Power Flex 7000 Drive – Maintenance Schedule

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Commissioning Activities S
*2
Door Mounted Air Filters C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
*1
Air-cooling Entire Main Cooling Fan Motor I I I I R I I I I R I I I I R I I I I R
system
Entire Redundant Cooling Fan Motor I I I I I I I I I R I I I I I I I I I R
Small Aux. Cooling Fans "Caravel" I I I I R I I I I R I I I I R I I I I R
Mesh Filters C C C C C C C C C C C C C C C C C C C C C

*3 De-ionizing Filter Cartridge R R R R R R R R R R R R R R R R R R R R R

Liquid-cooling
system All Fittings/Connections/Hose Clamps I I I I I I I I I I I I I I I I I I I I
Cooling Pump Motors/Pumps I I I I I I I I I R I I I I I I I I I R
Thermostatic Valve Element I R I R I R I R I R I R I R I R I R I R
Power Devices (SGCTs/SCRs) I I I I I I I I I I I R I I I I I I I I
Snubber Resistors/Sharing
Resistors/HECS I I I I I I I I I I I I I I I I I I I I
Power Switching
Components Rectifier Snubber Capacitors I I I I R I I I I R I I I I R I I I I R
Inverter Snubber Capacitors I I I I I I R I I I I I I R I I I I I I
Integrated Gate Driver Power Supply I I I I RFB/R I I I I RFB/R I I I I RFB/R I I I I RFB/R

Integral Isolation Transformer/Line Reactor I I I I M I I I I M I I I I M I I I I M

Magnetics/Power DC Link/Common-Mode Choke I I I I M I I I I M I I I I M I I I I M
Filters
Line/Motor Filter Capacitors I I I I M I I I I M I I I I M I I I I M
AC/DC and DC/DC Power Supplies I I I I RFB/R I I I I RFB/R I I I I RFB/R I I I I RFB/R
Control Cabinet Control Boards I I I I I I I I I I I I I I I I I I I I
Components
Batteries (DCBs and CIB) I I R I I R I I R I I R I I R I I R I I
Batteries (UPS) I I I I R I I I I R I I I I R I I I I R
Fiber Optics I I I I I I I I I M M M M M M M M M M M
Low Voltage Terminal Connections/Plug-in
Connections I I I I I I I I I I I I I I I I I I I I

Connections Medium Voltage Connections I I I I I I I I I I I I I I I I I I I I

Heatsink Bolted Connections I I I I I I I I I I I I I I I I I I I I
*4
Medium Voltage Connections (Rectifier) - - - - I - - - - I - - - - I - - - I
*5
Medium Voltage Connections (Inverter) - - - - - - I - - - - - - I - - - - - -
Firmware - - Rv - - Rv - - Rv - - Rv - - Rv - - Rv - -
Enhancements
Hardware - - Rv - - Rv - - Rv - - Rv - - Rv - - Rv - -
Parameters I I Rv I I Rv I I Rv I I Rv I I Rv I I Rv I I
Operational
Conditions Variables I I Rv I I Rv I I Rv I I Rv I I Rv I I Rv I I
Application Concerns I I Rv I I Rv I I Rv I I Rv I I Rv I I Rv I I
Spare Parts Inventory/Needs I I Rv I I Rv I I Rv I I Rv I I Rv I I Rv I I

Notes:
*1 - Only applies to air-cooled VFDs (i.e. "A" Frame and "B" Frame)
*2 - If filter supplied is not a washable type, replace filter. If filter supplied is a washable type, wash or replace depending on state of filter.
*3 - Only applies to liquid-cooled VFDs (i.e. "C" Frame)
*4 - When rectifier snubber capacitors are replaced, the MV connections for rectifier need to be inspected.
*5 - When inverter snubber capacitors are replaced, the MV connections for inverter need to be inspected.
 PF 7000 Maintenance Schedule

Rockwell recognizes that following a defined maintenance schedule will deliver the maximum product availability. By rigorously following this maintenance schedule, the Customer can expect the highest possible
uptime. This Annual Preventative Maintenance Program includes a visual inspection of all drive components visible from the front of the unit, resistance checks on the power components, power supply voltage level
checks, general cleaning and maintenance, checking of all accessible power connections for tightness, and other tasks. Please refer to Chapter 5 of the PowerFlex 7000 User’s Manual. All of these tasks are
described in great detail in Chapter 5.

I – Inspection

This indicates that the component should be inspected for signs of excessive accumulation of dust/dirt/etc. or external damage (e.g. looking at Filter Capacitors for bulges in the case, inspecting the heatsinks for
debris clogging the air flow path, etc.).

M – Maintenance

This indicates a maintenance task that is outside the normal preventative maintenance tasks, and can include the inductance testing of Line Reactors/DC Links, or the full testing of an isolation transformer.

R – Replacement

This indicates that the component has reached its mean operational life, and should be replaced to decrease the chance of component failure. It is very likely that components will exceed the design life in the drive,
and that is dependent on many factors such as usage, heating, etc.

C – Cleaning

This indicates the cleaning of a part that can be reused, and refers specifically to the door-mounted air filters in the liquid-cooled drives and some air-cooled drives.

Rv – Review

This refers to a discussion with Rockwell Automation to determine whether any of the enhancements/changes made to the Drive Hardware and Control would be valuable to the application.

RFB/R – Refurbishment/Replacement

The parts can be refurbished at lower cost OR the parts can be replaced with new ones.