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Saitel DP

M525200002 / SM_AI8AO4

User Manual
This manual provides information for the assembly, wiring, configuration and
maintenance of the SM_AI8AO4 module.

SE-M525-USR

Publication Date (03/2020)


Read carefully the information contained in this manual before assembly, installation and use of the
equipment.

www.schneider-electric.com
24/03/2020 User Manual – SM_AI8AO4

Change Control

Rev Date Description

01 20-03-2020 Initial edition


02 20-03-2020 Sections update

General Information
The Saitel platform and all its components have been developed in accordance to the requirements
for a quality management system, complying with the ISO 9001:2015 Norm.

Document nº: SE-M525-USR


Revision/Date: 01 / 20-03-2020
File: SM_AI8AO4 – User Manual_EN_01.pdf
Retention period: Permanent throughout its validation period + 3 years after its
cancellation.

Reference Documents

Manual Document Code


Easergy Builder user manual FTE-S856-MSS

Saitel DP Platform user manual FTE-F700-USR

SM_CPU866e user manual FTE-M578-USR

webApp user manual FTE-S856-WPP

webTool user manual FTE-S856-MSW

Software Version in this Manual


The information in this manual is valid for the software versions listed below. This information is
also valid for later versions, although some parameters may change slightly:

Module Version

Baseline (SM_CPU866e) 11.06.12_6904


Easergy Builder Tool
Firmware (SM_AI8AO4_C0.hex) SM_AI8AO4_C0_01.00.03

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Content

1 SAFETY & HEALTH .................................................................................................. 4

2 GENERAL DESCRIPTION OF SM_AI8AO4 ........................................................... 14

3 PHYSICAL MOUNTING & INSTALLING ................................................................ 20

4 CONFIGURATION & MAINTENANCE .................................................................... 31

5 TECHNICAL SPECIFICATIONS TABLE ................................................................ 56

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1 Safety & Health

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Content

1 SAFETY & HEALTH .................................................................................................. 4

1.1 INTRODUCTION ........................................................................................................ 6


INFORMATION OF SECURITY .............................................................................. 6
PRESENTATION ................................................................................................ 6
1.2 INTRODUCTION TO SAFETY ....................................................................................... 7
1.3 SYMBOLS AND LABELS ON THE EQUIPMENT ............................................................. 8
1.4 INSTALLATION, SETUP AND OPERATION ................................................................... 8
1.5 EARTHING ............................................................................................................. 10
ELECTRICAL SAFETY ...................................................................................... 10
FUNCTIONAL EARTH (EMC) ............................................................................ 11
1.6 HANDLING ELECTRONIC COMPONENTS .................................................................. 11
1.7 TECHNICAL SPECIFICATIONS FOR SAFETY .............................................................. 11
PROTECTIVE ELEMENTS ................................................................................. 11
ENVIRONMENTAL CONDITIONS ........................................................................ 12
STORAGE CONDITIONS ................................................................................... 12
1.8 TECHNICAL LABEL ................................................................................................. 12
1.9 PACKING AND UNPACKING ..................................................................................... 13
1.10 DECOMMISSIONING AND DISPOSAL ....................................................................... 13

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1.1 Introduction

Information of Security
Important information
Read these instructions carefully and look at the equipment to become familiar with the device
before trying to install, operate, service or maintain it. In this manual you can find different types of
messages associated with situations that have different level of risk for people and / or for the
equipment.

This symbol indicates "DANGER" or "WARNING". This symbol informs of an


electrical risk that will cause personal injuries if the instructions are not followed.

This symbol is associated to a safety alert. It is used to warn of possible personal


injury hazards. The user must follow all instructions or messages associated to this
symbol to avoid possible injuries.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious
injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could result in death or
serious injury.

NOTICE
NOTICE is used to address practices not related to physical injury. The safety alert symbol shall
not be used with this signal word.

To Keep in Mind
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is who fulfill with requirements in paragraph 1.2.

Presentation
This manual provides information for a safe handling, commissioning and testing. This Safety
chapter also includes descriptions of the labels on the equipment.
Documentation for equipment ordered from Schneider Electric is dispatched separately from
manufactured goods and may not be received at the same time. Therefore, this guide is provided
to ensure that printed information which may be present on the equipment is fully understood by
the recipient.

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The technical data in this safety guide is typical only, see the technical data section of the user
manual for specific details of a particular equipment.
Before carrying out any work on the equipment the user should be familiar with the
contents of this Safety chapter and the ratings on the equipment’s rating label.
THE SAFETY SECTION MUST BE READ BEFORE STARTING ANY WORK ON
THE EQUIPMENT.

1.2 Introduction to Safety

The information in this section is intended to get that equipment is properly installed and handled in
order to maintain it in safety conditions. It is assumed that everyone who will be associated with the
equipment will be familiar with the contents of that Safety section.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of the
equipment. Failure to observe warning notices, an incorrect or improper use may endanger
personnel and equipment and also cause personal injury or physical damage.

WARNING
Before working with the terminal of connection, the device must be turned off and disconnected
of the feeding.

Proper and safe operation of the equipment depends on appropriate shipping and handling, proper
storage, installation and commissioning, and on careful operation, maintenance and servicing. For
this reason, only qualified personnel may work on or operate the equipment.
Qualified personnel are individuals who:

• Have read and understood the information on the device and its user manual.

• Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected.

• Are able to safely perform switching operations in accordance with accepted safety engineering
practices and are authorized to energize and de-energize equipment and to isolate, ground,
and label it.

• Are trained in the care and use of safety apparatus in accordance with safety engineering
practices.

• Are trained in emergency procedures (first aid).


It is necessary to consider that the documentation of the device collects the instructions for its
installation, set up and operation. However, the manuals could not cover all the possible
circumstances neither include specific information on all the details.
In case of questions or specific problems, contact with his office of sales Schneider Electric or with
the center of attention to the customer and request the necessary information.

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1.3 Symbols and Labels on the Equipment

Before the equipment is installed or commissioned, the user must understand the following
symbols, which may be used on the equipment or referred to in the user documentation.
Table 1 - Symbols

Symbol Associated Text Description


IEC symbol associated to a DANGER or WARNING
message indicating that there is an electrical risk.
Possibility of electric chock
Failure to follow these instructions could cause
damage to people or death.
Symbol associated with a risk alert. The user must
Caution, read the manual. read the manual before handling the equipment.

ANSY symbol associated to a DANGER or WARNING


message indicating that there is an electrical risk.
Possibility of electric chock
Failure to follow these instructions could cause
damage to people or death.
Associated symbol to the protective ground
Protective earth connection connection. See paragraph 1.5.1 in this manual.

This symbol indicates that the equipment has been


CE Mark developed in compliance with all applicable European
Directives.

Electronic device. Special This symbol indicates that, at the end of its life, this
instructions must be follow module must be discarded according to the WEEE
for discard it. Directive (Waste Electrical and Electronic Equipment).

The equipment has been designed and manufactured


Compliant with RoHS. according to RoHS Directive (Restriction of Hazardous
Substances).

Direct Voltage Symbol of direct voltage (VDC).

Alternate Voltage Symbol of alternate voltage (VAC).

1.4 Installation, Setup and Operation

There are several acquisition blocks in Saitel DP that use dangerous tensions (> 50 V). The user is
responsible to check that the characteristics of each device are adapted and convenient for his
installation. The user should read the instructions of installation before proceeding to the use or
maintenance of the devices. Not following these instructions can be dangerous for the people and
the devices.
Not following these instructions can be dangerous for the people and the devices.

DANGER
Devices that handle dangerous tensions are marked with a sticker on the front label (size: 12,5
mm). This label must be visible all the time while the module is installed on the backplane.

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The following products handle dangerous tensions:

• SM_DI32: Digital inputs module (P/N: M583x0000x).

• SM_PS40: Power supply module (P/N M5084x000x and M5085x000x).

• SM_PS: Power supply module (P/N M5155x000x).

• SM_DO16R and SM_DO32T: These modules do not handle high voltages, they will not be
marked at the factory. These modules must be marked to inform about the risk when some
equipment that manage voltage higher than 50 V are connected to digital outputs.
It is recommended to install the RTU inside a cabinet with a key. This cabinet only should be
opened by a qualified person.

WARNING
If this type of cabinet isn't available, a barrier must be installed in order to avoid an accidental
contact with these dangerous elements. This barrier only should can be removed using a
special tool.
If the barrier has to be removed in order to access to equipment, personnel responsible for the
task must be sure that the barrier is installed again when the task is finished.
While the RTU is accessible for a user, all people must follow all instructions to prevent
electrical risk or discharges.

Not following these instructions can give like result that the device do not work properly
or even can damage to the people or devices.

An electrical risk symbol with enough size must be included on the cabinet’s door or
on the barrier.

The following image shows an example:


Figure 1 - Barrier of protection for elements with dangerous voltages.

NOTICE
Terminals will not be accessible to the user directly once it has made the installation of the
device. The cabinet will have to remain closed with key or the screen of installed protection

The cabinet or installation must have a general switch placed just in the cable entry of the
installation (see paragraph 1.7.1)
For the cleaning of the device it is only necessary using a dry cloth by the surface when it detects
excessive presence of dust or any element deposited on the surface.

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WARNING
Don’t use liquid products of cleanliness due to the presence of active parts

Because of the variety of uses of the product, the managers of the application and use of this
device of control will have to take the measures to ensure the fulfillment of all the requests of
security and provision of each application. The requests do reference to the applicable laws,
regulations, codes and standard.

1.5 Earthing

WARNING
Before energizer the device, it has to be placed to earth properly such as it indicates in sections
1.5.1 and 1.5.2. When installing the device, ground is the first thing that should be connected
and the last one that should be disconnected.

Saitel can need put to earth for two distinct needs:

• For purposes of electrical safety (Protective Earth, PE).

• Improve the behavior in EMC and derive perturbations to earth (functional Earth).

Electrical Safety
Only qualified personnel, with knowledge about hazards associate with electrical equipment can
install Saitel DP. In general, the installation will be following IEC 61010-1 recommendations to be
compliant with this norm.

When Saitel DP is mounted on back-panel, the backplane on is metallic enclosure


must be installed on a metallic surface. This surface must be connected to the ground
of the cabinet or installation according to the norm IEC 61010-1. When Saitel DP is
mounted on a chassis, this chassis must be connected to the ground of the
installation.
Saitel DP modules have a plastic enclosure offering protection for isolation faults. Earthing.

WARNING
All devices with high voltage must be disconnected before dismount a module.

A dedicated connection with green/yellow wire should be used to assure electric continuity to the
installation protective earth. Section of these wires must be enough in order to support 25 A
(ground bonding test).
Figure 2 - Yellow and Green cable for earthing.

The design and installation of the cabinet is responsible for compliance with all the existing
international and national electrical codes concerning protective grounding of any device.
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WARNING
According to Electrical Safety:

• The screw for ground must be exclusive for this use.


• The power voltage must be supplied by a power supply that offers double or reinforced
insulation against dangerous voltages.

Functional Earth (EMC)


The available rear connector on each module allows the bus connection and it offers protection in
case of electric derive. The EMC grounding is implemented via three pins of this connector.

WARNING
Never connect modules on the backplanes if the power supply hasn’t been disconnected of all
circuits with high voltages.

The only modules with a ground connection are the power supplies (SM_PS and SM_PS40). Both
must be connected to the ground of the cabinet.

1.6 Handling Electronic Components


Like any electronic device, Saitel is susceptible to receive electrostatic discharges during the
handling. It is necessary to take the usual measures to minimize this risk, since serious damage to
the equipment can be caused, which may not be detected immediately but which may affect the
reliability of the product.

WARNING
The enclosure ONLY should be removed when is strictly necessary, because this action has a
risk for the equipment:

• Before removing the enclosure, the operator must be equipotential with the equipment.

• Avoid touching the electronic. The board must be always manipulated for the edges.

• If the equipment has to be passed between two persons, both must be equipotential.

• Put the module always on an antistatic surface or on a surface equipotential with you.

• During the storage and transport, the module will remain in the packaging.
Not following these instructions can give like result that the device do not work properly
or even can damage to the people or devices.

1.7 Technical Specifications for Safety

Protective Elements
The cabinet's engineering and installation must include a general automatic switch next to the
cables' input in the cabinet; once the door is opened, high voltages must be interrupted inside. This
switch must be located at a place which is not accessible by a third person while the operator is
using the boards in the cabinet.
Moreover, the installation will incorporate a circuit breaker of 5A next to the cabinet protecting it
from possible overcurrent in the power supply.

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Both switches will be labeled with the symbol O as "Off" and I as “On”.

WARNING
The connection / disconnection switch must be installed in a fixed element (for example the wall
of the cabinet) and it mustn’t break any earthing wire.

Environmental Conditions
The protection degree of the device is IP20. It is designed only for his use in interiors. If it is
necessary for his use in some external surroundings, it has to mount in a cabinet or specific
accommodation that contributes a degree of protection IP54, protected against the dust and water.
The electronic cards of the modules will be able to be tropicalized or no according to the option of
setting chosen. The tropicalized used is the AVR80, of the company ABchimie. It can consult all the
technical information of this type of finishing in http://www.abchimie.com/.
Other data to take into account about the environmental are:

• Altitude until 2000 m.

• Temperature range in operation: Between -40 ºC and 70 ºC. (IEC 60068-2-1 and IEC 60068-2-
2).

• Maximum relative humidity of 95%. (IEC 60068-2-30)

• Degree of pollution II. (IEC 60255-5)

• Overvoltage transitory until levels of Category III. (IEC 60255-5)

Storage Conditions
The continuous exhibition to some high levels of humidity during the storage can cause damages
to the electronic components and reduce the useful life of the device.
We recommend that, in the enclosure of storage, the relative humidity do not exceed 50%.
Once that the Saitel devices have been unpacked, recommend that they are energized inside the
three following months. When it installs an electrical device, it has to leave sufficient time for the
acclimatization to the temperature acclimatize of the environment, before the activation. Once the
equipment has been unpacked, it is recommended that it be energized within the following three
months.

1.8 Technical Label


Each Saitel product includes a technical label with the following information.
Figure 3 - Technical label.

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NOTICE
On the “Technical data” zone, you can see relevant information about the input and output
voltage in the module. Any voltage greater than 50 V must be consider as a high voltage.

1.9 Packing and Unpacking


All Saitel modules are packaged separately in their own carton box and shipped inside outer
packaging. Use special care when unpacking the device. Don’t use force.
The design revision and manufacturing options can be determined using the P/N included in the
packaging label on packaging.
After unpacking the device, inspect it visually to be sure it is in proper mechanical condition.
If the product needs to be shipped, the original packaging must be used, including foams and the
carton box. If the original packaging is no longer available, make sure that the packaging used is
according to ISO 2248 specifications for a drop height 1 m.

1.10 Decommissioning and Disposal


When the product is marked with this symbol, it means that, at the end of its life
cycle, you mustn't dispose the product together with habitual residues. To avoid the
possible damage to the environment or to the human health that represents the
uncontrolled elimination of residues, please, separate the battery (if there is one) of
the other elements, and each one must be recycled according to the local regulation.

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2 General Description of SM_AI8AO4

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Content
2 GENERAL DESCRIPTION OF SM_AI8AO4 ........................................................... 14

2.1 SAITEL DP PLATFORM ........................................................................................... 16


2.2 SM_AI8AO4 FEATURES ........................................................................................ 17
2.3 INTERFACES .......................................................................................................... 18
2.4 HARDWARE ARCHITECTURE ................................................................................... 19

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2.1 Saitel DP Platform

The Saitel DP platform is a complete set of devices provided by Schneider Electric for real-time
control applications and power line automation. It is a high-technology platform which gives a
solution to the business areas of Schneider Electric.
The following figures show a Saitel DP in chassis (left) and in backplane (right).
Figure 4 - Saitel DP in Chassis and Backplane

Saitel DP’s design has been optimized to meet the most demanding requirements of multiple
sectors:

• Cost-efficiency, minimum downtime, and compliance with electrical safety, electromagnetic


compatibility and environmental standards.

• Safety and reliability requirements for power, gas, water, residual water supply, etc.

• Centralized monitoring and control of geographically-distributed systems which support


hierarchical data acquisition and redundant networks.

• Local monitoring and control with data sharing capabilities of plant-distributed devices.

• Quick troubleshooting by means of programmable automation execution.

• One of the most remarkable features of Saitel DP is its modular design. All I/O, CPU, power
supply and communication modules have an identical format, sharing the same enclosure.
Figure 5 - Saitel DP architecture

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2.2 SM_AI8AO4 Features

The SM_AI8AO4 module supports up to 8 analog inputs and 4 analog outputs, which can be
configured separately. The following figure shows a schematic front view.

This module consists of:

• A block with 8 analog inputs each.

• A block with 4 analog outputs

• A controller block

• An indication block
Figure 6 - SM_AI8AO4 Front view

NOTICE
From revision C0 and later, this module allows be inserted and removed from a live backplane
(hot-swaping). In addition, the module provides protection against overvoltage, undervoltage,
overcurrent and inrush current.

Analog Inputs Block

Each analog input block admits eight channels in differential configuration, which perform the
following functions:

• Multirange voltage inputs, with the possibility of injecting current signals using an external
resistor (250 Ω). Accuracy of 0.1% between input terminals (included in the terminal blocks).

• Double input protection against electromagnetic disturbance; by surge arrester (in common and
differential mode) and TVS (in differential mode)

• Eight channel multiplexing.

• High resolution converter.

• Network noise filtering for 50 / 60 Hz.

• Conversion cycle with filtering.

• Galvanic isolation through optocoupler.

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For compatibility with older systems, the analog inputs support the ranges ±2.5 V, 0-2.5 V, ±1.25 V
and 0-1.25 V, although the current configuration tools don't allow to configure these ranges.

Analog Outputs Block


The analog outputs block admits 4 channels with the following features:

• Voltage (using an external resistor) or current multirange outputs, configurable up to ±10 V and
±20 mA.

• 16-bit digital-analog conversion.

• Separate calibration adjustment by channel.

• Signals validation per channel.

• Output protection against electromagnetic disturbance by surge arrester (in common and
differential mode).

• Galvanic isolation through optocoupler.

Controller Block
• The controller block performs all the analog inputs preprocessing, which allows configuring the
following parameters separately:

• Input range.

• Measurement scaling.

• Network filtering interval.

• The parameters below can also be configured in the real-time database for analog inputs:
o Scaling at engineering units.
o Up to 4 out-of-range alarms.
o Change threshold and event generation.
The configurable features related to the outputs are:

• Scaling at engineering units.

• Maintenance if communications fail.

• Reset value.

2.3 Interfaces

Depending on the ordering options, A1 or A2, the following interfaces are available on the front:

• For A1, connection by terminals:


o J1 connector  AI01 to AI08. Direct connection to field.
o J2 connector  AI01 to AI08. Direct connection to field.

• For A2, connection by flat ribbon:


o J1 connector  AI01 to AI08. Connected to field through an external terminal block.
o J2 connector  AI01 to AI08. Connected to field through an external terminal block.

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2.4 Hardware Architecture

Two electronic boards are mounted in SM_AI8AO4:

• Main board: ST_AI8AO4

• Display board: ST_DIS2


The SM_AI8AO4 module can be connected to the field using two different procedures defined by
option A1 (terminal connection), and option A2 (flat-ribbon connection).
The following P/N describes all available ordering options for this module:
Figure 7 - SM_AI8AO4 P/N Description

Ordering options:

• A1: Use terminal blocks for field connection.

• A2: Use flat ribbon and external terminal blocks for field

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3 Physical Mounting & Installing

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Content

3 PHYSICAL MOUNTING & INSTALLING ................................................................ 20

3.1 INSTALLATION ....................................................................................................... 22


HANDLING ...................................................................................................... 22
MODULE LOCATION WITHIN THE CHASSIS ........................................................ 22
POWER SUPPLY REQUIREMENTS .................................................................... 22
MOUNTING PROCEDURE ................................................................................. 23
CONFIGURATION SWITCHES ............................................................................ 23
3.2 WIRING SM_AI8AO4 ............................................................................................ 24
FIELD CONNECTION ........................................................................................ 24
ANALOG OUTPUT VALIDATION ......................................................................... 25
FIELD CONNECTION SCHEMATICS (OPTION C1) ............................................... 25
FIELD CONNECTION SCHEMATICS (OPTION C2) ............................................... 25
CONFIGURATION ............................................................................................ 26
TERMINAL BLOCKS ......................................................................................... 27
3.3 LED INDICATORS ................................................................................................... 29

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3.1 Installation

Handling
WARNING
The electrostatic discharges may damage semi-conducive devices within the module, if the
connector pins are in contact with the backplane.

Please note the following precautions to avoid electrostatic damages:

• You should handle the module from the front side, as far as possible from the backplane
connectors.

• You should never touch the pins of the backplane connector.

• You should keep the module in its antistatic bag or packaging box, when unused.

Module Location within the Chassis


All modules must be installed always in vertical position.

When using a power supply such as the SM_PS or SM_PS40 module, it must be located in the
position 1 (slot1 left-hand side). In redundant-power supply configurations, there must be two
reserved positions for the two power supply modules. These positions must be 1 and 2.

Remaining modules can be located in any position (slot) within the chassis.

Figure 8 - Backplane positions

Modules must be grouped to minimize the adverse effects caused by noise and heat, therefore,
modules, and more specifically the CPU modules, must be placed as far as possible from the
modules which operate at alternating currents or high currents.
If the system has redundant CPUs, both control modules must be put together in the backplane

Power Supply Requirements

WARNING
The voltage input for the backplane is 5.4 ± 0.2 VDC. The external voltage input isn't protected
against overvoltage nor polarity inversion, so an incorrect wiring or an incorrect adjustment of
the supply voltage could damage electronic.

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The SM_PS and SM_PS40 modules (power-supplies) are scalable to supply power to the modules
connected to the backplane, as required. When using auxiliary power supplies, it is necessary to
scale them depending on the installed Saitel DP modules.
The consumption of all modules will be added plus a safety margin (between 20% and 50% of the
full power). The power supply efficiency typically, 70 - 90% shall also be considered, in order to
protect the chassis and power supply from overloading.

Mounting Procedure
To mount the module in the backplane, please follow the following instructions:

• Switch off the backplane’s power supply.

• Mount the module at the desired position within the backplane and verify that the rear rails are
properly mounted using the pre-drilled holes on the backplane.

• Firmly press the module to assure the connector fits in the backplane connector properly.
Check whether the module is correctly mounted to the backplane base.

• Fix the module to the backplane using the screw located at the top.

• Insert the terminal or flat ribbon connectors.

Configuration Switches
The module’s identification and Profibus communication speed can be set using the microswitches
on the module's rear panel. Each microswitch has the following functions:

Figure 9 - Profibus switches for module configuration

The module’s identification must be unique, selecting between 1 and 96 using microswitches 1 to
7. The address 0 and from 97 to 127 are reserved and never can be assigned. In other case,
several messages are generated when the system boot.
The address definition will be as follows:
P1*20 + P2*21 + P3*22 + P4*23 + P5*24 + P6*25 + P7*26
Assuming Px is the value assigned to the position of microswitch x (0 is OFF and 1 is ON). For
example, if switches 2, 4 and 5 are in the ON position, the Profibus address of the module is 26.
The Profibus communication speed must be the same for all Saitel DP modules, which is
determined by the speed of the master, configured by software, in the control module. The speed is
set using microswitches 9, 10 and 11 as shown in the following table:

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Position 11 Position 10 Position 9 Profibus Rate

OFF OFF OFF 19.2 kbaud


OFF OFF ON 93.75 kbaud
OFF ON OFF 187.5 kbaud
OFF ON ON 500 kbaud
ON OFF OFF 1.5 Mbaud
ON OFF ON Not available
ON ON OFF Not available
ON ON ON Not available

NOTICE
For optimal system performance is recommended to set the Profibus rate to 1.5 Mbaud.
Microswitches 8 and 12 are reserved and must be set to OFF, except for the SM_DI32 module

3.2 Wiring SM_AI8AO4


The SM_AI8AO4 module can be connected to the field using two different procedures defined by
option C1 (terminal connection), and option C2 (flat-ribbon connection). Chapter “Installation”
above describes the major differences between these two connection options.

Field Connection
The following figure shows the pin allocation of the connectors for C1 option. The connector B1 is
located at the top and the connector B2 at the bottom.
Figure 10 - SM_AI8AO4 direct connection (option C1)

Where:

• AI0x: Analog input x.

• AOx: Analog output x.

• AOxValid: Shows the validity of the assigned value.

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• AOxShield: Terminal for shield connection.

• NC: Not connected.


The analog inputs of the SM_AI8AO4 module are differential, so there are no common terminals.
The connector B1 has 8 pairs of signals corresponding to the 8 analog inputs. The analog outputs
are differential, and they have two validations and an "A0xShield" signals associated to connect the
cable’s shield.

Analog Output Validation


Each analog output has a signal which is used to indicate the validity of the allocated output value.
Such signal (AOxValid1 and AOxValid2) is provided by a contact of a solid-state relay supporting
alternating and direct voltages (320 VMAX and 150 mA).

Those relays will be active (closed contacts) provided the corresponding analog output board and
channel have been set properly. If the module stops communicating with the CPU or the analog
output channel has a Break or PFail diagnostic, then the solid-state relay will be deactivated.

Field Connection Schematics (option C1)


Figure 11 - SM_AI8AO4 Field connection schematics (option C1)

Field Connection Schematics (option C2)


Figure 12 - SM_AI8AO4 Field connection schematics (option C2)

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Configuration
NOTICE
• The information included in this section only applies to revisions Bx of the module.
• The electronic board in modules with revision Bx, has four configuration jumpers for each
analog output, which are used to select the output mode (current or voltage). It is
necessary to open the enclosure of the module to access the ST_AI8AO4 board

The following figure shows both the jumper positions on the circuit board as pin 1 for the placement
of the bridges.
Figure 13 - SM_AI8AO4 Jumpers for output configuration as Voltage/Current

Depending on the output type that we want to set, we have to set the jumpers as is indicated in the
following tables:

Voltage Outputs Configuration


Table 2 - SM_AI8AO4 Voltage outputs configuration

Channel Jumper Position

RP3 1-2
RP4 2-3
AO01
RP5 1-2
RP6 2-3
RP7 1-2
RP8 2-3
AO02
RP9 1-2
RP10 2-3
RP11 1-2
RP12 2-3
AO03
RP13 1-2
RP14 2-3
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Channel Jumper Position

RP15 1-2
RP16 2-3
AO04
RP17 1-2
RP18 2-3

Current Outputs Configuration


Table 3 - SM_AI8AO4 Current outputs configuration

Channel Jumper Position

RP3 2-3
AO01
RP4 1-2
RP5 2-3
RP6 1-2
RP7 2-3
AO02
RP8 1-2
RP9 2-3
RP10 1-2
RP11 2-3
AO03
RP12 1-2
RP13 2-3
RP14 1-2
RP15 2-3
AO04
RP16 1-2
RP17 2-3

Terminal Blocks
Some terminal blocks of the Saitel DP family have been specifically designed to be used with the
SM_AI8AO4 modules. These terminal blocks can help to simplify cabling, use wider section field
wires and include different terminal connectors than those offered with the option C1.
Furthermore, these terminal blocks can include the converter resistance for current inputs.

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Normalized Terminal Block (TB_AI8/N)

Technical Specifications of TB_AO4/N


Figure 14 - TB_AO4/N
Normalized terminal block Manufacturer Phoenix Contact
Reference (code) T-UM 45/TELVENT/4AO (2908462)
Assembly DIN rail
Rated voltage UN. 60 VRMS/VDC (max).
Maximum current capacity per branch. 1 A.
Number of wires. 8.
Dimensions 66 x 45 mm.
Field connector. 8-way PCB terminal connector.
Connector type. PCB header with fixing screws.
Min / Max wire cross section (rigid). 0.2 / 4 mm2.
Min / Max wire cross section (flexible). 0.2 / 2,5 mm2.
Min / Max wire cross section AWG/kcmil. 24 / 12.
Module connector. 20-way flat-ribbon cable connector.
Connector Type Pluggable..
Used in modules SM_AI8AO4.

Electrical Diagram
Figure 15 - TB_AO4/N – Electrical diagram – Phoenix Contact

Technical Specifications of TB_AO4N


Figure 16 - TB_AO4N
Normalized terminal block Manufacturer Weidmüller
Reference (code) TB_AO4N (7508000587)
Assembly DIN rail
Maximum current capacity per branch. 1.5 A.
Number of wires. 32.
Dimensions 62 x 47 mm.
Field connector. 8-way PCB terminal connector.
Connector type. PCB header with fixing screws.
Min / Max wire cross section (rigid). 0.5 / 6 mm2
Min / Max wire cross section (flexible). 0.5 / 4 mm2.
Min / Max wire cross section AWG/kcmil. 20 / 10.
Module connector. 20-way flat-ribbon cable connector.
Connector Type Pluggable.
Used in modules SM_AI8AO4.

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Electrical Diagram
Figure 17 - TB_AI8N – Electrical diagram – Weidmüller

3.3 LED Indicators


The SM_AI8AO4 module integrates 12 indicators, with the following functions.

• DIA: General diagnostics.

• RUN: Operation status.

• ST1 and ST2: Indicate whether there is a hardware malfunction in the specific block.

• Break: Break in analog output current loop.

• PFailn: D/A converter fault in the analog outputs.


The modules integrate a watchdog mechanism to detect hardware faults in both the input and
output block. With respect to the analog inputs, the user may also define up to 4 different alarm
levels, that is, lower-level and high-level alarms. The module features a detection system for
current loop break and a permanent monitorization of D/A converter for outputs.
The front indicators inform about the module status according to the following table:

 Blinking  On  Off

DIA RUN ST1 ST2 PFail(x) Break(x) AIx AOx Description

Normal status. The module is communicating with


the master.
Firmware malfunction.
(3)

Incorrect address assigned to the module (0 or


greater than 96).
If the address is correct, the type of the module is
(1) different to the configured for this address (and a
module with correct type and this address isn’t
inserted on the bus)
Module not configured or disconnected. If the
(2) module is connected, the address is between 1
and 96 but this address haven’t been configured.

Ax out of range.

AOx out of range.

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DIA RUN ST1 ST2 PFail(x) Break(x) AIx AOx Description

(3) Internal malfunction in the analog input block.


(3)

(3) Internal malfunction in the analog output block.


(3)

(3) Hardware malfunction in AOx.


(3)

(4) Opened current loop for AOn.

NOTICE
The LED Break only will be switched on if the signals are configured for current outputs.

The actions to be taken are:


1. Check the module’s address.
2. Check that module’s address corresponds to configured address.
3. Contact the support service.
4. Verify that the wiring of the module is correct.

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4 Configuration & Maintenance

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Content

4 CONFIGURATION & MAINTENANCE .................................................................... 31

4.1 CONFIGURATION OF THE BACKPLANE..................................................................... 33


4.2 SM_AI8AO4 CONFIGURATION ............................................................................... 36
INFORMATION OF LOCAL ACQUISITION ............................................................. 36
SM_AI8AO4 SIGNALS.................................................................................... 37
LOCAL ACQUISITION COORDINATES ................................................................ 37
INFORMATION IN COREDB ............................................................................... 38
4.3 SIGNAL CALIBRATION ............................................................................................ 40
SIGNAL CALIBRATION USING A SM_866 .......................................................... 41
SIGNAL CALIBRATION USING A SM_866E ........................................................ 42
4.4 MAINTENANCE OF MODULE .................................................................................... 44
WEBAPP VS WEBTOOL ................................................................................... 44
4.4.2 USING WEBAPP ............................................................................................. 44
4.4.3 USING WEBTOOL ........................................................................................... 49
4.7 FIRMWARE UPDATE ............................................................................................... 54

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4.1 Configuration of the Backplane

NOTICE
From here onward, the user is supposed to be familiar with the general use of Easergy Builder. For
additional information about this tool, please refer to the Easergy Builder manual.

In the Workspace of Easergy Builder, create a new RTU using button or pressing right button
of the mouse in an empty area of the RTUs tree:
Figure 18 - Create a new RTU

Pressing button next to the graphical of the backplane, you can add, remove or change the I/O
modules included on the default configuration.
Figure 19 - Modify the I/O modules

The user needs understand some basic concepts about Saitel DP before configuring the
acquisition:
1. A Backplane is a set of I/O modules connected to a CPU and a Power Supply.
2. An SM is a Saitel DP input/output module.
3. Each I/O module is allocated to a unique address in the backplane.
4. The Addressing Procedure is carried out manually through the switches of each module.
In Easergy it is necessary to match this address with the one shown by said switches.
More information in 3.1.5.

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Figure 20 - Configuring backplane

This window allows to add or remove module in the backplane. Use button to add new modules
and to remove a module.
Figure 21 - Adding new I/O modules

The address for each module is displayed under its picture and it can be changed using . The
address for each module must be the same that is indicated with its rear switches.
Figure 22 - Change address

Use button to configure the time parameters of the polling and digital filtering:

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Figure 23 - Profibus configuration

To create a new configuration, select RTU in the tree and pulse right button of the mouse or use

button.
Figure 24 - New configuration

If the field "Create acquisition points defined in the RTU" is marked, all points of the local
acquisition of the acquisition blocks included in the default acquisition configuration associated with
the RTU will be included in coreDb.
For example, if a SM_CPU866e has a backplane with a SM_DO16R module, if "Create
acquisition points defined in the RTU", following points are generated:

• 16 digital outputs in Commands table.

• Each supervision points of each block.


At the end of the operation, the new configuration will appear in the RTUs tree. We double-click on
it, and the Easergy Builder tool goes into Configuration mode.
Figure 25 - Saitel DP local acquisition

Within the configuration, pressing double in laq we can change the address of the modules again.

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4.2 SM_AI8AO4 Configuration


The local acquisition Device for Saitel DP is named “laq” and it is created by default for each Saitel
DP configuration.
Figure 26 - Configuring local acquisition for Saitel DP

The laq Device supports communication between inputs and the outputs managed by the
acquisition blocks and coreDb points. The first step to configure the acquisition settings is including
all I/O modules in the backplane.

Information of Local Acquisition


The following figure shows the relationship between the field information received by the
SM_AI8AO4 module and the related points in coreDb:
Figure 27 - Field signals and points in coreDb

All signals in this picture are simple.


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SM_AI8AO4 Signals
Select a SM_AI8AO4 module on the tree to open the configuration screen, which includes a
module with analog inputs and outputs. The configuration window has two panels:

• Analog Inputs

• Analog Outputs
Figure 28 - SM_AI8AO4 Module configuration

Each signal has associated the following fields:

• AIx / AOx: Signal description. This value can be changed although it does not affect the
signal’s identification, as its identification label, which is automatically attached, is internal and
cannot be changed. This is applicable to all signal descriptions in all modules.

• Rng: Signal’s voltage range.

• EGU: Flag indicating whether engineering units are considered. El value “N” indicates
“engineering units” (the Bin output will be between EMIN and EMAX) and the value “Y”
indicates “counts”. These signals when configured in counts can take a value between:
o EMin: Minimum value expressed in engineering units. The range is: -32768 to 32767.
o EMax: Maximum value expressed in engineering units. The range is: -32768 to
32767.

• The “AC FILTER” field is associated to a band rejection filter at 50/60 Hz to avoid the damaging
effects of network noise. If no filter needs to be used, set NONE.

• Rst: Value taken by the output after a CPU reset (% of output range).

• Keep: If the value is set to “Y” the output is retained. if the communication with the CPU is lost.

Local Acquisition Coordinates


The coordinate is a unique identifier of a signal within a Bin. Its definition is different for each
Device and the local acquisition is defined with ten digits with the following format:

2 BBB CC DDDD

• 2: The first number of its coordinate for all Saitel DP local acquisition signals will be 2.

• BBB: Three digits to indicate the point address according to the previous communication
protocol. In the case of Profibus-DP, the address range is from 000 to 125.
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• CC: Type of signal, which includes:


o 00: Diagnostic signals of the acquisition modules.
o 01: Analog input (16-bit).
o 04: Analog output (16 bits).
o 12: Analog input (8 bits) (Inputs table of Profibus).
o 13: Analog input (16 bits) (Inputs table of Profibus).
o 14: Analog input (32 bits) (Inputs table of Profibus).
o 18: Analog output (8 bits) (Inputs table of Profibus).
o 19: Analog output (16 bits) (Inputs table of Profibus).
o 20: Analog output (32 bits) (Inputs table of Profibus).

• DDDD: Number of the signal within each type, that is, it does not need to match the physical
position. The first signal of a type will be 0000, the second will be 0001 ..., with all the types of
the previous point.

Information in CoreDb
Each signal is associated to a coreDb register in the Status, Analog and Setpoint table using its laq
coordinate as source/destination:

Status Table
Figure 29 - Status points

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Analog Points
Figure 30 - Analog points

Setpoint Points
Figure 31 - Setpoint points

These points and other diagnostic points (D001_STS_COMM and D001_STS_DIAG) can be
created automatically when the module is included in the backplane, but they can be created
manually using the laq points wizard.
In order to include a point manually, please create a new point, select laq as Source Device or as a
Destination device, click right-button on the field Source Coordinates and select Launch Point
wizard:

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Figure 32 - Point Wizard

Select the module in which it wants to create these points and then select the point to be created.
Only not created point will be shown in the list.
The following point can be added for a SM_AI8AO4 module:

• Status, Source Coordinates:


o Diagnostics point:
 STS_COMM: Module offline. Value 1 indicates that there is not communication
with the module
 STS_DIAG: Module with diagnostics. Value 1 indicates a diagnostic. Usually
correspond to a polarization failure in the module.
 STS_FAILBUS1: Value 1 indicates a communication failure in Profibus1.
 STS_FAILBUS2: Value 1 indicates a communication failure in Profibus2.

• Analog, Source Coordinates:


o Analog Inputs: Analog inputs, depend on the configuration performed.

• Analog, Destination Coordinates:


o Analog Outputs: Analog outputs, depend on the configuration performed.

4.3 Signal Calibration


The calibration method depends on the CPU type.

• SM_CPU866  webTool

• SM_CPU866e  webApp
The calibration is done separately for each channel.

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Signal Calibration Using a SM_CPU866


In WebTool, go to Bins section and click on “laq”. You will see a table with the correspondent
signals.
Figure 33 - Saitel WebTool Menu

For example, following picture shows a tab corresponding to a SM_AI8AO4 module.


Figure 34 - laq Device in Saitel WebTool

To calibrate a specific SM_AI8AO4 module, press “Calibrate” button on the table. Then, the
following screen appears:
Figure 35 - SM_AI8AO4 module calibration

Each input must be calibrated separately, by pressing the “Start” button which is associated to
each signal in the “Calibration” column.
When calibration starts, the following message is shown:

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Press “OK” to continue or “Cancel” to stop the process.

When the calibrator is connected to terminals AI1+ (red cable) and AI1- (black cable), the system
will wait for the calibrator to supply 0 V. Then, press “Ok”. Subsequently, the system asks the user
to wait while the input is calibrated for 0 V.
Then, the following message is shown:

As described for the previous step, supply 5 V through the calibrator and then press “Ok”. The
system will start the calibration for this voltage level.
When the operation finishes, the following message will appear:

Press “OK” to continue.

The calibration values depend on the signal range assigned in Easergy Builder.

Signal Calibration Using a SM_CPU866e


If the CPU is a SM_866e, to calibrate SM_AI8AO4, Saitel WebApp must be used.
In WebApp, go to Maintenance section and click in “Acquisition”. You will see a table with the
correspondent signals. If the permissions set for the user allows it, these points van be calibrated.

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Figure 36 - Saitel WebApp Menu

For example, following picture shows a tab corresponding to a SM_AI8AO4 module. All of its
signals are displayed with the value and quality information.
Figure 37 - SM_AI8AO4 module calibration

To start the calibration of an analog input, just click on the “calibrate” button for the signal to
calibrate. A window will pop with the instruction that the user must follow. Please take into account
that if the point has no good quality or it is blocked, calibration will not start.

Press “Yes” to continue or “No” to cancel the process.

If the analog point cannot be calibrated, following message will be shown:

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4.4 Maintenance of Module

WebApp vs WebTool
WebApp and Webtool are remote user interfaces for consulting, monitoring and maintenance
tasks. Once the username and password have been entered, you can access to the main window
and, depending on the web tool, several sections are available.

NOTICE
WebApp has been designed to work only with the cyber security brick. This functionality is not available
in systems that don’t include the cyber security brick and doesn’t work in systems without the external
web server either. Pages are loaded dynamically according to the user’s roles.

When use WebApp, the following message is shown previously to access the tool:

Figure 38 - Disclaimer information

Please, read this information and take it into account.


In this manual, only the information about SM_AI8AO4 is shown. For more information about these
tools, please, consult the user manual for each one.

Using WebApp
Saitel WebApp has an access control that allows differentiating the users who are able to connect.
To get the window access, please write https://< CPU IP address> in the navigation address bar.

Figure 39 - Access screen

Write the Username and Password in order to access the webApp’s main window.
This screen contains 5 menus:

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• Home

• Monitoring & Control

• Diagnostic

• Maintenance

• Settings

Home tab

Figure - 40 Home view

Some of this information can be filled in by the user.

• Device Information. It is possible to add the names of the operators who have used or
configured the equipment or a specific custom note that can be viewed each time a
connection is established to this RTU. This information can be changed using button
“Edit”, next to “Device information”.

• Location. The GPS coordinates for the RTU location (place, latitude, longitude, and
altitude) should be entered here by the installer. Location is not set automatically. The
image must be included manually by clicking button on the map.

• Image associated to the RTU. It could be useful to include a location map


corresponding to the GPS coordinates. Use button on the graphic zone to do it.

• Notes. This zone allows the user to include notes that are shown to other users. Use
button too add new notes.

• Factory information: This zone shows the manufacturer, model and the version of the
software loaded on the HU module. Using button next to the text “Factory
Information”, it is also possible to include an image of the particular RTU or CPU for
identification purposes.

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Monitoring and Control

Figure 41 - Monitoring and Control view - System information

On the other hand, the “Monitoring and control  Data” allows to monitor the information of each
coreDb table:

• Status page: For viewing the status of the digital data

• Command page: For sending change of state commands based on the digital data.

• Analog page: For viewing measurement values.

• Setpoint page: For forcing parameter values.


To access analog points, in webApp main menu, go to Monitoring and control  Data  Analog
and the user can see the point mapped with Easergy Builder.
For an SM_AI8AO4 module, the showed points are the followings:
Figure - 42 Monitoring and Control - Status

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Figure 43 - Monitoring and Control - Analog

Figure 44 - Monitoring and Control - Set Point

For all types of points, each page has the same format. If the user locks the signal and click in
in the “value” column, the value of the correspondent signal can be changed.

If the user locks the signal and click in in the “quality” column, the value of the correspondent
signal can be changed.

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Each code of quality bit has a different meaning. See next tables to know the description of each
one.
Table 4 - Local quality bits

Values (Hexadecimal) Description

0x00000000 OK

0x00000001 There has been an overflow

0x00000002 There has been a carry on a counter or a roll-over.

0x00000004 There has been a counter adjustment.

0x00000008 Excessive changes in a digital input.

0x00000010 Locked Point (blocked)

0x00000020 Point manually replaced (manual)

0x00000040 The point has not yet been written into the database (No refresh)

0x00000080 Invalid value (Error)

0x00000100 The value of the item has exceeded Highest Limit Alarm.

0x00000200 The value of the item has exceeded High Limit Alarm.

0x00000400 The value of the point has fallen down of Low Limit Alarm.

0x00000800 The value of the point has fallen down of Lowest Limit Alarm.

0x00001000 Invalid time.

Table 5 - Quality bits from the Device

Values (Hexadecimal) Description

0x00000000 OK

0x00010000 There has been an overflow.

0x00020000 There has been a carry on a counter or a roll-over.

0x00040000 There has been a counter adjustment.

0x00080000 Excessive changes in a digital input.

0x00100000 Locked Point.

0x00200000 Point manually replaced.

0x00400000 The point has not yet been written into the database.

0x00800000 Invalid value.

0x10000000 Invalid time.

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NOTICE
If more than one error is detected for a signal, the hexadecimal value monitored for quality bits
will result from the sum of all. For example:
0x00000001 indicates that an overflow has occurred and 0x00000002 indicates that there has been a
carry on a counter or a roll-over. The value 0x00000003 would appear monitored

Maintenance
In the “Maintenance” section, the acquisition module can be calibrated. For more detailed
information go to section 4.3..

Using WebTool
Saitel Webtool is the tool used for maintenance and monitoring of Saitel RTUs which is supplied
with the baseline software platform. The values of all the coreDb signals in real-time can be
monitored through the Saitel Webtool as well as the quality data related to these values.
Saitel Webtool has an access control that allows differentiating the users who are able to connect.
To get the window access, please write https://< CPU IP address> in the navigation address bar.
If the browser has been correctly configured, and the remote equipment is connected to the PC,
the login window will prompt:
Figure 45 - Login window of Saitel Webtool

Once the username and the password are introduced in the login window, the main workspace is
displayed:
Figure 46 - Initial screen of Saitel Webtool

This window shows:

• Information about the user who opened the session (Login: admin).

• Button “Exit” in order to close the current session.

• It is possible to select the language through the field “Language”.

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• The main menu is located on the left side of the screen. Each button gives access to
all the information of the RTU:
o Information: General information about the CPU configuration.
o Monitoring: Gives access to the coreDb tables and the values for each
register and field.
o Bins: Gives access to the devices that have been configured in the RTU.
o Network configuration: Gives information about the physical devices and
rooters.

Information
Clicking Information on the main menu, you can see general information about the system.
The following real-time information can be monitored on this menu:

• System Configuration

• Hardware Status

• Synchronization Status

• Software Versions
Figure 47 - Information section

Monitoring
The top area of the screen includes the following information for any signal type (go to “Monitoring
 Status”, “Monitoring  Command”, “Monitoring  Analog” or “Monitoring  Setpoint”):
For each kind of modules, the information will be included in different tables. In the case of the
SM_AI8AO4 module, the information for the acquisition points can be found in the Status, Analog
and Setpoint screen.

Coordinate Description

Name DDDD

STS_COMM 0000 Module offline. Value 1 indicates that there is not communication
with the module.

STS_DIAG 0001 Module with diagnostics. Value 1 indicates a diagnostic. Usually


correspond to a polarization failure in the module.

STS_FAILBUS1 0003 Value 1 indicates a communication failure in Profibus1.

STS_FAILBUS2 0004 Value 1 indicates a communication failure in Profibus2.

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Figure 48 - Status monitoring screen

Figure 49 - Analog monitoring screen

Figure 50 - Setpoint monitoring screen

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The information available for all types of signals is the following:


• Point name: Signal's name in coreDb.

• Value: Current value of the signal. This value is retrieved from the signal’s source and it is
updated in Saitel Webtool according to the refresh period specified in the RT field.

• QF: Current quality flags of the value displayed for this signal

NOTICE
If the value of the quality bit associated to the signal is “Unrefreshed” (0x00000040) or “Invalid”
(0x00000080), the signal value will be “???”.
Clinking in “Set”, the value and the quality flag can be modified.
Figure 51 - Set Value screen

Each code of quality bit has a different meaning. See next tables to know the description of each
one.
Table 6 - Local quality bits

Values (Hexadecimal) Description

0x00000000 OK

0x00000001 There has been an overflow

0x00000002 There has been a carry on a counter or a roll-over.

0x00000004 There has been a counter adjustment.

0x00000008 Excessive changes in a digital input.

0x00000010 Locked Point (blocked)

0x00000020 Point manually replaced (manual)

0x00000040 The point has not yet been written into the database (No refresh)

0x00000080 Invalid value (Error)

0x00000100 The value of the item has exceeded Highest Limit Alarm.

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0x00000200 The value of the item has exceeded High Limit Alarm.

0x00000400 The value of the point has fallen down of Low Limit Alarm.

0x00000800 The value of the point has fallen down of Lowest Limit Alarm.

0x00001000 Invalid time.

Table 7 - Quality bits from the Device

Values (Hexadecimal) Description

0x00000000 OK

0x00010000 There has been an overflow.

0x00020000 There has been a carry on a counter or a roll-over.

0x00040000 There has been a counter adjustment.

0x00080000 Excessive changes in a digital input.

0x00100000 Locked Point.

0x00200000 Point manually replaced.

0x00400000 The point has not yet been written into the database.

0x00800000 Invalid value.

0x10000000 Invalid time.

NOTICE
If more than one error is detected for a signal, the hexadecimal value monitored for quality bits
will result from the sum of all. For example:
0x00000001 indicates that an overflow has occurred and 0x00000002 indicates that there has
been a carry on a counter or a roll-over. The value 0x00000003 would appear monitored

• Blocked: This checkbox indicates whether the signal’s source is blocked or not, that is, if the
signal’s value is refreshed with the changes made to the source’s value. If blocked, the number
displayed in the VALUE field can be edited. This change can be sent to the CPU using the SET
button. Therefore, the signal’s value in coreDb will be modified. If it is unblocked, the value can
also be changed, although it will be a temporary change as it will be restored automatically in
the next refresh.
For security reasons, the sources of command and setpoint signals cannot be blocked, so this field
is not included in the corresponding screens.

Bins
Clicking Bins, you can view all the Devices configured in the RTU. This screen can be used to
calibrate the analog signals. For more details, go to section 4.3.

Network Configuration
Information about the network devices and the routers configured in the system. For more
information about these elements, please refer to the Webtool user manual.

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4.5 Firmware Update

Once the backplane is configured, the CPU module (866 or 866e) already knows the type of
acquisition blocks that are been installed and their corresponding addresses.
To update the software of the SM_AI8AO4 module, you need:

• A console connection with the CPU.

• SM_AI8AO4 module must be correctly addressed and working fine in the backplane (LED Run
must be blinking).

• ST_AI8AO4_C0.bin file with the new version. This file must be available in the flash folder of
the CPU. If not, you can contact Schneider Electric in order to ask for it. Use an SFTP client
and transfer this binary file into the CPU flash folder.
The console tool can be executed using any commercial tool for serial or SSH connection. In this
manual, PuTTy software is used.
Open a serial connection as follow:
Figure 52 - PuTTY configuration

SSH connection via Ethernet can be used too. More information about the console use in the CPU
user manual. In the following picture, CPU866e is used:
Figure 53 - SSH connection

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NOTICE
If the baseline includes the cybersecurity brick, you need to login in the console with Installer.
No other user has permissions to execute this operation. Please, consult the CPU user manual
for more information.
If the file ST_AI8AO4_C0.bin is available in the flash folder, use the following command to upgrade
the software of SM_AI8AO4 modules:
Table 8 - Upgrading SM_AI8AO4 software.

File Command (SM_CPU866) Command SM_CPU866e

ST_AI8AO4_C0.bin dpUpgrade <nº of slave>, “<software file>” dpUpgrade <n º of slave> <software file>

NOTICE
The name of these files can be different depending on the version of the modules.
<nº of slave> could be a specific number or 0. If you use 0 as number of slave, all installed
modules of this type (depending on the software file) will be updated.
If the path isn’t indicated in the <software file> the file must be stored in /flash/cfgFiles if you are
using SM_CPU866 or /mnt/flash/cfgFiles if SM_CPU866e.

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5 Technical Specifications Table

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SM_AI8AO4 – 8 Analog Inputs & 4 Analog Outputs

Hardware Specifications

Field connection. Terminal / Flat ribbon.


Protection Overvoltage, undervoltage, overcurrent, inrush current and short-circuit.
Consumption 5W
Weight 568 g
Dimensions 245 x 180 x 45 mm

Analog Inputs

Number of inputs 8
Input type Differential (±10 V)
Input range. Multi-range voltage inputs. Conversion to current input using an external resistor (included in
terminal blocks)
Voltage inputs. ±5 VDC / 0-5 VDC / ±10 VDC / 0-10 VDC
Current inputs Intensity / voltage (mA/V) conversion, using an external resistor (250 Ω) and 0.1% of
accuracy between the two input terminals for inputs from 0 to 5 V, and 500 Ω and 0.1% for
inputs from 0 to 10 V, in the TB_AI8 terminal block.

Preprocessing. Digital filtering.


Range limits detection.
Value change detection.
Zero-values suppression.
Measurement scaling.

Common mode rejection 120 dB (typ) for 50 Hz and 100 db (min) for DC.

Parameterization. Configurable input range:


• 0-5 VDC / 0-10 VDC.
• 0-5 mA / 0-10 mA / 0-20 mA
• ±5 VDC / ±10 VDC (only revisions Bx).
• ±20 mA / ±10 mA / ±5 mA (only revisions Bx)
Conversion. Eight channels multiplexing.
Resolution Sigma-delta converter (Effective resolution of 22 bit).
Accuracy. Error < 0.1% - 25 ºC.
Input impedance. >200 kΩ.
Common mode voltage tolerance. >30 V.
Protection. Double protection: By surge arrester (common and differential mode) and TVS (differential)
• Surge arrester: Discharge current of 10 kA on 8/20 µs waveform.
• TVS: Peak pulse power dissipation 600 W on 10/1000µs waveform. Bidirectional.
Isolation. By optocoupler (3,75 kVRMS UL1577 recognized).

Analog Outputs

Number of outputs 4
Output type Multirange current outputs (voltage inputs using a resistor)
Voltage outputs (revision C0 and later) 0-5 V (resistor: 250 Ω) and 0-10 V (resistor: 500 Ω), max 10 mA
Current outputs (revision C0 and later) 0-20 mA in 500 Ω.
Resolution. 16-bit converter.
Accuracy. Error < 0.15% with 25 ºC.
Thermal drift Better than 20 ppm/ºK
Maximum output power. 200 mW.
Transient voltage protection. Surge arrester: Discharge current of 10 kA on 8/20 µs waveform (common and differential).
Isolation. By optocoupler (3.75 kVRMS UL1577 recognized).

Processing. Selection of scaling at engineering units.


Maintenance if communication fails.
Reset value.

Parameterization. Configurable output range:


• 0-5 VDC / 0-10 VDC
• 0-20 mA / 4-20 mA.

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CE Mark
Directive 2014/35/UE
Standards, Directives and LVD – Low Voltage Directive
harmonized norms. Directive 2014/30/UE
EMC – Electromagnetic Compatibility
Directive 2011/65/EU, according to royal legislative
RoHS 2
decree (RD) 219/2013
Directive 2010/30/EU according to RD 187/2011
ErP – Eco-Design

Directive 2012/19/UE according to RD 110/2015


WEEE – Waste Electrical and Electronic
Equipment
EMC tests according to EN 61000-6-4 (2007) / A1 (2011)
(Report: 40181rem.001A2) EN 61000-6-2 (2005) / AC (2005)
Direct contact ±6 kV
Immunity EMC tests Electrostatic discharges (ESD)
EN 61000-4-2 (2009)
From 80 to 2700 MHz
Radiated, radio-frequency, electromagnetic field
Level 10V/m, 3V/m and 1V/m depending on the
EN 61000-4-3 (2006) / A1 (2008) / A2 (2010) frequency.
Power: ±2 kV, 5kHz.
Electrical fast transient/burst
AI and AO: ±1 kV, 5kHz.
EN 61000-4-4 (2004) / A1 (2010) / Corr (2010)
Power: ±2 kV symmetric / ±4 kV asymmetric
Surge
AI and AO: ±2 kV symmetric / ±2 kV asymmetric
EN 61000-4-5 (2006) / Corr (2010)
0.15 - 230 MHz AM 1 kHz Prof: 80% (Level 10 VRMS)
Conducted disturbances, radio-frequency fields
EN 61000-4-6 (2009)
30 A/m (50 Hz)
Magnetic field
EN 61000-4-8 (2010)

Emission EMC tests Radiated emissions


CISPR 16-2-3 Ed 2.0 (2006-07) From 30 to 1000 MHz (Class A)
Conducted emissions
CISPR 16-2-1 7.4.1 Ed.2.0 (2008-10) & From 0.15 to 30 MHz (Class A)
CISPR 16-1-2 4.3 Ed. 1.2 (2006-08)
Electrical Safety Insulation coordination for measuring relays and
(Report: 40181RSE.003)
protection equipment. Requirements and tests.
IEC 60255-5:2000 (Paragraph 6) & In compliance
EN 60255-5:2001 (Paragraph 6) &
UNE EN 60255-5:2002 (Paragraph 6)
Environmental tests Cold
-40ºC during
(Report: 40181RSE002A1) EN 60068-2-1:2007
Dry heat
+85ºC during 16h
EN 60068-2-2:2007

Ordering Options

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Index of Figures
Figure 1 - Barrier of protection for elements with dangerous voltages. ........................................................................9
Figure 2 - Yellow and Green cable for earthing. .........................................................................................................10
Figure 3 - Technical label. ..........................................................................................................................................12
Figure 4 - Saitel DP in Chassis and Backplane ..........................................................................................................16
Figure 5 - Saitel DP architecture.................................................................................................................................16
Figure 6 - SM_AI8AO4 Front view ..............................................................................................................................17
Figure 7 - SM_AI8AO4 P/N Description .....................................................................................................................19
Figure 8 - Backplane positions ...................................................................................................................................22
Figure 9 - Profibus switches for module configuration...............................................................................................23
Figure 10 - SM_AI8AO4 direct connection (option C1) ..............................................................................................24
Figure 11 - SM_AI8AO4 Field connection schematics (option C1) ............................................................................25
Figure 12 - SM_AI8AO4 Field connection schematics (option C2) ............................................................................25
Figure 13 - SM_AI8AO4 Jumpers for output configuration as Voltage/Current .........................................................26
Figure 14 - TB_AO4/N Normalized terminal block .....................................................................................................28
Figure 15 - TB_AO4/N – Electrical diagram – Phoenix Contact.................................................................................28
Figure 16 - TB_AO4N Normalized terminal block ......................................................................................................28
Figure 17 - TB_AI8N – Electrical diagram – Weidmüller ............................................................................................29
Figure 18 - Create a new RTU....................................................................................................................................33
Figure 19 - Modify the I/O modules ............................................................................................................................33
Figure 20 - Configuring backplane..............................................................................................................................34
Figure 21 - Adding new I/O modules ..........................................................................................................................34
Figure 22 - Change address .......................................................................................................................................34
Figure 23 - Profibus configuration...............................................................................................................................35
Figure 24 - New configuration.....................................................................................................................................35
Figure 25 - Saitel DP local acquisition ........................................................................................................................35
Figure 26 - Configuring local acquisition for Saitel DP ...............................................................................................36
Figure 27 - Field signals and points in coreDb ..........................................................................................................36
Figure 28 - SM_AI8AO4 Module configuration ...........................................................................................................37
Figure 29 - Status points.............................................................................................................................................38
Figure 30 - Analog points............................................................................................................................................39
Figure 31 - Setpoint points..........................................................................................................................................39
Figure 32 - Point Wizard .............................................................................................................................................40
Figure 33 - Saitel WebTool Menu ...............................................................................................................................41
Figure 34 - laq Device in Saitel WebTool ...................................................................................................................41
Figure 35 - SM_AI8AO4 module calibration ...............................................................................................................41
Figure 36 - Saitel WebApp Menu................................................................................................................................43
Figure 37 - SM_AI8AO4 module calibration ...............................................................................................................43
Figure 38 - Disclaimer information ..............................................................................................................................44

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Figure 39 - Access screen ..........................................................................................................................................44


Figure - 40 Home view ................................................................................................................................................45
Figure 41 - Monitoring and Control view - System information ..................................................................................46
Figure - 42 Monitoring and Control - Status ...............................................................................................................46
Figure 43 - Monitoring and Control - Analog ..............................................................................................................47
Figure 44 - Monitoring and Control - Set Point ...........................................................................................................47
Figure 45 - Login window of Saitel Webtool ...............................................................................................................49
Figure 46 - Initial screen of Saitel Webtool .................................................................................................................49
Figure 47 - Information section ...................................................................................................................................50
Figure 48 - Status monitoring screen .........................................................................................................................51
Figure 49 - Analog monitoring screen ........................................................................................................................51
Figure 50 - Setpoint monitoring screen ......................................................................................................................51
Figure 51 - Set Value screen ......................................................................................................................................52
Figure 52 - PuTTY configuration.................................................................................................................................54
Figure 53 - SSH connection........................................................................................................................................54

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Index of Tables
Table 1 - Symbols .........................................................................................................................................................8
Table 2 - SM_AI8AO4 Voltage outputs configuration .................................................................................................26
Table 3 - SM_AI8AO4 Current outputs configuration .................................................................................................27
Table 4 - Local quality bits ..........................................................................................................................................48
Table 5 - Quality bits from the Device ........................................................................................................................48
Table 6 - Local quality bits ..........................................................................................................................................52
Table 7 - Quality bits from the Device ........................................................................................................................53
Table 8 - Upgrading SM_AI8AO4 software. ...............................................................................................................55

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Glossary
A
A: Ampere.
AC: Alternate Current.
AI: Analog Input.
AO: Analog Output.
AWG: American Wire Gauge.

B
Bps: Bits per second.

C
ºC: Celsius degree.
COM: Puerto de comunicaciones.
CPU: Central Processing Unit.
CTS: Clear to Send.

D
DC: Direct Current.
DI: Digital Input.
DO: Digital Output.
DRAM: Dynamic Random Access Memory.

E
EMC: ElectroMagnetic Compatibility.
EPROM: Erasable Programmable Read Only Memory

F
FTP: File Transfer Protocol.

G
g: Gram.
GPS: Global Positioning System.

H
Hz: Hertz.

I
IED: Intelligent Electronic Device.
I/O: Input / Output.
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IRIG: Inter Range Instrumentation Group.


IRIG-B: Mode B of the standard IRIG.
ISO 9001: International standard for Quality Systems.

K
KB: Kilobyte.
kHz: Kilohertz.

L
LAN: Local Area Network.
LED: Light Emitting Diode.

M
mA: Milliampere.
MHz: Megahertz.
MB: Megabyte.
Mbps: Megabits per second.
m: Meter.
mm: Millimeter.
ms: Millisecond.

N
N/A: Non-Application.

P
PC: Personal Computer.
PPS: Pulses per Second.
PS: Power Supply.
PWR: Power.

R
RAM: Random Access Memory.
RS-232: Communication standard.
RS-485: Multipoint differential Bus.
RTDB: Real Time DataBase.
RTS: Request To Send.
RTU: Remote Terminal Unit.
Rx: Reception

S
s: Second.

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SCADA: Supervisory Control And Data Acquisition.


SM_AI16: Analog Inputs module.
SM_AI8AO4: Analog Inputs and Outputs module.
SM_DI32: Digital Inputs module.
SM_DO16R: Digital Outputs to Relay module.
SM_DO32T: Digital Outputs to Transistor.
SM_PS: Power supply module.
SM_PS40: Power supply module.
SM_SER: Communication module for expansion.
SNTP: Simple Network Time Protocol.
SRAM: Static Random Access Memory.

T
TCP/IP: Transmission Control Protocol/Internet Protocol.
TFTP: Trivial File Transfer Protocol.
Tx: Transmission.

V
VAC: Volt of Alternate Current.
VDC: Volt of Direct Current.

W
W: Watt.

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Printed in:

Tuesday, March 24, 20209

Schneider Electric
C/ Charles Darwin s/n
Parque Científico y Tecnológico de la Cartuja
Seville, Spain

©2020 All rights reserved. The information contained in this document is


confidential and is owned by Schneider Electric. It cannot be copied or distributed
in any way, unless there is express written authorization by Schneider Electric.
Although this information was verified at the time of publication, may be subject to change without notice.

SE-M525-USR-01 03/2020

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