49
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Glossary
A
A: Ampere.
AC: Alternate Current.
AI: Analog Input.
AO: Analog Output.
B
Bps: Bits per second.
C
ºC: Celsius degree.
COM: Puerto de comunicaciones.
CPU: Central Processing Unit.
CTS: Clear to Send.
D
DC: Direct Current.
DI: Digital Input.
DO: Digital Output.
DRAM: Dynamic Random Access Memory.
E
EMC: ElectroMagnetic Compatibility.
EPROM: Erasable Programmable Read Only Memory
F
FTP: File Transfer Protocol.
G
g: Gram.
GPS: Global Positioning System.
H
Hz: Hertz.
I
IED: Intelligent Electronic Device.
I/O: Input / Output.
IRIG: Inter Range Instrumentation Group.
R&D Digital Seville
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K
KB: Kilobyte.
kHz: Kilohertz.
L
LAN: Local Area Network.
LED: Light Emitting Diode.
M
mA: Milliampere.
MHz: Megahertz.
MB: Megabyte.
Mbps: Megabits per second.
m: Meter.
mm: Millimeter.
ms: Millisecond.
N
N/A: Non-Application.
P
PC: Personal Computer.
PPS: Pulses per Second.
PS: Power Supply.
PWR: Power.
R
RAM: Random Access Memory.
RS-232: Communication standard.
RS-485: Multipoint differential Bus.
RTDB: Real Time DataBase.
RTS: Request To Send.
RTU: Remote Terminal Unit.
Rx: Reception
S
s: Second.
SCADA: Supervisory Control And Data Acquisition.
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T
TCP/IP: Transmission Control Protocol/Internet Protocol.
TFTP: Trivial File Transfer Protocol.
Tx: Transmission.
V
VAC: Volt of Alternate Current.
VDC: Volt of Direct Current.
W
W: Watt.
Printed in:
Schneider Electric
C/ Charles Darwin s/n
Parque Científico y Tecnológico de la Cartuja
Seville, Spain
SE-M523-USR-01 12/2019
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