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AKG ELECTRONICS INDUSTRIES

4/ Z, Middleton Street
Kotkata -7OOO7L
India
a-

AKS ELEGTRONIGS INDUSTRIES

t
KOLKATA

EXPI.ANATION OF GIRCUIT FUNCTION FOR, EM TYPES SINGLE

LIT{E
TOKENLESS BLOCK INSTRUMENT

Central Offlce 4/2, Widdleton Street

Kolkata -700071
Phone: 2289-5059
.

Factory : 1684, B. B. Chatterjee Road

Kofkata -7e0042
Phone :244t 6654

single [-ine, Tokenress Brock instrument, frequency

modurated handre
type as per mechanical drawing No. : AKGEI
/ 2et/OOg, and wiring
diagram No': RDSo/s/i4486 vz dt. o3-02-2eo4
cornplete with Recuiu.l
and rransmitter (Model D-96) as per
drawing Nos. 103 /67Aand LO3 /68A
respectively of A.K.G. Electr:onics Industries.

Refcrence :

1) Assembly Diagram AKGEr / 2O1 loos

2) Wiring Diagrarn Bascd on RDSO /S/ L4486 /^ c\t.
O3_O2_20O4
3) I\{ethod of Handling : IRS: S-98-2OO1
Normal posluon
The Brock handre is in LINE
cLosED posrtion. The station
Key' shunting Master (sM)
Key (sH) cancetation switch (Sr)
Switch (s2) are at normar position, and push Back
the TRAIN oN L'NE and rIME
RELEASE INDICATOR
are white and Galvo needle
indicator indicates
zero position (vertical 900).

rn this case onry 1R & lTpR

are energized and at other
energized (drop)' The current Rerays are de_
flowing in this position onti
Signal normal indication lnoicate by
LED ON.

When a Train is Leavlng

Station A ta Statian B
Turning the SM Key at
Station A, to one posiUon,
while push button
PB1 pressed to give an
audio call Signal to Station ,r,;
(-) flows to Station ,8, through O;J;,;**
the follow
Relay at .B, Station. A
:#
(48-sB), pB1 *---1"-:i:'iil1,;.';,:ii 1T l:
through Terminal (48-58)
(21-31). The DC Line
SMK (A1-R1), ,y, Retay (07-OG)
Suppty 830 ftows thrc
Jll
Terminal
;
(A2 R2), pB1 (Az R2),
ruR (A6-As) pBpR (;6s_::;TJi,i1,t,,l;,]TX
Relay (9-11),.X, Relay (9-11),
Termlnal (26) to.B, StaUon
'BLR' Relay through Terminal to picks Up
(26) .X, Rela
pBpR (Ds-D6),
NR (As-A6), pB1 (A2 *rl
(N3-A3), pBpR (88-87),
o,]o!.lri?;JilT::1,:i:l
Gatvo, Terminat (3S), ,X, Retay
(04_01),
Terminal (25) with Return path
to Station ,

'X' Retay (04-03) ,y, Retay (01-03), ,.,:;j:i",:1,t"Jil: ffl

PaQe 2 ol lJ
(B7-B8), PB2 (A3_N3), PB1 (A3_N3),
Resistance R4, Terminal (3_1,
to N-30. )

At station '8" BLR picks up

the Bell coil energized and upon
receipt
of a cail Signat even if the SM Key
is in Off / On position through,
circuit B24, Terminal (48 5g), BLR (A1_A2), the
Bell CoilTerminatirr_aU
to N24.

Arrangements are made betwe:n

Sta'on ,A, and Shtion ,8, over
Telephone.

IRANSMISSIO/V OF TCF COD;!|I

;
Push button PB1 & PB2
are pressed simultaneously
at st,A to send a
cooe signal with both buttons
bi,ing marntained in press
pB1 dorvn position.
With both & pB2 being pressed at
Station pBpR
?,, _",",
,"*
through terminat (48,58), SMk (A1
",
R1), SZ (AZ N2), S1 (A2_N2), pB1
(A1, R1), pB2 (A2, R2), cR2 rDB,.D7),
iR (81,,,1,'.* rrr, rr'r
(DB, D7), Terminal (21, a*r,
31), N24. .X, g .y,
o''o'.n-"'' the NR at St'B
H:f ',.*Tl.'.i;[t,i,T,"]::
Terminal (2,t2), pBpR (83/ a+;, cutuo, Termlnal (3S1, ,y,
01),'X'Relay (03, 01), Terminat (25) Relay (03,
tq Terminal (25) at St, B pick
up NR Relay through.X, Relay (01,04) to
Galvo, pBpR (87, Bg), Terminal
(B),'X'Relay (06,05), Terminal
(18), Diode D1, RB (33,
(D6, D5) with a return path 34), pgpR
to St.,A,througn terminat (26),
X (11, 0B)

Pqge j oJ' 3a
Terminal (36), pBpR (D1, D2),
Resistance R4, Terminal (3,
NR picks up a bell rings at
13). with
St, B.

In this instance, the BLR at St,,B,.

does not pick up as the current
the opposite direction. On the other is in
hand, with pBpR picking
'A" a vortage is appried to the FM up at St.
Transmrtter (pin No. 3) of
Tx through the following circuit _ np coupler

Terminal (48, 58) SMK (A1,

R,) IR (Ct, g21, pBpR (D3,
D4), pB2 (A1,
R1), TOLR (,\6, As), CR1 (D6,
D5), CRZ.(D6, Ds). As RB (1
shorted for normar RB handre position & Z) are
making coupler pin of Tx
& 6 shorted. As a result, Tx generates No. 5
a modulated signal F1 (g5
as per its internal circuitry HZ)
& frows to st.B through Tx (pin
(82, B1), TELR (04_01) to 1), pBpR
Terminat (34,24) & TX (pin_2), pBpR
A3)' TELR (08, 11) to Terminar (A4,
(37, 27) via VF transformer.

on receipt of the modurated Signar

at St.'B' the couprer pin
Terminar 34 &TELR (04-01) 1 througn
and at couprer pin 2, through
& TELR (08-01), TOLR (85_86), Terminar 37
with CR2 (D2, D1), as hotd pBpR
(A7 - Ag), Handle turned to ,y, position to &
feed DC Voltage to R.eceiver
coupler pin No,3 through Terminal
(48_58), SMK (A1_R1),
PBPR (DB-D7), TOLR (Do_Ds), 1n ig1_62;,
RF (41_42), RX (3). Thus, giving
Receiver output to pick up
CR1 Relay with CR1 & NR picking
Station .8, LOCK MAGNET COIL is energized
up at
through SMK (A1_R1),
(A2-N2), S1 (A2-N2), pB1 52
(A1-N1), NR (83_84), 1R
(A1-A2), TRSR
(88-87), CR1 (A1_AZ), RB (7_8)
Terminat (21_31) & thus
Lock magner
rs rereased enabring the
handre to rotate from.N,to'R'(TCF)
when the

Pagel Dl i1
Block Handle is being
turned from ,N, 1o ,
position and a
resistance R-s (470
resulting a reduction in "n,lr,i:
Line current. Thls
:ffj,; fi:..il;;;
t
to show rrick makins
has been
,,;;";;';,*:1'il ff Tlil:I":T":?
turn to Right (R) at Station
'B'then pB1 & pB2 at Station .A,,
may be released c
ut station'B'. rhe same
procedure is rorroweol:'::1"::i " I'oo
tn operating handle
as described later.

TRANSMISSION OF TGT
CODT1 :
After confirrntng that the
Galvan,rmeter ha
& pB2 ro
Stn.'A;. X
be
&y
pressed tosethe: at stn..g]
relays & pBpR relay picked
iitflI:?:l:::J:l
at stn 'A', As pBpR picks
tt st"B'& NR picking up
up ure source u'o
(48, sB), sMK (A1, R1),
TOLR (46, A5),
rR (,J1, c2), ,JX1:::::;:H:tJ::TTl
Cnt (D6, D5.|, a*, (OU. D5) to Tx (pin No.3).
BLOCK HANDLE is As rhe
already in R_posltiofl, RB
making coupler pin No,5
(1 & 2) are shorted
& / of Tx short
sisnat F2 (6s Hz) & flows
tc Stn.n,*,rougT#L:Til:r;,
B1), TELR (04, 05) to
Tern tnal (34, 24)
a Tx (pin No.2),
H;::::
pBpR (A4,
43) TELR (08,11) to Termin;rl
(37,27)via VF Transformer.

on receipt of the mgdurated

signar at st.A'at couprer
through terminat (34) &TE_R (Rx pin ruo.r)
(04,01) & at Coupter (pin
rerminat (37) TOLR (B5, No,2) through
86) with CR2 (D2,
D1) as hoid & pBpR (A7.
AB) BLOCK HANDLE turned
to X_position to feed DC
receiver Coupler (pin No.3) Vottage to
through Terminal (4g,SB)
SMK (Ar, R1),

Page5o,,;1
1R (C1, C2) pBpR (DB,
D7), TOLR (D6,D5), RB (4t,42),Rx (3),
giving Rx (pin No.3) output . thus
i.-
to pick up CRZ retay.
When CR2 picks up, TRSR picks
up through termtnal (48,
c5), 3R (c6,C5), 58), ZR (C6,
cRz (81,82), Nn (ar,gz),
(39,40). With the TRSR picking lTpR (c1, 62r, RB
up, the handle can be released
magnet coil energized (Lock
) a turned to left
th ro u s h th e ror rowi
n s cKr-rerm nu
i
jl,:I,::il:
r r+e, se;,o:ff
i
S1 (AZ,NZ), pB1 (A1,N1),
NR (83,84); 1R (A1,A2),
]r:]]
TRSR (83, B4),
cAR (D6' os)' inz (A1,A2), 2R
:1i:::;:I',::;]' ltion' from 'X' position
RB (s,10) & BLocK

stick through its owrP following rRsR retay

to
(A1,A2), can ceR (46, As), lrpR
rne,nzl,'::'L1,::; fr:;#',^2)' €R & cRz picking up handle
can be turned to L (TGT)
position.
carvanometer frick at st.B, pB1 ri pez rnay
:"::::,J::rl;;m be

Train on LINE eperation

:

Putting the SM slide in

the reverse positir
HANDLE to L positior
, causes a reray
contr.r reray ASCR picks
,- ,l;l;:;:':::::. ::l.J
up through the fotowing
through terminal (49,50), ckt.-B24V (Ext.)
ng (rg,rz), sr (A1,N1),
TRSR (C3,C4), terminat cAR (c8,c7),
(43,53). Witfr i
srarter takes orr & rhe advance
rrain sers siEnar ," ,::::J:.:i::";r,
station & enter Brock
il|o}nr:'il1i:;'the circuit' releasing the
Se*ion lrpR drops
stick circuit of TRSR &
causing the TRSR toarop away slowly, Dropping
of the TRSR causes
Page 6 ot .)]
the ACSR to drop & brings the Advance
Starter signar to normal
position a utomatically,

with lTpR drop, TQLR prcks up before TRSR drops (srow rerease)
through terminal (48,59), 2R (C6,C5),
3R (C6,C5), TRSR (A1,A2), CAR
(A6,A5), lTpR (46,A5), RB (13,14),
Terminal (21, 31). When TRSR.
drops, TOLR holds by its own contact
through TRSR. (D6,D5), NR
(DB,D7), TOLR (83,84), SZ (A1,N1).
TMiN ON LINE Buzzer (BZ1) is
energized & TQLK-R coir gets suppry
to grve ToL indrcation. T.LR stirl
holds after lTpR picks up.

With the TOLR picking up, a source

voltage is applied to the Tx
through (coupler pin No3) the following
ckt_
Terminal (48,58), RD (43,44), NR (D6,D5),
TOLR (A1,A2), CR.1
(D6'D5)' CR2 (D6,D5)' As the BLQqK
HANDLE is arready in L-position,
RB (3'4) are shorted making couprer pIN
No.5 & 7 0f Tx shorted
alongwith TOLR (A3,A4) & fn (D6,D5) generating
a modulated signal
F2 (65H2) & ftows to St.B through
Tx (pin No1), TOLR (D2,D1), TELR
(04,01) to terminat (34,24) & Tx (pln
No.2), TOLR (D4,03), TELR
(08,11) to terminal (37,27) via VFTransformer.

With a FM Signal F2 being received at

Stn .8, through Receiver coupler
(Pin no1) through Terminat (24_34)
TELR (01_04) and (pin no2)
through Terminal (27,37), TELR (11-08),
T.LR (86-85), with hotd cR2
(D1-D2)/ PB'R (AB,A7) and as Receiver
Handre in R-position, Recerver
gets feed to coupler (pin No3) through
Terminat (48,S8), 2R (AB,A7),
RB (45,46), giving Receiver output pick
up cR2 Relay, when cR,2
picking up ToLR picks up through
Terminal (48,58), 2R (c6_c5) 3R

Page 7 ot 3A
(c6,cs)/ cR2 (81-82), NR (86-85), RB (11-12), resutflng TMIN
oN
LiNE indication at Stn.B, alongwith Buzzer as the same circuit
at
Stn'A'.

At station'B'push button pB1 ls pressed for acknowledgernent of

the
TOLR, Buzz6r resulgng plck up of pBpR relay through the following
circuit. Terminal (48,59), SMK (A1,R2), 52 (A2-N2), S1 (A2-NZ), pB1
(A1,R1), pB2 (A2,R2), RB (19-20), TOLR (81_82), NR (88_87),
CR1
(D7,D8), with the pBpR picking up at.B, Stn, a dtrec current (+)
flews to A Stn through same clrcuit descrlbed befQre resulting NR
to
picks up at Stn,A,. Wtth NR pick up at Stn'A,TOLR wilt
drop, Buzzer
will stop and no Transmission of modula on slgnal to other Stn, As
TOLK Indication is mechanically sHck type it will not restore tg
normal
position through NR Retay drop on the other hand, as
there no
modulation Signal coming from Stn.A, to Stn'B'CR2 drops at Stn. ,8,
causing TOLR to drop with TOLR drop Buzzer sound will stop with
TOLK
Indication remaln as before.

Train Receptlen
Home Signal ls taken off at Staflon'8, with SM SLIDE being in reverse
position lR Drops and Termtnal (52-42) &. (51-41) shorted.
Normally,
TAR, UYRz (EXT) are drop, Terminal (32-22) & (4-14) are shorred
by
these drop contact. When a tralh reaches at,B, Station UYRZ TAR, will
picks up, then Terrninal (32-22) & (4-1 ) wiil open and Terminat (47_
57) & (7-17) will short. Now, 2R will pick up through Termtnat (48,58),
(7-t7) (47-57), CAR (Bs-86), rRSR (86_Bs), TOLR (C6-Cs), RB (1s_
16). When TAR, UYR2 drop, 2R hold up by its own contact (81-82),

Poge I al 31
and one continuous Buzzer (BZ2) energizes through
Termlnal (4g,5g),
2R (81-BZ), CAR (86-85), Terminat (47), (51_41)t
(42_SZ),

As PBPR picks up at station 'B' for pB1 & pB2 pressed

for Turning .
Handle from TGT to Normal at Station ,A,, a voltage
is applied to the
FM Transmitter (Coupler pin NO3) through
Terminal (48,5g), SMK
(A1,R1), 1R (C1-C2), pBpR (D3_D4), pBz (A1,R1),
CR1 (D6,Ds), cRz
(D6,D5) as RB (5 & 6) are shorted
for R:position of handle makinq
coupler pin no 5 & 6 oi rx ,no.ted in 2R plcked uo .o"O,i,o","n
generates a modulated Signal F1 (85
Hz) .as per its internal circuits
and frows to station 'A'through rx (pin no1) pBpR (82-81), TELR (04-
01) to Terminat (34,24) &Tx (pin no2), pBpR (A4_A3),
TELR (08_11)
to Terminal (37-27). Station.A, NR will pick up
and bell rings. Receiver
gets supply and CR1 wilt pick up, with NR
& CR1 picks up, LOCK
MAGNET (M) is energized as per process of Handre moves on N to R..
only difference in this case, Handre is turned to normar position
from
TGT. TOLK indication is de-energized and restore
to normar Lnrouqn
RB (47-48) R7 (220 ohm).

Pressing pB1 & pB2 at station 'A' for turning the

handre from TCF to
Normar at Station 'B'causes a direct (+) current (for
X,y, pBpR pick
rJp) and a modurated signar frow to'8, station,
NR picks up at station
'B' causing beil to Ring. Turning the handre towards Normar position
applies voltage tO the Receiver, resulting CR1 to piek
up, with NR and
cR1 pick up' it is possibre to restore handre to Normar position
from

The same procedure is followed when train leaves from ,8,

Station to
'A 5tatton.

Poge 9 o.f j1
cancerld'on or L'NE berore a trarn en tens the Btocksectlon
'LEAR ,.

The BLOCK HANDLE at St,'A'is in TGD position

with at the signar &
signal lever being at Normal position, The
BLQCK HANDLE at St,.B, is
in TCF with all the Signal Signal lever being
at Normal position. St..A,
calls st.'B' to make arrangement for CANCELLATION
over the
telephone.
The cancellation switch 51 is turned to ON position
(N to R) at St. .A,.
CAR relay picKs up through Terminal (48,58),
SMK (A,2,R2), 52
(A1,R1), TRSR (A3/ A4) 3R (D6p7)t
lTpR (c3,c4), TOLR (Bg, 87) RB
(29,30). After pick up, cAR rs hord by (A1,A2),
when cAR picks up
TRSR drops as TRSR is proved by CAR
back contact. The timer starts
after CAR picked up through CAR (B1_BZ), TRSR
(A6,A5), ZR (46,A5),
1R (83-84), & 51 Counter gets putse through
CAR (83_84) & 2R
(D8,D7)' The counter counts 1 digit. After
compretion of required time
3R reray picks up & TEK is free through 3R (D3,D4),
After 3R reray
picks up at st' 'A" pB1 & pB2 are pressed
to energize Tx. Tx couprer
(Pin no 5 & 6) are shorted through RB (3,4),
TOLR (A8,A7), 3R
(C1,C2) to generate & transmit modulated
signal BS 1z to St. ,8.. NR &
cR1 reray picks up at'B' station enabling restoration
of the hanore to
Normal position from TCF.

When a TRAIN in Block Section push back to Departure

St.,A, :
when the TMIN in the brock section push to back to
Departure st.,A,
in the instance. The BLQCK HANDLE at St,,A, at
TGT & St,,B,TCF are
respectively, with the TOL Buzzer stopping folrowing
confirmation.

Page 70 of 31
52 switch is turned ON (N to R). With 2R relay
picking through
Terminat (48,58), SMK (A1,R1), S2 (A2,R2),
2R (83, 84), 3R (D8,
D7),,
ITPR (C3,C4), TOLR (88-87), RB (29,30)
& hotds through its own
contact (A1,A2)' with cAR picks up 52
counter gets pulse cAR (83,
84) & 2R (D3-D4), & counter counts 1 digit.
Now, the Handre is
norma*zed fo'owing the same method
as folrowed in cancetation.

Shunting Operation (at Station ,A,

) :

The Block HANDLES are put to normal position

both at St.A & B.
St. A calls St.B to obtain authqrization
over the telephone.

After the SM Key has been turned, the sH

Key is turned & pured out
to be handed over the driver of a shunting
train. The brock is rocked at
this time. The SM Key is pulled out,
Upon finishing a shunting
operation, the SH Key is turneC to the
STATION MASTER. Who, after
inspecting & turning the SM Key inserts
the SH Key & turns it to
normal position, notifying st.B over the
terephone ta that effect.

Telephone Circuit :
While FM signal F.1 or FZ is being transmitted
or received telephone
circuit is isolated from signal Line. While
telephone is Used, Tx & Rx
are isorated from the Line. To exprain in
deta', terephone relay, TELR
is inserted in series connection with relays,
CR1 (Ag,A7), CR2 (AB,A7),
& TQLR (DB,D7) in the circuit. Also, TELR (10,Q2)
is connected in
series with the telephone circuit. Thus,
telephone circuit is isotated
from signal circuit while FM signal is transrnitted/
received, Tx/Rx is
isolated from signal line while telephone is
used.

Page 77 o1- 3a
 EXTERNAL GONNECTIONS
OF INSTRUMENT
Termlnal Descrlption of Termlnal
Partlcuiars of
connections r----'--.*------.-
--=_*_____ external to the tnstrument
ARA (48,58) Toinstrument battery pGit_Jp-eG
irt.*"l
49 /s9
soi 60
ARA Base Terminal signal
LT:.*::::-1"""'v o*
clrcuit B(EXT) & N(EX?I
iuillffi [il!",
2113r
ARA Base Termina] circuit
To instrument battery
negative (N 2a) for internaj
2-12 ARA Base Terrninal
To instrument battery positive
t U SO I 1igOBl
3-13 ARA Base Termina]
To instrument batte{,,negative
69-70
( N 30 I (tG
Earth Terminal
To Earth
7l1r-
ARA Base Terminal
47 /s7 To control circuit ofTAR
4lt4 / RAPR relay front

22132
ARA Base Terminal "onil
To control circuit of
4t/s7
T.AR / RAPR relay back .o*
ARA Base Terminal
42152 To conbol circuit
O< aa ARA Base Termiaal
of Hom. .uo. 7,.uo
ffiil,
To line terminal of
filter unit
19, 38
via ARA Base Terminai
li,iThi:H
ARA Base Terminal
To isolation transformer ---------"-- --
o/ rc :-- te:
rminal for'I). Rx circuit
/
ARA Base Terminal of tren reiifEfrilffiffi
6l 16 N24 (EXT)
ARA Base Terminal
461s6 To control of 1R relay
circuit
431s3
ARA Base Terminal
44154 To ASCR relay control
circuit

Pqge tz oi ga
 AKG ELEGTRONIGS INDUSTRIES
KOLKATA

AKGEI
FMTRdNSMNTER&RECEIVER
-FOR TQKENLESS BLOCK iNSTRTIMENT
MODEL:D_96

Central Office 4/2, Middleton Streer

Kolkata -700071
Phone: 2289-5059

Factory
1684, B. B, Chatterjee Road
Kolkata -700042
Phone : 2447 6654

TABLE OF CONTDN"S
Introduction .............. ..............
Technical Specification
lTransmitter) ...... ... ..
Teclenical Specification
lReceiver) 1
-?
Circuit Description (Trarrsmitter
) ....... q
Circuit Description (Receiver)
A
Trouble Shooting ( Transmitter
) ............
Trouble $hooting (Receiver .............
) J

Dnno 12 ^J, l r_t

.-r,tJwr
Tokenless Block Instrumenfs /!ro
-.
ror obtainin*,iine
"#:T':;.',:"J:":il:"t ;.:_"TJT::
operation related to. Block_WORKING.

,tl.is instmrnent
Originally
was imported by Indian
successfully Railway AKGEI
developed and indigenised.
this equipnrent and obtained
approval from RDSO in
19g9,

The Transmitter &. Receiver (Tx & Rx) foros the heart of this
equrpment and is responsible
for the lorv level communication
one station to the other. from

This latest version of AKGEI

make frequency modulated
and Receiver model D_96 is Transmitter
based qn IRS r
2oo1 (Amendment-1). rt has
downward compafible with
been
"" u"*J;tT:::,,:_il"T,1;
the previous AKGEI model
M_S ?x & Rx
to avoid any operational problems
in the freld.
The Transmittsr and Receiver
unit is d.esigned to work at 24V
input supply DC with
variation between 19.2V and
2g.gv DC and carrrer
frequency 27oo/rgoQ Hz and
mod'lating frequency of 65/g5
maximum power consumption Hz. The
of (Tx/Rx) are 1.2W and gW
respectively.
at 24V DC

Poge 74 of 31
Test points are provided
at the back of the equipment
necessary test parameters' io monitor the
with Imw output po\ €r of
Receiver is designed to Transmitter and
rvork with _22d8 attenuation.

The equipment is designed

to work satis
variation of 0.c 55.c with
relative h,,_idity:";T)"
"::"teuperatu.re
For distinct id.entification,
the T* Rx for 2TeO Hzare
Brue col0ure. name plates. provided with
while ihose of rg00 Hz
Red coloured name plates. are providedwi.th

Page 75 of 31
 re,
Cir cuit D es crtptio
n (?ran,@:ntter)
The circuit description
i.q si.,o* .- ,
rransmirteri#.*:lo'"rT""t"forrnrbreasycomprehension.

' ,ffi:f.:ffi;::,::f: * *r,,is osc'ratipg

through rc 7a
which is a high
2. Ourpur of IC
7a is buffered
IC,7b and
ICsJ fed to IC, 3,
4,5. (Frequency
djyider/counrer
3a IC 3 generates
850 Hzfed to
IC g through
its clo ck ipput
3b. IC 4 generates pin # 1+
650 Hz fed to IC
2 through its
clock input pin
3c. IC 5 generates # 14
frequ encies
of 1B00/2700
' -' -v'zs€l€ctable
Hz sele
blrjumperll'
4a' A TcF code
from the Tr.Rr .L
at ground
^--
# 5&6or
u"r,. oi'"11]n:,::''.
simurtaneousryn",oil,.i:: #
.13
& r, ;;;':'iJ-t::*'*
(Enable and
since pin #
5 herd
Reset oins) t
divides l

;;;;:
its,"o", *.j::-*roughsiSnalot"i"ro-t are
signar rhis,, ;, ; ;::'"T. :"t, ;' ii : H T H'i:t:[T E

/.\ .1 I rJ I code
from the ,
' F
r_
!

pins # 5
at sround & 7 of t
o"r,. ofTlihorts
# 13 & ;;;':'R'/P coupler' since
pin # s herd
srmurtaneousry
n.,, ,l.l'::
:::: :':"' ffi ::ff ,# ;:;ll;:;:ilii;;il:'::Jl',Jt
modulatiousignal.Tbisrsfedtorc6cand6d. pt ' iee 3b,r by 10 to
,*.'u, ,,
;, lC. 6a. B. C,
D, together
conrrols the d}}amic divide
..r:::,1"
divide ri conborrer which
rano rosive r, ,;; " atternafively dvnamicary
27000 r
,o'|;::::jl::
)0 Hz or
18000 r ,oi '..:';":' changes the
rr. drvide

,
"sc to Ol 37
 t

o,
ourput of IC5 is fed to
IC1 divides its input clbck
frequenciesof 2700/1800#ttn bv L0 to obtain
carrier

7, output of Ic1 is fed to power

control sec'on as exprained
below.
a) Q2 operates in commotr emitter
mode Q1 in common
collector mode.
b) Base drive of Q1 (wh
determlnes oulput power)
compar.ator u1 is contro ed by
analog
cl U1 compares output power
level witb preset
value Trim pots pl, p2, p3
moniror the base drive
s,r as to keep ouput to
power Jtllby
8. Final transmitter
output is crbtained
fronr the secondary
of isolation transformer
9. 1 1.
eutput impedance of
600 /1120 ohms
are selected from
3, 4 & 5 of transformer
1. 1
10, The ourput is protected
by back-to-back zener .
capacitors rated at djodes
'",""* tn se:ies with two
630V to o.o*., tae
0 protect o. l:^-
internal circuitry
0.22 pF
spikes. i"o,n uou.n.t p-J*|.

Barring the output

power section all other
is very row pow.r.onrr,notlltrol Ics are of cMos
type. Thus there

Page 77 of J7
Te chnical Specifi cations (Transmitters)

Supply
24Y DCxZ}o/o
Carrier Frequency
1800 !27QOHzt2o/o
Modulating Frequency
6s /BsHz11.5 Hz
Power Consumption
1.2 Wmax at 24V DC
Qutput level
1mW l3mW / 5mW + 100/0 - 5yo
Line Impedance
6000 / 11200
Nature of Modulation
Narrowband FM

R/ P Coupler Connections
pin # Connecdons

j.. Output (Carrier

/ Modulated Carrier)
z. Output (Carrier
/ Modulated Camerj
3, +24yDC
4. 0vDC
S Common for 65
/ 85 Hz Selecflon
6. 85 Hz Modulation Select
with pin # 5
7 65 Hz Mcdulation Selectwith
pin # 5
I' Spare

Test Terminal Connections

(brt b right )
Pin # Connections

1. Z4VDC
2. 12V DC regulated
3. Modulation Frequency
65/ BSHz
4. Carriersignal 1800/2700
Hz
5. Transmifter Output

Page tB of 31
General :
"o

Dielectric Strength
Withstands 1KV AC for
1 minute
Insulation
Minimum 10M at S00V
DC
Power Supply protection
Fuse 200 mA
Power Selection
Three way switch
on Front pa.nel
Impedance Selection
Two way switch on
Front panel
LED Indication
1J Red for power

2J Red for High power

output levet
3J Amber for Me.dium power
ogtput level
4) Amber for 1120 O impedance selection

5) Green for Low power

oueut level
5J Green for 600 O impedance
selecions

E The relevant indication light

up when the pUSH TO
MAKE switch is pressed.

Poge 79 of g1
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 Circuit Description (Receiver)
Receiver (Refcr drawing # 2)l

,\t:crion A (of circuit diagram.)

l' Transmitter output is taken from pins

l & 2 0fR i p_c.ouller and fed through capacitors
Iine prorection circuirry to the isoiarion;;;;", ancr
Tr and finally to uoaLo uoe.
," *o provides a constant outpur
;tfi.iTi[.:i$*:u, rhrcugh out the inpur power
levet
2b u6B (whose gain is set.by.p3) provides
revel. This outDur is rectified
*d o,y,p)r ro_oortional to the input AC power
ria .n'""tir.iiy
ai"tp" pzii
"lp"&or"czz i.o resistor R38.
This DC level is thus pr"p"ii.#'i" il"rlo* p"wer level.
"rr"
2c This DC level is now fed_to
U6D, which *-p1_:, it with the preset level obtained
ffi$.|i3;"-;t"l',"^lY.u-o^.g:':iler' *r,i-r'in*
througlr
Rorver rwer drons;i;;*. preset
rever.
enables IC6 r.ri.olHil,iilil3iil:"miltr the preset ['1. iiiii'r,.i ai,^ui",
3. Output of U6A (Set
"l
to the sisnal inputpin ofpl.I-
is serto either2;rr;l
ii6ilrill rC6. pLL center frequency

4. Demodulared output of IC6 (65/g5

E,) throne-h resistor R42, is
fed pLL lCg.
5. IC8 multiplies the incoming
frequency by a factor of
64 given by ICZ.
t' frequency from IC8 is fed
to pLL decoder circuitry
In$fflutlied UI & u8 (See Section
6b. Aaother output ICg (pLL
lock derect output
---r-t i.e.
Section C of"trl-ura UeC. "vr 65/85 tlz) is fed to clock inpur
ofIC2 (See
7' Inpur Imped'nsg of600/l r20
are selected ftom 1,2
& 3 0f rransforrner Tl.
secrion B (of circuit diagram)

7a. Ul operates when eu

eroo u' ii! xi;i6t:$::ft 5440 Hz (85 x 64) and u8 operates when
ourpur orrc7 is
.
7b. When Ul operares oin g
Rrovides a clock signal to pin
{ provides;
#8 2, Opto _ coupler
sim'arrv
'#;;ffio orbpio:;;*;-6f'
pin z
, ,""
",,;::,",:::ffi:,
r s rs.e'pt. zia'o;;;'ff;'
rrom IC8, one has gss'
-yjol:1-o rhen measured r'ough Ur ft
"rprai-ned^u"r"* i"l"i,i?;.'r:1.T1,:"rl:1rJ*,llJ}":l^*.**"a tuoue;"i,*i",.0 circuitry
;econd ctock inpur of
rhe t yUria
I-lrc,hybrid circuits are enabled
ot y when rhere is feed arrailableatbothitsclockinputpins= "ir""il".,
-l (throughUl orU8,*Jtrr.ougr, lcl,lc2,
IC3, Ic5). I & ,
Sct rion C (o/ circuit diagram)

I i.ris sccrion is basically a pulse width measuring

circuit.
8a A crvstal Xr oscillates at 3.s'rgs's MHz through
'[ IC3a" whose output is buffered
hrs licquency is directly fed to ICI (Cloct bi, Ic3b.
infity.
8b rc2, together with IC^l acts as a synchronizer,
(65/85 I{z) from IC8 (See pt. thc input signal
.by-synchronizing ga. of I(-.2
6d) *iit, tlr" or"ifiutor rrequency as in
8c. This input to ICI from the oscillator
is divided by 204g to provide
to IC4' But rc4 srarts courtins the read c
slock frequencv
""lt-h;;i;;;rid", th":;;;;i;"diff
8d. IC4 srops counting when IC2 provides
the DATAREAD pulse.
8e' IC5a & ICsb logicalrv ANDs the output
of Ic1 the DATAREAD pulse from
rc,.
;,iX5l::?:,f,&r"rf,:!Thed by dioG iis &^ath.
D6, capacio;. di;
6!o resistors Rc
8f tnverrers tC3e & ,"il^L:::.yg AND gated ,gi-" rC.5d logicalty
output such rhat at any given time, t
no t*o-ouguts are srmultaneously
XORs each orher,s
high.
gg' outputs
of IC5c & IC5d arc fed to the Reset pins
of u3 & u4. (see section
B of ckt.).

Section B of circuit tliagran (contd.)

9. U3 & U5a, and U4 & U5b form

two independent pWM control
circuits.
I 0a. pWM circuit
of U3 & U5a is enabled when
i.e. when itJ"i""i. ss n'. out
o*p,ioii,fi?fit""i;fffffilt$r1tee section c pt. 8g)
r0b' Similarlv, pwM circuit of
c pt 8g) i.e. when it detecr
jJig IJsb is enapled when oqtput of ICSd is
65 H;. O;6i;i;t rs ted to hybrid circuit
high (see section
Hyi.
ll. Hybrid circuirs Hyl & Hy2 consist
of one C

r#;'"""ff -i+ri,nrn"*,Hfffi f i'#,;"?x,'":1il:":,il1

through uSaluib (see pt
la). This
I *"'wrsdr€S 1) *ryt-" the other is provided
-",r,oa that relay picks
concturence of digital and pli "*,!"-t^1J1 up only when there is
"";;;.
-fechnical
Specifications (Receiverl
Supply Voltage 24V DC+20%
Carier Frequency I 800 / 2700 Hz *2o/o
Modularing Frequency 65 / 85 Hz+1.5 Hz
Power Consumption 8 Wmax ar 24V DC
lnput Sensitivity -19 dBm

R/P Coq)J.ez Corrr.ections

Pin # Corrnections
I . Input (Carrier / Modulated Carrier)
2. Input (Carrier / Modulated Canio )
3. + 24V DQ
4. 0v DC
5. CRz Voltage +ve
6. CR2 Voltage -ve
7. CRI Voltage +ve
8. CRl Voltage _ve

Test Tem.inaJ- Conalectioz:s (J.eft to

rigltf,,)
Pin# Cornections
1. 24V DC
2. l2V DC regulated
3. Signal Input
4. Demodulated Outpur
5. CRI Relay Voltage
6. CR2 Relay Voltage

General:
Dielectric Shengttr Withstands lKV AC for I minute
Insulation Minimum lOM at 500V DC
Power Supply protection Fuse 500 rnA
LED indication I ) Red for power
2) Arnber on left ofpower LED
for CRI pickup
. A' test terminars are provided
drarving extemal connectiors. "."',I*;:i::lix3J"y.ntfff;**lx,
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 coMpoNENT bt,sT FOR TFUqNSTM,ITTER (D_so)
PART

I L\ 2,3 A S,?.,9,1,5,1 6,23 r IO,XQ}IMS P-ItrL,L@6, MER, USHA,.:PIIERildDX,

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 coMPoNENT LIST FOR RECEWER (D_96)
PART
MAKE
RESISTORS
Rt,2,25 12KQHMS WATTS
R3 t0MoltMs DO
R4,7,9,75,22 30,3 6,39,40 100 KoHMS DO
R5,24,41 4.ZKOHMS DO
R6 820 KOHMS
DO
R8,23,293537,38 lOKOHMS DO
R10,17 120 KOHIUS
DO
R1.t,14 470 KOHMS
R12,33
DO
18KOHMS
Ri3 DO
l KOHMS DO
R16 2TKOHMS
Rl8,20 DO
33 oHMS DO
R19
6,8 KOHMS
rlo DO
1.2 KOHlvlS
R27,28 DO
3.3KOHMS
R31 DO
560 KOFTL,{S
Ri4 Variable
.DO
R42,43 DO
4.7 OHIvIS
DO
IRIM?9JS
P1 IJA
10 KOHMS (RECT.)
BOURNS
r00 KoHMS (RECT.)
DO
1 MOt{}{s (RECr.)
P4,6,7,8 DO
10 KOFI\4S (Square)
DO
c4PAcryqRq
c2,13 (ELECD
100 MF/2sv IGLTRON/ INCAP
c3,36 (ELECT)
2.2MF/63V
cs,22,26 (Er.ECr) DO
l MF/63V
c9,10 (ELECT) DQ
220 MF/40v
c15 (ELECT) DO
470 MF / s}v
c1837 (ELECT) DO
22 MF/63V
c27 (ELEsr) DO
47W/?5V
c2e,30 (ELECT) DO
4.7''|t',I./2sv
c14 ([ANT) DO
Mt/2sv
0.1
IMPORTED
c3e,40 crA]\IT)
10w/?5V
c1,11 (POLY) DO
0.u7/700V '
c8,16,28,31 (POLY) PHILM
0.1 MF/100v
c12,21,38,52s8 (POLY) DO
c1733 (POLY)
Vari.able for funing
'DO
0.068 MF/100v
c19,20 (POL4 DO
0.1 r{F/400v
c24,25,3234 (POLY) DO
0.01 MF/250V
c6,7 (CERAMIC) DO
33 pr / t6v CDiL/AEC
c.13,11,45,47,48,49,50,51,52,
tk.pf / 76v
i i ,.-:r{''--,v'l
55 \h {(-rrR a\ N,Jrl-\
\!LlU ll I l\.,} DO
 VALUE/TYPE MAKE I

pr,oPES
D-|,2,3,4,5,6,7,9,9,2:0,27,?2,
IN 4148 CDIL
2.3,29,30
Dl 0,1 1, 1 2,1 3,'1.4,75,76,17,
BA 159
19,20,24,25,26,27,?g DO
D]7,19
15V ZENER
CDIL
LED RED (5mm)
LED BICOLOUR (smm) DO
DO

I,C'S
u1,8
567r\I
v2 .NSC.
LIvl787Zf
u3,4 CDIL
NE555N
U5 NSC.
Ij{358N
U5 DO
'u9 In,l324N
ST
LM78O5T
IC1 DO
4020
ic2 qv MOTOROtA
DO
IC3
$69
IC4 DO
4576
IC5 DO
4081
IC6,8 DO
4046
TC7 DO
4040
DO

rR$Ngt,s.Tqqs
Q1, Q2 MIE30ss (oREQLIn4
Q3,Q4 CDIL
MCT2E
MOTOROI.,A

c,FY$IA!
X1
3.579545tvttlz
KDS

qqN.NEqIgBg:
CN5
PCB MOUNTEDCONNECTORS
CN6 lOPIN CONNECTOR
GII.ARD
CN7
6 PrN
LSCAL
CONNECToR (u-LGRAnE)
LOCAL

I-RANSFORMER PINS
Y PIN CONNECTOR
INST. CONT DEVICE
a'

PART l
ry!4rE

MISCELLANEOUS:
PCB FOR RECEWER MICRON
R.P COUPLER 8 PIN AMPHENOL
GLASS FBITE TEST LOCAL SUFPLIER
TERMINAL PLATE
GLASSFIBRELOWER DO
DECK PLATE
ALUMINIUMCASING DO
STRUCTURE & NAME
PI.ATE
NEO. RUBBER GASKET
(cAsrNG)
NEO. RUBBER GASKET
DO
(n)
SOLDERWIRE / u-.tu COOKSON INDIA
SOFT FERRITE POT
JEET ENT
coRE (25116) & (30/1e)
zuSEHOLDER
ELCOM
LEDHOLDER
INST. CONT. DEVICE
H.S. SI.EEVE (TEFLON)
LOCAL
PVCWTRE (ry35)
NETCO
POTCORE BOX(cF\r)
LOCAL
B-S/SSOCKET
ADVANCE
CTERMINAL)
TOGGLESWITCHDPDT
crr-ARD(cE)
GLASSruSE 500 Ma LOCAL
Trouble Shoofing (Transmitter)

Problem
Check / Sotution
Transmitter does not switch
0N
1 91..J<* /or replace Input coupler.
z, Uneck &/or rep.lace fuse.
3. Check &/or replace pBl
& pB2 (TLBI).
4. Check &/or replace
d30.
&/or replace U2
Power Presen! but no output
1. Check &/or replace IC1.
2. Check &/or replace IC S.
3. Qheck &/or repl4ce ICTB .
4. &/or replace R12.
theck
5. Check &/or replace Fansistor
Q2.
6. Check &/or replace 01
7. Check &/or replace Ul
8,.Check &/or replace isolatron nansformer
T l
1. Check &/or replace D10.
2. Check &/or replace
D11.
3. Check &,/or replace
D16.
4. Check &/or replace
D17.
5. Check &/or replace
IC2.
6. Check &/or replace
IC4.
7. Check &/or replace
IC9,
8. Check &/or r"pt".u
tCia.

1. Check &/or replace D13.

2, Check &/or replace Dt S.
3, Check &/or replace D14.
4. Check &,ror replace
Dg.
5. Check &/or replace
IC3.
6. Check &/or replace IC5.
7, Check &/or replace ICg,
B. Check &/or replace
IC7c.
Check &,/or replace Dl through
D6,
Check &/or replace IC5.
Check &/or replace iC6.
Check &/or replace ]umper J1,
Chgck &/or replace resistor
R7
+

Trouble Shooting (Receiver)

rH problem
I 9heck / $qlutfon
1. Receiver does not switch
%
I ON 1. Check& /or replace
iuput coupler.
I 2, Check &/or replace fuse.
I

2. No ALC sisna
I 1. Check &/or replace diode DZZ,
2. Check &/or replace diode DZi.
r. Lneck &/or replgce resistor
R3S.
4. Check &rlor repJace resistor _7.
5. Check &/or replace
resistor RS.
o. uneck &/or replace input

h
isolation transformer.
7. Check &/or replace
U6.

o, No carrrer
1. Check &/or
I &/or
replace trimpot pZ.
replace resistor R6.
1' lJleck
3. Check &/or replace resistor R34.

1. !]reck
&/or replace condenser
C2B.

lt :. lleck &/or
6. Check &/or
replace condenser
replace IC6
C25.

No cRl pick-up 1. Check &/or replace e1.

I
2. Check &/or replace U1.
3. Check &/or replace U3
4. Check &/or replace U5
5. Check &/or replace crystal Xl
6. Check &/or replace IC3
7, Check &/or replace IC5
B. Check &/or replace IC4
9. Check &/or replace IC1
----._-!-r..rfu-
 1

t, Check&/or replace QZ
2. Check &/qr replace Ug
3. Check &/or replace
U3
4. Check &/or replace
U5
5. Check &/or replace
crystai XI
,6.'Check &/or replace
IC3
7. Check &/or
8. Chec& &/or replace IC4
9. Check &/or replace
ICl.

L-*,