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Drilling Practice
Drilling Practice
STUCK PIPE
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DRILLING PRACTICES
Objectives
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DRILLING PRACTICES
Stuck Pipe Introduction
➢ Stuck pipe has always been a long-standing
problem in the drilling industry.
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DRILLING PRACTICES
STICKING MECHANISMS
CATEGORIES
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DRILLING PRACTICES
SECTION ONE
SOLIDS INDUCED PACK-OFF
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DRILLING PRACTICES
FIRST ACTIONS
1
TORQUE
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DRILLING PRACTICES
FIRST ACTIONS
2
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DRILLING PRACTICES
FIRST ACTIONS
3
TORQUE
4
TORQUE
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DRILLING PRACTICES
FIRST ACTIONS
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DRILLING PRACTICES
FIRST ACTIONS
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9
TORQUE
Once the pipe is free rotate and clean the hole prior to continuing the trip.
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DRILLING PRACTICES
STICKING MECHANISMS
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DRILLING PRACTICES
Unconsolidated Formations
DESCRIPTION:
An unconsolidated formation can consist of
loose sands, gravel's, silts pebbles or
boulders.
SHALLOW FORMATION
Usually encountered in Top Hole and occurs
when the un-bonded formation cannot be
supported by the hydrostatic over balance.
The formation then falls into the hole and
packs off the drill string.
THIS MECHANISM NORMALLY OCCURS:
While drilling shallow unconsolidated
formations.
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DRILLING PRACTICES
Unconsolidated Formations
PREVENTATIVE ACTION:
Control-drill the suspected zone to allow time for filter cake build-up.
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DRILLING PRACTICES
Unconsolidated Formations
PREVENTATIVE ACTION:
Minimise annular loading and resultant ECD’s.
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DRILLING PRACTICES
Unconsolidated Formations
PREVENTATIVE ACTION:
A method successfully used in the North Sea.
If fill is significant when going back on bottom then repeat the process.
Preventing the hole from collapse may be impossible. If so let the hole
stabilise itself with the BHA up out of harms way.
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DRILLING PRACTICES
Unconsolidated Formations
RIG SITE INDICATORS:
FREEING:
Follow First Actions but be aware that the pressures below pack-off
of 500 - 1500 may not be achievable in shallow formations.
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DRILLING PRACTICES
Mobile Formations
DESCRIPTION:
A mobile formation squeezes into the wellbore
because it is being compressed by the
overburden forces. The mobile formation
behaves in a plastic manner, deforming under
pressure. This reduces the wellbore size,
causing problems. The deformation occurs
because the mud weight is not sufficient to
prevent the formation squeezing into the
wellbore.
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DRILLING PRACTICES
Mobile Formations
PREVENTATIVE ACTION:
Maintain sufficient mud weight.
Select an appropriate mud system that will not aggravate the mobile
formation.
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DRILLING PRACTICES
Mobile Formations
RIG SITE INDICATORS:
Over-pull when moving up, takes weight when running in.
Sticking occurs with BHA at mobile formation depth.
Restricted circulation with BHA at mobile formation depth.
FREEING:
Spot a fresh water pill if the formation is salt. (Consider the effect this might
have on well control or other open hole formations).
If moving up, apply torque and jar down with maximum trip load.
PREVENTATIVE ACTION:
Minimise drill string vibration.
Choose an alternative RPM or change BHA configuration if high shock
vibrations are observed.
Slow trip speed before BHA enters a suspected area.
Generally, fractured formations require time to stabilise. Be prepared to spend
time when initially drilling and reaming prior to making further progress.
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DRILLING PRACTICES
Fractured and Faulted Formations
PREVENTATIVE ACTION:
Start and Stop the drill string slowly to avoid pressure surges to the wellbore.
Anticipate reaming during trips and ream fractured zones with caution.
RIG SITE INDICATORS:
Hole fill on connections. Possible losses or gains.
FREEING:
If packed off while off bottom then follow First Actions.
PREVENTATIVE ACTION:
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DRILLING PRACTICES
Naturally Over-Pressured Shale Collapse
RIG SITE INDICATIONS:
Cavings (splintery) at shakers.
Hole fill.
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DRILLING PRACTICES
Induced Over-Pressured Shale Collapse
THIS MECHANISM NORMALLY OCCURS:
In water based mud.
After a reduction in mud weight.
After a long exposure time during which the mud weight was constant.
In the casing rat hole.
PREVENTATIVE ACTION:
Non water based muds prevent inducing over-pressure in shale.
Do not plan a reduction in mud weight after exposing shale.
If cavings occur, utilise good hole cleaning practices.
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DRILLING PRACTICES
Induced Over-Pressured Shale Collapse
RIG SITE INDICATIONS:
Cuttings/cavings show no sign of hydration.
Cavings (splintery) at shakers.
Tight hole in casing rathole.
Increased torque and drag.
Circulation restricted or impossible.
Hole fill.
FREEING:
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DRILLING PRACTICES
Reactive Formations
DESCRIPTION:
If a water sensitive shale is drilled with less
inhibition than is required. The shale
absorbs water and swells into the wellbore.
The reaction is “time dependant”, as the
chemical reaction takes time to occur.
However, the time can range from hours to
days.
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DRILLING PRACTICES
Reactive Formations
THIS MECHANISM NORMALLY OCCURS:
When using WBM in shales and clays in young formations.
When drilling with an incorrect mud specification,
particularly with an insufficient concentration of inhibition
additives in inverted emulsion OBM and WBM, such as
salts (KCl,CaCL2), glycol and polymer.
PREVENTATIVE ACTION:
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DRILLING PRACTICES
Reactive Formations
RIG SITE INDICATIONS:
Hydrated or mushy cavings.
Increase in low gravity solids, filter cake thickness, PV, YP, MBT.
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DRILLING PRACTICES
Hole Cleaning
Good hole cleaning means removal of sufficient solids
from the wellbore to allow the reasonably unhindered
passage of the drill string and the casing.
Several main reasons for solids not being cleaned from the
wellbore are:
Low annular flow rate. Inappropriate mud properties.
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DRILLING PRACTICES
Hole Cleaning
In 40-65 degree wells cuttings beds will slide down the
low side of the hole.
This can happen while pumping, not just when the
pumps are off.
In highly deviated wells of 65 degrees or more, cuttings
settle very quickly in spite of high flow rates.
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DRILLING PRACTICES
Hole Cleaning
A cuttings bed of 10% of the hole diameter (1.75 inches
in a 17.5 inch hole) looks harmless enough. Add a drill
string and the situation looks very different.
17.5
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DRILLING PRACTICES
Hole Cleaning
PREVENTATIVE ACTION:
Maximise the annular velocity.
Consider using a third mud pump.
Consider using larger drillpipe.
Ensure circulation times are adequate.
Consult hole cleaning charts for confirmation.
Monitor cuttings returns at shakers.
Maximise mechanical agitation of cuttings beds.
Rotation.
Reciprocation.
Optimise mud properties.
Increase YP in near-vertical wells.
Backream while POOH.
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DRILLING PRACTICES
Hole Cleaning
RIG SITE INDICATIONS:
FREEING:
Follow First Actions.
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DRILLING PRACTICES
Tectonically Stressed Formations
DESCRIPTION:
Tectonic stresses occur in formations where Earth
the earth’s crust compress or stretch the Movement
PREVENTATIVE ACTION:
Plan to case off as quickly as possible.
Maintain mud weight within planned window.
If possible drill formation in smaller hole size.
Ensure circulation system can handle additional cavings.
Use offset well data.
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DRILLING PRACTICES Earth
Movement
FREEING:
Follow First Actions.
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DRILLING PRACTICES
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DRILLING PRACTICES
SECTION TWO
DIFFERENTIAL STICKING
FIRST ACTIONS
1
• After a connection.
• After a survey.
* Circulation is unrestricted.
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DRILLING PRACTICES
FIRST ACTIONS
Initially circulate at the maximum allowable rate.
2
Increased circulation may erode the filter cake.
Slump the string while holding 50% of makeup torque of the surface
3 pipe (unless a mixed string of pipe is being used).
Use an action similar to that which is used with a bumper sub.
4 Pick up to just above the string-up weight and perform step 2 again.
Repeat steps 2 & 3. In step 3, increase to 100% makeup torque until the
5
string is freed or until preparations have been made to either:
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DRILLING PRACTICES
DESCRIPTION:
Differential sticking occurs when a force holds
the drill string against the wall of the wellbore.
An imbalance between the hydrostatic
pressure in the wellbore and the pore O
pressure of a permeable formation creates the v
e
force. When the hydrostatic pressure is r
greater than the pore pressure, the difference b
a
is called overbalance. The resultant force of l
the overbalance acting on an area of drill a
n
string is the force that sticks the string. c
e
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DRILLING PRACTICES
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DRILLING PRACTICES
PREVENTATIVE ACTION:
Any action taken to reduce or eliminate one or more
of the causes of differential sticking reduces the risk.
Well Design.
Where possible, design casing setting depths to
minimise overbalance across potential sticking
zones. Limit mud weight to the minimum required
for hole stability and well control.
Mud.
Use oil-based mud (OBM) where possible. Keep
fluid loss to a minimum. Maintain a low
concentration of low gravity solids (LGS). Keep
gel strength low.
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DRILLING PRACTICES
Stationary String.
Keep the string moving. Pre-plan to minimise
downtime for operations that require the string to
remain static, such as when running surveys,
making minor repairs, etc. Consider rotating the
string during drilling, tripping and connections
while the BHA is opposite high risk sticking zones.
Wellbore Contact.
Minimise BHA length when possible. Maximise
BHA stand-off . Use spiral drill collars.
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DRILLING PRACTICES
Rig Team Awareness.
The rig team can be made aware of the depth of
permeable formations and the estimated
overbalance in those zones.
RIG SITE INDICATIONS:
Over-pulls on connections and after surveys .
No string movement .
Full unrestricted circulation .
Losses .
High overbalance .
Permeable formation exposed in open hole .
FREEING:
Follow First Actions.
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DRILLING PRACTICES
DIFFERENTIAL STICKING
END OF SECTION TWO
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DRILLING PRACTICES
SECTION THREE
FIRST ACTIONS
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DRILLING PRACTICES
FIRST ACTIONS
1 Ensure circulation is maintained.
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DRILLING PRACTICES
FIRST ACTIONS
4 Jarring operations should start with light loading of
about 50,000 lbs and then systematically be
increased to maximum load over a one hour period.
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DRILLING PRACTICES
Shoe Joint Backs Off
DESCRIPTION:
The shoe joint may unscrew or “back off” from
the last casing string.
THIS MECHANISM NORMALLY OCCURS:
When drilling out below previous casing string.
PREVENTATIVE ACTION:
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DRILLING PRACTICES
Shoe Joint Backs Off
RIG SITE INDICATIONS:
Sudden erratic torque.
FREEING:
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DRILLING PRACTICES
Keyseating
DESCRIPTION:
Keyseating is caused by the drillpipe
rotating against the wellbore wall and
wearing a groove, or keyseat, in the wall.
When the drill string is tripped, the tool
joints or the BHA are pulled into the
keyseat and become jammed. Keyseating
can also occur at the casing shoe if a
groove is worn in the casing.
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DRILLING PRACTICES
THIS MECHANISM NORMALLY OCCURS:
At abrupt changes in angle or direction in medium-soft
to medium hard formations.
When high sidewall forces and string rotation exist.
When pulling out off the hole.
After long drilling hours with no wiper trips through the
dogleg section.
PREVENTATIVE ACTION:
Minimise dogleg severity.
Perform reaming and/or wiper trips if a dogleg is present.
Consider running string reamers or a keyseat wiper.
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DRILLING PRACTICES
RIG SITE INDICATIONS:
Occurs only while pulling out of hole.
Sudden overpull as BHA reaches dogleg depth.
Unrestricted circulation.
Free string movement below keyseat depth is possible, if not already
stuck in keyseat.
Cyclic overpull at tool joint intervals on trips.
FREEING:
If possible, apply torque and jar down with maximum trip load.
Back ream out of the hole.
Use keyseat wiper.
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DRILLING PRACTICES
Undergauge Hole
DESCRIPTION:
Drilling hard, abrasive rock wears on the bit
and the stabiliser's outside diameter (gauge)
which results in a smaller than full gauge
hole. When a subsequent full gauge bit is
run, it encounters resistance in the
undergauge section of the hole. If the string
is run into the hole quickly without reaming,
the bit can jam in the undergauge hole.
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DRILLING PRACTICES
THIS MECHANISM NORMALLY OCCURS:
After running a new bit.
After coring.
When a PDC bit is run after a roller cone bit.
When drilling abrasive formations.
Failure to ream could result in the bit jamming in the cored section.
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DRILLING PRACTICES
PREVENTATIVE ACTION:
Use suitable gauge protected bits and stabilisers.
Slow the trip speed down before the BHA enters an undergauge zone.
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DRILLING PRACTICES
RIG SITE INDICATIONS:
Pulled bit or stabilisers are undergauge.
Occurs only when running in the hole.
Sudden set down weight.
Circulation is unrestricted or slightly restricted.
Bit stuck near the bottom of the hole or at the top of the cored section.
FREEING:
Jar up with maximum trip load.
Do not jar down.
Consider the use of an acid pill.
Consider applying torque as a last resort.
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DRILLING PRACTICES
Ledges and Doglegs
DESCRIPTION:
Ledges
The wellbore passes through different types
of rock and ledges develop where the layers
of differing hardness contact each other.
Doglegs
While drilling the characteristics of the rock
deflect the bit and change its direction.
Likewise, when drilling with a directional
BHA, sudden changes in angle can cause a
kink in the wellbore direction. A dogleg is a
sharp deviation in wellbore direction.
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DRILLING PRACTICES
THIS MECHANISM USUALLY OCCURS:
When an unsuitable BHA is run.
While POOH.
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DRILLING PRACTICES
PREVENTATIVE ACTION:
Use packed hole assembly to reduce ledges.
Minimise direction changes.
Minimise BHA configuration changes in ledge prone formations.
Consider reaming trips.
Log depths of ledges and other anomalies.
Compare BHA scale drawing against printout from mud logger.
Survey frequently.
Slow trip speed before entering a suspected zone.
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DRILLING PRACTICES
PREVENTATIVE ACTION:
Avoid prolonged circulation across soft formations.
Limit initial set down weights.
Do not start build angle operations to close to shoe .
RIG SITE INDICATIONS:
Sudden erratic overpull or setdown.
Problems are at fixed depths.
Full circulation is possible.
FREEING:
If moving up when sticking occurred then apply torque and jar down (max).
If moving down when sticking occurred jar up (max). NO torque
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DRILLING PRACTICES
RIG SITE INDICATIONS:
BHA hangs up when RIH.
FREEING:
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DRILLING PRACTICES
Green Cement
DESCRIPTION:
If the top of the cement is higher than
predicted, the BHA may be run into the
cement and cause it to flash set.
If circulation is attempted with the drill string
in soft cement, the increase in pressure can
also cause the cement to flash set.
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DRILLING PRACTICES
THIS MECHANISM NORMALLY OCCURS:
While running into the hole to dress off cement.
PREVENTATIVE ACTION:
Do not rely solely on surface cement samples.
Be aware of setting times.
Know the calculated top of cement .
Do not rely on weight indicator to find top of cement.
Begin washing down two stands above theoretical top of
cement in large holes.
Consider washing down three of four stands above
theoretical top of cement in small holes.
Pull back two stands before attempting to circulate
if set down weight is observed.
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DRILLING PRACTICES
PREVENTATIVE ACTION:
Control drill when cleaning out soft cement.
Consider pre-treating mud system prior to drilling out
cement.
RIG SITE INDICATIONS:
Increase in pump pressure leading to inability to circulate.
Loss of string weight.
Sudden increase in torque.
Green cement in returns and discoloration of mud.
FREEING:
Bleed off any trapped pump pressure.
Jar up with maximum trip load.
Attempt to establish circulation.
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DRILLING PRACTICES
Junk
DESCRIPTION:
Debris can fall into the wellbore from surface
or downhole equipment, which then jams the
drill string in the hole.
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DRILLING PRACTICES
PREVENTATIVE ACTION:
Encourage good housekeeping and regular handling
equipment inspections.
Inspect downhole equipment before and during running into the hole .
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DRILLING PRACTICES
RIG SITE INDICATIONS:
Repair and maintenance work recently carried out on
rig floor.
Missing hand tools or other equipment.
Circulation unrestricted.
Metal shavings at shakers.
Sudden erratic torque.
Inability to make hole.
FREEING:
Follow First Actions.
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DRILLING PRACTICES
Cement Blocks
DESCRIPTION:
The drill string can become jammed in the
hole by cement blocks falling around the
string.
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DRILLING PRACTICES
PREVENTATIVE ACTION:
Allow sufficient curing time before drilling out or
kicking off.
Ream casing shoe and open hole plugs thoroughly
before drilling ahead.
Limit casing rathole length.
Slow trip speed down before BHA enters shoe or plug depth.
Use fibre additives to increase integrity of cement.
Maintain sufficient distance between paths of platform wells to
reduce possible cement blocks from adjacent wellbores.
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DRILLING PRACTICES
RIG SITE INDICATIONS:
Circulation unrestricted.
Cement fragments.
Erratic torque.
FREEING:
Follow First Actions.
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DRILLING PRACTICES
STUCK PIPE DIAGNOSIS CHART
OPERATION FORMATION INDICATOR
CONNECTION
PUMP PRESS
SANDSTONE
LIMESTONE
CIRCULATE
REAM OUT STUCK PIPE ADDITIONAL IDENTIFIERS KEY
RETURNS
TRIP OUT
DRILLING
TORQUE
REAM IN
MECHANISM
TRIP IN
CHALK
SHALE
DRAG
SALT
ROP
* * Differential High overbalance. Circulation unaffected
* * * * * Sticking No pipe movement * Likely
Key Seating Circulation unaffected. Rotation and * Highly
* * * * * downward movement may be possible * Likely
CLASS EXERCISE
* * Undergauge Hole Circulation unaffected. Check gauge of
* * * * last bit and stabilisers Increase
* Wellbore Circulation unaffected. High dog legs Sudden
* * * * Geometry where stuck. Interbedding Increase
* * * * Poor Hole Pumping reduces over-pulls. High cutting
* * * * * * * * * Cleaning returns with viscous pills. Fill on bottom Decrease
Junk Circulation unaffected. Downward motion Sudden
* * * * * * M may be possible Decrease
Green Cement Still inside casing. No circulation or
* movement possible M = Metal
Cement Blocks Circulation unaffected. Rotation and
* * * * * * * C downward motion may be possible C = Cement
* Collapsed Casing Circulation unaffected. Stuck point inside S = Check
* * * * * casing Shakers
Unconsolidated Fill on bottom. Non cutting material on
* * * * * * * * S Formations shakers
* * * Mobile ROP may increase when drilling into
* * * * * * * * * S Formations Halite
* Fractured/Faulted Possible mud losses. Irregular shaped
* * * * * * * * * * S Formations rock fragments on shakers
* Geo-pressured Pressure cavings on shakers. Possible
* * * * * Formations pore pressure increase
* Reactive Drilling with WBM. Sticky clay on shakers
* * * * * * * * Formations
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