JORDACHE ENGINEERING
WELDING PROCEDURE QUALIFICATION RECORD
Manufacturer
WPQR No.
Address
Code / Testing Standard
Date of Welding
Type of Joint and Weld
Parent Material Group/Subgroup
Parent Material Thickness
Outside Diameter (Pipe)
Throat Thickness (Fillet Weld)
Single Run/Multi Run
Welding Position(s)
Preheat Temperature
Maximum Interpass Temperature
Post-Heating
Post-Weld Heat Treatment
Remarks
Number of Processes
Welding Process(es)
Welding Process Type
Weld Metal Thickness
Filler Material Designation
Filler Material Make
Filler Material Size
Shielding Gas Designation
Shielding Flux Designation
Backing Gas Designation
Current & Polarity
Transfer Mode
Heat Input (kJ/mm)
Other Information
We Certify that the test welds were prepared, welded, witnessed and tested satisfactorily in accordance with the requirements of the code /
Manufacturer
Name & Signature
: JORDACHE ENGINEERING
: JE PQR 006 Revision: 01 Revision Date: 14-06-2022
: 4 CORALGATE CRESCENT, UMBOGINTWINI, DURBAN
: BS EN ISO 15614-1: 2017 LEVEL 1
: 10-10-2018
Examination Body: SEBATA
Extent of Approval (Joint/Welding Conditions)
: Butt Welds (1) & Fillet Welds (2) - Plate & Pipe
Full & Partial Penetration Welds
"T" Joint Butt Welds & Branch Connections & Weld Build-Up to Restore Thickness or Dimensions
: 11-11 / 11-1 / 1-1
: 1.50 mm to 20.00 mm Deposited Weld Metal Thickness : 111 - 20.00 mm
: Non Essential Variable - UNLIMITED - All Product Forms
: No Restriction Note: For Fillet Welds - Parent Material Thickness is UNLIMITED
: Multi Run Only
: All Positions, Except PG, PJ & J-L045
: 20 °C
: 250 °C
: No Restriction
: None
: None.
Extent of Approval (Process)
: One Two Three
: 111 (MMA) N/A N/A
: Manual
: Maximum 20.00 mm
: EN ISO 2560 -A E 42 4 B 1 2 H10
: AFROX LH E7018-1
: 2.50 mm to 4.00 mm
: N/A
: N/A
: None
: DCEP
: N/A
: 1.32 MAXIMUM
: (1) 111: ss-mb, bs
(2) No Restriction on the Filler Material Size
(3) Filler Material Designation is "F4" and the Grouping by Chemical Analysis is "A1"
testing standard indicated above.
14-06-2022
Manufacturer Examiner/Examining Body
Welding Engineer ( Where Applicable ) Name & Signature
 JORDACHE ENGINEERING

WELDING PROCEDURE QUALIFICATION RECORD

Record of Weld Test
Location : 4 CORALGATE CRESCENT, UMBOGINTWINI, DURBAN
Manufacturer's pWPS No. : JE WPS 006 Revision : 01 Revision Date : 14-06-2022
Manufacturer's WPQR No. : JE PQR 006 Revision : 01 Revision Date : 14-06-2022
Manufacturer : JORDACHE ENGINEERING
Welder's Name : Z.MAHOMED ID No. : 730519 5434 085 Stamp no. : 002
Welding Process 1 : 111 (MMA) Welding Position : PF
Welding Process 2 : N/A
Welding Process 3 : N/A
Joint Type : Single Vee Butt Weld - PLATE Method of Preparation & Cleaning : Grinding & Wire Brushing
Parent Material 1 Specification : ASME SA516 Gr. 70 N Parent Material 1 Group no. : 11.1
Parent Material 2 Specification : ASME SA516 Gr. 70 N Parent Material 2 Group no. : 11.1
Material 1 Thickness : 10.00 mm Material 2 Thickness : 10.00 mm Outside Diameter (Pipe) : N/A

Joint Design Welding Sequence

MMA - 111 - 10.00 mm

4 - 10
10.00 mm

Welding Details
Max. Heat
Filler Size Current Voltage Current Type Wire Feed Travel Speed
Process Run No. & Polarity
Input Position
(mm) (Amps) (Volts) Speed (cm/min)
(kJ/mm)
111 1-3 2.50 80 - 95 18 -23 DCEP N/A 6.67 - 6.77 1.16 PF
111 4 - 10 3.20 90 - 110 20 -25 DCEP N/A 6.60 - 7.50 1.32 PF

Filler Material 1 Designation : EN ISO 2560 -A E 42 4 B 1 2 H10 Weaving (Max. Run Width) : 8mm (111)
Filler Material 1 Make : AFROX LH E7018-1 Oscillation - Amplitude : N/A
Filler Material 2 Designation : N/A Oscillation - Frequency : N/A
Filler Material 2 Make : N/A Shielding Gas Trade Name : N/A
Special Baking or Drying : See Manufacturer's Recommendation Orifice size : N/A
Gas Shielding : N/A CTWD : N/A
Gas Backing : N/A Transfer Mode : N/A
Flux Shielding : None Torch Angle : N/A
Flux Backing : None Plasma Welding Details : N/A
Shielding Gas Flow Rate : N/A Single/Multi Arc : Single Arc
Backing Gas Flow Rate : N/A Single/Multi Pass : Multi Pass
Tungsten Electrode Type/Size : N/A Sides Welded : Both Sides
Backgouging Details : Back Grinding Filler Material 1 HT # : N/S
Preheat Temperature : 20 °C Filler Material 2 HT # : N/S
Maximum Interpass Temperature : 250 °C Post-Heating : No Restriction
Post-Weld Heat Treatment
Heating Rate : N/A Cooling rate : N/A PWHT Method : N/A
Holding Temperature : N/A Holding Time : N/A Other : N/A

14-06-2022
 JORDACHE ENGINEERING

WELDING PROCEDURE QUALIFICATION RECORD

Manufacturer Manufacturer Examiner/Examining Body
Name & Signature Welding Engineer (Where Applicable) Name & Signature
 JORDACHE ENGINEERING

WELDING PROCEDURE QUALIFICATION RECORD

NDT & Mechanical Test Results
Manufacturer's WPQR No. : JE PQR 006 Revision : 01 Revision Date : 14-06-2022
Radiography (RT) : Yes - Acceptable Report No. : RT - 2018 - 014
Ultrasonics (UT) : None Report No. : N/A
Magnetic Particle (MT) : None Report No. : N/A
Dye Penetrant (PT) : None Report No. : N/A
Visual (VT) : Yes - Acceptable Report No. : N/A NDT Supplier : TPC NDT - DURBAN
Tensile Test - EN ISO 4136: SGS Metlab Report No. 18-3520 A Test Temperature: 20°C (± 5°C)
Tensile
Thickness Ultimate Yield Load Yield Strength Elongation Fracture
Mark Width (mm) Area (mm) Strength
(mm) Load (kN) (kN) (MPa) (%) Location
(MPa)
T1 25.06 9.12 228.55 118.05 517 82.25 360 29% Weld
T2 25.08 9.27 232.49 122.23 526 82.54 355 31% Weld

Bend Test - EN ISO 5173: SGS Metlab Report No. 18-3520 A Bend Angle: 180° Former Size: 40.00 mm
Type Result Type Results
Root bend 1 No Visible Defects Root bend 2 No Visible Defects
Face bend 1 No Visible Defects Face bend 2 No Visible Defects
Impact Testing - EN 875: None Size: Test Temp. Remarks
Impact Strength (J) Lateral Expansion Shear Fracture %
Location
1 2 3 Ave 1 2 3 1 2 3 NOT REQUIRED
BY THE CODE,
DUE TO THE TEST
COUPON
THICKNESS, LESS
THAN 12mm

Hardness Testing - EN ISO 9015-1: SGS Metlab Report No. None

Vickers Hardness (HV₁₀) Hardness Sketch
HV Maximum - As Per Table 2 - EN ISO 15614-1
1 N/A 11 N/A 21 N/A 31 N/A 41 N/A
2 N/A 12 N/A 22 N/A 32 N/A 42 N/A
3 N/A 13 N/A 23 N/A 33 N/A 43 N/A
4 N/A 14 N/A 24 N/A 34 N/A 44 N/A
5 N/A 15 N/A 25 N/A 35 N/A 45 N/A
6 N/A 16 N/A 26 N/A 36 N/A
7 N/A 17 N/A 27 N/A 37 N/A
8 N/A 18 N/A 28 N/A 38 N/A Min HV : 0
9 N/A 19 N/A 29 N/A 39 N/A Max HV : 0
10 N/A 20 N/A 30 N/A 40 N/A Macro Exam - EN ISO 17639 : None
SGS Metlab Report No. : None
Other Tests : None
Remarks : None

14-06-2022

Manufacturer Manufacturer - Welding Engineer Examiner/Examining Body

Name & Signature Name & Signature (Where Applicable) Name & Signature
 JORDACHE ENGINEERING

WELDING PROCEDURE QUALIFICATION RECORD