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PW FanAssembly
PW FanAssembly
PW FanAssembly
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To add the title of "For Engines Installed On Aircraft" and procedure of "For Engines Not Installed
On Aircraft" to the Accomplishment instructions.
To modify or add the inspection procedure steps to make it clarity in the Accomplishment
instructions.
To delete the Damage and Disposition section for "superficial imperfections" from Table 3. Fan
Hub Assembly - Visual Inspection.
To modify the Disposition section to make it clarity in the Table 3. Fan Hub Assembly - Visual
Inspection.
To make editorial changes that do not affect the technical content of this Service Bulletin.
MODEL APPLICATION
PW1127G-JM, PW1127GA-JM, PW1130G-JM, PW1133G-JM, PW1133GA-JM
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Neither this document nor any information in it may be disclosed to others, or used for any other
purpose, including, without limitation, to design, create, develop, reproduce, manufacture or derive
any design, part, product, material, process, modification, configuration change or repair, or obtain
FAA, TCCA or other government approval to do so.
If a Government agency or department intends to disclose any information, written notice should be
given to: (1) Intellectual Property Counsel, Pratt & Whitney, 400 Main Street, East Hartford, CT
06118, U.S.A.; (2) VP and Counsel, Commercial Engines, Pratt & Whitney, 400 Main Street, East
Hartford, CT 06118, U.S.A.
WARNING: This document contains technical data the export of which is or may be restricted by
the Export Administration Act and the Export Administration Regulations (EAR), 15 C.F.R. parts
730-774. Diversion contrary to U.S. law is prohibited. The export, re-export, transfer or re-transform
of this technical data to any other company, entity, person, or destination, or for any use or purpose
other than that for which the technical data was originally provided by Pratt & Whitney, is prohibited
without prior written approval from, as applicable, UTC, P&WC, Pratt & Whitney and/or UTC
Aerospace Systems, and authorization under applicable export laws.
Table 1.
Type Certificate Holder:
International Aero Engines LLC
400 Main Street
East Hartford, CT 06118
USA
Type Certificate Holder is International Aero Engines, LLC (IAE
LLC). Pratt & Whitney is providing this data on behalf of IAE
LLC.
Compliance Category
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Summary
The purpose of this Service Bulletin is to provide instructions to perform a one-time visual
inspection of the inlet cone mating face and counter weight flange on the fan hub assembly for
surface damage. The fan hub assemblies found with surface damage, must be dispositioned per
the requirements of this SB. Dispositions include in-situ repairs, follow-on inspection
requirements, fly-on allowances, and removal criteria.
Planning Information
Applicability
Engine Models Applicable
NOTE
The engine serial number effectivity data and its related engine model identification contained in
this Service Bulletin are taken from the records of part(s) incorporation during initial manufacture.
After initial engine manufacture, but before final delivery, Pratt & Whitney may change part(s) in
the engine or change the model identification of the engine. Such action is recorded on FAA 337
forms.
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Concurrent Requirements
There are no concurrent requirements.
Reason
Problem: Surface damage on the inlet cone mating face and counter weight flange of the fan hub
assembly has been observed on some Maintenance, Repair and Overhaul (MRO) engines.
Cause: The surface damage on the inlet cone mating face and counter weight flange of the fan
hub assembly was caused by improper removal and installation of the inlet cone.
Solution: Perform a one-time visual inspection of the inlet cone mating face and counter weight
flange of the fan hub assembly for surface damage per the limits provided within this service
bulletin.
Description
Perform a one time visual inspection of the inlet cone mating face and counter weight flange of the
fan hub assembly for surface damage per the limits provided within this service bulletin.
Compliance
Category 3
International Aero Engines recommends you do this Service Bulletin as soon as possible but with
compliance as follows:
Approval Data
The times between inspections specified in Compliance and the inspection procedures specified in
the Accomplishment Instructions agree with the applicable Federal Aviation Regulations and are
FAA-Approved for the engine model(s) given.
The aircraft Type Certificate holder has been informed of this inspection.
Manpower
The estimate of man-hours of labor directly necessary to do the intent of this Service Bulletin are as
follows:
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References
1. Turbojet Engine Standard Practices Manual, Part No. 585005.
Publications Changed
Not Applicable.
Interchangeability
Not Applicable.
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(X) There is no change in the part number of the fan hub assembly as a result of the Service
Bulletin. This is a non-modification Service Bulletin. See Reference 2., Illustrated Parts Data for
applicable part numbers.
Material Information
Parts Necessary To Accomplish This Service Bulletin Using New Purchased Spare Parts Only:
Not Applicable.
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NOTE
It is possible to use the Chapter/Section and Figure/Item reference number shown below the old
part number to find the part in the Illustrated Parts Data.
Accomplishment Instructions
WARNING
BE CAREFUL WHEN YOU WORK ON THE ENGINE AFTER
SHUTDOWN. THE ENGINE AND ENGINE OIL CAN STAY HOT FOR
A LONG TIME. IF YOU DO NOT OBEY THIS WARNING, INJURY
CAN OCCUR.
WARNING
REFER TO THE MSDS FOR ALL MATERIAL USED AND THE
MANUFACTURER'S SAFETY INSTRUCTIONS FOR ALL
EQUIPMENT USED. IF YOU DO NOT OBEY THIS WARNING,
INJURY CAN OCCUR.
A. Make sure that you remove and install protection covers as necessary to prevent damage
to the engine.
B. Make sure that you wipe clean all parts and tools as necessary to remove unwanted
debris and prevent damage to the engine.
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CAUTION
DO NOT USE A METAL TOOL TO PRY THE INLET CONE OFF
FROM THE FAN HUB ASSEMBLY, OR DAMAGE TO THE PARTS
CAN OCCUR. IF A TOOL IS REQUIRED, USE THE SPECIFIED
TOOL IN AMM.
D. Remove the inlet cone from the fan hub assembly. Refer to Reference 4, AMM Task 72-
11-01-000-801-A. See Figure 1.
NOTE
Put an alignment mark on the inlet cone and on the fan hub assembly before removal of
the inlet cone so that the inlet cone can be re-installed in the right position on the fan hub
assembly.
E. Do a visual inspection of the inlet cone flange hole and mating face, counter weight flange
scallops, holes, inner and outer surfaces and inlet cone flange scallops on the fan hub
assembly, for nicks, dents and scratches, as follows. See Figure 2.
(2) If necessary, clean the areas to be inspected by SPOP 208, wipe method. Refer to
Reference 4, AMM Task 70-27-00-910-804-A.
(3) Remove any raised material and sharp edges by SPOP 532. Remove raised
material by manual blending only. Refer to Reference 4, AMM Task 70-28-00-910-
801-A.
(4) Surface damage on the inlet cone flange hole and mating face, counter weight
flange scallops, holes, inner and outer surfaces and inlet cone flange scallops is
permitted per the disposition given in Table 3. See Table 3 and Figure 2 for
inspection areas, limits and disposition.
(5) Contact Pratt & Whitney for surface damage exceeding the specified limits.
Superficial imperfections on any surface are permitted and are not considered
damage. See Table 3 and Figure 2 for inspection areas, limits and disposition.
NOTE
DEFINITION:
F. Do a fluorescent penetrant inspection (FPI) of all the damaged area(s) on the fan hub
assembly, by SPOP 70, ultra high sensitivity. Refer to Reference 4, AMM Task 70-25-
00-910-801-A.
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G. Blend the surface damage on the fan hub assembly by SPOP 532, if necessary. Refer
to Reference 4, AMM Task 70-28-00-910-801-A. See Table 3 and Figure 2 for
inspection areas, limits and disposition.
(3) Ensure that the blend limits specified in Table 3 are not exceeded.
(4) If the blend extends to an adjacent area, the portion of the blend in the adjacent
area must meet the requirements of that area. Blends may not extend into areas
which have no blend limits defined. Contact Pratt & Whitney if blend is required in
no blend areas.
(5) Limits in Table 3 apply after blending and include a requirement for the removal of an
additional depth of material beyond the damage depth.
(6) The blend must be smooth and continuous, with no raised material. Sharp edges are
not permitted.
(7) Ensure the minimum amount of parent material is removed to completely remove all
the damage, raised and deformed material.
(8) Unless specified differently, depths specified in this repair represent the maximum
blend depth permitted after repair and not the depth of damage before repair.
(9) The fan hub assembly must be removed at the next shop visit by Reference 3,
Engine Manual, 72-00-11, and have a shotpeening repair performed for the
blended areas in accordance with Reference 5, Cleaning, Inspection, And Repair
Manual, 72-11-0151. If the engine is currently at an overhaul shop, this is required
at this shop visit.
H. Do a fluorescent penetrant inspection of the repaired area(s) on the fan hub assembly,
by SPOP 70, ultra high sensitivity. Refer to Reference 4, AMM Task 70-25-00-910-
801-A.
(2) Complete the Damage Inspection Report for each engine. See Figure 4.
(a) Provide the Damage Inspection Report to your local engine field representative.
CAUTION
ENSURE THAT ALIGNMENT PINS ARE USED DURING
INSTALLATION OF THE INLET CONE. IF ALIGNMENT PINS ARE
NOT AVAILABLE, YOU MUST USE THE ALIGNMENT MARK
THAT WAS APPLIED PRIOR TO REMOVAL OF THE INLET
CONE TO ENSURE THAT THE HOLES ON THE INLET CONE
ARE PROPERLY ALIGNED WITH THE HOLES ON THE FAN
HUB PRIOR TO INSTALLING THE INLET CONE BOLTS. IF THE
INLET CONE BEING INSTALLED IS NOT THE ORIGINAL ONE
THAT WAS REMOVED, AND ALIGNMENT PINS ARE NOT
AVAILABLE, CONFIRM PROPER ALIGNMENT OF THE INLET
CONE VISUALLY PER Figure 3.
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I. Install the inlet cone. Refer to Reference 4, AMM Task 72-11-01-400-801-A. See Figure
1 and Figure 3.
J. Remove the Intake Cowl Protective Mat from the intake cowl.
K. Make sure that you install and remove the necessary protection covers to prevent engine
damage.
WARNING
REFER TO THE MSDS FOR ALL MATERIAL USED AND THE
MANUFACTURER'S SAFETY INSTRUCTIONS FOR ALL
EQUIPMENT USED. IF YOU DO NOT OBEY THIS WARNING,
INJURY CAN OCCUR.
A. Make sure that you remove and install protection covers as necessary to prevent
damage to the engine.
B. Make sure that you wipe clean all parts and tools as necessary to remove unwanted
debris and prevent damage to the engine.
CAUTION
DO NOT USE A METAL TOOL TO PRY THE INLET CONE OFF
FROM THE FAN HUB ASSEMBLY, OR DAMAGE TO THE
PARTS CAN OCCUR. IF A TOOL IS REQUIRED, USE THE
SPECIFIED TOOL IN EM.
C. Remove the inlet cone from the fan hub assembly. Refer to Reference 3, EM Task
PW1000G-C-72-11-01-00A-520A-D. See Figure 1.
NOTE
Put an alignment mark on the inlet cone and on the fan hub assembly before removal
of the inlet cone so that the inlet cone can be re-installed in the right position on the fan
hub assembly.
D. Do a visual inspection of the inlet cone flange hole and mating face, counter weight
flange scallops, holes, inner and outer surfaces and inlet cone flange scallops on the fan
hub assembly, for nicks, dents and scratches, as follows. See Figure 2.
(2) If necessary, clean the areas to be inspected by SPOP 208, wipe method. Refer to
Reference 1, Standard Practices Manual, Chapter/Section 70-21-00.
(3) Remove any raised material and sharp edges by SPOP 532, Remove raised
material by manual blending only. Refer to Reference 1, Standard Practices
Manual, Chapter/Section 70-45-00.
(4) Surface damage on the inlet cone flange hole and mating face, counter weight
flange scallops, holes, inner and outer surfaces and inlet cone flange scallops is
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permitted per the disposition given in Table 3. See Table 3 and Figure 2 for
inspection areas, limits and disposition.
(5) Contact Pratt & Whitney for surface damage exceeding the specified limits.
Superficial imperfections on any surface are permitted and are not considered
damage. See Table 3 and Figure 2 for inspection areas, limits and disposition.
NOTE
DEFINITION:
E. Do a fluorescent penetrant inspection (FPI) of all the damaged area(s) on the fan hub
assembly, by SPOP 70, ultra high sensitivity. Refer to Reference 1, Standard Practices
Manual, Chapter/Section 70-33-00.
F. Blend the surface damage on the fan hub assembly by SPOP 532, if necessary. Refer to
Reference 1, Standard Practices Manual, Chapter/Section 70-45-00. See Table 3 and
Figure 2 for inspection areas, limits and disposition.
(3) Ensure that the blend limits specified in Table 3 are not exceeded.
(4) If the blend extends to an adjacent area, the portion of the blend in the adjacent
area must meet the requirements of that area. Blends may not extend into areas
which have no blend limits defined. Contact Pratt & Whitney if blend is required in
no blend areas.
(5) Limits in Table 3 apply after blending and include a requirement for the removal of
an additional depth of material beyond the damage depth.
(6) The blend must be smooth and continuous, with no raised material. Sharp edges
are not permitted.
(7) Ensure the minimum amount of parent material is removed to completely remove
all the damage, raised and deformed material.
(8) Unless specified differently, depths specified in this repair represent the maximum
blend depth permitted after repair and not the depth of damage before repair.
(9) The fan hub assembly must be removed at the next shop visit by Reference 3,
Engine Manual, 72-00-11, and have a shotpeening repair performed for the
blended areas in accordance with Reference 5, Cleaning, Inspection, And Repair
Manual, 72-11-0151. If the engine is currently at an overhaul shop, this is required
at this shop visit.
G.
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Do a fluorescent penetrant inspection of the repaired area(s) on the fan hub assembly,
by SPOP 70, ultra high sensitivity. Refer to Reference 1, Standard Practices Manual,
Chapter/Section 70-33-00.
(2) Complete the Damage Inspection Report for each engine. See Figure 4.
(a) Provide the Damage Inspection Report to your local engine field
representative.
CAUTION
ENSURE THAT ALIGNMENT PINS ARE USED DURING
INSTALLATION OF THE INLET CONE. IF ALIGNMENT PINS
ARE NOT AVAILABLE, YOU MUST USE THE ALIGNMENT
MARK THAT WAS APPLIED PRIOR TO REMOVAL OF THE
INLET CONE TO ENSURE THAT THE HOLES ON THE INLET
CONE ARE PROPERLY ALIGNED WITH THE HOLES ON THE
FAN HUB PRIOR TO INSTALLING THE INLET CONE BOLTS. IF
THE INLET CONE BEING INSTALLED IS NOT THE ORIGINAL
ONE THAT WAS REMOVED, AND ALIGNMENT PINS ARE NOT
AVAILABLE, CONFIRM PROPER ALIGNMENT OF THE INLET
CONE VISUALLY PER Figure 3.
I. Make sure that you install and remove the necessary protection covers to prevent
engine damage.
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Figure 1: LOCATION OF THE FAN HUB ASSEMBLY AND INLET CONE (Sheet
1 of 2)
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Figure 1: LOCATION OF THE FAN HUB ASSEMBLY AND INLET CONE (Sheet
2 of 2)
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Appendix
Added Data
Table 4.
Number values shown in parentheses adjacent to U.S. values are International System of units (SI)
equivalents.
Pratt & Whitney Proprietary Information © 2018.Subject to export control. EAR Export
Classification: ECCN 9E991
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