E5-Shepl Sample Design Calculation With Fea Validation Report For FRP Storage Tanks

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276TK1A/B/C/D/E/F/G/H/I/J/K/L/M/N/O - HYDROCHLORIC
ACID STORAGE TANK
SECTION 1
TECHNICAL SPECIFICATIONS
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Copyright © S.H. ENGITECH PVT LTD 2022 Page 1 of 23

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HYDROCHLORIC ACID STORAGE TANK
Tag No.: 276TK1A/B/C/D/E/F/G/H/I/J/K/L/M/N/O

Design Code: BS EN 13121-3 & GEP
Nozzle Drilling Standard: ASME B 16.5 #150
Process Fluid: HCl Solution 30-33% wt, H2SO4 max 7% wt
Fluid Density: 1140-1200 kg/m3
Design Pressure: +0,010 / -0,010 Bar(G)
Design Temperature: 70°C
Operating Pressure: ATM
Operating Temperature: AMB (-15 / +50) °C
Total Volume: 100 KL (Filled)
Liquid Level Maximum: 85%
Hydro Test: Full of Water
Manufacturing Process: Hand Lay Up
Type: Vertical Cylindrical / Torispherical Top and Flat Bottom
MOC: GRP (Vinyl ester Derakane Momentum 411-350 Resin)
Quantity: 15 Nos.
Empty Weight: Approx. 10800 kg
SI. No. Specifications Measurement
1. Diameter of Shell 4000 mm
2. Total Height of Tank 8000 mm
Torispherical Top 5 mm Corrosion Barrier With 30 GSM Carbon Veil + 25 mm Structural Layer +
3.
Thickness 1 mm Outer Layer with UV inhibitors.
5 mm Corrosion Barrier With 30 GSM Carbon Veil + 25 mm Structural Layer +
4. Shell Thickness
1 mm Outer Layer with UV inhibitors.
5 mm Corrosion Barrier With 30 GSM Carbon Veil + 25 mm Structural Layer +
5. Flat Bottom Thickness
1 mm Outer Layer with UV inhibitors.
6. Lifting Trunnion 04 Nos. IS 2062 GRADE A + GRP
7. Fasteners S.S.316L
8. Gasket E-PTFE
9. Name Plate GRP
10. Valves Provided for inbreathing / outbreathing
Access Ladder with
11. Safety Cage & Hand M.S. + GRP Coated
Railing
Nozzle Details – As per Process Specifications & Client Requirements
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Nozzle Table
Item Nr. Size, ND Rating, Location Service
N1 1 3'' 150#FF ROOF HCl ACID SOLUTION INLET
N2 1 2'' 150#FF ROOF MIXED ACID SOLUTION INLET
N3 1 3'' 150#FF ROOF VENT
N4 1 2'' (Note 5) 150#FF ROOF LEVEL INSTRUMENT CONNECTION (RADAR)
N5 1 2'' (Note 5) 150#FF ROOF LEVEL INSTRUMENT CONNECTION (RADAR)
N6 1 Note 6 Note 6 ROOF INBREATHING/OUTBREATHING VALVE
N7 1 3'' 150#FF SIDE (Note 7) DRAIN
N8 1 3'' 150#FF SIDE HCl / MIXED ACID SOLUTION OUTLET
N9 1 3'' 150#FF SIDE OVERFLOW
N10 1 2'' (Note 5) 150#FF SIDE TI CONNECTION
M1 1 24'' As per DWG. SIDE MANHOLE
M2 1 24'' As per DWG. ROOF MANHOLE
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ACID STORAGE TANK
SECTION 2
MECHANICAL CALCULATIONS
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TITLE:-
Dia. 4000 x Height 8000 - Design Pressure: +0,010 / -0,010 Bar(G) - HYDROCHLORIC ACID STORAGE TANK
PROJECT No.:- 22423 PROJECT Date 03-02-2023
REF. DRAWING No.: 22423 - I - 001
REVISION:- 0
DESIGN INPUT DATA

Sr. No. Description Unit Input
1 Tank Diameter mm 4000
2 Tank Height mm 8000
3 Cone angle degrees NA
4 Internal Pressure Pi N/mm2 0
5 Vacuum Pv N/mm2 0.000980681
6 External Pressure Pe N/mm2 0
7 Design Temprature Dt °C 70
8 Heat Destortion temprature of Resin HDt °C 105
9 Fluid Specific Gravity ρ - 1.2
10 No of CSM 450 in Chemical barrier Nos. 5
Factor of safety k - 8.1675
k1 - relating to method of manufacturing - 1.5
k2 - for chemical environment and associated strength loss - 1.2
11
k3 - relating to temrature - 1.25
k4 - relating to cyclic loading - 1.1
k5 - relating to curing temprature - 1.1
Basic Wind Speed Vb m/sec 50
c1 - risk coefficient - 1
12
c2 - terrain height and structure size factor - 1
c3 - topography factor - 1
13 Design Wind Speed Vz = c1 x c2 x c3 x Vb m/sec 50
Design Wind Pressure Pw
14 N/mm2 0.0015
Pw = 0.6 x Vz2 / 106
Horizontal Earthquake Co efficient αH - 0.08
Basic Horizontal sesmic co effiecient α0 - 0.08
15
Importance Factor I - 1
Co efficient for soil Foundation β - 1
16 Per square meter weight of chopped strand mat - 450
17 Per square meter weight of woven rowing mat - 610
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DESIGN OF DISHED TOP

1 Radius of Head Ri mm 4000
2 Knuckle Radius ri mm 400
3 Height of the Dome hi mm 800
Inward Pressure Pin
4 N / mm2 0.000980681
Pin = Pv + Pe
Outward Pressure Po
5 N / mm2 0
Po = Pi + Pf ( Pf = 0 in case of top cover)
6 Weight of the personnel N 1500
7 Weight of fittings N 1500
8 Assumed no of CSM ( W csm = 450 gms / m2) Nos 17
9 Assumed no of WRM ( W wrm = 610 gms / m2) Nos 10
10 tlam= (ncsmxx Wcsm x tgcsm+ nwrm x Wwrm x tgwrm)/1000 mm 24.83
11 Xlam = (ncsm x Wcsm x Xcsm+ nwrm x Wwrm x Xwrm)/1000 N/mm 204700.00
12 Elam = Xlam / tlam N/mm2 8244.81
13 Ual = (ncsm x Wcsm x Uzcsm+ nwrm x Wwrm x Ucwrm)/1000 N/mm 358.04
14 Wlam = (ncsm x Wcsm/ Wfcsm + nwrm x Wwrm/Wfwrm) / 1000 in kg/m2 Kg/m2 38.85
Pressure Psw due to self-weight
15 N/mm2 0.0003811
Psw = 9.81 x Wlam/1000000
16 hi / Di ratio - 0.2
17 tlam / Di ratio - 0.0062
18 ri / Di ratio - 0.1
19 Shape Factor Ks from EN 13121 - 2.95
Tensile Unit Load in
20 N/mm 0
Qct = 0.5 x ( Po - Psw) x Ks x Di
Is Design acceptable?
21 - YES
Yes if Qc < Ual
Compressive Unit Load Qcc
22 N/mm 15.27
Qcc = 0.66 x ( Pin + 0.4 x Pw + Psw ) x Ks x Di
Is Design Acceptable ?
23 - YES
yes if Qcc < Ual
24 Ro = 0.5 x ( Di + 2 x tlam) x Ke - 5629
25 Ke from Fig 15 EN 13121 - 2.78
Minimum Laminate Thickness to prevent buckling
26 mm 9.33
tm = 1.7 x Ro x sqrt ( 4 x (Pin + 0.4 x Pw +Psw)/Elam)
Is Design acceptable ?
27 - YES
Yes tm < tlam
Load transmitted by cover to the shell
28 N 5748
W = 0.3 x 3.142 x Di2 x Wlam x 9.81 / 10 6
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DESIGN OF MAIN SHELL

Sr. No. Description - - - -
1 No of shell segments ns 1 - - -
Length of Distance
Length of segment li and distance from the top hi
2 Segment each from top -
in mm
segment li hi
1 8000 8000 -
2 0 8000 -
3 0 8000 -
4 0 8000 -
5 0 8000 -
6 0 8000 -
3 Pressure due to liquid height Pf in N / mm2 Segment Pressure Pf - -
1 0.094176 - -
2 NA - -
3 NA - -
4 NA - -
5 NA - -
6 NA - -
Circumferecial unit tensile load Qct and unit
4 Segment Qct Qcc -
compressive load Qcc in N / mm
1 188.35 1.96 -
Qct = ( Pf+Pi) x Di / 2 2 NA NA -
3 NA NA -
Qcc = Pv*Di / 2 4 NA NA -
5 NA NA -
6 NA NA -
5 Assumed No of CSM and WRM Segment Appr. CSM WRM
1 7.31 17 10
2 NA - -
3 NA - -
4 NA - -
5 NA - -
6 NA - -
Laminate Thickness tlam in mm , Extensitbility
6 Segment tlam Xlam Elam
Xlam and Modulus Elam
1 24.83 204700.00 8244.81
tlam= (ncsmx Wcsm x tgcsm+ nwrmx Wwrmx tgwrm)/1000 2 NA NA NA
3 NA NA NA
Xlam = (ncsmx Wcsmx Xcsm+ nwrmx Wwrm x Xwrm)/1000 4 NA NA NA
5 NA NA NA
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Elam = Xlam / tlam 6 NA NA NA

Allowable unit load Ual and critical bucklingload Ub
7 Segment Ual Ub -
in N / mm
1 358.04 188.25 -
Ual=(ncsm x Wcsm x Ulcsm+ nwrm x Wwrm x Ulwrm)/1000 2 NA NA -
3 NA NA -
Ub= 0.6 x Xlam x tlam / (4 x (Di + 2x tlam)) 4 NA NA -
5 NA NA -
6 NA NA -
Is Design acceptable?
8 Segment Qct < Ual Qcc < Ub -
yes if Qct < Ual and Qcc < Ub
1 YES YES -
2 NA NA -
3 NA NA -
4 NA NA -
5 NA NA -
6 NA NA -
Laminate Weight Wlam in Kgs/ m2 and Self Weight
9 Segment Wlam Wsw -
of the segment Wsw in Kgs
1 39.35 3956.66 -
Wlam = ncsm x Wcsm/Wfcsm + nwrm x Wwrm/Wfwrm 2 NA NA -
3 NA NA -
Wsw = 3.142 x li x Di x Wlam/ 106 4 NA NA -
5 NA NA -
6 NA NA -
10 Load Transimitted to the shell Wt in N Segment Wt - -
Wt = load transimitted by cover + self load 1 44562.88 - -
2 NA - -
3 NA - -
4 NA - -
5 NA - -
6 NA - -
Load causing axcial bending in N /mm
11 qb = Max ( 0.7x Pwx Di , 3.142 x αH x Di2 x ρ x 9.81 11.84 - - -
/ 4/ 106)
Unit Axcial Compressive load Qac and Unit Axcial
12 Segment M Qac Qat
Tensile Load Qat in N /mm
1 378753270 5.507 30.136
M = qb x li2 / 2 2 NA NA NA
3 NA NA NA
Qac = Pv x Di / 4 + Wt / 3.142 / Di 4 NA NA NA
5 NA NA NA
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Qat = Pi x Di / 4 - Wt / 3.142 / Di + 4 x M / 3.142 / Di2 6 NA NA NA

Is design acceptable?
13 Segment Qat < Ual Qac < Ub -
yes if Qat < Ual and Qac < Ub
1 YES YES -
2 NA NA -
3 NA NA -
4 NA NA -
5 NA NA -
6 NA NA -
14 X min 204700.00 - - -
15 tmin 24.83 - - -
Effective Length Le in mm
16 Segment Le - -
le = li x (Xmin/Xlam) x (tmin/tlam)1.5
1 8000.00 - -
2 NA - -
3 NA - -
4 NA - -
5 NA - -
6 NA - -
Total Effective Length in mm
17 8000.00 - - -
L = sum of Le
18 Do = Di + 2 x tmin 4049.66 - - -
19 S = Le/Do 1.9755 - - -
0.17
20 q = 1.35 x (Emin/4/Po) 14.1721 - - -
tm = Do(4 x Po/2/Elam)0.33 if (S>=q) ( EN 13121 -
21 14.59 - - -
Eq. - 15)
Is ring stiffner required?
22 NO - - -
yes if tm > tmin
RING STIFFNER DESIGN
23 Assumed no of CSM 5 - - -
24 Assumed no of WRM 3 - - -
25 ts= (ncsm x Wcsm x tgcsm+ nwrm x Wwrm x tgwrm)/1000 7.35 - - -
26 Xs = (ncsm x Wcsm x Xcsm+ nwrm x Wwrm x Xwrm)/1000 60780 - - -
27 Es = X s / t s 8270.62 - - -
28 Us = (ncsm x Wcsm x Ucsm+ nwrm x Wwrm x Uwrm)/1000 106.31 - - -
29 Assume width of stiffener bs 150 - - -
30 Assume height of stiffener hs 150 - - -
31 Effective flange width bf = 0.75*sqrt( tmin* Do) 237.81 - - -
Area of stiffeners As in mm2
32 9211.41 - - -
As = Ws x tlam + 2 x hs x ts + bs x ts
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Moment of area MOA

33 MOA = Ws x tlam2 / 2 + hs*x ts/(hs/2+tlam)+bs x 568778.06 - - -
ts x (hs+tlam+ts/2)
Distance of centre of MOA y
34 61.75 - - -
y = MOA / As
Moment of inertia Is
Is = Ws x tlam3/12 + 2 x ts x hs3/12 +bs x ts3/12 +
35 52062571.82 - - -
Ws x tlam x (y-tlam/12)2+ 2 x hs x ts x (hs/2 + tlam
- y)2 + bs x ts x ( tlam +hs + ts -y)2
36 Ds = Do + 2 x y 4173.15 - - -
Bending parameter Ip
37 25013197.61 - - -
Ip = 0.18 x Do x L x Ds2 x Pb / Elam
Is design acceptable?
38 YES - - -
yes if I > Ip
Maximu permitted Height between stiffeners
39 mm 24757.42 - -
Hp= Xmin x tmin 1.5/ ( 0.4 x F x p x Do^1.5)
40 He/Hp - 0.32 - -
41 No of Stiffeners required - 0 - -
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DESIGN OF FLAT BOTTOM COVER

Note: If there is vacuum or internal pressure causing bending then only it is required to design bottom cover
separately. In case of fully supported flat bottom (no vacuum / internal pressure) will have same laminate
structure as that of the bottom shell segment
1 Liquid pressure Pf (0 because not causing bending) N/mm2 0
Outward pressure Po
2 N/mm2 0
Po = Pf + Pi
Inward pressure Pin
3 N/mm2 0.000980681
Pin = Pv + Pe
Max design pressure Pd in N / mm2
4 N/mm2 0.000980681
Pd = Max ( Po,Pin)
Bending moment assuming fixed edges
5 N mm/mm 490.34
Mc = 0.03125 x Pd x Di2
6 Assumed no of CSM Nos. 17
7 Assumed no of WRM Nos. 10
8 tlam= (ncsm*Wcsm*tgcsm+ nwrm*Wwrm*tgwrm)/1000 mm 24.83
9 Xlam = (ncsm*Wcsm*Xcsm+ nwrm*Wwrm*Xwrm)/1000 N/mm 204700
10 Elam = Xlam / tlam N/mm2 8244.81
11 Ual = (ncsm*Wcsm*Ucsm+ nwrm*Wwrm*Uwrm)/1000 N/mm 358.04
12 Wlam = ncsm*Wcsm/Wfcsm + nwrm*Wwrm/Wfwrm N 35.15
Minimum Laminate Thickness to prevent buckling
13 mm 21.57
tm = (0.01066 x Pd x Di4 / 1.5*Elam ) 0.25
Is Design acceptable ?
14 - YES
Yes tm < tlam
15 Allowable bending moment, Mal N-mm/mm 500.00
16 Is design acceptable? ( yes if Mc <= Mal) -- YES
Conclution : Structural Thickness of Dished Top (mm): 25.00

Structural Thickness of Cylindrical Shell (mm): 25.00
Structural Thickness of Dished Bottom (mm): 25.00
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ACID STORAGE TANK
SECTION 3
FINITE ELEMENT METHOD ANALYSIS REPORT
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Simulation of 100 KL
TANK 4000 DIA x
HEIGHT 8000
Date: 03 February 2023
Designer: Mayank Chauhan
Study name: Static 1
Analysis type: Static
Table of Contents
Description ..................................................... 13
Model Information ......................................... 14
Study Properties ............................................ 15
Units ............................................................... 16
Material Properties ........................................ 16
Description
Loads and Fixtures ......................................... 17
FEM Analysis of 100 KL Tank 4000 Dia x Height 8000
Mesh information .......................................... 18
Resultant Forces............................................. 19
Study Results .................................................. 20
Conclusion ...................................................... 23
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Model Information
Model name: 100 KL TANK 4000 DIA x HEIGHT 8000

Current Configuration: Default
Solid Bodies
Document Name and Document Path/Date
Treated As Volumetric Properties
Reference Modified
Revolve2
Mass:6,712.49 kg
Volume:4.33064 m^3
Solid Body Density:1,550 kg/m^3 -
Weight:65,782.4 N
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Study Properties
Study name Static 1
Analysis type Static
Mesh type Solid Mesh
Thermal Effect: On
Thermal option Include temperature loads
Zero strain temperature 298 Kelvin
Include fluid pressure effects from SOLIDWORKS Off
Flow Simulation
Solver type Automatic
Inplane Effect: Off
Soft Spring: Off
Inertial Relief: Off
Incompatible bonding options Automatic
Large displacement Off
Compute free body forces On
Friction Off
Use Adaptive Method: Off
Result folder SOLIDWORKS document (D:\SH ENGITECH\22423
- INDORAMA\100 KL TANK 4000 DIA x HEIGHT
8000)
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Units
Unit system: SI (MKS)
Length/Displacement mm
Temperature Kelvin
Angular velocity Rad/sec
Pressure/Stress N/mm^2 (MPa)
Material Properties
Model Reference Properties Components
Name: FRP HAND LAY SolidBody 1(Revolve2)(100 KL TANK
UP 4000 DIA x HEIGHT 8000)
Model type: Linear Elastic
Isotropic
Default failure Unknown
criterion:
Yield strength: 20.6 N/mm^2
Tensile strength: 103 N/mm^2
Compressive 375.7 N/mm^2
strength:
Elastic modulus: 10,342 N/mm^2
Poisson's ratio: 0.3
Mass density: 1.55 g/cm^3
Shear modulus: 3,300 N/mm^2
Curve Data:N/A
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Loads and Fixtures

Fixture name Fixture Image Fixture Details
Entities: 3 face(s)
Type: Fixed Geometry
Fixed-1
Resultant Forces
Components X Y Z Resultant
Reaction force(N) 35.3032 60.0986 -27.1915 74.8167
Reaction Moment(N.m) 0 0 0 0
Load name Load Image Load Details

Entities: 5 face(s)
Type: Normal to selected face
Value: -0.00098
0.01 bar
Units: N/mm^2 (MPa)
Vacuum Phase Angle: 0
Units: deg
Entities: 5 face(s)
Type: Normal to selected face
Value: 0.0942
STATIC HEAD Units: N/mm^2 (MPa)
Phase Angle: 0
Units: deg
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Mesh information
Mesh type Solid Mesh
Mesher Used: Curvature-based mesh
Jacobian points for High quality mesh 16 Points
Maximum element size 74.1711 mm
Minimum element size 74.1711 mm
Mesh Quality High
Mesh information - Details

Total Nodes 359450
Total Elements 180811
Maximum Aspect Ratio 8.6078
% of elements with Aspect Ratio < 3 79.7
Percentage of elements with Aspect Ratio > 10 0
Percentage of distorted elements 0
Time to complete mesh(hh;mm;ss): 00:00:18
Computer name:
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Resultant Forces
Reaction forces
Selection set Units Sum X Sum Y Sum Z Resultant
Entire Model N 35.3032 60.0986 -27.1915 74.8167
Reaction Moments
Entire Model N.m 0 0 0 0
Free body forces

Entire Model N 4,171.12 -1,691.17 -4,419.37 6,307.86
Free body moments

Entire Model N.m 0 0 0 1e-33
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Study Results
Name Type Min Max

Stress1 VON: von Mises Stress 0.029N/mm^2 (MPa) 18.752N/mm^2 (MPa)
Node: 161315 Node: 124831
100 KL TANK 4000 DIA x HEIGHT 8000-Static 1-Stress-Stress1
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Name Type Min Max

Displacement1 URES: Resultant Displacement 0.000mm 7.494mm
Node: 1178 Node: 31841
100 KL TANK 4000 DIA x HEIGHT 8000-Static 1-Displacement-Displacement1
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Name Type Min Max

Strain1 ESTRN: Equivalent Strain 0.000 0.001
Element: 26862 Element: 83037
100 KL TANK 4000 DIA x HEIGHT 8000-Static 1-Strain-Strain1
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Conclusion
Stress Conditions:
Maximum Stress: 18.752 N/mm^2 (MPa) at Node: 124831
Tensile Strength of Material: 103 N/mm^2
Factor Of Safety: 5
Allowable Stress = Strength/FOS = 103/5 = 20.6 N/mm^2
Conclusion: Maximum Stress is Less Than Allowable Stress Hence, Result is Pass in Stress Conditions.
Displacement Conditions:
Maximum Displacement: 7.494 mm at Node: 31841
Allowable Displacement: ≤ 2%D (As per EN-13121 Figure 67 — Dimension tolerances for tanks or vessels)
Allowable Displacement: ≤ 2% x 2200 = 44 mm
Conclusion: Maximum Displacement is Less Than Allowable Displacement Hence, Result is Pass in
Displacement Conditions.
Strain Conditions:
Maximum Strain: 0.001 at Element: 83037
Allowable Strain: 0.1 (As per EN-13121 8.2.3 Limit Strain for Laminate)
Conclusion: Maximum Displacement is Less Than Allowable Displacement Hence, Result is Pass in Strain
Conditions.
Concluded Thickness:
Torispherical Top Thickness: 25 mm
Shell Thickness: 25 mm
Flat Bottom Thickness: 25 mm
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An ISO 9001:2015 Company

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CIN: U29100GJ2019PTC108748 www.shengitech.com

HYDROCHLORIC ACID STORAGE TANK

Tag No.: 276TK1A/B/C/D/E/F/G/H/I/J/K/L/M/N/O

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Item Nr. Size, ND Rating, Location Service

N1 1 3'' 150#FF ROOF HCl ACID SOLUTION INLET

N2 1 2'' 150#FF ROOF MIXED ACID SOLUTION INLET

N3 1 3'' 150#FF ROOF VENT

N4 1 2'' (Note 5) 150#FF ROOF LEVEL INSTRUMENT CONNECTION (RADAR)

N5 1 2'' (Note 5) 150#FF ROOF LEVEL INSTRUMENT CONNECTION (RADAR)

N6 1 Note 6 Note 6 ROOF INBREATHING/OUTBREATHING VALVE

N7 1 3'' 150#FF SIDE (Note 7) DRAIN

N8 1 3'' 150#FF SIDE HCl / MIXED ACID SOLUTION OUTLET

N9 1 3'' 150#FF SIDE OVERFLOW

N10 1 2'' (Note 5) 150#FF SIDE TI CONNECTION

M1 1 24'' As per DWG. SIDE MANHOLE

M2 1 24'' As per DWG. ROOF MANHOLE

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DESIGN INPUT DATA

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DESIGN OF DISHED TOP

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DESIGN OF MAIN SHELL

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Elam = Xlam / tlam 6 NA NA NA

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Qat = Pi x Di / 4 - Wt / 3.142 / Di + 4 x M / 3.142 / Di2 6 NA NA NA

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Moment of area MOA

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DESIGN OF FLAT BOTTOM COVER

Conclution : Structural Thickness of Dished Top (mm): 25.00

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FINITE ELEMENT METHOD ANALYSIS REPORT

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Model name: 100 KL TANK 4000 DIA x HEIGHT 8000

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