FORM NO.

PERIODICAL SERVICE PC200-8/3418/00/QA10/13

WO/JO NO.

QA10 MAINTENANCE SHEET

KOMATSU PC 200-8

Date of service
Machine Model Serial Number Machine Code Service Meter Branch / Site Customer name Location of machine
DD MM YY

Engine Model Engine SN Type of Attachment Every Every Every Every Every
Information
250h 500h 1000h 2000h 4000h
Code 1 2 3 4 5

Filling Instruction : Below are the items related to the operation, maintenance and lubrication of this unit. To be serviced at periodic service and
additional Services. The operation & Maintenance Manual details all items to maximize machine availability

: Item to be serviced Result of Inspection : Good Condition X : Bad Condition : Correction Made

NO ITEM DESCRIPTION INSPECTION GUIDELINES 1 2 3 4 5 RESULT COMMENT

1 Repeat Daily Check ● ● ● ● ●

A. ZONA 1 ENGINE, PTO, HYDRAULICK & CABIN AREA

1 Engine oil sample Take oil sample ● ● ● ● ●

2 Engine oil Check engine oil level ● ● ● ● ●

3 Engine oil Replace engine oil 24 liter ● ● ● ●

4 Engine oil filter Replace engine oil filter 1 pcs ● ● ● ●

5 Main Fuel filter Replace fuel filter 1 pcs ● ● ● ●

6 Alternator & AC compressor belt Inspect and adjustment alternator & AC compressor belt tension ● ● ● ●

7 Alternator & AC compressor belt Replace alternator & AC compressor drive belt 1 pcs ● ●

8 Alternator Inspect alternator for burn, bolt loose, etc ● ●

9 Starting motor Inspect starting motor for burn, bolt loose, etc ●

10 Alternator & starting motor Replace starting motor and alternator at 8000 Hrs

11 Engine valve Check engine valve clearance & adjust ● ●

12 Pulley Greasing pulley assembly of alternator and compressor drive belt ● ●

13 Water pump Check water pump ●

14 Air compressor Check condition of air compressor ●

15 High-pressure fuel piping Check looseness of high-pressure piping clamp, hardening of rubber ●

16 Cooler system Clean and check radiator, oil cooler, aftercooler, fuel cooler fins ● ● ● ●

17 Condensor Clean condensor (spray with air and water) ● ● ●

18 Radiator fan Check condition and fastening radiator fan 1 pcs ● ● ●

19 Radiator coolant Check coolant level ● ● ● ● ●

20 Radiator coolant AFNAC Super Coolant replace 21,5 liter ● ●

21 Air cleaner Clean outer element of air cleaner 2 pcs ● ● ● ● ●

22 Air cleaner Change inner-outer element air cleaner 2 pcs * ● ● ●

23 washer tank Check level AFNAC ● ● ● ● ●

24 prefuel filter Replace prefuel filter 1 pcs ● ● ● ● ●

25 Water separator Clean and inspect water separator 1 pcs ● ● ●

26 Hydraulic oil Take oil sample ● ● ● ● ●

27 Hydraulic oil Check oil level on hydraulic tank ● ● ● ● ●

28 Hydraulic oil Change oil hydraulic 115 liter at 5000 hrs

29 Hydraulic tank breather Replace breather element hydraulic tank 1 pcs ● ● ● ●

30 hydraulic Oil filter Replace return oil filter element 1 pcs ● ● ●

31 Hydraulic Oil filter return strainer Clean hydraulic tank return strainer 1 pcs ● ● ●

32 Fuel tank Drain water and sediment condensation ● ● ● ● ●

33 Fuel tank Breather Replace breather element fuel tank 1 pcs ● ● ● ●

34 Accumulator gas Check gas pressure in accumulator for control circuit ● ●

35 Accumulator gas Replace accumulator (for control circuit) ●

36 Battery fluid Check fluid level battery #1 & #2 ● ● ● ● ●

37 Voltage Check voltage each battery #1 & #2 ● ● ● ● ●

38 Battery pole Clean and lubricate battery pole ● ● ● ● ●

39 Outer area Clean cable & battery relay area ● ● ● ● ●

Check for operation head lamp 2 pcs ● ● ● ● ●

 Check for operation boom lamp 1 pcs ● ● ● ● ●

Check for operation C/Weight lamp 1 pcs ● ● ● ● ●

40 Working lamp
Check for operation rotary lamp 1 pcs ● ● ● ● ●

Check for operation side lamp 1 pcs ● ● ● ● ●

Check for operation opr. cabin lamp ● ● ● ● ●

41 Horn Check function horn ● ● ● ● ●

42 Windshield water reservoir Check fluid level and adding if decrease ● ● ● ● ●

43 Wiper Check for operation wiper & washer ● ● ● ● ●

44 Swing lock Check for operation swing lock function ● ● ● ● ●

Fault history/ Error was happen ● ● ● ● ●

1. Mechanical

Record 1
● ● ● ● ●
Record 2
45 Monitor panel Record 3

2. Electrical

Record 1
● ● ● ● ●
Record 2

Record 3

46 Fire extinguiser Inspect fire extinguiser 1 pcs ● ● ● ● ●

47 Refrigerant level Check refrigerant level at sight glass 1 pcs ● ● ● ● ●

48 Receiver dryer Change receiver dryer 1 pcs ● ●

49 Cab inner AC element Clean cab inner AC element 1 pcs ● ● ● ●

50 Cab inner AC element Replace cab inner AC element 1 pcs ● ●

51 Outer AC element Clean outer AC element 1 pcs ● ● ● ●

52 Outer AC element Replace outer AC element 1 pcs ● ● ●

* Replace when outer element has been cleaned 6 times

Mechanic Leader Supervisor

Signature Signature Signature

( ) ( ) ( )
 FORM NO.

PERIODICAL SERVICE PC200-8/3462/00/QA10/13

WO/JO NO.

QA10 MAINTENANCE SHEET

KOMATSU PC 200-8

Date of service
Machine Model Serial Number Machine Code Service Meter Branch / Site Customer name Location of machine
DD MM YY

Engine Model Engine SN Type of Attachment Every Every Every Every Every
Information
250h 500h 1000h 2000h 4000h
Code 1 2 3 4 5

Filling Instruction : Below are the items related to the operation, maintenance and lubrication of this unit. To be serviced at periodic service and
additional Services. The operation & Maintenance Manual details all items to maximize machine availability

: Item to be serviced Result of Inspection : Good Condition X : Bad Condition : Correction Made
ITEM DESCRIPTION INSPECTION GUIDELINES 1 2 3 4 5 RESULT COMMENT

1 Repeat Daily Check ● ● ● ● ●

B. ZONA 2 UNDERCARRIAGE, SWING & ATTACHMENT AREA

1 LH final drive Take oil sample ● ● ● ● ●

2 LH final drive Check LH final drive oil level and add oil if decrease of level ● ● ● ● ●

3 LH final drive Change LH final drive oil 21 liter ● ●

4 LH final drive Inspect for crack, wear of sprocket & final drive LH ● ● ● ● ●

5 LH Track roller Inspect for leaking, crack, wear, missing 8 pcs ● ● ● ● ●

6 LH Carrier roller Inspect for leaking, crack, wear, missing 3 pcs ● ● ● ● ●

7 RH final drive Take oil sample ● ● ● ● ●

8 RH final drive Check RH final drive oil level and add oil if decrease of level ● ● ● ● ●

9 RH final drive Change RH final drive oil 21 liter ● ●

10 RH final drive Inspect for crack, wear of sprocket & final drive RH ● ● ● ● ●

11 RH Track roller Inspect for leaking, crack, wear, missing 8 pcs ● ● ● ● ●

12 RH Carrier roller Inspect for leaking, crack, wear, missing 3 pcs ● ● ● ● ●

13 Track link Check and adjust track tension RH & LH ● ● ● ● ●

14 Welded structure Check welded condition the revolving frame, center frame, etc ● ● ●

15 Tooth bucket Inspect for crack, wear, missing of tooth bucket 6 pcs ● ● ● ● ●

16 Bucket clearance Check and adjust bucket clearance ● ● ● ● ●

17 Boom and attachment Check for loose lock pin boom/attachment ● ● ● ● ●

18 Swing machinery oil Take oil sample ● ● ● ● ●

19 Swing machinery oil Check swing machinery front oil level ● ● ● ● ●

20 Swing machinery oil Change swing machinery front oil 24.3 liter ● ● ●

21 Breather swing machinery Check & clean breather swing machinery front ● ● ●

22 Swing pinion grease Check swing pinion grease level ● ● ● ●

23 Grease tank 49.5 kg Check and fill level grease ● ● ● ● ●

24 Function Check function auto & manual grease system ● ● ● ● ●

25 Pressure Check & record oil pressure value ● ● ● ● ●

26 Pressure Check & record grease pressure value ● ● ● ● ●

27 Grease pump Check grease pump condition ● ● ● ● ●

28 Injector Inspect for injector condition for clogging, loose/leak, etc ● ● ● ● ●

K. PM CLINIC

1 Conduct PM CLINIC as Pm-CLINIC Service Inspection Sheet ● ● ●

Mechanic Leader Supervisor

Signature Signature Signature

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